Full-circle needle beam trolley traction device
By installing a power mechanism and a rail clamping mechanism on the full-circular needle beam trolley, and using linear reciprocating motion to drive the full-circular needle beam trolley, the problem of unstable movement of the full-circular needle beam trolley is solved, and safer and more reliable movement is achieved.
Patent Information
- Application Number
- CN202210383970.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-12
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-04-12
AI Technical Summary
The existing method of moving the full-circle needle beam trolley is difficult to guarantee a uniform speed, and it is prone to jamming and violent shaking, which poses a safety hazard.
The device employs a full-circular needle beam trolley traction system, which includes a power mechanism and a rail clamping mechanism. The trolley is mounted on the rails via the rail clamping mechanism, and the power mechanism drives the rail clamping mechanism to perform linear reciprocating motion, thereby moving the crossbeam connecting hinge seat and the full-circular needle beam trolley to ensure smooth travel.
This technology enables the smooth movement of the full-circle needle beam trolley, reduces the chance of violent shaking, and improves the safety and reliability of the movement.
Smart Images

Figure CN114893210B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of needle beam trolley, in particular to a full-circle needle beam trolley traction device. BACKGROUND
[0002] In today's water conservancy hub engineering is attached great importance to, various water conservancy hub engineering equipment is more and more towards the humanization, automation, improve construction efficiency and quality, reduce labor cost direction development. Full-circle needle beam trolley as an important member in the construction of water conservancy hub tunnel is not exceptional. Full-circle needle beam trolley has been developed for many years, and the performance in all aspects has been improved, but the existing full-circle needle beam trolley walking mode is to use winch to pull the full-circle needle beam trolley to walk, and its working principle is that the motor rotates with the drum through the reducer, so as to wind in or release the steel rope. This walking mode has the problem that it is difficult to ensure the uniform speed of the full-circle needle beam trolley, and the speed is constantly changing, so that the full-circle needle beam trolley is easy to jam, and even the front and rear of the full-circle needle beam trolley will shake violently, which has certain safety hidden danger. SUMMARY
[0003] The present application provides a full-circle needle beam trolley traction device, which is used to solve the technical problem that the existing traction device in the prior art is difficult to drive the full-circle needle beam trolley to move smoothly.
[0004] The present application is realized by the following technical scheme: a full-circle needle beam trolley traction device is used to pull the full-circle needle beam trolley and the corresponding formwork to move on the steel rail, which comprises a power mechanism for outputting linear reciprocating motion and at least two rail clamping mechanisms for clamping the steel rail, the rail clamping mechanisms are installed on the steel rail, and a cross beam connecting hinge lug seat for connecting the full-circle needle beam trolley and the formwork is detachably fixedly installed on the rail clamping mechanisms, and the power mechanism is connected between the two rail clamping mechanisms to drive the two rail clamping mechanisms to move close to or away from each other.
[0005] Further, in order to better realize the present application, the rail clamping mechanism comprises a mounting frame, a driving mechanism and a pressing arm, the mounting frame is slidably installed on the steel rail, the driving mechanism is installed in the mounting frame, one end of the pressing arm is connected to the driving mechanism, and the middle part of the pressing arm is hinged to the mounting frame, and the cross beam connecting hinge lug seat and the power mechanism are connected with the mounting frame.
[0006] In the first state, the pressing arm is rotated to the other end and pressed on the steel rail under the driving of the driving mechanism;
[0007] In the second state, the pressing arm is rotated to the other end and separated from the steel rail under the driving of the driving mechanism.
[0008] Further, in order to better realize the present application, the driving mechanism is a hydraulic cylinder, the fixed end of the hydraulic cylinder is bolted to the inner side wall of the mounting frame, and the telescopic end of the hydraulic cylinder is hinged to one end of the pressing arm.
[0009] Further, in order to better realize the present application, the other end of the pressing arm is a working end, and the working end is provided with a first anti-skid part.
[0010] Further, in order to better realize the present application, the two side walls of the steel rail are each provided with a groove, and the two sides of the mounting frame are each fixedly provided with a protrusion that is adapted to the groove, and the protrusion is slidingly installed in the groove.
[0011] Further, in order to better realize the present application, the top surface of the protrusion is provided with a second anti-skid part.
[0012] Further, in order to better realize the present application, the first anti-skid part and the second anti-skid part are both anti-skid teeth.
[0013] Further, in order to better realize the present application, the power mechanism is a hydraulic cylinder.
[0014] Compared with the prior art, the present application has the following beneficial effects:
[0015] The novel full-circle needle beam trolley traction device provided by the present application is used for traction of a full-circle needle beam trolley and a corresponding formwork on a steel rail, and comprises a power mechanism for outputting linear reciprocating motion and at least two rail clamping mechanisms for clamping the steel rail, the rail clamping mechanisms are installed on the steel rail, and a cross beam connecting hinge lug seat for connection with the full-circle needle beam trolley and the formwork is detachably and fixedly installed on the rail clamping mechanisms, and the power mechanism is connected between the two rail clamping mechanisms to drive the two rail clamping mechanisms to move close to or away from each other.
[0016] Through the above structure, the rail clamping mechanisms are installed on the steel rail, and the power mechanism drives the two rail clamping mechanisms to move linearly. In specific use, one of the rail clamping mechanisms is first clamped on the steel rail, the other rail clamping mechanism is moved on the steel rail by the power mechanism, then the first rail clamping mechanism is loosened, the second rail clamping mechanism is clamped, and the first rail clamping mechanism is driven by the power mechanism. In this way, one cycle is completed, the two rail clamping mechanisms and the power mechanism move a distance, and the cross beam connecting hinge lug seat installed on the rail clamping mechanisms is also moved, the cross beam connecting hinge lug seat is connected with the full-circle needle beam trolley and the formwork, thereby achieving the purpose of movement of the full-circle needle beam trolley and the formwork connected with the cross beam connecting hinge lug seat. Through the arrangement of the power mechanism for linear reciprocating motion, the novel full-circle needle beam trolley traction device provided by the present application can drive the full-circle needle beam trolley to move more stably, reduce the probability of violent shaking of the full-circle needle beam trolley, and reduce the safety hazards during movement. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a structural schematic diagram of the novel full-circle needle beam trolley traction device provided in an embodiment of the present invention;
[0019] Figure 2 This is a schematic diagram of the assembly structure of the rail and the protrusion in an embodiment of the present invention.
[0020] In the picture:
[0021] 1- Rail;
[0022] 2-Clamping mechanism; 21-Mounting frame; 22-Hydraulic cylinder; 23-Pressure arm;
[0023] 3-Crossbeam connecting hinge seat;
[0024] 4-Power mechanism;
[0025] 5-First anti-slip section;
[0026] 6-Second anti-slip part;
[0027] 7 - Groove; 71 - Protrusion. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be described in detail below. Obviously, the described embodiments are merely some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0029] Example 1:
[0030] This embodiment provides a traction device for a full-circular needle beam trolley, which solves the technical problem in the prior art that full-circular needle beam trolleys are difficult to move at a constant speed. This novel traction device for a full-circular needle beam trolley is used to traction the full-circular needle beam trolley and the corresponding template on the rail 1. It includes a power mechanism 4 for outputting linear reciprocating motion and at least two rail clamping mechanisms 2 for clamping the rail 1, wherein:
[0031] The rail 1 is a structural member made of high manganese steel, and is fixedly installed at the center of the full-circle needle beam trolley needle beam.
[0032] The rail clamping mechanism 2 is installed on the rail 1, and a cross beam connecting hinge lug seat 3 for connecting the full-circle needle beam trolley and the formwork is detachably fixedly installed on the rail clamping mechanism 2. When the at least two rail clamping mechanisms 2 installed on the rail 1 are not clamped on the rail 1, the rail clamping mechanisms 2 can slide on the rail 1, and when the rail clamping mechanisms 2 are clamped on the rail 1, the rail clamping mechanisms 2 are pressed on the rail 1. When the rail clamping mechanisms 2 move on the rail 1, the cross beam connecting hinge lug seat 3 installed on the rail clamping mechanisms 2 moves synchronously, the cross beam connecting hinge lug seat 3 is connected with the full-circle needle beam trolley and the corresponding formwork, thereby driving the full-circle needle beam trolley connected with the cross beam connecting hinge lug seat 3 to move.
[0033] The power mechanism 4 is connected between the two rail clamping mechanisms 2 to drive the two rail clamping mechanisms 2 to move close to or away from each other. Thus, the movement of the two rail clamping mechanisms 2 is controlled by the linear reciprocating movement of the power mechanism 4, so as to ensure the stable movement of the full-circle needle beam trolley and increase the safety and reliability of the movement of the full-circle needle beam trolley.
[0034] Through the above structure, the rail clamping mechanism 2 is installed on the rail 1, and the two rail clamping mechanisms 2 are driven to move linearly by the power mechanism 4. In specific use, one of the rail clamping mechanisms 2 is first clamped on the rail 1, and the other rail clamping mechanism 2 is driven to move on the rail 1 by the power mechanism 4. Then, the first rail clamping mechanism 2 is loosened, the second rail clamping mechanism 2 is clamped, and the first rail clamping mechanism 2 is driven by the power mechanism 4. Thus, one cycle is completed, the two rail clamping mechanisms 2 and the power mechanism 4 move a distance, and the cross beam connecting hinge lug seat 3 installed on the rail clamping mechanisms 2 moves, the cross beam connecting hinge lug seat 3 is connected with the full-circle needle beam trolley and the corresponding formwork, thereby driving the full-circle needle beam trolley connected with the cross beam connecting hinge lug seat 3 to move. Through the linear reciprocating movement of the power mechanism 4, the novel full-circle needle beam trolley traction device provided in the embodiment can drive the full-circle needle beam trolley to move more stably, reduce the probability of violent shaking of the full-circle needle beam trolley, and reduce the safety hazard during the movement of the full-circle needle beam trolley.
[0035] An optional embodiment of the embodiment is as follows: the rail clamping mechanism 2 includes a mounting frame 21, a driving mechanism, and a pressing arm 23. The mounting frame 21 is slidably installed on the rail 1. The driving mechanism is installed in the mounting frame 21. One end of the pressing arm 23 is connected to the driving mechanism, and the middle part of the pressing arm 23 is hingedly connected to the mounting frame 21. The cross beam connecting hinge lug seat 3 and the power mechanism 4 are connected to the mounting frame 21.
[0036] The first state, the pressing arm 23 is rotated to the other end and is pressed on the rail 1 under the drive of the driving mechanism;
[0037] The second state, the pressing arm 23 is rotated to the other end and is separated from the rail 1 under the drive of the driving mechanism.
[0038] In this way, the pressing arm 23 installed on the driving mechanism is rotated by the setting of the driving mechanism, so as to achieve the purpose of pressing or releasing the rail 1. When the power mechanism 4 moves linearly, only one rail pressing mechanism moves, so as to achieve the purpose of movement.
[0039] An optional embodiment of the present embodiment is as follows: the driving mechanism is a hydraulic cylinder 22, the fixed end of the hydraulic cylinder 22 is bolted to the inner side wall of the mounting frame 21, and the telescopic end of the hydraulic cylinder 22 is hinged to one end of the pressing arm 23. In this way, the hydraulic cylinder 22 is set, and the middle part of the pressing arm 23 is hinged to the mounting frame 21. Therefore, when the telescopic end of the hydraulic cylinder 22 is extended, the pressing arm 23 installed on the telescopic end is driven to rotate downward until the other end of the pressing arm 23 is pressed on the rail 1. After the telescopic end of the hydraulic cylinder 22 is retracted, the pressing arm 23 is driven to rotate upward to release the rail pressing mechanism 2. As another embodiment of the present embodiment, the driving mechanism can also be a pneumatic cylinder.
[0040] An optional embodiment of the present embodiment is as follows: the other end of the pressing arm 23 is a working end, and the working end is provided with a first anti-skid part 5. In this way, the friction between the working end and the rail 1 is increased by the setting of the anti-skid part, so that the rail pressing mechanism 2 that needs to be pressed is more firmly pressed on the rail 1 when the power mechanism 4 moves linearly.
[0041] An optional embodiment of the present embodiment is as follows: both side walls of the rail 1 are provided with grooves 7, both sides of the mounting frame 21 are fixedly installed with protrusions 71 matched with the grooves 7, and the protrusions 71 are slidingly installed in the grooves 7. In this way, the mounting frame 21 is not easy to derail by the cooperation of the grooves 7 and the protrusions 71.
[0042] An optional embodiment of the present embodiment is as follows: the top surface of the protrusion 71 is provided with a second anti-skid part 6. In this way, the setting of the second anti-skid part 6 further prevents the mounting frame 21 from derailing.
[0043] Optionally, the first anti-skid part 5 and the second anti-skid part 6 are both anti-skid teeth, which make the friction between the working end of the pressing arm 23 and the upper surface of the rail 1 and between the protrusion 71 and the upper wing plate greater.
[0044] An optional embodiment of the present embodiment is as follows: the power mechanism 4 is a hydraulic cylinder, so that the hydraulic cylinder is provided, and the linear reciprocating motion is realized by the hydraulic cylinder, without transmission gap, and the motion is stable. As another embodiment of the present embodiment, the power mechanism 4 can also be a pneumatic cylinder or a linear reciprocating motor, and the like, as long as the mechanism can realize linear reciprocating motion.
[0045] The above merely describes the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A traction device for a full-circular needle beam trolley, used to traction a full-circular needle beam trolley and corresponding template on a rail, characterized in that: The power mechanism for outputting straight reciprocating motion and at least two rail clamping mechanisms for clamping the steel rail are mounted on the steel rail, and a cross beam connecting hinge lug seat for connecting with the full circle needle beam trolley and the formwork is detachably fixedly mounted on the rail clamping mechanisms, and the power mechanism is connected between the two rail clamping mechanisms to drive the two rail clamping mechanisms to approach or move away from each other. The rail clamping mechanism comprises a mounting frame, a driving mechanism and a pressing arm, the mounting frame is slidingly mounted on the steel rail, the driving mechanism is mounted in the mounting frame, one end of the pressing arm is connected to the driving mechanism, and the middle part of the pressing arm is hinged to the mounting frame, and the cross beam connecting hinge lug seat and the power mechanism are connected with the mounting frame. In the first state, the pressing arm is rotated to the other end to be pressed on the steel rail under the driving of the driving mechanism. In the second state, the pressing arm is rotated to the other end to be separated from the steel rail under the driving of the driving mechanism. Both side walls of the steel rail are provided with grooves, and both sides of the mounting frame are fixedly provided with protrusions matched with the grooves, and the protrusions are slidingly mounted in the grooves. The steel rail is a structural member made of high manganese steel, and is fixedly mounted at the center position of the needle beam of the full circle needle beam trolley.
2. A full circle needle beam trolley haul-off device according to claim 1, characterized in that: The driving mechanism is a hydraulic cylinder, the fixed end of the hydraulic cylinder is bolted to the inner side wall of the mounting frame, and the telescopic end of the hydraulic cylinder is hinged to one end of the pressing arm.
3. A full circle needle beam trolley haul-off device according to claim 2, characterised in that: The other end of the pressing arm is a working end, and the working end is provided with a first anti-skid part.
4. A full circle needle beam trolley haul-off device according to claim 3, characterised in that: The top surface of the protrusion is provided with a second anti-skid part.
5. A full circle needle beam trolley haul-off device according to claim 4, characterised in that: Both the first anti-skid part and the second anti-skid part are anti-skid teeth.
6. A full circle needle beam trolley haul-off device according to any one of claims 1 to 5, characterized in that: The power mechanism is a hydraulic cylinder.
Citation Information
Patent Citations
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