Large hydraulic breaker assembly system and drill rod assembly equipment

Abstract

The present invention discloses a large-scale hydraulic breaker hammer assembly system and drill rod assembly equipment, belonging to the field of crushing construction equipment. The scheme includes a gantry, a slide is provided on the gantry, a mobile hanger is movably installed on the slide, a clamping mechanism for clamping the drill rod is installed on the mobile hanger, and a driving mechanism is installed between the gantry and the mobile hanger. The gantry and the mobile hanger are slidably installed on the gantry, and the corresponding drill rod is clamped by the clamping mechanism on the mobile hanger and transported to the corresponding installation position on the breaker hammer cylinder. The specific design structure of the clamping parts of the clamping mechanism and the design structure of the movement mode are utilized to achieve stable and reliable clamping of the drill rod. The clamping effect is more stable than the traditional clamping effect and is less likely to cause damage to the drill rod.

Description

Technical Field

[0001] The invention belongs to the field of crushing construction equipment, and in particular relates to a large hydraulic breaker hammer assembly system and drill rod assembly equipment. Background Art

[0002] The drill rods used in existing hydraulic breakers generally adopt an integral structure, and the drill rods are all solid and weigh up to tens of kilograms or even hundreds of kilograms. Compared with previous small breakers, manual assembly is more difficult. Due to the heavy weight of the drill rod, the carrying capacity of the articulated robot is small, and the general rectangular coordinate robot cannot normally clamp the bent and deformed drill rod. If a hydraulic clamping mechanism is used for clamping, it is easy to cause overload clamping and the clamping hydraulic system is heavy, complex and prone to failure. Summary of the Invention

[0003] In order to solve the above technical problems, the inventors have come up with the technical solution of the present invention through practice and summary. The present invention discloses a large hydraulic breaker hammer drill rod assembly device, comprising a gantry, a slide is provided on the gantry, a mobile hanger is movably installed on the slide, a clamping mechanism for clamping the drill rod is installed on the mobile hanger, and a driving mechanism is installed between the gantry and the mobile hanger;

[0004] The clamping mechanism includes two symmetrically arranged clamping bodies, and mounting grooves are provided on opposite sides of the two clamping bodies. Guide groove 1 and guide groove 2 are provided on the groove wall of each mounting groove. The same clamping member is installed in guide groove 1 and guide groove 2 on the groove wall of the same mounting groove, and a reset member installed on the groove wall of the mounting groove is installed on the top of the clamping member.

[0005] The following improvements are made in the present application: the guide groove 1 includes a rotation area of an arc structure and a vertically arranged sliding area; the guide groove 2 is vertically arranged, and two rotation nodes are provided on the clamping member, and the two rotation nodes are respectively located inside the guide groove 1 and the guide groove 2.

[0006] The following improvement is made in the solution of the present application: a roller is provided on the bottom surface of the clamping member, and a supporting surface is provided on the top surface of the bottom.

[0007] The following improvements are made in the present application scheme. The clamping mechanism also includes two protective members installed on the two clamping members on the corresponding clamping body. Pressure wheels are installed on both protective members through springs. The two protective members are connected by a rotating shaft and a torsion spring is provided at the rotating shaft.

[0008] The following improvement is made in the solution of the present application: multiple groups of the clamping mechanisms are arranged side by side on the mobile hanger.

[0009] The following improvements are made in the present application scheme: the driving mechanism includes a bearing seat installed on the movable hanger and the gantry, a driving member installed on the gantry, a transmission screw installed at the output end of the driving member, and a moving block matched with the transmission screw and installed on the movable hanger.

[0010] The following improvements are made in the present application: the movable hanger includes a fixed portion that slides with the slide and an installation portion for installing a clamping mechanism; a lifting mechanism is installed on the fixed portion, and the installation portion is driven up and down by the lifting mechanism.

[0011] The following improvements are made in the present application scheme. The process steps for assembling the drill rod of the equipment are as follows:

[0012] First, the driving member drives the transmission screw to rotate and drives the moving block and the moving hanger to move along the slide rail to the drill rod;

[0013] Secondly, the lifting mechanism drives the mounting portion and the clamping mechanism to move downward, and the clamping piece on the clamping mechanism clamps the drill rod;

[0014] Next, the lifting mechanism drives the mounting portion, the clamping mechanism and the drill rod in the reverse direction to move up to the height of the drill rod mounting hole in the breaker hammer cylinder body, and then the driving member drives the transmission screw in the reverse direction to install the drill rod into the breaker hammer cylinder body;

[0015] Finally, install the drill pin and the stop pin on the drill pin.

[0016] A large hydraulic breaker assembly system includes a cylinder assembly platform and also includes equipment as described in any one of the above technical solutions.

[0017] A large hydraulic breaker assembly process includes the system described above, and the assembly steps are as follows: cleaning the cylinder body, installing the corresponding cylinder oil seal, assembling the cylinder body, installing the accumulator, nitrogen joint, grease joint, and T-sleeve, and finally performing the process of assembling the drill rod as described above.

[0018] Compared with the prior art, the present invention can achieve the following technical effects:

[0019] Compared with the prior art, the technical solution of the present invention adopts a gantry and a mobile hanger slidably installed on the gantry, and the corresponding drill rod is clamped by the clamping mechanism on the mobile hanger and transported to the corresponding installation position on the breaker cylinder body. The specific design structure of the clamping parts of the clamping mechanism and the design structure of the movement mode are utilized to achieve stable and reliable clamping of the drill rod. The clamping effect is more stable than the traditional clamping effect and is not prone to damage to the drill rod. The failure rate is low and it is suitable for clamping and lifting work of large components. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the assembly system of the present invention;

[0022] Figure 2 This is a cross-sectional view of the moment when the drill rod passes through the clamping member during the downward movement of the clamping mechanism of the present invention;

[0023] Figure 3 A cross-sectional view of the connection structure between the drill rod and the clamping member during transportation of the clamping mechanism of the present invention;

[0024] Figure 4 This is a cross-sectional view of the moment when the drill rod passes through the clamping member during the downward movement of another form of the clamping mechanism of the present invention;

[0025] Figure 5 for Figure 4 Schematic diagram of the overall structure of the clamping mechanism;

[0026] Figure 6 A cross-sectional view of the connection structure between the drill rod and the clamping member during transportation of another form of the clamping mechanism of the present invention;

[0027] Figure 7 for Figure 6 Working diagram of the middle clamping body holding the drill rod. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0029] The application principle of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0030] Example 1: Figures 1 to 3 As shown, a large hydraulic breaker drill rod assembly device includes a gantry 10, a slide 20 is provided on the gantry 10, a movable hanger 30 is slidably installed on the slide 20, the movable hanger 30 includes a fixed portion 39 that slides with the slide 20 and a mounting portion 310 for mounting a clamping mechanism, a lifting mechanism 311 is installed on the fixed portion 39, and the mounting portion 310 is driven up and down by the lifting mechanism 311. The lifting mechanism is a traditional lifting mechanism of a lifting screw pair driven by a motor, and the lifting mechanism 311 can realize the lifting and lowering of the clamping mechanism.

[0031] A clamping mechanism for clamping the drill rod is installed on the mounting portion 310 of the movable hanger 30. The clamping mechanism includes two symmetrically arranged clamping bodies 31. Mounting grooves 32 are provided on opposite sides of the two clamping bodies 31. A guide groove 1 33 and a guide groove 2 34 are provided on the groove wall of each mounting groove 32. The same clamping member 35 is installed in the guide groove 1 33 and the guide groove 2 34 on the groove wall of the same mounting groove 32. A reset member 36 (spring) installed on the groove wall of the mounting groove 32 is installed on the top of the clamping member 35.

[0032] The guide groove 1 33 includes an arc-shaped rotation area 331 and a vertically arranged sliding area 332. The guide groove 2 34 is vertically arranged, and two rotation nodes are provided on the clamping member 35. The two rotation nodes are respectively located inside the guide groove 1 33 and the guide groove 2 34.

[0033] When in use, the lifting mechanism 311 drives the clamping mechanism to move downward, and the clamping member 35 will first touch the drill rod. Under the non-working condition, the two rotation nodes of the clamping member 35 are respectively located inside the rotation area 331 and at the top of the guide groove 2 34. When the clamping member 35 touches the drill rod, its clamping member 35 will rotate outward along the rotation area 331 with the rotation node at the top of the guide groove 2 34 as the center, and compress the reset member 36. When the clamping member 35 moves down below the drill rod, the clamping member 35 will be reset under the action of the reset member 36 until the rotation node at the top enters the sliding area 332. Then, with the reverse movement of the lifting mechanism 311, the drill rod puts pressure on the clamping member 35, causing its clamping member 35 to move vertically along the sliding area and guide groove 2 34 until the rotation node is at the bottom of the two. At this time, it continues to follow the action of the lifting mechanism 311 until it moves together.

[0034] A drive mechanism is installed between the gantry 10 and the mobile hanger 30. The drive mechanism includes a bearing seat 12 mounted on the mobile hanger 30 and the gantry 10, a drive member 11 (motor) mounted on the gantry 10, a transmission screw 13 mounted on the output end of the drive member 11, the ends of the transmission screw 13 being rotatably mounted to the bearing seat 12, and a moving block 14 that matches the transmission screw 13 and is mounted on the mobile hanger 30. During use, the transmission screw 13 is driven by the drive member 11, which drives the moving block 14 and the mobile hanger 30 to move together, causing the clamping mechanism to move linearly along the slide 20, thereby transporting the drill rod and installing the drill rod into the mounting hole of the breaker cylinder.

[0035] Example 2

[0036] Based on the above embodiment, the following improvements are made: Figures 2 to 7As shown, the bottom surface of the clamping member 35 is provided with a roller 37, and the top surface of the bottom is provided with a supporting surface. The drill rod is guided without damage by the roller 37 at the bottom, and the drill rod is supported according to the supporting surface.

[0037] Example 3

[0038] Based on the above embodiment, the following improvements are made: Figures 4 to 7 As shown, the clamping mechanism also includes two guards 38 mounted on two clamping members 35 on the corresponding clamping body 31. Pressure wheels 312 are installed on both guards 38 via springs. The two guards 38 are connected by a rotating shaft and a torsion spring is provided at the rotating shaft. When the clamping member 35 moves downward and is subjected to pressure from the drill rod, the two guards 38 will expand to both sides. When the clamping member 35 passes through the drill rod, the guards 38 will be affected by the torsion spring and positioned. At the same time, the pressure wheels 312 on the drill rod apply pressure to the drill rod, so that the longitudinal direction of the drill rod is in a stable state. When the drill rod is installed in the corresponding mounting hole of the breaker cylinder, the clamping member 35 first moves downward for a distance under the action of the lifting mechanism 311, causing the supporting surface to separate from the drill rod. The driving mechanism is then started, and the mobile hanger 30 is moved laterally until the clamping mechanism is completely separated from the drill rod.

[0039] Example 4

[0040] Based on the above embodiment, the following improvement is made: multiple groups of the clamping mechanisms are arranged side by side on the mobile hanger 30.

[0041] Example 5

[0042] A device using any of the above embodiments, such as Figures 1 to 7 As shown, the process steps for assembling the drill rod are as follows:

[0043] First, the driving member 11 drives the transmission screw 13 to rotate and drives the moving block 14 and the moving hanger 30 to move along the slide rail to the drill rod;

[0044] Secondly, the lifting mechanism 311 drives the mounting portion 310 and the clamping mechanism to move downward, and the clamping member 35 on the clamping mechanism clamps the drill rod;

[0045] Next, the lifting mechanism 311 drives the mounting portion 310, the clamping mechanism and the drill rod in the reverse direction to move up to the height of the drill rod mounting hole in the breaker hammer cylinder. Then, the driving member 11 drives the transmission screw 13 in the reverse direction to install the drill rod into the breaker hammer cylinder.

[0046] Finally, install the drill pin and the stop pin on the drill pin.

[0047] Example 6

[0048] A large hydraulic breaker assembly system, such as Figures 1 to 7 As shown, it includes a cylinder assembly platform, and also includes the equipment described in any of the above-mentioned embodiments.

[0049] Example 7

[0050] A large hydraulic breaker assembly process includes the system described in Example 6, and the assembly steps are as follows: cleaning the cylinder body, installing the corresponding cylinder oil seal, assembling the cylinder body, installing the accumulator, nitrogen joint, grease joint, and T-sleeve, and finally performing the process of assembling the drill rod as described in Example 5.

[0051] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced therein.

[0052] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A large hydraulic breaker drill rod assembly device, characterized in that: It includes a gantry, a slide is provided on the gantry, a mobile hanger is movably installed on the slide, a clamping mechanism for clamping a drill rod is installed on the mobile hanger, a driving mechanism is installed between the gantry and the mobile hanger, the mobile hanger includes a fixed part that slides with the slide and a mounting part for mounting the clamping mechanism, a lifting mechanism is installed on the fixed part, and the lifting mechanism drives the mounting part to move up and down; The clamping mechanism includes two symmetrically arranged clamping bodies, each of which has a mounting groove on one side opposite to the other. A guide groove 1 and a guide groove 2 are provided on the wall of each mounting groove. The same clamping member is installed in the guide groove 1 and the guide groove 2 on the wall of the same mounting groove. A reset member installed on the wall of the mounting groove is installed on the top of the clamping member. The guide groove 1 includes a rotating area of an arc structure and a vertically arranged sliding area connected to and located below the rotating area. The guide groove 2 is vertically arranged and located below the sliding area. The clamping member is provided with two rotation nodes, which are respectively located inside the guide groove 1 and the guide groove 2. The clamping mechanism is driven downward by the lifting mechanism, and the clamping member will first touch the drill rod. Under non-working conditions, the two rotation nodes of the clamping member are respectively located inside the rotating area and at the top of the second guide groove; When the clamping member touches the drill rod, the clamping member rotates outward along the rotation zone with the rotation node at the top of the second guide groove as the center, and compresses the reset member; When the clamping member moves down to below the drill rod, the clamping member will be reset under the action of the reset member until the rotation node at the top enters the sliding area. Then, with the reverse movement of the lifting mechanism, the drill rod will press the clamping member, and the clamping member will move vertically along the sliding area and the second guide groove until the two rotation nodes are respectively located at the bottom of the sliding area and the second guide groove. At this time, the clamping member continues to move together with the action of the lifting mechanism. The bottom surface of the clamping member is provided with a roller, and the top surface of the bottom is provided with a supporting surface; The clamping mechanism further includes two guards mounted on the two clamping members on the corresponding clamping body, the two guards are each mounted with a pressure wheel via a spring, the two guards are connected via a rotating shaft and a torsion spring is provided at the rotating shaft; When the clamp moves downward and is pressed by the drill rod, the two protective parts will expand to both sides; When the clamping piece passes through the drill rod, the protective piece will be reset by the torsion spring, and at the same time the pressure wheel on it will press the drill rod, so that the length direction of the drill rod is in a stable state; After the drill rod is installed in the corresponding mounting hole of the breaker hammer cylinder, the clamping part moves downward for a distance under the action of the lifting mechanism, causing the supporting surface to separate from the drill rod. Then the driving mechanism is started and the hanger is moved horizontally until the clamping mechanism is completely separated from the drill rod.

2. The device according to claim 1, wherein The clamping mechanisms are arranged in multiple groups side by side on the mobile hanger.

3. The device according to claim 2, characterized in that The driving mechanism includes a bearing seat mounted on the mobile hanger and the gantry, a driving member mounted on the gantry, a transmission screw mounted on the output end of the driving member, and a moving block matched with the transmission screw and mounted on the mobile hanger; The driving member drives the transmission screw to rotate and drives the moving block and the moving hanger to move together. The clamping mechanism moves linearly along the slide to transport the drill rod and install the drill rod into the installation hole of the breaker hammer cylinder.

4. The device according to claim 3, characterized in that The process steps of assembling the drill rod of the equipment are as follows: First, the driving member drives the transmission screw to rotate and drives the moving block and the moving hanger to move along the slide rail to the drill rod; Secondly, the lifting mechanism drives the mounting portion and the clamping mechanism to move downward, and the clamping piece on the clamping mechanism clamps the drill rod; Next, the lifting mechanism drives the mounting portion, the clamping mechanism and the drill rod in the reverse direction to move up to the height of the drill rod mounting hole in the breaker hammer cylinder body, and then the driving member drives the transmission screw in the reverse direction to install the drill rod into the breaker hammer cylinder body; Finally, install the drill pin and the stop pin on the drill pin.

5. A large hydraulic breaker assembly system, including a cylinder assembly platform, characterized in that: Also included is a device as claimed in any one of claims 4.

6. A large hydraulic breaker assembly process, characterized in that: The system comprises the following assembly steps: sequentially cleaning the cylinder, installing the corresponding cylinder oil seal, assembling the cylinder, installing the accumulator, nitrogen joint, grease joint, T-sleeve, and finally assembling the drill rod.

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