A drill mast straightness correction quality control system and method
The drill mast straightness correction system, which combines mobile terminals and AR glasses, transmits correction parameters and temperature information in real time, solving the problem of drill mast straightening relying on human experience, improving correction efficiency and quality consistency, and promoting intelligent manufacturing of drill masts.
Patent Information
- Application Number
- CN202210509770.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-11
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-05-11
AI Technical Summary
The existing drill mast straightening process relies on manual experience, resulting in low straightening efficiency, inconsistent quality, and inaccurate temperature control, which affects the straightness of the drill mast and product quality, making it difficult to achieve intelligent manufacturing.
Data on the straightness of the drill mast is collected by mobile terminals, and the orthopedic parameters and temperature information are transmitted to AR glasses in real time using 5G signal transmission technology to guide orthopedic workers and optimize the orthopedic process by combining temperature sensors and orthopedic process database.
It enables real-time guidance and quality consistency in drill mast straightening, improves straightening efficiency, reduces reliance on manual experience, and supports the digitalization and intelligent manufacturing of drill masts.
Smart Images

Figure CN114943124B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a drill mast straightness correction quality control system and method, belonging to the technical field of drill mast correction quality control. BACKGROUND
[0002] The drill mast is a core component of the rotary drilling rig, and the straightness of the drill mast directly affects the drilling direction of the drill pipe and the performance of the rotary drilling rig. Flame correction is an effective method for correcting straightness by using the thermal expansion and contraction properties of metal. Inexperienced methods and improper temperature control can cause significant deformation of the drill mast. The existing correction process mainly relies on manual experience. After flame correction, natural cooling takes 3-4 hours, and the straightness needs to be rechecked after complete cooling. If the straightness does not meet the requirements, the flame correction, natural cooling, and straightness rechecking process will be repeated, resulting in a low efficiency of the correction process. If the correction temperature is too low, the correction effect cannot be achieved. If the temperature is too high, the steel becomes brittle and the impact toughness is affected. The temperature cannot be accurately sensed in real time. The correction quality is uneven, which seriously limits the improvement of product quality and is not conducive to the intelligent manufacturing transformation and upgrading. Therefore, it is of great significance to study the quality control of drill mast straightness correction and develop a quality control system and method. SUMMARY
[0003] The present application aims to overcome the shortcomings of the prior art and provide a drill mast straightness correction quality control system and method. The best correction scheme is obtained by collecting data on site in the workshop through a mobile terminal. The correction parameters and temperature information are wirelessly transmitted to AR glasses using 5G signal transmission technology, which can effectively guide the correction in real time.
[0004] To achieve the above-mentioned purposes, the present application adopts the following technical solutions:
[0005] In a first aspect, the present application provides a drill mast straightness correction quality control method, comprising:
[0006] Obtaining historical drill mast guide rail straightness detection process data and current drill mast straightness detection process data;
[0007] Comparing the historical drill mast guide rail straightness detection process data with the current drill mast straightness detection process data, and selecting the best correction parameter in the correction process database;
[0008] When there is no correction parameter in the correction process database, calculating the correction parameter by a correction calculation method;
[0009] Outputting the best correction parameter.
[0010] Further, the historical drilling mast guide rail straightness detection process data is obtained by workers through the orthopedic process database orthopedic parameter information and temperature information to orthopedically correct the drilling mast straightness.
[0011] Further, the orthopedic process database orthopedic parameter information includes orthopedic position, orthopedic shape, orthopedic size, orthopedic temperature, orthopedic time, oxygen volume, and acetylene volume, and the temperature information is obtained by a temperature sensor.
[0012] Further, the current drilling mast straightness detection process data includes collection points i (i = 1, 2, 3…n), left guide rail x direction data x1i, left guide rail y direction data y1i, right guide rail x direction data x2i, right guide rail y direction data y2i, and straightness before orthopedic correction.
[0013] Further, the orthopedic calculation method includes:
[0014] S10, the x direction is perpendicular to the drilling mast axis direction and parallel to the ground, and the y direction is perpendicular to the drilling mast axis direction and perpendicular to the ground;
[0015] S20, performing x direction orthopedic correction, including:
[0016] S21, judging the left guide rail x direction highest point x 1G :
[0017] x 1G =max(x 11 , x 12 , x 13 ...x 1n ) (1)
[0018] Wherein, x 1n is the left guide rail x direction point n;
[0019] S22, comparing the left guide rail x direction highest point x 1G and the right guide rail x direction highest point x 2G , judging whether it is greater than a specified value δ1:
[0020] |x 1G -x 2G |>δ1 (2)
[0021] If the difference is greater than the specified value δ1, then compare the x 1(G-1) -x 2(G-1) and x 1(G+1) -x 2(G+1) difference of the two sides of the guide rail, and orthopedically correct the left side plate between the point with larger difference and the high point; if it is less than the specified value δ1, then compare the x 1(G-1) -x 2(G-1) and x 1(G+1)-x 2(G+1) The difference between the points with larger difference and the high point, and the right side plate is orthopedic between the points with larger difference and the high point;
[0022] S23, further judge the left guide rail x direction sub-high point x 1s :
[0023] x 1s = max(x 11 , x 12 …x 1(G-1) , x 1(G+1) …x 1n ) (3)
[0024] S24, compare the left guide rail x direction sub-high point x 1s With the right guide rail x direction sub-high point x 2s Judge whether it is greater than the specified value δ1:
[0025] |x 1S -x 2S |>δ1 (4)
[0026] If greater than the specified value δ1, then the difference between x 1(S-1) -x 2(S-1) And x 1(S+1) -x 2(S+1) Of the two sides of the guide rail, the left side plate is orthopedic between the points with larger difference and the high point; if less than the specified value δ1, then the difference between x 1(S-1) -x 2(S-1) And x 1(S+1) -x 2(S+1) Of the two sides of the guide rail, the right side plate is orthopedic between the points with larger difference and the high point;
[0027] S25, in this way, until |x 1i -x 2i |≤δ1;
[0028] S26, the right guide rail x direction is calculated and processed in the same way, and the orthopedic data is presented on the mobile terminal;
[0029] S30, y direction orthopedic, including:
[0030] S31, first judge the left guide rail y direction highest point y 1G :
[0031] y 1G = max(y 11 , y 12 , y 13 …y 1n ) (5)
[0032] Among them, y 1nis the left guide rail y direction point n;
[0033] S32, the left guide rail y direction highest point y 1G and the right guide rail y direction highest point y 2G Comparison, to determine whether greater than a specified value δ2:
[0034] |y 1G -y 2G |>δ2 (6)
[0035] If greater than a specified value δ2, then compared to the guide rail both sides y 1(G-1) -y 2(G-1) and y 1(G+1) -y 2(G+1) Difference, in the difference between the larger point and the high point of the sealing plate orthopedic; If less than a specified value δ2, then compared to the guide rail both sides y 1(G-1) -y 2(G-1) and y 1(G+1) -y 2(G+1) Difference, in the difference between the larger point and the high point of the bottom plate orthopedic;
[0036] S33, and determine the left guide rail y direction second highest point y 1s :
[0037] y 1s = max (y 11 , y 12 ... y 1(G-1) , y 1(G+1) ... y 1n ) (7)
[0038] S34, and the left guide rail y direction second highest point y 1s and the right guide rail y direction second highest point y 2s Comparison, to determine whether greater than a specified value δ2:
[0039] |y 1S -y 2S |>δ2 (8)
[0040] If greater than a specified value δ2, then compared to the guide rail both sides y 1(S-1) -y 2(S-1) and y 1(S+1) -y 2(S+1) Difference, in the difference between the larger point and the high point of the sealing plate orthopedic; If less than a specified value δ2, then compared to the guide rail both sides y 1(S-1) -y 2(S-1) and y 1(S+1) -y 2(S+1) Difference, in the difference between the larger point and the high point of the bottom plate orthopedic;
[0041] S35, by analogy, until |y1i -y 2i |≤δ2;
[0042] S36. Similarly, the y-direction calculation of the right guide rail is performed, and the correction data is presented on the mobile terminal.
[0043] Furthermore, when not undergoing orthodontic treatment, the mobile terminal wirelessly transmits temperature information to the AR glasses' data acquisition module via 5G signal transmission technology; during orthodontic treatment, it wirelessly transmits optimal orthodontic parameters and temperature information to the AR glasses' data acquisition module via 5G signal transmission technology.
[0044] Furthermore, the AR glasses' data acquisition module stores temperature information in the AR glasses' control center module. When the temperature exceeds a specified temperature, the control center module transmits alarm information to the AR glasses' information display module, providing feedback to the worker.
[0045] Secondly, the present invention provides a drill mast straightness correction quality control system, comprising:
[0046] Drill mast guide rail straightness detection device: used to collect data on the current drill mast straightness detection process and transmit it to the straightening process database via the industrial internet;
[0047] Straightening process database: Stores current drill mast straightness inspection process data, straightening parameters, and straightness after straightening, to guide workers in straightening;
[0048] Temperature control system: includes orthopedic gun, fixed bracket and temperature sensor. The fixed bracket is placed above the gas pipe of the orthopedic gun and is used to fix the temperature sensor. The axis of the temperature sensor is at a certain angle to the axis of the orthopedic gun and is used to collect the temperature during orthopedic treatment.
[0049] Mobile terminal: Used to read the straightening parameter information and the current drill mast straightness detection process data from the straightening process database via the Industrial Internet, as well as read the temperature information from the temperature sensor, compare the historical drill mast guide rail straightness detection process data with the current drill mast straightness detection process data, and select the best straightening parameters; in response to the absence of straightening parameters in the straightening process database, the straightening parameters are calculated through the straightening calculation method.
[0050] AR glasses: used to read the straightening parameter information and temperature information from the straightening process database on the mobile terminal to straighten the drill mast straightness, obtain the historical drill mast guide rail straightness detection process data, and receive the optimal straightening parameters from the mobile terminal.
[0051] Thirdly, the present invention provides a quality control device for straightening drill mast, including a processor and a storage medium;
[0052] The storage medium is used to store instructions;
[0053] The processor is configured to operate according to the instructions to perform the steps of the method according to any of the above.
[0054] In a fourth aspect, the application provides a computer readable storage medium having stored thereon a computer program which, when executed by a processor, implements the steps of the method according to any of the above.
[0055] Compared with the prior art, the application has the following beneficial effects:
[0056] The application aims to provide a drill mast straightness correction quality control system and method, which collects the best correction scheme on site in the workshop through a mobile terminal, wirelessly transmits the correction parameters and temperature information to AR glasses with welding protection function through 5G signal transmission technology, visually feeds back to the correction worker, and effectively guides the worker to break the dependence on manual experience correction mode, improve the correction efficiency and correction quality consistency, and realize digital correction of the drill mast. BRIEF DESCRIPTION OF DRAWINGS
[0057] Figure 1 is a schematic diagram of the drill mast straightness correction quality control system provided by the first embodiment of the application;
[0058] Figure 2 is a structure diagram of the temperature control system provided by the first embodiment of the application;
[0059] Figure 3 is a structure diagram of the drill mast straightness correction quality control system provided by the first embodiment of the application.
[0060] In the figure: 1, drill mast guide rail straightness detection device; 2, industrial internet; 3, correction process database; 4, mobile terminal; 5, temperature control system; 6, AR glasses; 7, drill mast workpiece; 51, correction gun; 52, temperature sensor; 53, fixed support. DETAILED DESCRIPTION
[0061] The application will be further described below with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the application, and cannot be used to limit the protection scope of the application.
[0062] Embodiment one:
[0063] A drill mast straightness correction quality control system, comprising a drill mast guide rail straightness detection device 1, an industrial internet 2, a correction process database 3, a temperature control system 5, a mobile terminal 4, AR glasses 6 with welding protection function, and a drill mast workpiece 7.
[0064] The drill mast guide rail straightness detection device 1 collects current drill mast straightness detection process data, which is transmitted to the straightening process database 3 through the industrial internet 2. The current drill mast straightness detection process data includes collection points i (i = 1, 2, 3…n), left guide rail x direction data x1i, left guide rail y direction data y1i, right guide rail x direction data x2i, right guide rail y direction data y2i, and straightness before straightening.
[0065] The straightening process database 3 includes current drill mast straightness detection process data, straightening parameters, and straightness after straightening, which are used to guide workers in straightening. The straightening parameters include straightening position, straightening shape, straightening size, straightening temperature, straightening time, oxygen volume, and acetylene volume. The straightening position, straightening shape, and straightening size are obtained based on simulation analysis and mobile terminal 4 field collection to obtain the best straightening scheme, and the simulation analysis results and field collection data are transmitted to the straightening process database 3 through the industrial internet 2.
[0066] The temperature control system 5 includes a straightening gun 51, a fixed support 53, and a temperature sensor 52. The fixed support 53 is erected above the gas pipeline of the straightening gun 51 to fix the temperature sensor 52. The temperature sensor 52 has a certain angle with the axis of the straightening gun 51 to ensure that the temperature collected by the temperature sensor 52 is the temperature during straightening.
[0067] Workers read the straightening parameter information and temperature information of the straightening process database on the mobile terminal 4 through the AR glasses 6 to straighten the drill mast straightness, and obtain historical drill mast guide rail straightness detection process data. The straightening parameter information of the straightening process database is read from the straightening process database 3 through the industrial internet 2, and the temperature information is obtained from the temperature sensor 52. The historical drill mast guide rail straightness detection process data is compared with the current drill mast straightness detection process data in the straightening process database 3 to screen out the best straightening parameters.
[0068] The AR glasses 6 include an acquisition module, a control center module, and an information display module, and the material of the AR glasses 6 has a welding protection function to avoid eye injury during welding. The straightening parameters and temperature information in the mobile terminal 4 are wirelessly transmitted to the acquisition module of the AR glasses 6 through 5G signal transmission technology, stored in the control center module, and processed. When not straightening, i.e. the data of the temperature sensor 52 is 0, only the straightening parameters are transmitted to the information display module. When straightening, if the data of the temperature sensor 52 is greater than the specified temperature, an alarm information is transmitted to the information display module, which is fed back to the worker to guide the worker to adjust the straightening position and straightening temperature. When new straightening parameters are used, they are recorded in the mobile terminal 4 and saved to the straightening process database 3 through the industrial internet 2.
[0069] The embodiment has simple structure, is easy to implement, has comprehensive functions, and can effectively guide the correction in real time. The drill mast straightness correction quality control method is combined with the temperature sensor 52 and the AR glasses 6, breaks the correction mode relying on manual experience, improves the correction efficiency and correction quality consistency, realizes digital correction of the drill mast, and supports intelligent manufacturing of the engineering machinery product; the correction process database 3 lays a foundation for correction process guidance and analysis. The correction parameters of the new drill mast can be matched from the correction process database 3, and can also be obtained by calculation on the mobile terminal 4 according to the deformation of the drill mast on site, so that the manual correction calculation time and the repeated correction cooling time are saved, and the work efficiency is improved; the temperature control system 5 collects the correction temperature in time, and effectively reduces the influence of the high correction temperature on the metal brittleness and impact toughness; the mobile terminal 4 provides the correction parameters and temperature information to the AR glasses 6 through the 5G signal transmission technology, so as to feed back the visual state to the correction worker and better guide the worker to work.
[0070] Embodiment two
[0071] A drill mast straightness correction quality system and method can be realized by the drill mast straightness correction quality control system in embodiment one, and the steps are as follows:
[0072] Step (1): The straightness of the drill mast is detected by using the drill mast guide rail straightness detection device 1, and the straightness detection data including the collection points i (i = 1, 2, 3…n), the left guide rail x direction data x1i, the left guide rail y direction data y1i, the right guide rail x direction data x2i, the right guide rail y direction data y2i, and the straightness before correction are transmitted to the correction process database 3 through the industrial internet 2;
[0073] Step (2): According to the current drill mast guide rail straightness detection process data, the straightness detection process data of the correction process database 3 is matched to obtain the optimal correction parameter, which is transmitted to the mobile terminal 4 by the industrial internet 2; if there is no correction parameter, the correction data is obtained on the mobile terminal 4 according to the correction calculation method, including:
[0074] First, the x direction is defined as the direction perpendicular to the drill mast axis and parallel to the ground, and the y direction is perpendicular to the drill mast axis and perpendicular to the ground.
[0075] (1) x direction correction
[0076] First, the highest point x of the left guide rail x direction is judged 1G :
[0077] x 1G =max(x 11 ,x 12 ,x 13 ...x 1n ) (1)
[0078] wherein x 1n is the left guide x-direction point n.
[0079] and the left guide x-direction highest point x 1G and the right guide x-direction highest point x 2G are compared to determine whether they are greater than a prescribed value δ1:
[0080] |x 1G -x 2G | > δ1 (2)
[0081] If the difference is greater than the prescribed value δ1, the x 1(G-1) -x 2(G-1) and x 1(G+1) -x 2(G+1) difference between the left and right guides is compared, and the left plate is straightened between the point with the greater difference and the highest point. If the difference is less than the prescribed value δ1, the x 1(G-1) -x 2(G-1) and x 1(G+1) -x 2(G+1) difference between the left and right guides is compared, and the right plate is straightened between the point with the greater difference and the highest point.
[0082] The left guide x-direction second highest point x 1s is then determined.
[0083] x 1s = max(x 11 , x 12 ... x 1(G-1) , x 1(G+1) ... x 1n ) (3)
[0084] The left guide x-direction second highest point x 1s and the right guide x-direction second highest point x 2s are compared to determine whether they are greater than a prescribed value δ1:
[0085] |x 1S -x 2S | > δ1 (4)
[0086] If the difference is greater than the prescribed value δ1, the x 1(S-1) -x 2(S-1) and x 1(S+1) -x 2(S+1) difference between the left and right guides is compared, and the left plate is straightened between the point with the greater difference and the highest point. If the difference is less than the prescribed value δ1, the x 1(S-1) -x 2(S-1) and x 1(S+1) -x 2(S+1) difference between the left and right guides is compared, and the right plate is straightened between the point with the greater difference and the highest point.
[0087] and so on, until |x 1i -x 2i |≤δ1.
[0088] Similarly, the right guide rail x direction is calculated and the data is presented on the mobile terminal 4.
[0089] (2) y direction straightening
[0090] First, the left guide rail y direction highest point y 1G :
[0091] y 1G =max(y 11 , y 12 , y 13 ...y 1n ) (5)
[0092] Wherein, y 1n is the left guide rail y direction point n;
[0093] And the left guide rail y direction highest point y 1G and the right guide rail y direction highest point y 2G are compared to determine whether greater than the specified value δ2:
[0094] |y 1G -y 2G |>δ2 (6)
[0095] If greater than the specified value δ2, the difference between the two sides of the guide rail y 1(G-1) -y 2(G-1) and y 1(G+1) -y 2(G+1) is compared, and the sealing plate is straightened between the point with the larger difference and the high point; if less than the specified value δ2, the difference between the two sides of the guide rail y 1(G-1) -y 2(G-1) and y 1(G+1) -y 2(G+1) is compared, and the bottom plate is straightened between the point with the larger difference and the high point.
[0096] Then, the left guide rail y direction second highest point y 1s :
[0097] y 1s =max(y 11 , y 12 ...y 1(G-1) , y 1(G+1) ...y 1n ) (7)
[0098] And the left guide rail y direction second highest point y 1s and the right guide rail y direction second highest point y 2s are compared.Comparing, judging whether greater than a specified value δ2:
[0099] |y 1S -y 2S |>δ2 (8)
[0100] If greater than a specified value δ2, then the difference between y 1(S-1) -y 2(S-1) and y 1(S+1) -y 2(S+1) is calculated, and the sealing plate is straightened between the point with the larger difference and the high point; if less than a specified value δ2, then the difference between y 1(S-1) -y 2(S-1) and y 1(S+1) -y 2(S+1) is calculated, and the bottom plate is straightened between the point with the larger difference and the high point.
[0101] By analogy, until |y 1i -y 2i |≤δ2.
[0102] Similarly, the right guide rail y direction is calculated and processed, and the straightening data is presented on the mobile terminal 4.
[0103] Step (3): The temperature sensor 52 arranged on the straightening gun 51 collects the temperature during straightening and transmits it to the mobile terminal 4;
[0104] Step (4): The straightening parameters and temperature information in the mobile terminal 4 are wirelessly transmitted to the AR glasses 6 with welding protection function through 5G signal transmission technology, and stored to the control center module. When not straightening, only the straightening parameters are transmitted to the information display module of the AR glasses 6, and when straightening, when the temperature sensor 52 data is greater than a specified temperature, an alarm information is transmitted to the information display module of the AR glasses 6, and feedback to the worker;
[0105] Step (5): After straightening, the straightness of the drill mast is rechecked, if new straightening parameters are used, the mobile terminal 4 is recorded, and the industrial internet 2 is saved to the straightening process database 3.
[0106] Embodiment three:
[0107] The embodiment of the application also provides a drill mast straightness straightening quality control device, which can realize the drill mast straightness straightening quality control method described in embodiment one, comprising a processor and a storage medium;
[0108] The storage medium is used to store instructions;
[0109] The processor is used to operate according to the instructions to execute the steps of the following method:
[0110] Obtain historical drilling mast guide rail straightness detection process data and current drilling mast straightness detection process data;
[0111] Compare the historical drilling mast guide rail straightness detection process data with the current drilling mast straightness detection process data, and screen out the best straightening parameters in the straightening process database;
[0112] When there is no straightening parameter in the straightening process database, calculate the straightening parameter through a straightening calculation method;
[0113] Output the best straightening parameter.
[0114] Embodiment four:
[0115] The embodiment of the present application also provides a computer readable storage medium, which can realize the drilling mast straightness straightening quality control method in the embodiment one, and has a computer program stored thereon, and the program is executed by a processor to realize the steps of the following method:
[0116] Obtain historical drilling mast guide rail straightness detection process data and current drilling mast straightness detection process data;
[0117] Compare the historical drilling mast guide rail straightness detection process data with the current drilling mast straightness detection process data, and screen out the best straightening parameters in the straightening process database;
[0118] When there is no straightening parameter in the straightening process database, calculate the straightening parameter through a straightening calculation method;
[0119] Output the best straightening parameter.
[0120] Those skilled in the art should understand that the embodiments of the present application can be provided as a method, a system, or a computer program product. Therefore, the present application can adopt a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Moreover, the present application can adopt a computer program product in the form of one or more computer usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer usable program codes.
[0121] The present application is described with reference to flowcharts and / or block diagrams according to the method, device (system), and computer program product of the embodiments of the present application. It should be understood that each flow and / or block in the flowcharts and / or block diagrams, and the combination of the flows and / or blocks in the flowcharts and / or block diagrams can be implemented by computer program instructions. These computer program instructions can be provided to a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing devices to produce a machine, so that the instructions executed by the computer or other programmable data processing devices produce a device that implements the functions described in the flowcharts and / or block diagrams. Figure 1apparatuses that implement the functions specified in the flowchart or flowcharts and / or blocks. Figure 1
[0122] These computer program instructions can also be stored in a computer readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer readable memory produce an article of manufacture including instructions which implement the flowchart or flowcharts and / or blocks. Figure 1 Figure 1
[0123] These computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the flowchart or flowcharts and / or blocks. Figure 1 Figure 1
[0124] The above description is only preferred embodiments of the present application. It should be pointed out that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present application, and these improvements and modifications should also be considered as the protection scope of the present application.
Claims
1. A method for quality control of drill mast straightness correction, characterized by, The method is performed by a mobile terminal and comprises: acquiring historical derrick guide rail straightness detection process data and current derrick straightness detection process data; comparing the historical derrick guide rail straightness detection process data with the current derrick straightness detection process data, and screening out optimal straightening parameters in a straightening process database; in response to the absence of straightening parameters in the straightening process database, calculating the straightening parameters by a straightening calculation method; outputting the optimal straightening parameters; wherein the current derrick straightness detection process data comprises a collection point i, wherein i = 1, 2, 3…n, left guide rail x-direction data x1i, left guide rail y-direction data y1i, right guide rail x-direction data x2i, right guide rail y-direction data y2i and straightness before straightening; the straightening calculation method comprises: S10, defining the x-direction as being perpendicular to the derrick axis direction and parallel to the ground, and the y-direction as being perpendicular to the derrick axis direction and perpendicular to the ground; S20, performing x-direction straightening, comprising: S21, determining the left guide rail x-direction highest point : (1) wherein, is the left guide x-direction point n; S22, the left rail x-direction highest point and the right rail x-direction highest point comparison, determine whether greater than a specified value : (2) If the difference is greater than a prescribed value , then the difference between the two sides of the guide rail and is found, and the left side plate is straightened between the point with the greater difference and the high point; if the difference is less than a prescribed value , then the difference between the two sides of the guide rail and is found, and the right side plate is straightened between the point with the greater difference and the high point; S23, determining whether the left guide rail x-direction next high point : (3) S24, the left rail x-direction sub-high point and the right rail x-direction sub-high point comparison, determine whether greater than a specified value : (4) If greater than a prescribed value , then the difference between the two sides of the guide rail and is found, and the left side plate is straightened between the point with the greater difference and the high point; if less than a prescribed value , then the difference between the two sides of the guide rail and is found, and the right side plate is straightened between the point with the greater difference and the high point; S25, and so on, until End of orthosis S26, performing calculation and processing on the right guide rail x-direction in the same way, and presenting the straightening data on the mobile terminal; S30, performing y-direction straightening, comprising: S31, first judge the highest point of the left guide rail in y direction : (5) wherein, is the left rail y-direction point n; S32, left rail y-direction highest point and right rail y-direction highest point comparison, determine whether greater than a specified value : (6) If greater than a prescribed value , then the difference between the two sides of the contrast guide rail and is found, and the sealing plate is straightened between the point with the larger difference and the high point; if less than a prescribed value , then the difference between the two sides of the contrast guide rail and is found, and the bottom plate is straightened between the point with the larger difference and the high point; S33, determining whether the left guide rail y-direction next high point : (7) S34, and the left rail y-direction sub-high point and the right rail y-direction sub-high point comparison, determine whether greater than a specified value : (8) If greater than a prescribed value , then the difference between the two sides of the contrast guide rail and is found, and the sealing plate is straightened between the point with the larger difference and the high point; if less than a prescribed value , then the difference between the two sides of the contrast guide rail and is found, and the bottom plate is straightened between the point with the larger difference and the high point; S35, and so on, until End of orthosis S36, performing calculation and processing on the right guide rail y-direction in the same way, and presenting the straightening data on the mobile terminal.
2. The drill mast straightness correction quality control method of claim 1, wherein, The historical derrick guide rail straightness detection process data is obtained by workers through straightening process database straightening parameter information and temperature information for derrick straightness straightening.
3. The drill mast straightness correction quality control method of claim 2, wherein, The straightening process database straightening parameter information comprises straightening position, straightening shape, straightening size, straightening temperature, straightening time, oxygen volume and acetylene volume, and the temperature information is detected by a temperature sensor.
4. The drill mast straightness correction quality control method of claim 1, wherein, When not straightening, the mobile terminal wirelessly transmits the temperature information to an AR glasses acquisition module by 5G signal transmission technology; when straightening, the mobile terminal wirelessly transmits the optimal straightening parameters and the temperature information to the AR glasses acquisition module by 5G signal transmission technology.
5. The drill mast straightness correction quality control method of claim 4, wherein, The AR glasses acquisition module stores the temperature information to a control center module of the AR glasses, and when the temperature information is greater than a specified temperature, the control center module transmits alarm information to an information display module of the AR glasses and feeds back to the workers.
6. A drill mast straightness correction quality control system, characterized by, The method comprises: a derrick guide rail straightness detection device for collecting current derrick straightness detection process data and transmitting the data to a straightening process database through an industrial internet; a straightening process database for storing the current derrick straightness detection process data, straightening parameters and straightness after straightening, and for guiding workers to straighten; a temperature control system comprising a straightening gun, a fixed support and a temperature sensor, the fixed support being erected above a gas pipeline of the straightening gun for fixing the temperature sensor, and the temperature sensor having a certain included angle with the axis of the straightening gun for collecting temperature during straightening; a mobile terminal for reading the straightening process database straightening parameter information and the current derrick straightness detection process data from the straightening process database through the industrial internet, and for reading temperature information of the temperature sensor, comparing the historical derrick guide rail straightness detection process data with the current derrick straightness detection process data, and screening out the optimal straightening parameters; in response to the absence of straightening parameters in the straightening process database, calculating the straightening parameters by a straightening calculation method. AR glasses: for reading the mobile terminal on the orthopedic process database orthopedic parameter information and temperature information on the drill mast straightness correction, get the history of the drill mast guide rail straightness detection process data, and receive the mobile terminal on the best correction parameters; Wherein, the current drill mast straightness detection process data includes collection point i, wherein i=1, 2, 3…n, left rail x direction data x1i, left rail y direction data y1i, right rail x direction data x2i, right rail y direction data y2i and straightness before correction; The correction calculation method comprises: S10, the x direction is perpendicular to the drill mast axis direction and parallel to the ground, and the y direction is perpendicular to the drill mast axis direction and perpendicular to the ground; S20, x direction correction, including: S21, determining the left guide rail x-direction highest point : (1) wherein, is the left guide x-direction point n; S22, the left rail x-direction highest point and the right rail x-direction highest point comparison, determine whether greater than a specified value : (2) If the difference is greater than a prescribed value , then the difference between the two sides of the guide rail and is found, and the left side plate is straightened between the point with the greater difference and the high point; if the difference is less than a prescribed value , then the difference between the two sides of the guide rail and is found, and the right side plate is straightened between the point with the greater difference and the high point; S23, determining whether the next highest point in the x direction of the left guide rail : (3) S24, the left rail x-direction sub-high point and the right rail x-direction sub-high point comparison, determine whether greater than a specified value : (4) If greater than a prescribed value , then the difference between the two sides of the guide rail and is found, and the left side plate is straightened between the point with the greater difference and the high point; if less than a prescribed value , then the difference between the two sides of the guide rail and is found, and the right side plate is straightened between the point with the greater difference and the high point; S25, and so on, until End of orthosis S26, the right rail x direction is calculated and processed in the same way, and the correction data is presented on the mobile terminal; S30, y direction correction, including: S31, first judge the highest point of the left guide rail in y direction : (5) wherein, is the left rail y-direction point n; S32, left rail y-direction highest point and right rail y-direction highest point comparison, determine whether greater than a specified value : (6) If greater than a prescribed value , then the difference between the two sides of the guide rail and is found, and the sealing plate is straightened between the point with the greater difference and the high point; if less than a prescribed value , then the difference between the two sides of the guide rail and is found, and the bottom plate is straightened between the point with the greater difference and the high point; S33, determining again the second highest point in the y direction of the left guide rail : (7) S34, and the left rail y-direction sub-high point and the right rail y-direction sub-high point comparison, determine whether greater than a specified value : (8) If greater than a prescribed value , then the difference between the two sides of the contrast guide rail and is found, and the sealing plate is straightened between the point with the larger difference and the high point; if less than a prescribed value , then the difference between the two sides of the contrast guide rail and is found, and the bottom plate is straightened between the point with the larger difference and the high point; S35, and so on, until End of orthosis S36, the right rail y direction is calculated and processed in the same way, and the correction data is presented on the mobile terminal.
7. A device for quality control of drill mast straightness correction, characterized by Including processor and storage medium; The storage medium is used to store instructions; The processor is used to operate according to the instructions to execute the steps of the method according to any one of claims 1-5.
8. A computer-readable storage medium having stored thereon a computer program, characterized in that, The program is executed by the processor to realize the steps of the method according to any one of claims 1-5.
Citation Information
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