A fabric processing screen printing screen soaking and washing device
By designing a fabric processing screen printing screen soaking and rinsing device, the problem of manual water spraying and rinsing in the prior art is solved, and the automatic soaking and efficient rinsing of the screen screen is realized, and the cleaning efficiency and operation convenience are improved.
Patent Information
- Application Number
- CN202210495728.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2042-05-07
AI Technical Summary
In the prior art, staff need to manually use a portable injector to spray water on the screen plate, which is time-consuming and labor-intensive, troublesome to operate and low cleaning efficiency.
A fabric processing screen printing screen soaking and rinsing device is designed, including a base, control box, flushing mechanism, pump station, sink, lifting machine, transfer robot arm and electric suction cup, etc., to realize automatic screen screen Soak and rinse at high pressure.
It realizes automatic soaking and rinsing of the screen plate, without manual operation, saves time and effort, and has high cleaning efficiency. It can simultaneously flush the text parts on the outer and center positions of the screen plate.
Smart Images

Figure CN114889324B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fabric processing, in particular to a fabric processing silk screen printing screen soaking and flushing device. Background Art
[0002] Screen printing refers to the use of silk screen as a base and the use of photosensitive platemaking methods to make a screen printing plate with images. Screen printing consists of five major elements: screen printing plate, scraper, ink, printing table and substrate. Printing is based on the basic principle that the mesh holes of the image part of the screen printing plate are permeable to ink, while the mesh holes of the non-image part are not permeable to ink. When printing, ink is poured into one end of the screen printing plate, and a certain amount of pressure is applied to the inked part of the screen printing plate with a scraper. At the same time, it moves at a constant speed toward the other end of the screen printing plate. During the movement, the ink is squeezed from the mesh holes of the image part by the scraper onto the substrate. At present, during the manufacturing process of the screen plate, the screen is irradiated with UV light, leaving a hardened emulsion on the yarn. The staff needs to use water to wash away the unhardened emulsion to form patterns of different shapes on the screen.
[0003] In the prior art, workers currently use a portable sprayer to clean the screen by spraying water on the screen, which is time-consuming and labor-intensive, and the operation is relatively troublesome. In addition, the cleaning efficiency is low and the cleaning time is long. Summary of the Invention
[0004] The purpose of the present invention is to provide a fabric processing screen printing screen soaking and flushing device, so as to at least solve the problem that the workers in the prior art use a portable sprayer to spray water on the screen to flush the screen, which is time-consuming and labor-intensive, and the operation is relatively cumbersome, and the cleaning efficiency is low and the cleaning time is long.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a fabric processing screen printing screen soaking and washing device, comprising:
[0006] base;
[0007] A control box is installed at the left rear of the top of the base;
[0008] A flushing mechanism is provided on the right side of the top end of the base;
[0009] A pump station is provided at the top of the base and located on the right side of the control box, and the pump station and the control box are electrically connected;
[0010] A water tank is provided at the front left side of the top end of the base;
[0011] An inlet plate bucket is installed at the top left side of the water tank;
[0012] A lifting machine is arranged in the inner cavity of the water tank, and the lifting machine is electrically connected to the control box;
[0013] A transfer robot arm is arranged on the right side of the top of the water tank through a fixing frame, and the transfer robot arm is electrically connected to the control box;
[0014] An electric suction cup is installed at the moving end of the transfer robot arm, and the electric suction cup is electrically connected to the control box.
[0015] Preferably, the flushing mechanism includes: an electric drain trough, a lift, a mounting frame, a guide rail, a flushing assembly and a fixing assembly; the electric drain trough is arranged at the top of the base; the lift is arranged at the rear center position of the electric drain trough through a bracket, and the lift and the control box are electrically connected; the mounting frame is arranged in the inner cavity of the electric drain trough, and the top of the lift is fixedly connected to the top of the mounting frame; the number of the guide rails is two, and the two guide rails are respectively arranged at the left and right ends of the rear side of the inner cavity of the electric drain trough; the number of the guide wheels is two, and the two guide wheels are respectively connected to the left and right bottom ends of the mounting frame through pin shafts and are respectively clamped with the outer walls of the left and right guide rails; the number of the flushing assemblies is two, and the two flushing assemblies are respectively embedded in the left and right sides of the electric drain trough; the number of the fixing assemblies is two, and the two fixing assemblies are respectively arranged on the front and back sides of the bottom end of the mounting frame through brackets.
[0016] Preferably, the flushing component includes: a flushing component shell, a through groove, a first slide rail, a first slider, a mounting seat, an electric push rod, a first connecting rod, an insert rod, a slot rod and a first nozzle pipe; the flushing component shell is embedded in the inner cavity opening of the electric drain groove; the number of the through grooves is two, and the two through grooves are respectively opened on the front and rear sides of the inner side of the flushing component shell; the number of the first slide rails is two, and the two first slide rails are respectively set at the center position of the outer side of the inner cavity of the front and rear through grooves; the number of the first sliders is two, and the two first sliders are sleeved on the outer walls of the front and rear first slide rails; the number of the mounting seats is two, and the two mounting seats are respectively set on the inner sides of the front and rear first sliders; the electric push rod is installed at the inner center position of the inner cavity of the flushing component shell. , the electric push rod and the control box are electrically connected; the first connecting rod is arranged on the inner side of the front and rear mounting seats along the front and rear direction, and the bottom end of the electric push rod is fixedly connected to the top end of the first connecting rod; the number of the plug rods is two, and the outer inner ends of the two plug rods are respectively rotatably connected to the inner sides of the front and rear mounting seats through pin shafts, and the inner end of the plug rod passes through the inner cavity of the through slot; the number of the slot rods is two, and the two slot rods are respectively rotatably connected to the front and rear sides of the inner cavity of the flushing component shell through pin shafts, and the front and rear slot rods are respectively sleeved on the outer walls of the front and rear plug rods; the first nozzle pipe is arranged at the inner ends of the front and rear plug rods, and the first nozzle pipe can be connected to the pump station through a conduit; wherein, auxiliary flushing components are respectively provided on the upper and lower sides of the inner cavity of the flushing component shell.
[0017] Preferably, the auxiliary flushing component includes: a fixed seat, a first rotating rod, a limiting slide groove, a first motor, a rotating disk, a limiting pin and a second nozzle pipe; the number of the fixed seats is two, and the two fixed seats are respectively arranged in the inner cavity of the flushing component shell and located at the inner cavity ends of the front and rear through grooves; the number of the first rotating rods is two, and one end of the two first rotating rods is respectively rotatably connected to the inner sides of the front and rear fixed seats through pin shafts; the number of the limiting slide grooves is two, and the two limiting slide grooves are respectively opened on the inner sides of the front and rear first rotating rods; the number of the first motors is two, and the two first motors are respectively There are two machines, and the two first motors are respectively arranged on the outer sides of the front and rear fixed seats, and the output end of the first motor extends into the inner side of the fixed seat, and the first motor is electrically connected to the control box; there are two rotating disks, and the two rotating disks are respectively screwed to the output ends of the front and rear first motors; there are two limit pins, and the two limit pins are respectively arranged on the inner outer ends of the front and rear rotating disks, and the limit pins are plugged into the inner cavity of the limit slide; the second nozzle pipe is arranged at the other end of the front and rear first rotating rods along the front and rear direction, and the second nozzle pipe can be connected to the pump station through a conduit.
[0018] Preferably, the fixing component includes: a fixing component housing, a first rotating seat, a worm gear, a second motor and a worm; the fixing component housing is installed at the bottom end of the mounting frame; the first rotating seat is rotatably connected to the center position of the bottom end of the inner cavity of the fixing component housing through a pin shaft; the worm gear screw is connected to the center position of the bottom end of the first rotating seat; the second motor is arranged at the bottom end of the inner cavity of the fixing component housing, and the second motor is electrically connected to the control box; the worm screw is connected to the output end of the second motor, and the worm and worm wheel are meshed; wherein, a tilting component is provided at the top end of the first rotating seat, and a fixing component is provided above the fixing component housing.
[0019] Preferably, the tilting assembly includes: a base, an electromagnet, a first connecting seat, an electric telescopic rod, a second connecting seat and a permanent magnet plate; the base is installed at the top center position of the first rotating seat; the electromagnet is rotatably connected to the top of the base through a pin shaft, and the electromagnet is electrically connected to the control box; the first connecting seat is arranged on the outside of the electromagnet; one end of the electric telescopic rod is rotatably connected to the inner side of the first connecting seat through a pin shaft, and the electric telescopic rod is electrically connected to the control box; the second connecting seat is arranged at the bottom end of the outer side of the base, and the other end is rotatably connected to the inner side of the second connecting seat through a pin shaft; the permanent magnet plate is arranged above the electromagnet, and the permanent magnet plate can be attracted by the magnetism of the electromagnet.
[0020] Preferably, the fixing assembly includes: a shell, a second rotating seat, a clamping plate, a second connecting rod, a second rotating rod and a half-gear; the shell is arranged above the shell of the fixing assembly, the top of the permanent magnet plate is fixedly connected to the bottom of the shell; the number of the second rotating seats is two, and the two second rotating seats are respectively arranged on the front and rear sides of the top of the shell; the number of the clamping plates is two, and the two clamping plates are respectively rotatably connected to the top ends of the front and rear second rotating seats by pins; the number of the second connecting rods is two, and one end of the two second connecting rods is respectively rotatably connected to the outer sides of the front and rear clamping plates by pins; the number of the second rotating rods is two, and the two second rotating rods are respectively rotatably connected to the inner sides of the front and rear second rotating seats by pins, and one end of the front and rear second rotating rods is respectively rotatably connected to the other end of the front and rear second connecting rods by pins; the number of the half-gears is two, and the two half-gears are respectively arranged at the other ends of the front and rear second rotating rods; wherein, the inner cavity of the shell is provided with a power unit.
[0021] Preferably, the power unit includes: a lead screw nut, a lead screw, a bevel gear ring, a rack block, a third motor and a rotating rod; the lead screw nut is rotatably connected to the center position of the top end of the inner cavity of the shell through a bearing; the lead screw is threaded into the inner cavity of the lead screw nut; the bevel gear ring is interference fit at the bottom end of the outer wall of the lead screw nut; the rack block is rotatably connected to the top end of the lead screw through a bearing, and the rack block is respectively engaged with the front and rear half gears; the third motor is arranged in the inner cavity of the shell, and the third motor is electrically connected to the control box; the rotating rod nail is connected to the output end of the third motor and engages with the bevel gear ring.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. Place the screen on its surface into the water tank for soaking through the lifting machine. The transfer robot arm drives the electric suction cup to adsorb and grab the screen. The third motor drives the rotating rod to rotate clockwise or counterclockwise. The helical gear ring drives the screw nut clockwise or counterclockwise under the action of the rotating force of the rotating rod. The screw drives the rack block up or down under the action of the rotating force of the screw nut. The half gear drives the second rotating rod to move inward or outward under the action of the rack block. The second rotating rod drives the second connecting rod to make the clamping plate rotate outward or inward with the rotation connection point with the second rotating seat pin shaft as the vertex to clamp and fix the screen. The elevator shortens itself to drive the mounting frame to drive the fixing assembly to drive the screen downward into the electric drainage tank.
[0024] 2. The first motor drives the rotating disk to drive the limit pin to rotate in the clockwise or counterclockwise direction respectively. The limit pin drives the first rotating rod in cooperation with the limit slide groove to drive the second nozzle pipe to swing upward or downward with the rotation connection point with the fixed seat pin shaft as the vertex to perform high-pressure washing on the outside of the screen. The electric push rod pushes the first connecting rod downward or upward by its own intermittent extension or shortening. The first connecting rod drives the mounting seat to drive the insertion rod downward or upward, and at the same time, the slot rod drives the insertion rod to drive the first nozzle pipe downward or upward and swing at the same time, so that the first nozzle pipe performs high-pressure washing on the text on the center part of the screen;
[0025] 3. The worm is driven by the second motor to rotate clockwise or counterclockwise. The worm wheel can drive the base to drive the first connecting seat, the electric telescopic rod and the second connecting seat to rotate to the specified direction under the action of the worm rotation force. The electromagnet and the permanent magnet plate are fixed by magnetic attraction. The electric telescopic rod shortens itself to drive the electromagnet to rotate with the rotation connection with the base pin as the vertex. Then, the electromagnet drives the housing in cooperation with the permanent magnet plate to drive the second rotating seat and the clamping plate to drive the screen to rotate to the specified tilt angle direction to achieve a better washing effect.
[0026] This can realize the automatic immersion and flushing operation of the silk screen, without the need for manual water spraying and flushing by staff, reducing the manual operation items of staff, saving time and effort, and can flush the text areas on the outside and center of the silk screen, with high cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the present invention;
[0028] Figure 2 for Figure 1 Structural explosion diagram;
[0029] Figure 3 for Figure 2 Exploded diagram of the flushing mechanism;
[0030] Figure 4 for Figure 3 Schematic diagram of the auxiliary flushing component structure;
[0031] Figure 5 for Figure 3 Schematic diagram of the flushing component structure;
[0032] Figure 6 for Figure 2 Exploded view of the fixed components.
[0033] In the figure: 1. Base, 2. Control box, 3. Flushing mechanism, 4. Flushing assembly, 5. Fixing assembly, 6. Pump station, 7. Water tank, 8. Plate feed bucket, 9. Lifting machine, 10. Transfer robot arm, 11. Electric suction cup;
[0034] 31. Electric drain trough, 32. Lift, 33. Mounting frame, 34. Guide rail, guide wheel 35. Guide wheel;
[0035] 41. Flushing assembly housing, 42. Through slot, 43. First slide rail, 44. First slider, 45. Mounting seat, 46. Electric push rod, 47. First connecting rod, 48. Insert rod, 49. Slot rod, 410. First nozzle pipe, 411. Fixed seat, 412. First rotating rod, 413. Limiting slide groove, 414. First motor, 415. Rotating disk, 416. Limiting pin, 417. Second nozzle pipe;
[0036] 51. Fixed component housing, 52. First rotating seat, 53. Worm gear, 54. Second motor, 55. Worm, 56. Base, 57. Electromagnet, 58. First connecting seat, 59. Electric telescopic rod, 510. Second connecting seat, 511. Permanent magnet plate, 512. Housing, 513. Second rotating seat, 514. Clamping plate, 515. Second connecting rod, 516. Second rotating rod, 517. Half gear, 518. Screw nut, 519. Screw, 520. Helical gear ring, 521. Rack block, 522. Third motor, 523. Rotating rod. DETAILED DESCRIPTION
[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0038] By those skilled in the art, all electrical components in this case can be connected to an external adaptive power supply through wires, and an appropriate external controller should be selected for connection based on the specific actual usage to meet the control requirements of all electrical components. The specific connection method and control sequence should refer to the following working principle, in which the electrical connections between the electrical components are completed in the order of working in sequence.
[0039] See also Figure 1-6The present invention provides a technical solution: a fabric processing screen printing screen immersion and flushing device, comprising: a base 1, a control box 2, a flushing mechanism 3, a pump station 6, a water tank 7, a plate feeding bucket 8, a transfer robot arm 10 and an electric suction cup 11; the control box 2 is installed at the left rear of the top of the base 1; the flushing mechanism 3 is arranged on the right side of the top of the base 1; the pump station 6 is arranged at the top of the base 1 and is located on the right side of the control box 2, the pump station 6 and the control box 2 are electrically connected, and the pump station 6 can be controlled by the control box 2 to discharge its internal water into the water tank 7 and to pressurize the internal water flow and pump it into the first nozzle pipe 410 and the second nozzle pipe 4 17; the water tank 7 is arranged at the front left side of the top of the base 1; the plate feeding bucket 8 is installed at the top left side of the water tank 7; the lifting machine 9 is arranged in the inner cavity of the water tank 7, and the lifting machine 9 is electrically connected to the control box 2; the transfer robot arm 10 is arranged on the right side of the top of the water tank 7 through the fixed frame, and the transfer robot arm 10 is electrically connected to the control box 2, and the transfer robot arm 10 can be controlled by the control box 2 to drive the electric suction cup 11 to move in three axes; the electric suction cup 11 is installed at the moving end of the transfer robot arm 10, and the electric suction cup 11 is electrically connected to the control box 2, and the electric suction cup 11 can be controlled by the control box 2 to adsorb and grab the screen.
[0040] More specifically, the flushing mechanism 3 includes: an electric drain trough 31, an elevator 32, a mounting frame 33, a guide rail 34, a flushing assembly 4 and a fixing assembly 5; the electric drain trough 31 is arranged at the top of the base 1; the elevator 32 is arranged at the rear center position of the electric drain trough 31 through a bracket; the mounting frame 33 is arranged in the inner cavity of the electric drain trough 31, the top of the elevator 32 is fixedly connected to the top of the mounting frame 33, the elevator 32 is electrically connected to the control box 2, and the elevator 32 can be controlled by the control box 2 to extend or shorten itself so that the elevator 32 drives the mounting frame 33 to move up or down ; There are two guide rails 34, which are respectively arranged at the left and right ends of the rear side of the inner cavity of the electric drainage trough 31; there are two guide wheels 35, which are respectively connected to the left and right bottom ends of the mounting frame 33 through pin shafts and are respectively engaged with the outer walls of the left and right guide rails 34, and the guide wheels 35 can move up and down the outer walls of the guide rails 34; there are two flushing components 4, which are respectively embedded in the left and right sides of the electric drainage trough 31; there are two fixing components 5, which are respectively arranged on the front and back sides of the bottom end of the mounting frame 33 through brackets.
[0041] Furthermore, the flushing component 4 includes: a flushing component shell 41, a through slot 42, a first slide rail 43, a first slider 44, a mounting seat 45, an electric push rod 46, a first connecting rod 47, an insert rod 48, a slot rod 49 and a first nozzle pipe 410; the flushing component shell 41 is embedded in the inner cavity opening of the electric drain slot 31; the number of through slots 42 is two, and the two through slots 42 are respectively opened on the front and rear sides of the inner side of the flushing component shell 41; the number of first slide rails 43 is two, and the two first slide rails 43 are respectively set at the center position of the outer side of the inner cavity of the front and rear through slots 42; the number of first sliders 44 is two, and the two first sliders 44 are sleeved on the outer walls of the front and rear first slide rails 43, and the first slider 44 can move up and down on the first slide rails 43; the number of mounting seats 45 is two, and the two mounting seats 45 are respectively set on the inner sides of the front and rear first sliders 44; the electric push rod 46 is installed at the inner center position of the inner cavity of the flushing component shell 41, and the electric push rod 46 is electrically connected to the control box 2, and the electric The push rod 46 can be controlled by the control box 2 to extend or shorten itself, pushing the first connecting rod 47 to move downward or upward; the first connecting rod 47 is arranged on the inner side of the front and rear mounting seats 45 along the front and rear directions, and the bottom end of the electric push rod 46 is fixedly connected to the top end of the first connecting rod 47; there are two plug rods 48, and the outer inner ends of the two plug rods 48 are respectively rotatably connected to the inner sides of the front and rear mounting seats 45 by pins, and the inner ends of the plug rods 48 pass through the inner cavity of the through slot 42; there are two slot rods 49, and the two slot rods 49 are respectively rotatably connected to the front and rear sides of the inner cavity of the flushing component shell 41 by pins, and the front and rear slot rods 49 are respectively sleeved on the outer walls of the front and rear plug rods 48; the first nozzle pipe 410 is arranged at the inner ends of the front and rear plug rods 48, and the first nozzle pipe 410 can be connected to the pump station 6 through a conduit. A diffusion nozzle is arranged inside the first nozzle pipe 410 to increase the flushing area; wherein, auxiliary flushing components are respectively arranged on the upper and lower sides of the inner cavity of the flushing component shell 41;
[0042] In this embodiment, the auxiliary flushing component includes: a fixed seat 411, a first rotating rod 412, a limiting slide 413, a first motor 414, a rotating disk 415, a limiting pin 416 and a second nozzle pipe 417; the number of the fixed seat 411 is two, and the two fixed seats 411 are respectively arranged in the inner cavity of the flushing component shell 41 and are located at the inner cavity ends of the front and rear through grooves 42; the number of the first rotating rods 412 is two, and one end of the two first rotating rods 412 is respectively connected to the inner side of the front and rear fixed seats 411 through a pin shaft; the number of the limiting slide 413 is two, and the two limiting slides 413 are respectively opened on the inner side of the front and rear first rotating rods 412; the number of the first motor 414 is two, and the number of the two first motors 414 is two, and the two first motors 414 are respectively arranged on the outer sides of the front and rear fixed seats 411, and the first motor 41 4, the output end of the motor 414 extends into the inner side of the fixed seat 411, the first motor 414 is electrically connected to the control box 2, and the first motor 414 can be controlled by the control box 2 to drive the rotating disk 415 to rotate clockwise or counterclockwise respectively; there are two rotating disks 415, and the two rotating disks 415 are screwed to the output ends of the front and rear first motors 414 respectively; there are two limit pins 416, and the two limit pins 416 are respectively arranged at the inner outer ends of the front and rear rotating disks 415, and the limit pins 416 are plugged into the inner cavity of the limit slide 413, and the limit pins 416 can reciprocate left and right in the inner cavity of the limit slide 413 at the corresponding position; the second nozzle pipe 417 is arranged at the other end of the front and rear first rotating rods 412 along the front and rear direction, and the second nozzle pipe 417 can be connected to the pump station 6 through a conduit, and a diffusion nozzle is arranged inside the second nozzle pipe 417 to increase the flushing area.
[0043] More specifically, the fixing assembly 5 includes: a fixing assembly housing 51, a first rotating seat 52, a worm gear 53, a second motor 54 and a worm 55; the fixing assembly housing 51 is mounted on the bottom end of the mounting bracket 33; the first rotating seat 52 is rotatably connected to the center position of the bottom end of the inner cavity of the fixing assembly housing 51 through a pin shaft; the worm gear 53 is screwed to the center position of the bottom end of the first rotating seat 52; the second motor 54 is arranged at the bottom end of the inner cavity of the fixing assembly housing 51, and the second motor 54 is electrically connected to the control box 2. The specific model of the second motor 54 is directly purchased and installed from the market according to actual use requirements. The second motor 54 can be controlled by the control box 2 to drive the worm 55 to rotate clockwise or counterclockwise; the worm 55 is screwed to the output end of the second motor 54, and the worm 55 is meshed with the worm gear 53; wherein, a tilting assembly is provided at the top end of the first rotating seat 52;
[0044] In this embodiment, the tilting assembly includes: a base 56, an electromagnet 57, a first connecting base 58, an electric telescopic rod 59, a second connecting base 510 and a permanent magnet plate 511; the base 56 is installed at the top center position of the first rotating base 52; the electromagnet 57 is rotatably connected to the top of the base 56 by a pin shaft, the electromagnet 57 is electrically connected to the control box 2, and the electromagnet 57 can be rotated with the base 56 pin shaft rotating connection as the vertex, and the electromagnet 57 can be controlled by the control box 2 and fixed by magnetic attraction with the permanent magnet plate 511; the first connecting base 58 is set on the outside of the electromagnet 57; the electric telescopic rod 59 is fixed to the top of the base 56 by a pin shaft. The end is rotatably connected to the inner side of the first connecting seat 58 through a pin shaft, and the electric telescopic rod 59 is electrically connected to the control box 2. The electric telescopic rod 59 can be controlled to extend or shorten by the control box 2; the second connecting seat 510 is placed at the outer bottom end of the base 56, and the other end is rotatably connected to the inner side of the second connecting seat 510 through a pin shaft; the permanent magnet plate 511 is arranged above the electromagnet 57, and the permanent magnet plate 511 can be attracted by the magnetism of the electromagnet 57; a fixing assembly is arranged above the fixing assembly housing 51, and the fixing assembly includes: a housing 512, a second rotating seat 513, a clamping plate 514, a second connecting rod 515, a second Rotating rod 516 and half gear 517; the housing 512 is arranged above the fixed component housing 51, and the top of the permanent magnet plate 511 is fixedly connected to the bottom end of the housing 512; the number of second rotating seats 513 is two, and the two second rotating seats 513 are respectively arranged on the front and rear sides of the top of the housing 512; the number of clamping plates 514 is two, and the two clamping plates 514 are respectively connected to the top of the front and rear second rotating seats 513 through pins; the number of second connecting rods 515 is two, and one end of the two second connecting rods 515 is respectively connected to the front and rear clamping plates 514 through pins. The outer side of the second rotating rod 516 is provided in two pieces, and the two second rotating rods 516 are respectively rotatably connected to the inner sides of the front and rear second rotating seats 513 through pins, and one end of the front and rear second rotating rods 516 is respectively rotatably connected to the other end of the front and rear second connecting rods 515 through pins; the number of the half gears 517 is two pieces, and the two half gears 517 are respectively provided at the other ends of the front and rear second rotating rods 516. The half gears 517 can drive the second rotating rods 516 to move inward or outward under the action of the rack block 521; wherein, the inner cavity of the shell 512 is provided with a power unit;
[0045] In this embodiment, the power unit further includes: a screw nut 518, a screw rod 519, a bevel gear ring 520, a rack block 521, a third motor 522 and a rotating rod 523; the screw nut 518 is rotatably connected to the center position of the top end of the inner cavity of the housing 512 through a bearing; the screw rod 519 is screwed into the inner cavity of the screw nut 518; the bevel gear ring 520 is interference-fitted to the bottom end of the outer wall of the screw nut 518; the rack block 521 is rotatably connected to the top end of the screw rod 519 through a bearing. The rack block 521 is respectively engaged with the front and rear half gears 517; the third motor 522 is arranged in the inner cavity of the shell 512, and the third motor 522 is electrically connected to the control box 2. The third motor 522 can be controlled by the control box 2 to drive the rotating rod 523 to rotate clockwise or counterclockwise; the rotating rod 523 is nailed to the output end of the third motor 522 and engaged with the bevel gear ring 520. The bevel gear ring 520 can drive the screw nut 518 to rotate clockwise or counterclockwise under the action of the rotational force of the rotating rod 523.
[0046] The detailed connection means are well-known in the art and will not be described here. The following mainly introduces the working principle and process. The specific operation is as follows.
[0047] Step 1: When in use, the staff places the exposed silk screen in the plate feed bucket 8 so that the silk screen enters the lifting machine 9 along the plate feed bucket 8. The staff controls the pump station 6 and the lifting machine 9 to start in sequence. The pump station 6 discharges the water inside itself into the water tank 7. The lifting machine 9 puts the silk screen on its surface into the water tank 7 for soaking. The lifting machine 9 takes out the soaked silk screen. The transfer robot arm 10 drives the electric suction cup 11 to move in three axes. The electric suction cup 11 absorbs and grabs the silk screen. The transfer robot arm 10 places the silk screen in the fixed component 5 with the cooperation of the electric suction cup 11. The staff controls the control box 2 to start the third motor 522. The third motor 522 drives the rotating rod 523 to rotate clockwise or counterclockwise. Since the bevel gear ring 520 and the rotating rod 523 are engaged, the bevel gear ring 520 drives the screw nut 518 to rotate clockwise or counterclockwise under the action of the rotation force of the rotating rod 523. The second gear 516 is engaged with the second gear 517 and the second gear 518, and the second gear 517 is engaged with the second gear 517, so that the second gear 517 can drive the second rotating rod 516 to move inward or outward under the action of the rack block 521, thereby causing the second rotating rod 516 to drive the second connecting rod 515 to rotate outward or inward, so that the second connecting rod 5156 drives the clamping plate 514 to rotate outward or inward with the pin connection with the second rotating seat 513 as the vertex, thereby clamping and fixing the screen. The staff deducts wages from the control box 2 to start the elevator 32, and the elevator 32 shortens itself to drive the mounting bracket 33 to move downward, and then under the limiting action of the guide wheel 35, the mounting bracket 33 drives the fixing assembly 5 to drive the screen downward into the electric drain trough 31;
[0048] Step 2: The staff starts the pump station 6, which pressurizes the internal water flow and pumps it into the first nozzle pipe 410 and the second nozzle pipe 417, controls the first motor 414 and the electric push rod 46 to start in sequence, and the front and rear first motors 414 on the upper and lower sides drive the rotating disk 415 to rotate clockwise or counterclockwise respectively, thereby causing the rotating disk 415 to drive the limiting pin 416 to rotate circumferentially in the clockwise or counterclockwise direction respectively, so that the limiting pin 416 reciprocates left and right in the inner cavity of the limiting slide groove 413 at the corresponding position. At the same time, the limiting pin 416 drives the first rotating rod 412 to swing upward or downward with the pin shaft rotation connection with the fixing seat 411 as the vertex, prompting the first rotating rod 412 to drive the second nozzle pipe 417 to swing upward or downward, thereby causing the second The nozzle pipe 417 performs high-pressure washing on the outside of the screen, and the electric push rod 46 intermittently extends or shortens itself, so that the electric push rod 46 pushes the first connecting rod 47 to move downward or upward, and then the first connecting rod 47 drives the mounting seat 45 to move downward or upward under the limiting action of the first slider 44, and then the mounting seat 45 drives the insertion rod 48 to move downward or upward. At the same time, the insertion rod 48 moves inward or outward in the inner cavity of the slot rod 49, and at the same time, the slot rod 49 swings clockwise or counterclockwise with the pin-rotating connection with the washing component housing 41 as the vertex, and then the slot rod 49 drives the insertion rod 48 to swing, so that the insertion rod 48 drives the first nozzle pipe 410 to move downward or upward and swing at the same time, so that the first nozzle pipe 410 performs high-pressure washing on the text in the center part of the screen;
[0049] Step 3: The staff controls the control box 2 to start the second motor 54, and the second motor 54 drives the worm 55 to rotate clockwise or counterclockwise. Since the worm 55 and the worm wheel 53 are meshed, the worm wheel 53 can drive the base 56 to drive the first connecting seat 58, the electric telescopic rod 59 and the second connecting seat 510 to rotate to the specified direction position under the action of the rotation force of the worm 55. The electromagnet 57 and the permanent magnet plate 511 are magnetically attracted to each other for fixation. The electric telescopic rod 59 shortens itself to drive the electromagnet 57 to rotate with the pin rotation connection with the base 56 as the vertex, and then the electromagnet 57 drives the housing 512 under the cooperation of the permanent magnet plate 511 to drive the second rotating seat 513 and the clamping plate 514 to drive the screen to rotate to the specified tilt angle direction for better washing effect;
[0050] This can realize the automatic immersion and flushing operation of the silk screen, without the need for manual water spraying and flushing by staff, reducing the manual operation items of staff, saving time and effort, and can flush the text areas on the outside and center of the silk screen, with high cleaning efficiency.
[0051] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A fabric processing screen printing screen soaking and washing device, characterized in that: include: Base (1); A control box (2) is installed at the left rear of the top end of the base (1); A flushing mechanism (3) is arranged on the right side of the top end of the base (1); A pump station (6) is arranged at the top of the base (1) and located on the right side of the control box (2), and the pump station (6) and the control box (2) are electrically connected; A water tank (7) is arranged at the front left side of the top front side of the base (1); An inlet plate bucket (8) is mounted on the top left side of the water tank (7); A lifting machine (9) is arranged in the inner cavity of the water tank (7), and the lifting machine (9) is electrically connected to the control box (2); A transfer robot arm (10) is arranged on the right side of the top of the water tank (7) via a fixing frame, and the transfer robot arm (10) is electrically connected to the control box (2); An electric suction cup (11) is installed at the moving end of the transfer robot arm (10), and the electric suction cup (11) is electrically connected to the control box (2); The flushing mechanism (3) comprises: An electric drainage trough (31) arranged on the top of the base (1); A lift (32) is arranged at a rear center position of the electric drain trough (31) via a bracket, and the lift (32) is electrically connected to the control box (2); A mounting frame (33) is arranged in the inner cavity of the electric drain trough (31), and the top end of the lift (32) is fixedly connected to the top end of the mounting frame (33); Guide rails (34), the number of the guide rails (34) being two, and the two guide rails (34) being respectively arranged at left and right ends of the rear side of the inner cavity of the electric drainage trough (31); Guide wheels (35), the number of the guide wheels (35) being two, the two guide wheels (35) being rotatably connected to the bottom ends of the left and right sides of the mounting frame (33) through pins and respectively clamped to the outer walls of the left and right guide rails (34); Flushing components (4), the number of the flushing components (4) being two, and the two flushing components (4) being respectively embedded in the left and right sides of the electric drain trough (31); A fixing assembly (5), wherein the number of the fixing assemblies (5) is two, and the two fixing assemblies (5) are respectively arranged on the front and rear sides of the bottom end of the mounting frame (33) through brackets; The flushing assembly (4) comprises: A flushing assembly housing (41) embedded in the inner cavity opening of the electric drain tank (31); Through grooves (42), the number of the through grooves (42) being two, and the two through grooves (42) being respectively opened on the front and rear sides of the inner side of the flushing component housing (41); A first slide rail (43), wherein the number of the first slide rails (43) is two, and the two first slide rails (43) are respectively arranged at the center positions of the outer sides of the inner cavities of the front and rear through slots (42); A first sliding block (44), the number of the first sliding blocks (44) being two, and the two first sliding blocks (44) being sleeved on the outer walls of the front and rear first sliding rails (43); A mounting seat (45), wherein the number of the mounting seats (45) is two, and the two mounting seats (45) are respectively arranged on the inner sides of the front and rear first sliding blocks (44); An electric push rod (46) is installed at the center of the inner side of the inner cavity of the flushing assembly housing (41), and the electric push rod (46) is electrically connected to the control box (2); A first connecting rod (47) is arranged on the inner sides of the two front and rear mounting seats (45) along the front-rear direction, and the bottom end of the electric push rod (46) is fixedly connected to the top end of the first connecting rod (47); Insertion rods (48), the number of the insertion rods (48) being two, the outer inner ends of the two insertion rods (48) being rotatably connected to the inner sides of the front and rear mounting seats (45) respectively via pin shafts, and the inner ends of the insertion rods (48) passing through the inner cavity of the through slot (42); A slot rod (49), wherein the number of the slot rods (49) is two, and the two slot rods (49) are rotatably connected to the front and rear sides of the inner cavity of the flushing component housing (41) through a pin shaft, and the front and rear slot rods (49) are respectively sleeved on the outer walls of the front and rear insertion rods (48); A first nozzle pipe (410) is arranged at the inner ends of the two front and rear insertion rods (48), and the first nozzle pipe (410) can be connected to the pump station (6) through a conduit; Wherein, auxiliary flushing components are respectively arranged on the upper and lower sides of the inner cavity of the flushing component housing (41).
2. The fabric processing screen printing screen soaking and washing device according to claim 1, characterized in that: The auxiliary flushing component comprises: A fixing seat (411), wherein the number of the fixing seats (411) is two, and the two fixing seats (411) are respectively arranged in the inner cavity of the flushing component housing (41) and located at the inner cavity ends of the front and rear through grooves (42); A first rotating rod (412), wherein the number of the first rotating rods (412) is two, and one end of the two first rotating rods (412) is rotatably connected to the inner sides of the front and rear fixing seats (411) respectively through a pin shaft; A limiting slide groove (413), wherein the number of the limiting slide grooves (413) is two, and the two limiting slide grooves (413) are respectively opened on the inner sides of the front and rear first rotating rods (412); A first motor (414), the number of the first motors (414) is two, the number of the two first motors (414) is two, the two first motors (414) are respectively arranged on the outside of the front and rear fixing seats (411), the output end of the first motor (414) extends into the inside of the fixing seat (411), and the first motor (414) is electrically connected to the control box (2); A rotating disk (415), wherein the number of the rotating disks (415) is two, and the two rotating disks (415) are respectively screw-connected to the output ends of the two front and rear first motors (414); A limit pin (416), wherein the number of the limit pins (416) is two, and the two limit pins (416) are respectively arranged at the inner outer ends of the front and rear rotating disks (415), and the limit pins (416) are plugged into the inner cavity of the limit sliding groove (413); The second nozzle pipe (417) is arranged at the other end of the two first rotating rods (412) in the front-to-back direction, and the second nozzle pipe (417) can be connected to the pump station (6) through a conduit.
3. The fabric processing screen printing screen soaking and washing device according to claim 2, characterized in that: The fixing assembly (5) comprises: A fixed component housing (51) mounted on the bottom end of the mounting frame (33); A first rotating seat (52) is rotatably connected to the center position of the bottom end of the inner cavity of the fixed component housing (51) via a pin; A worm wheel (53) screwed to the center of the bottom end of the first rotating seat (52); A second motor (54) is arranged at the bottom end of the inner cavity of the fixed component housing (51), and the second motor (54) is electrically connected to the control box (2); A worm (55) is screw-connected to the output end of the second motor (54), and the worm (55) is meshed with the worm wheel (53); Wherein, a tilting component is arranged at the top of the first rotating seat (52), and a fixing component is arranged above the fixing component housing (51).
4. The fabric processing screen printing screen soaking and washing device according to claim 3, characterized in that: The tilting assembly comprises: A base (56) mounted at the top center of the first rotating base (52); An electromagnet (57) is rotatably connected to the top of the base (56) via a pin shaft, and the electromagnet (57) is electrically connected to the control box (2); A first connecting seat (58) is arranged outside the electromagnet (57); An electric telescopic rod (59), one end of which is rotatably connected to the inner side of the first connecting seat (58) via a pin, and the electric telescopic rod (59) is electrically connected to the control box (2); A second connecting seat (510) is disposed at the outer bottom end of the base (56), and the other end is rotatably connected to the inner side of the second connecting seat (510) via a pin shaft; The permanent magnetic plate (511) is arranged above the electromagnet (57), and the permanent magnetic plate (511) can be attracted by the magnetism of the electromagnet (57).
5. The fabric processing screen printing screen soaking and washing device according to claim 4, characterized in that: The fixing assembly comprises: A shell (512) is arranged above the fixed component shell (51), and the top end of the permanent magnet plate (511) is fixedly connected to the bottom end of the shell (512); A second rotating seat (513), wherein the number of the second rotating seats (513) is two, and the two second rotating seats (513) are respectively arranged at the front and rear sides of the top end of the shell (512); A clamping plate (514), wherein the number of the clamping plates (514) is two, and the two clamping plates (514) are rotatably connected to the top ends of the two front and rear second rotating seats (513) respectively through pin shafts; A second connecting rod (515), wherein the number of the second connecting rods (515) is two, and one end of the two second connecting rods (515) is rotatably connected to the outer sides of the front and rear clamping plates (514) respectively through a pin shaft; A second rotating rod (516), the number of the second rotating rods (516) being two, the two second rotating rods (516) being rotatably connected to the inner sides of the front and rear second rotating seats (513) respectively via a pin shaft, and one end of the front and rear second rotating rods (516) being rotatably connected to the other end of the front and rear second connecting rods (515) respectively via a pin shaft; A half gear (517), wherein the number of the half gears (517) is two, and the two half gears (517) are respectively arranged at the other ends of the front and rear second rotating rods (516); Wherein, the inner cavity of the shell (512) is provided with a power unit.
6. The fabric processing screen printing screen soaking and washing device according to claim 5, characterized in that: The power unit comprises: A lead screw nut (518) is rotatably connected to the center of the top end of the inner cavity of the housing (512) via a bearing; A lead screw rod (519) threadedly connected to the inner cavity of the lead screw nut (518); A bevel gear ring (520) is interference-fitted on the bottom end of the outer wall of the lead screw nut (518); A rack block (521) is rotatably connected to the top of the lead screw (519) via a bearing, and the rack block (521) is respectively meshed with the front and rear half gears (517); A third motor (522) is arranged in the inner cavity of the housing (512), and the third motor (522) is electrically connected to the control box (2); The rotating rod (523) is nail-connected to the output end of the third motor (522) and meshes with the helical gear ring (520).
Citation Information
Patent Citations
Efficient cleaning device for printing screen
CN214000999U
Screen printing plate cleaning device for screen printing machine
CN214492100U