A horizontal material receiving machine

Abstract

The present invention discloses a horizontal material collecting machine, which comprises a frame and a material collecting device arranged on the frame; the material collecting device includes a support frame, a material belt coiling mechanism and a paper tape unwinding mechanism; a material belt and paper tape bonding device is arranged on the frame upstream of the material collecting device along the conveying direction of the material belt; the material belt and paper tape bonding device includes a paper tape positioning mechanism and a material belt pushing mechanism which are arranged at the bonding position and arranged perpendicular to the conveying direction of the material belt; after the paper tape pre-released by the paper tape unwinding mechanism is pulled to the bonding position, the paper tape positioning mechanism is used for positioning the paper tape; the material belt pushing mechanism is used for pushing the material belt conveyed from the upstream to the position, so that the material belt is bonded with the positioned paper tape; at the same time, the paper tape is correspondingly bonded with the core part of the material belt coiling mechanism; during material collection, the material belt coiling mechanism first winds the paper tape to pull the material belt into the core part, and then winds the paper tape and the material belt in a staggered and laminated form. The present invention does not require manual pulling of the material belt, which is labor-saving and time-saving, and improves the production efficiency; it is especially suitable for collecting softer and thinner material belts.

Description

Technical Field

[0001] The present invention belongs to the technical field of mechanical equipment, and particularly relates to a horizontal material collector. Background Art

[0002] In the electronics industry, collecting terminal tape is an essential process. Currently, for relatively thin and soft terminal tapes, a horizontal material collector is mostly used. Each time when collecting materials, manual sample cutting is required, and after sample cutting, the tape needs to be manually pulled to the core part of the tape coiling mechanism. The whole process is time-consuming and laborious, seriously restricting the production efficiency. Moreover, the current horizontal material collector also has problems such as fewer number of material trays, frequent manual tray replacement, more manpower occupation, and poor consistency of manual operation, bringing great inconvenience to the production process and equipment maintenance. Summary of the Invention

[0003] Aiming at overcoming the deficiencies existing in the above-mentioned prior art, the present invention provides a horizontal material collector, which can automatically pull the tape to the core part, saving time and effort and improving the production efficiency. In particular, it is suitable for the automatic and stable collection of relatively soft and thin tapes.

[0004] To solve the problems existing in the above-mentioned prior art, an embodiment of the present invention provides a horizontal material collector, including a frame and a material collecting device provided on the frame. The material collecting device includes a support frame, and a tape coiling mechanism and a paper tape feeding mechanism are provided on the support frame. It is characterized in that a tape-paper tape bonding device is provided on the frame upstream of the material collecting device along the tape conveying direction. The tape-paper tape bonding device includes a paper tape positioning mechanism and a tape pushing mechanism arranged at the bonding position and arranged perpendicular to the tape conveying direction.

[0005] After the paper tape pre-released by the paper tape feeding mechanism is pulled to the bonding position, the paper tape positioning mechanism is used to position the paper tape. The tape pushing mechanism is used to push the tape conveyed from the upstream to make the tape bond with the positioned paper tape.

[0006] At the same time, the paper tape is adhesively bonded to the core part of the tape coiling mechanism of the tape. When collecting materials, the tape coiling mechanism first winds up the paper tape to pull the tape into the core part, and then winds up the paper tape and the tape in an interleaved and stacked form.

[0007] Further, the tape-paper tape bonding device is slidably mounted on the frame perpendicular to the tape conveying direction.

[0008] Further, the tape-paper tape bonding device further includes a lifting chute mechanism arranged at the bonding position and located between the paper tape positioning mechanism and the tape pushing mechanism. The lifting chute mechanism is used to guide the tape conveyed from the upstream to the bonding position before bonding.

[0009] Further, the paper tape positioning mechanism includes a positioning seat, and an air suction structure for sucking the paper tape onto the positioning seat is provided on the positioning seat; the tape pushing mechanism includes a pushing member and a pushing block connected to the pushing member.

[0010] Further, two bonding positions are provided at intervals along the tape conveying direction, and one of them is used; each bonding position is correspondingly provided with a paper tape positioning mechanism and a tape pushing mechanism;

[0011] One paper tape positioning mechanism and the corresponding tape pushing mechanism cooperate to bond the tape to the first side of the paper tape; the other paper tape positioning mechanism and the corresponding tape pushing mechanism cooperate to bond the tape to the second side of the paper tape; the first side and the second side are oppositely arranged.

[0012] Further, the tape and paper tape bonding device further includes a guide wheel and a guide plate arranged downstream of the bonding position along the tape conveying direction.

[0013] Further, a plurality of tape and paper tape bonding devices are vertically arranged at intervals on the frame, and a plurality of receiving devices corresponding to the tape and paper tape bonding devices one by one are provided.

[0014] Further, the support frame is rotatably installed on the frame; the tape coiling mechanism includes a rotary driving member arranged on the support frame, a transmission module arranged in the support frame, and a coiling reel structure rotatably installed on the support frame; the transmission module is used to transmit the power of the rotary driving member to the coiling reel structure to make the coiling reel structure rotate;

[0015] The paper tape unwinding mechanism includes a connecting arm detachably installed on the support frame and an unwinding reel structure rotatably installed on the connecting arm.

[0016] Further, a lifting and shifting device is provided on the frame upstream of the tape and paper tape bonding device, and a tape conveying and cutting device is slidably installed on the lifting and shifting device along a direction perpendicular to the tape conveying direction;

[0017] The tape conveying and cutting device is used for guiding the tape, and is also used for conveying the tape that stands vertically on the horizontal plane after being guided, and is also used for cutting the tape.

[0018] Further, the tape conveying and cutting device includes a guiding mechanism, a tape path, a conveying mechanism and a cutting mechanism; the guiding mechanism is used to guide the tape in a state of standing vertically on the horizontal plane to the tape path; the conveying mechanism is located at the side of the tape path and is used for conveying the tape that stands vertically on the horizontal plane.

[0019] Due to the adoption of the above technical solution, the beneficial effects achieved by the present invention are as follows:

[0020] The horizontal material collecting machine of the present invention includes a frame and a material collecting device arranged on the frame; the material collecting device includes a support frame, and a material tape coiling mechanism and a paper tape unwinding mechanism are arranged on the support frame; a material tape and paper tape bonding device is arranged on the frame upstream of the material tape conveying direction; the material tape and paper tape bonding device includes a paper tape positioning mechanism and a material tape pushing mechanism arranged at the bonding position and arranged perpendicular to the material tape conveying direction; after the paper tape pre-released by the paper tape unwinding mechanism is pulled to the bonding position, the paper tape positioning mechanism is used to position the paper tape; the material tape pushing mechanism is used to push the material tape conveyed to the position from upstream, so that the material tape is bonded to the positioned paper tape; at the same time, the paper tape is correspondingly bonded to the core part of the material tape coiling mechanism; during material collection, the material tape coiling mechanism first pulls the material tape into the core part by coiling the paper tape, and then coils the paper tape and the material tape in an interleaved and stacked form.

[0021] The present invention uses the bonding method of the material tape and the paper tape to realize automatically pulling the material tape into the core part when coiling the paper tape, without the need for manual pulling of the material tape, which is labor-saving and improves production efficiency; it is especially suitable for the automatic and stable material collection of relatively soft and thin material tapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic structural diagram of the horizontal material collecting machine of the present invention;

[0023] Figure 2 is Figure 1 an enlarged view of the structure at A in

[0024] Figure 3 is Figure 1 a schematic structural diagram from another perspective;

[0025] Figure 4 is Figure 1 a schematic structural diagram of the material tape and paper tape bonding device and the material tape conveying and cutting device in

[0026] Figure 5 is Figure 4 a schematic structural diagram from another perspective;

[0027] Figure 6 is Figure 5 a schematic structural diagram of the material tape and paper tape bonding device in

[0028] Figure 7 is Figure 6 a partial structural exploded view of

[0029] Figure 8 is Figure 1 a schematic structural diagram of the material collecting device in

[0030] Figure 9 isFigure 8 Structural decomposition diagram;

[0031] Figure 10 It is a principle simulation diagram of the clockwise material collection process of the present invention;

[0032] Figure 11 It is a principle simulation diagram of the counterclockwise material collection process of the present invention;

[0033] In the figure: 1 - frame, 11 - first frame body, 12 - second frame body, 121 - first slide rail slider structure, 13 - third frame body, 131 - mounting shaft, 14 - base, 2 - material collection device, 21 - support frame, 22 - material tape coiling mechanism, 221 - rotary drive member, 222 - transmission module, 223 - coiling material disk structure, 2231 - core part, 23 - paper tape feeding mechanism, 231 - connecting arm, 232 - feeding material disk structure, 3 - material tape and paper tape bonding device, 31 - paper tape positioning mechanism, 311 - positioning seat, 312 - suction hole, 32 - material tape pushing mechanism, 321 - horizontal cylinder, 322 - push block, 33 - lifting material channel mechanism, 331 - lifting cylinder, 332 - U-shaped material channel, 34 - guide wheel, 35 - guide plate, 36 - support plate, 4 - lifting and shifting device, 5 - material tape conveying and cutting device, 50 - support plate, 51 - material guiding mechanism, 511 - material guiding plate assembly, 512 - material guiding wheel assembly, 52 - material channel, 53 - conveying mechanism, 54 - cutting mechanism, 6 - material tape buffer mechanism, 7 - paper tape, 8 - material tape, a - bonding module. Specific embodiments

[0034] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0035] By Figures 1 to 3As shown together, this embodiment discloses a horizontal stocker for winding and collecting a strip 8, which includes a frame 1 and a stocker device 2 provided on the frame 1; the stocker device 2 includes a support frame 21, and a strip winding mechanism 22 and a paper tape feeding mechanism 23 are provided on the support frame 21. A strip-paper tape bonding device 3 is provided on the frame 1 upstream of the stocker device 2 along the strip conveying direction; the strip-paper tape bonding device 3 includes a paper tape positioning mechanism 31 and a strip pushing mechanism 32 which are arranged at the bonding position and perpendicular to the strip conveying direction on both sides of the strip 8; after the paper tape 7 pre-released by the paper tape feeding mechanism 23 is pulled to the bonding position, the paper tape positioning mechanism 31 is used to adsorb and position the paper tape 7; the strip pushing mechanism 32 is used to push the strip 8 conveyed from the upstream to the position, so that the strip 8 is bonded to the positioned paper tape 7; at the same time, the paper tape 7 is correspondingly bonded to the core part 2231 of the strip winding mechanism 22; during stock collection, the strip winding mechanism 22 first pulls the strip 8 into the core part 2231 by winding the paper tape 7, and then winds the paper tape 7 and the strip 8 in an interleaved and stacked form (see Figure 10 and Figure 11 ).

[0036] In order to avoid the frequent manual taking and placing of the material trays and affect the production efficiency; in this embodiment, a plurality of strip-paper tape bonding devices 3 and a plurality of stocker devices 2 corresponding to the strip-paper tape bonding devices 3 one by one are vertically and spaced apart on the second frame body 12. The preparatory work before stock collection is: bonding the paper tape 7 pre-released by each paper tape feeding mechanism 23 to the core part 2231 of the corresponding strip winding mechanism 22, and at the same time sticking double-sided tape on the paper tape 7 corresponding to the bonding position for subsequent bonding with the strip 8.

[0037] In this embodiment, a lifting and shifting device 4 and a strip conveying and cutting device 5 provided on the lifting and shifting device 4 are provided on the frame 1 upstream of the strip-paper tape bonding device 3; the strip conveying and cutting device 5 is used for guiding the strip 8, and is also used for horizontally conveying the strip 8 vertically standing on the horizontal plane after guiding, and is also used for cutting the strip 8 (cutting for sampling before stock collection and cutting after stock collection).

[0038] Preferably, the frame 1 includes a base 14 and a first frame body 11, a second frame body 12 and a third frame body 13 which are sequentially arranged on the base 14 along the strip conveying direction; the lifting and shifting device 4 is arranged on the first frame body 11, the support plate 36 in the strip-paper tape bonding device 3 is arranged on the second frame body 12, and the paper tape positioning mechanism 31 and the strip pushing mechanism 32 are both arranged on the support plate 36; the support frame 21 in the stocker device 2 is arranged on the third frame body 13.

[0039] To increase versatility and incorporate both forward and reverse material receiving methods; in this embodiment, the above structure is optimized. The tape conveying and cutting device 5 is slidably mounted on the lifting and shifting device 4 along a direction perpendicular to the tape conveying direction by means of a slide rail and slider structure (not shown in the figure); the support plate 36 in the tape and paper bonding device 3 is slidably mounted on the second frame 12 along a direction perpendicular to the tape conveying direction by means of a first slide rail and slider structure 121.

[0040] As shown Figures 4 to 7 collectively, in this embodiment, the paper tape positioning mechanism 31 includes an L-shaped positioning seat 311. The positioning seat 311 is provided with a suction structure for adsorbing the paper tape 7 onto the positioning seat 311 by suction. The suction structure includes a suction hole 312 and a suction nozzle (not shown in the figure). In some other embodiments, the paper tape positioning mechanism 31 includes an L-shaped positioning seat 311. The positioning seat 311 is provided with an electromagnet for adsorbing the paper tape 7 onto the positioning seat 311 by magnetic force. A metal sheet is provided on the side of the paper tape 7 facing the positioning seat 311.

[0041] In this embodiment, the tape pushing mechanism 32 includes a pushing member and a push block 322 connected to the pushing member; wherein, the pushing member is a reciprocating linear driving member, preferably a horizontal cylinder 321.

[0042] The tape and paper bonding device 3 further includes a lifting channel mechanism 33 disposed on the support plate 36, corresponding to the bonding position and located between the paper tape positioning mechanism 31 and the tape pushing mechanism 32, a guide wheel 34 and a guide plate 35 disposed on the support plate 36 downstream of the bonding position along the tape conveying direction. The lifting channel mechanism 33 is used to guide the tape 8 conveyed upstream (by the tape conveying and cutting device 5) to the bonding position before bonding. The lifting channel mechanism 33 includes a lifting cylinder 331 (which can also be other reciprocating linear driving members) and a U-shaped channel 332 disposed on the lifting cylinder 331; the guide wheel 34 is vertically and rotatably mounted on the support plate 36; the guide plate 35 is erected on the support plate 36 downstream of the guide wheel 34 (the guide plate 35 and the guide wheel 34 can be adjusted in position according to the needs of forward and reverse material receiving); a paper tape avoidance space is formed between one side portion of the U-shaped channel 332 and the positioning seat 311. The lifting cylinder 331 drives the U-shaped channel 332 to rise, and the tape 8 conveyed by the upstream tape conveying and cutting device 5 extends into the bonding position under the guidance of the U-shaped channel 332; subsequently, the lifting cylinder 331 drives the U-shaped channel 332 to descend, and the tape pushing mechanism 32 pushes the tape 8 towards the paper tape 7.

[0043] In order to increase versatility and flexibility during use; in this embodiment, there are two bonding positions arranged at intervals along the conveying direction of the strip, and one of them is selected for use; each bonding position is correspondingly provided with a bonding module a (one of the bonding modules is selected for use), and each bonding module a includes a paper tape positioning mechanism 31, a strip pushing mechanism 32, and a lifting strip channel mechanism 33. One bonding module a is used to bond the strip 8 to the first side of the paper tape 7; the other bonding module a is used to bond the strip 8 to the second side of the paper tape 7; the first side and the second side are arranged opposite to each other; the operator can reasonably select one of the bonding modules a for use according to the requirements of forward or reverse material collection.

[0044] As shown jointly by Figure 8 and Figure 9 in this embodiment, the support frame 21 in the material collection device 2 is rotatably installed on the installation shaft 131 on the third frame body 13; the strip coiling mechanism 22 includes a rotary drive member 221 arranged on the support frame 21, a transmission module 222 arranged inside the support frame 21, and a coiling spool structure 223 rotatably installed on the support frame 21; the transmission module 222 is used to transmit the power of the rotary drive member 221 to the coiling spool structure 223 to make the coiling spool structure 223 rotate; the paper tape unwinding mechanism 23 includes a connecting arm 231 detachably installed (the position of the unwinding spool structure 232 can be adjusted according to needs to facilitate the bonding of the paper tape 7 to the core part 2231; a tensioning guide wheel can also be added when necessary to adjust the orientation of the paper tape 7) on the support frame 21 and an unwinding spool structure 232 rotatably installed on the connecting arm 231; the rotary installation of the support frame 21 increases the portability and flexibility of taking and placing the spool. Among them, the transmission module 222 in this embodiment is a synchronous belt transmission module, and in some other embodiments, the transmission module 222 is a chain transmission module and a gear transmission module; as long as the power of the rotary drive member 221 can be transmitted to the coiling spool structure 223, the structural form of the transmission module 222 is not limited.

[0045] In this embodiment, the strip conveying and cutting device 5 includes a support plate 50, and a guiding mechanism 51, a strip channel 52, a conveying mechanism 53, and a cutting mechanism 54 are arranged on the support plate 50. The guiding mechanism 51 is used to guide the strip 8 in a state perpendicular to the horizontal plane to the strip channel 52; the conveying mechanism 53 is located on the side of the strip channel 52 and is used to horizontally convey the strip 8 perpendicular to the horizontal plane. In this embodiment, a strip buffer mechanism 6 is also arranged on the support plate 50, and the strip buffer mechanism 6 includes a buffer frame and a horizontal guide wheel horizontally and rotatably installed on the buffer frame.

[0046] Among them, the material guide mechanism 51 includes a material guide plate assembly 511 and a material guide wheel assembly 512 located downstream of the material guide plate assembly 511; the material guide plate assembly 511 includes two material guide baffles relatively arranged on the two side support plates 50 of the material belt 8; the material guide wheel assembly 512 includes two material guide wheels vertically and rotatably installed on the support plate 50, and a gap is formed between the two material guide wheels for the feeding belt 8 to pass through.

[0047] Among them, the conveying mechanism 53 can be adaptively selected according to the type of material belt 8. In this embodiment, a ratchet material conveying mechanism is preferred. In some other embodiments, the conveying mechanism 53 is a roller conveying mechanism. Both the ratchet material conveying mechanism and the roller conveying mechanism are commonly used conveying mechanisms and will not be described in detail here.

[0048] The cutting mechanism 54 includes a frame-shaped limit seat, a horizontal driving member installed on the outer wall of the frame-shaped limit seat (the driving direction is perpendicular to the material belt conveying direction), and one end of the horizontal driving member is provided with a moving knife extending into the frame-shaped limit seat; a material belt channel is formed between the moving knife and the side wall of the opposite frame-shaped limit seat, and under the drive of the horizontal driving member, the moving knife moves toward the side wall to achieve cutting of the material belt 8. In some other embodiments, the cutting mechanism 54 is a gas shear structure.

[0049] Based on the description of the above structure, the working principle is briefly described below;

[0050] Before collecting the material: adjust the position of the paper tape unloading mechanism 23 as needed, pull one end of the paper tape 7 released in advance by each paper tape unloading mechanism 23 to the bonding position under the action of the guide plate 35 and the guide wheel 34, and the paper tape positioning mechanism 31 adsorbs and positions the paper tape 7; stick double-sided tape on the paper tape 7 corresponding to the bonding position (on the side away from the positioning seat 311) to facilitate the subsequent bonding with the material tape 8; and bond the paper tape 7 to the corresponding winding core 2231 of the material tape winding mechanism 22.

[0051] When receiving materials, in the material tape-paper tape bonding device 3 corresponding to the material receiving device 2 to be received, the lifting cylinder 331 drives the U-shaped material channel 332 to rise, and the material tape 8 conveyed by the upstream material tape conveying and cutting device 5 enters the bonding position under the guidance of the U-shaped material channel 332; then the lifting cylinder 331 drives the U-shaped material channel 332 to descend for avoidance, and the material tape pushing mechanism 32 pushes the material tape 8 toward the paper tape 7, and the material tape 8 is bonded to the positioned paper tape 7. Subsequently, the paper tape positioning mechanism 31 no longer adsorbs and positions the paper tape 7, and the operating material tape winding mechanism 22 first pulls the material tape 8 into the winding core 2231 by winding the paper tape 7 (before the material tape 8 enters the winding core 2231, the winding core 2231 winds up two layers of paper tape 7), and then winds up the paper tape 7 and the material tape 8 in an alternating and stacked manner (see Figure 10 and Figure 11 ).

[0052] In summary, the present invention uses the bonding method of the material tape and the paper tape to automatically pull the material tape into the core part when winding the paper tape, eliminating the need for manual pulling of the material tape, saving time and effort, and improving production efficiency; moreover, there is no need to frequently take and place the material trays; it is especially suitable for the automatic and stable winding of relatively soft and thin material tapes.

[0053] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A horizontal material receiving machine, comprising a frame and a material receiving device provided on the frame; the material receiving device includes a support frame, and a material tape coiling mechanism and a paper tape unwinding mechanism are provided on the support frame; characterized in that, On the frame upstream of the material receiving device along the conveying direction of the tape, there is a tape-paper bonding device; the tape-paper bonding device includes a paper tape positioning mechanism and a tape pushing mechanism which are arranged at the bonding position and arranged perpendicular to the tape conveying direction; After the paper tape pre-released by the paper tape feeding mechanism is pulled to the bonding position, the paper tape positioning mechanism is used to position the paper tape; the tape pushing mechanism is used to push the tape conveyed from the upstream to the position, so that the tape is bonded to the positioned paper tape; At the same time, the paper tape is correspondingly bonded to the core part of the tape coiling mechanism; during material receiving, the tape coiling mechanism first winds the paper tape to pull the tape into the core part, and then winds the paper tape and the tape in a staggered laminated form; On the frame, a plurality of the tape-paper bonding devices and a plurality of the material receiving devices corresponding to the tape-paper bonding devices one by one are vertically and spaced apart; The support frame is rotatably installed on the frame; the tape coiling mechanism includes a rotation driving part arranged on the support frame, a transmission module arranged in the support frame, and a coiling disk structure rotatably installed on the support frame; the transmission module is used to transmit the power of the rotation driving part to the coiling disk structure to make the coiling disk structure rotate; The paper tape feeding mechanism includes a connecting arm detachably installed on the support frame and a feeding disk structure rotatably installed on the connecting arm; On the frame upstream of the tape-paper bonding device, there is a lifting and shifting device and a tape conveying and cutting device slidably installed on the lifting and shifting device along a direction perpendicular to the tape conveying direction; The tape conveying and cutting device is used to guide the tape, and is also used to convey the tape standing vertically on the horizontal plane after being guided, and is also used to cut the tape; The tape conveying and cutting device includes a guiding mechanism, a tape channel, a conveying mechanism and a cutting mechanism; the guiding mechanism is used to guide the tape to the tape channel in a state of standing vertically on the horizontal plane; the conveying mechanism is located at the side of the tape channel and is used to convey the tape standing vertically on the horizontal plane.

2. The horizontal material receiving machine according to claim 1, wherein The tape-paper bonding device is slidably installed on the frame along a direction perpendicular to the tape conveying direction.

3. The horizontal material receiving machine according to claim 1, characterized in that, The tape-paper bonding device further includes a lifting tape channel mechanism arranged at the bonding position and located between the paper tape positioning mechanism and the tape pushing mechanism; the lifting tape channel mechanism is used to guide the tape conveyed from the upstream to the bonding position before bonding.

4. The horizontal material receiving machine according to claim 3, characterized in that, The paper tape positioning mechanism includes a positioning seat, and the positioning seat is provided with a suction structure for sucking the paper tape to the positioning seat; the tape pushing mechanism includes a pushing part and a push block connected to the pushing part.

5. The horizontal material receiving machine according to claim 1, wherein There are two bonding positions arranged at intervals along the tape conveying direction, and one of them is selected for use; each bonding position is correspondingly provided with a paper tape positioning mechanism and a tape pushing mechanism; One of the paper tape positioning mechanisms cooperates with the corresponding tape pushing mechanism to bond the tape to the first side of the paper tape; the other paper tape positioning mechanism cooperates with the corresponding tape pushing mechanism to bond the tape to the second side of the paper tape; the first side and the second side are arranged opposite to each other.

6. The horizontal material receiving machine according to claim 1, characterized in that, The tape and paper tape bonding device further includes a guide wheel and a guide plate arranged downstream of the bonding position along the tape conveying direction.

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