A wiring harness cable
By introducing a ring cutting and conductive mechanism into the wiring harness, the insulation is automatically cut and the metal core is clamped, which solves the low efficiency problem of manual stripping of the cable insulation layer in the existing technology and realizes fast and safe cable connection.
Patent Information
- Application Number
- CN202210591551.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-28
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2042-05-28
AI Technical Summary
Existing wiring harnesses require manual stripping of cable insulation when connecting them, which is labor-intensive, inefficient, and difficult to ensure quality, especially when specialized tools are lacking.
A wiring harness cable is designed, which includes a connector body, a ring cutting mechanism and a conductive mechanism. The ring cutting knife is controlled by a lock core to cut the insulation skin, and the linkage frame drives the contact link to clamp the metal inner core to achieve circuit connectivity without manually stripping the insulation skin.
It achieves fast and efficient cable connection, improves work efficiency, ensures connection quality, simplifies operation procedures and reduces manpower consumption.
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Figure CN114865428B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wiring harness cables, and in particular to a wiring harness cable. Background Art
[0002] As a key component of the electrical system, the wiring harness is responsible for connecting the control system and the terminal electrical components. As the nerve of the electrical system, the wiring harness is an effective carrier of various electrical signals, and its reliability plays a vital role. The existing wiring harness is composed of a contact terminal (connector) and a wire and cable crimped together, and then an external plastic-pressed insulator or an external metal shell. When the contact terminal of the wiring harness is connected to the wire and cable, the insulating protective layer on the wire and cable needs to be stripped off first to expose the metal inner core inside the wire and cable, and then the metal inner core and the contact terminal are fixedly connected to make the circuit conductive. In the prior art, wire stripping is generally completed by workers using special stripping tools. The whole process is huge in workload, consumes a lot of manpower, and has very low efficiency. The stripping quality and stripping length cannot be guaranteed, and wiring is also inconvenient when there are no special tools. The present invention is designed to make the use of the wiring harness more convenient. Summary of the Invention
[0003] Based on this, it is necessary to provide a wiring harness cable to address the above problems, which can be quickly and efficiently connected while ensuring quality.
[0004] The present invention discloses a wiring harness cable, comprising: a connector body, wherein the connector body is provided with an inner cavity, a tapered threaded hole connected to the inner cavity, and a lock core groove, the tapered threaded hole is threadedly connected to a positioning cover with a perforation, and the inner wall of the inner cavity is provided with a first limiting hole; a ring cutting mechanism, installed in the inner cavity, the ring cutting mechanism is used to ring cut the insulation skin outside the cable and drive the cut insulation skin to move; a conductive mechanism, installed in the inner cavity, the conductive mechanism is used to connect the lines on both sides when the two connector bodies are docked.
[0005] In one embodiment, the ring cutting mechanism includes: a lock core, which is slidably connected to the inner cavity, and one end of which extends outward into the lock core groove, the lock core is fixedly connected to a knife holder at one end located in the inner cavity, the outer side surface of the knife holder is provided with a second limiting hole, and the end of the lock core extending into the lock core groove is provided with a control groove and a positioning hole; a plurality of ring cutting knives are hinged on the knife holder, and a first torsion spring is fixedly connected between the ring cutting knife and the knife holder for driving the ring cutting knife to open; a first spring, which is sleeved on the lock core and located between the knife holder and the side wall of the inner cavity, and the first spring is used to push the knife holder to move toward the positioning cover to open the ring cutting knife; a control rod, the middle part of which is rotatably connected to the lock core groove, and one end of the control rod extends into the control groove to drive the lock core to move left and right; a limiting mechanism is provided on the connector body, and the limiting mechanism is used to limit the position of the lock core.
[0006] In one embodiment, the limiting mechanism includes a mounting groove provided on the connector body, a positioning pin is slidably connected in the mounting groove, one end of the positioning pin extends into the lock core groove, and a second spring is installed between the positioning pin and the mounting groove for pushing the positioning pin to be clamped into the positioning hole.
[0007] In one embodiment, the conductive mechanism includes a contact probe, a contact pinhole and a linkage frame sleeved on the outside of the tool holder, the contact probe and the contact pinhole are arranged on the end face of the connector body away from the positioning cover, the linkage frame is slidingly connected to the tool holder and the inner cavity respectively, the outer end of the linkage frame is rotatably connected to two contact connecting rods, a second torsion spring for driving the contact connecting rod to open is installed between the contact connecting rod and the linkage frame, a contact point for communicating with the metal inner core of the cable and a wiring point connected to the contact point are fixedly connected to the contact connecting rod, and the two wiring points are respectively connected to the contact probe and the contact pinhole with wires.
[0008] In one embodiment, a limiting through hole for connecting the first limiting hole and the second limiting hole is provided on the linkage frame, and a limiting ball is rollingly connected in the limiting through hole.
[0009] In one embodiment, an inner wall surface is provided on a side of the inner cavity close to the positioning cover, and when the contact point contacts the inner wall surface, the first limiting hole, the limiting through hole and the second limiting hole are exactly connected.
[0010] In one embodiment, a first inclined surface for pushing the circular cutting knife to close is provided on the inner side of one end of the linkage frame close to the contact link.
[0011] In one embodiment, the connector body is provided with a first limiting surface located at the inner cavity for pushing the contact link to close.
[0012] In one embodiment, the end surface of the connector body away from the positioning cover is provided with a second limiting surface for pushing the control rod to rotate.
[0013] In one embodiment, both ends of the control rod are spherical.
[0014] Beneficial effects of the present invention:
[0015] 1. Through the asymmetric design, the connector body does not need to be divided into male and female structures. Only two identical connector bodies are used to complete the wiring harness docking, saving costs.
[0016] 2. By setting a ring cutter in the connector body and using the lock core to control the opening and closing of the ring cutter, when the two connector bodies are docked, the lock core extends and drives the ring cutter to merge, thereby ring cutting the outer sheath of the cable inserted into the connector body, and the lock core continues to move after the ring cutting, driving the ring cutter to pull the cut insulation skin, so that the metal core inside the cable is exposed, so that there is no need to peel off the cable insulation skin before connecting the connector body and the cable, that is, the cable with insulation skin can be directly inserted into the connector body for use, which is convenient and quick.
[0017] 3. By setting a linkage frame outside the lock core, after the circular cutting knife cuts and pulls the insulation skin to expose the internal metal core, the linkage frame can be used to move and control the rotation of the contact link, thereby driving the contact point on the contact link to clamp the exposed metal core, thereby realizing circuit connection between the cable and the connector.
[0018] 4. By setting a positioning pin in the connector body, when the two connectors are docked together, the lock cores in the two connectors extend out and insert into each other, and cooperate with the positioning pins set in the other connector body to achieve a locking effect, making the connection more convenient.
[0019] To sum up, before use, insert the two cables to be connected into the corresponding connector body, and then directly connect the two connector bodies. Through the mutual cooperation between the connector bodies, the internal lock core is extended, and then the ring cutter and contact connecting rod inside the connector body are controlled at the same time. First, the cable is ring cut to leak the core, and then the metal inner core of the cable is connected to the connector body. When the two connectors are plugged in, the circuit is completed. There is no need to manually strip the cable and then connect it to the connector body, which greatly improves work efficiency. The quality of the ring cutting of the cable using the ring cutter can also be well guaranteed, and it is safer to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1is a cross-sectional view of the present invention;
[0021] Figure 2 For the present invention Figure 1 Cross-sectional view in the AA direction;
[0022] Figure 3 For the present invention Figure 1 Cross-sectional view in the middle BB direction;
[0023] Figure 4 It is a partial outline diagram of the circular cutting knife of the present invention;
[0024] Figure 5 This is a cross-sectional view of the present invention when the circumcision cutter completes the circumcision of the insulation skin during the butt connection of the connector;
[0025] Figure 6 This is a cross-sectional view of the connector of the present invention when docking is completed.
[0026] In the figure, connector body 1, inner cavity 11, first limiting hole 111, tapered threaded hole 12, lock core groove 13, mounting groove 14, positioning pin 15, second spring 16, inner wall surface 17, first limiting surface 18, second limiting surface 19, lock core 2, tool holder 21, second limiting hole 211, circular cutting tool 22, first torsion spring 23, first spring 24, control groove 25, positioning hole 26, linkage frame 3, contact connecting rod 31, contact point 311, wiring point 312, second torsion spring 32, limiting through hole 33, first inclined surface 34, positioning cover 4, contact probe 51, contact pinhole 52, control rod 6, limiting ball 7, wire 8, cable 9. DETAILED DESCRIPTION
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component. When a component is considered to be "fixed to" another component, it may be directly fixed to the other component or there may be a central component.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.
[0030] like Figures 1 to 6 As shown, a wiring harness cable includes: a connector body 1, the connector body 1 is provided with an inner cavity 11, a tapered threaded hole 12 connected to the inner cavity 11, and a lock core groove 13, the tapered threaded hole 12 is threadedly connected to a positioning cover 4 with a perforation, and the inner wall of the inner cavity 11 is provided with a first limiting hole 111; a ring cutting mechanism, installed in the inner cavity 11, the ring cutting mechanism is used to ring cut the insulation skin outside the cable 9 and drive the cut insulation skin to move; a conductive mechanism, installed in the inner cavity 11, the conductive mechanism is used to connect the lines on both sides when the two connector bodies 1 are connected.
[0031] Preferably, Figures 1 to 4 As shown, the ring cutting mechanism includes: a lock core 2, which is slidably connected to the inner cavity 11, and one end of which extends outward into the lock core groove 13; one end of the lock core 2 located in the inner cavity 11 is fixedly connected to a knife holder 21, the outer side of the knife holder 21 is provided with a second limiting hole 211, and the end of the lock core 2 extending into the lock core groove 13 is provided with a control groove 25 and a positioning hole 26; a plurality of ring cutting knives 22, which are hinged on the knife holder 21, and a fixed connection between the ring cutting knife 22 and the knife holder 21 for driving the ring cutting knife 22 The first torsion spring 23 for opening; the first spring 24, which is sleeved on the lock core 2 and located between the knife holder 21 and the side wall of the inner cavity 11, and the first spring 24 is used to push the knife holder 21 to move toward the positioning cover 4 to open the circular cutting knife 22; the control rod 6, the middle part of which is rotatably connected to the lock core groove 13, and one end of the control rod 6 extends into the control groove 25 to drive the lock core 2 to move left and right; a limiting mechanism, which is arranged on the connector body 1, and the limiting mechanism is used to limit the position of the lock core 2.
[0032] It is understandable that if Figure 1 As shown, there are two circular cutting knives 22, which are symmetrically arranged.
[0033] Preferably, Figure 1 and Figure 3As shown, the limiting mechanism includes a mounting groove 14 provided on the connector body 1, a positioning pin 15 is slidably connected in the mounting groove 14, one end of the positioning pin 15 extends into the lock core groove 13, and a second spring 16 is installed between the positioning pin 15 and the mounting groove 14 for pushing the positioning pin 15 to be engaged in the positioning hole 26.
[0034] It is understandable that if Figure 3 As shown, the inner end of the positioning pin 15 is provided with a second inclined surface for pushing the positioning pin 15 to overcome the second spring 16 .
[0035] Preferably, Figure 1 、 Figure 5 、 Figure 6 As shown, the conductive mechanism includes a contact probe 51, a contact pinhole 52 and a linkage frame 3 sleeved on the outside of the tool holder 21, the contact probe 51 and the contact pinhole 52 are arranged on the end face of the connector body 1 away from the positioning cover 4, the linkage frame 3 is slidingly connected to the tool holder 21 and the inner cavity 11 respectively, and the outer end of the linkage frame 3 is rotatably connected to two contact connecting rods 31, and a second torsion spring 32 for driving the contact connecting rod 31 to open is installed between the contact connecting rod 31 and the linkage frame 3, and a contact point 311 for communicating with the metal inner core of the cable 9 and a wiring point 312 connected to the contact point 311 are fixedly connected to the contact connecting rod 31, and the two wiring points 312 are respectively connected to the contact probe 51 and the contact pinhole 52 with a wire 8.
[0036] It is understandable that if Figure 1 As shown, the two contact links 31 are symmetrically arranged.
[0037] Preferably, Figure 1 、 Figure 5 and Figure 6 As shown, the linkage frame 3 is provided with a limiting through hole 33 for connecting the first limiting hole 111 and the second limiting hole 211 , and a limiting ball 7 is rollingly connected in the limiting through hole 33 .
[0038] It is worth noting that, Figure 1 、 Figure 5 and Figure 6As shown, there are three limiting situations of the limiting ball 7. The first is that the first limiting hole 111 is connected to the limiting through hole 33, that is, the limiting ball 7 limits the linkage frame 3 and the connector body 1. At this time, only the tool holder 21 moves in the linkage frame 3 following the movement of the lock cylinder 2; the second is that the first limiting hole 111, the limiting through hole 33 and the second limiting hole 211 are connected, that is, the limiting ball 7 limits the tool holder 21, the linkage frame 3 and the connector body 1 to a certain extent; the third is that the second limiting hole 211 is connected to the limiting through hole 33, that is, the limiting ball 7 limits the linkage frame 3 and the tool holder 21. At this time, only the linkage frame 3 and the tool holder 21 move following the movement of the lock cylinder 2.
[0039] Preferably, Figure 1 and Figure 5 As shown, the inner cavity 11 is provided with an inner wall surface 17 on one side close to the positioning cover 4 . When the contact point 311 contacts the inner wall surface 7 , the first limiting hole 111 , the limiting through hole 33 and the second limiting hole 211 are just connected.
[0040] Preferably, Figure 1 and Figure 5 As shown, a first inclined surface 34 for pushing the circular cutting knife 22 to close is provided on the inner side of one end of the linkage frame 3 close to the contact link 31 .
[0041] Preferably, Figure 1 and Figure 5 As shown, the connector body 1 is provided with a first limiting surface 18 located at the inner cavity 11 for pushing the contact link 31 to close.
[0042] Preferably, Figure 1 、 Figure 5 and Figure 6 As shown, the end surface of the connector body 1 away from the positioning cover 4 is provided with a second limiting surface 19 for pushing the control rod 6 to rotate.
[0043] Preferably, Figure 1 、 Figure 5 and Figure 6 As shown, both ends of the control rod 6 are spherical, one end extends into the control groove 25 and has a gap with the bottom surface of the control groove 25 when not docked, and the other end is used to contact the second limit surface 19 when docked.
[0044] Working principle:
[0045] When in use, first pass the cable 9 through the perforation to connect it to the positioning cover 4, then tighten the positioning cover 4, and use the contraction effect of the tapered thread to fix the cable 9. At this time, the head of the cable 9 just touches the lock core 2. Figure 1 As shown, the preparation is completed.
[0046] When two cables 9 are to be connected, the plug ends of the two connector bodies 1 are first plugged in. Figure 5 As shown, during the plug-in movement, the second limiting surface 19 touches the control rod 6 and pushes the control rod 6 to swing, thereby overcoming the first spring 24 to pull the lock core 2 outward, so that the front end of the lock core 2 extends. At this time, the limiting ball 7 is simultaneously located in the first limiting hole 111 and the limiting through hole 33 to limit the linkage frame 3, so that the linkage frame 3 remains stationary and the knife holder 21 slides in the linkage frame 3. Therefore, under the action of the first inclined surface 34 on the linkage frame 3, the two circumcision knives 22 are pushed to overcome the first torsion spring 23 and rotate until the two circumcision knives 22 merge to cut the insulation skin outside the cable 9. Figure 5 As shown, when the insulation of the cable 9 is cut, the two connector bodies 1 are continued to be pushed for plugging, thereby driving the lock core 2 to continue to move outward, so that the lock core 2 extends into the lock core groove 13 on the opposite connector body 1. During this process, the lock core 2 contacts the linkage frame 3 and pulls the linkage frame 3 to move together. When the lock core 2 contacts the linkage frame 3, the first limiting hole 111, the limiting through hole 33 and the second limiting hole 211 are just connected, so that the limiting ball 7 moves into the second limiting hole 211, that is, the knife holder 21 and the linkage frame 3 are limited and linked, and then the linkage frame 3 is driven to move when the lock core 2 moves, and when the contact link 31 touches the first limiting surface 18, the first limiting surface 18 pushes the contact link 31 to overcome the second torsion spring 32 to rotate and clamp it in the middle. At the same time, during this process, the circumcision knife 22 always follows the lock core 2 to move outward and is in a closed state, thereby driving the cut insulation to move together. When the metal core of the cable 9 is exposed, the metal core of the cable 9 will be clamped when the contact link 31 is closed to the middle, so that the contact point 311 is connected to the metal core of the cable 9. Since the wiring point 312 and the contact point 311 are connected inside the contact link 31 and the wiring point 312 is connected to the contact probe 51 and the contact pin hole 52 respectively through the wire 8, when the two connector bodies 1 are docked, the corresponding contact probes 51 and the contact pin hole 52 are plugged in, so that the circuits on both sides are connected. At the same time, the lock cores 2 on both sides are just inserted into the lock core grooves 13 of each other. The lock core 2 pushes the second inclined surface on the positioning pin 15 to overcome the second spring 16 and move until the positioning pin 15 is aligned with the positioning hole 26. Under the recovery action of the second spring 16, the positioning pin 15 is pushed into the positioning hole 26 to lock the lock core 2, that is, the two connector bodies 1 are locked, completing the connection of the cables 9 on both sides. Figure 6 shown.
[0047] When the circuit fails and the two connector bodies 1 need to be separated, the second spring 16 is first overcome and the positioning pins 15 on the two connector bodies 1 are pulled outward at the same time, so that the lock cores 2 on both sides are unlocked at the same time. At this time, the lock core 2 is pushed inward by the action of the first spring 24, and then the control rod 6 is driven to rotate to push the second limit surface 19 to separate the two connector bodies 1. At this time, under the action of the limit ball 7, the linkage frame 3 and the tool holder 21 are still in a limited state, so that the lock core 2 moves inward and drives the linkage frame 3 to move together. When the contact link 31 disengages from the first limit surface 18, the second torsion spring 32 drives the contact link 31 to rotate and separate, so that it is disconnected from the metal inner core of the cable 9. At the same time, after the contact link 31 is separated, the contact point 311 contacts the inner wall surface 17 of the connector body 1 for limitation. At this time, the first limit hole 111, the limit through hole 33 and the second limit hole 211 are just connected, and the linkage frame 3 cannot continue to move. Figure 5 As shown, the limiting ball 7 enters the first limiting hole 111 to position the linkage frame 3, and then the lock core 2 continues to move inward under the action of the first spring 24, and the ring cutter 22 is controlled to rotate and separate under the action of the first torsion spring 23, so that the cable 9 is completely loosened and the lock core 2 is also completely retracted, that is, the connector bodies 1 on both sides are completely separated, and then the positioning cover 4 is unscrewed to remove the cable 9 for maintenance, completing the disassembly of the connector body 1.
[0048] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0049] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.
Claims
1. A wiring harness cable, characterized in that: include: A connector body, wherein the connector body is provided with an inner cavity, a tapered threaded hole communicating with the inner cavity, and a lock core groove, a positioning cover with a perforation is threadedly connected to the tapered threaded hole, and an inner wall of the inner cavity is provided with a first limiting hole; A ring cutting mechanism is installed in the inner cavity, and is used to ring cut the insulation skin outside the cable and drive the cut insulation skin to move; A conductive mechanism is installed in the inner cavity, and is used to connect the circuits on both sides when the two connector bodies are docked; The circumcision mechanism comprises: A lock core is slidably connected to the inner cavity, and one end of the lock core extends outwardly into the lock core groove. The end of the lock core located in the inner cavity is fixedly connected to a tool holder, the outer side of the tool holder is provided with a second limiting hole, and the end of the lock core extending into the lock core groove is provided with a control groove and a positioning hole; A plurality of circular cutting knives are hinged on the knife holder, and a first torsion spring is fixedly connected between the circular cutting knives and the knife holder for driving the circular cutting knives to open; a first spring, sleeved on the lock core and located between the knife holder and the side wall of the inner cavity, the first spring being used to push the knife holder to move toward the positioning cover to open the circular cutting knife; A control rod, the middle portion of which is rotatably connected to the lock core groove, and one end of the control rod extends into the control groove to drive the lock core to move left and right; A limiting mechanism is provided on the connector body, and is used to limit the position of the lock core; The conductive mechanism includes a contact probe, a contact pinhole and a linkage frame sleeved on the outside of the tool holder, the contact probe and the contact pinhole are arranged on the end surface of the connector body away from the positioning cover, the linkage frame is slidably connected to the tool holder and the inner cavity respectively, the outer end of the linkage frame is rotatably connected to two contact connecting rods, a second torsion spring for driving the contact connecting rod to open is installed between the contact connecting rod and the linkage frame, a contact point for communicating with the metal inner core of the cable and a wiring point connected to the contact point are fixedly connected to the contact connecting rod, one of the wiring points is connected to the contact probe with a wire, and the other wiring point is connected to the contact pinhole with a wire; The linkage frame is provided with a limiting through hole for connecting the first limiting hole and the second limiting hole, and a limiting ball is connected in a rolling manner in the limiting through hole; there are three limiting situations of the limiting ball, the first being that the first limiting hole and the limiting through hole are connected, and the limiting ball limits the linkage frame and the connector body, and at this time only the tool holder follows the lock core to move in the linkage frame; the second being that the first limiting hole, the limiting through hole and the second limiting hole are connected, and the limiting ball limits the tool holder, the linkage frame and the connector body to a certain extent; the third being that the second limiting hole and the limiting through hole are connected, and the limiting ball limits the linkage frame and the tool holder, and at this time both the linkage frame and the tool holder move following the movement of the lock core.
2. The wiring harness cable according to claim 1, wherein: The limiting mechanism includes a mounting groove provided on the connector body, a positioning pin is slidably connected in the mounting groove, one end of the positioning pin extends into the lock core groove, and a second spring is installed between the positioning pin and the mounting groove for pushing the positioning pin to be clamped into the positioning hole.
3. The wiring harness cable according to claim 2, characterized in that: An inner wall surface is provided on one side of the inner cavity close to the positioning cover. When the contact point contacts the inner wall surface, the first limiting hole, the limiting through hole and the second limiting hole are exactly connected.
4. The wiring harness cable according to claim 3, characterized in that: A first inclined surface for pushing the circular cutting knife to close is provided on the inner side of one end of the linkage frame close to the contact link.
5. The wiring harness cable according to claim 4, characterized in that: The connector body is provided with a first limiting surface located at the inner cavity for pushing the contact link to close.
6. The wiring harness cable according to claim 5, characterized in that: The end surface of the connector body away from the positioning cover is provided with a second limiting surface for pushing the control rod to rotate.
7. The wiring harness cable according to claim 6, characterized in that: Both ends of the control rod are spherical.
Citation Information
Patent Citations
Electrical wire connectors
US4995830A