Electric mechanism of a shotcrete crawler vehicle

By introducing the cone gear and thread pole system in the electric institution of the spray crawler, the accurate control of the amount of pulp out of the nozzle head is achieved, the problem of inconsistent jets in the existing technologies is solved, and the accuracy and efficiency of the operation are improved. Essence

CN115095354BActive Publication Date: 2025-01-24CHINA COAL TECH & ENG GRP CHONGQING RES INST CO LTD
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Patent Information

Application Number
CN202210818703.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-12
Publication Date
2025-01-24
Estimated Expiration
2042-07-12

AI Technical Summary

Technical Problem

The existing spraying track truck technology cannot control the amount of slurry output of the nozzle, resulting in inconsistent spraying at different tunnel locations, affecting the accuracy of the operation.

Method used

An electric mechanism for a shotcrete crawler vehicle is designed. The motor is started through the control panel and drives the bevel gear and threaded rod system to move the piston upward and adjust the slurry output of the nozzle.

Benefits of technology

It achieves precise control of the spraying volume and is suitable for the spraying needs at different locations, making the spraying more accurate and efficient.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115095354B_ABST
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Abstract

The present invention relates to an electric mechanism of a grouting crawler vehicle, and belongs to the technical field of grouting crawler vehicles. The electric mechanism comprises a box body, a sleeve is fixedly connected to the top of the box body, a threaded rod is rotatably connected to the bottom of the inner wall of the sleeve, a push rod is threadedly connected to the outer wall of the threaded rod, a piston is fixedly connected to the top of the push rod, the piston is slidably connected to the sleeve, a second bevel gear is fixedly connected to the outer wall of the threaded rod, and a motor is fixedly connected to the top of the box body and the side away from the sleeve. The above technical scheme solves the problem in the prior art that when grouting a tunnel, different positions require different amounts of grouting, and the patented technology cannot control the slurry output of the nozzle, which is inconvenient for operators to use.
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Description

Technical Field

[0001] The invention belongs to the technical field of shotcrete tracked vehicles and relates to an electric mechanism of a shotcrete tracked vehicle. Background Art

[0002] A tunnel is a structure built underground, underwater or in a mountain for laying railways or building roads for the passage of motor vehicles. According to its location, it can be divided into three categories: mountain tunnels, underwater tunnels and urban tunnels. Mountain tunnels are those that pass under mountains or hills to shorten the distance and avoid steep slopes; underwater tunnels are those that pass under rivers or on the seabed to cross rivers or straits; urban tunnels are those that pass underground in cities to meet the needs of railways passing through large cities. Mountain tunnels are the most commonly built of the three types of tunnels, and shotcrete tracked vehicles are often required during tunnel construction.

[0003] After searching, a Chinese patent discloses a crawler-type integrated spraying system (authorization announcement number CN210621703U). The patent technology has a unique design, compact structure, reliable performance, simple operation, and can easily and autonomously reach the construction site. However, when spraying tunnels, different locations require different amounts of spraying. The patent technology cannot control the amount of slurry discharged from the nozzle, which is inconvenient for operators to use. Therefore, those skilled in the art provide a subject to solve the problems raised in the above background technology. Summary of the invention

[0004] In view of this, the purpose of the present invention is to provide an electric mechanism for a spraying crawler vehicle, which solves the problem in the related art that when spraying tunnels, different positions require different amounts of spraying, and the patented technology cannot control the amount of slurry output from the nozzle, making it inconvenient for operators to use.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] An electric mechanism of a shotcrete crawler vehicle comprises a box body, a sleeve is fixedly connected to the top of the box body, a threaded rod is rotatably connected to the bottom of the inner wall of the sleeve, a push rod is threadedly connected to the outer wall of the threaded rod, a piston is fixedly connected to the top of the push rod, the piston is slidably connected to the sleeve, a second bevel gear is fixedly connected to the outer wall of the threaded rod, and a motor is fixedly connected to the top of the box body and the side away from the sleeve;

[0007] Preferably, the output end of the motor extends to the inside of the sleeve and is fixedly connected with a first bevel gear, the first bevel gear is meshingly connected with the second bevel gear, one side of the push rod is fixedly connected with a limit block, and the limit block is slidably connected with the sleeve;

[0008] Preferably, the inner wall of the box is rotatably connected to a second stirring rod, the outer wall of the second stirring rod is fixedly connected to a first pulley, the outer wall of the motor output end is fixedly connected to a second pulley, and the first pulley and the second pulley are connected by a transmission belt.

[0009] Preferably, the inner wall of the box body is rotatably connected to the first stirring rod below the second stirring rod, and one end of the first stirring rod penetrates the box body and is fixedly connected to the second gear;

[0010] Preferably, one end of the second stirring rod passes through the box body and is fixedly connected to a first gear, and the first gear is meshedly connected to the second gear;

[0011] Preferably, a cement pump is fixedly connected to the top of the box, and a first cement pipe is provided at the output end of the cement pump, one end of the first cement pipe extends to the inside of the box, and the other end of the first cement pipe extends to the inside of the sleeve;

[0012] Preferably, a second cement pipe is provided on one side of the sleeve, and a nozzle is provided at one end of the second cement pipe;

[0013] Preferably, a feed port is provided on one side of the box body, a crawler vehicle is provided on the bottom of the box body, and a control panel is fixedly connected to the outer wall of the box body.

[0014] The beneficial effects of the present invention are as follows: in the present invention, the motor is started through the control panel to drive the first bevel gear to rotate, which in turn drives the second bevel gear to rotate, which drives the threaded rod to rotate, which drives the top rod to move upward, which drives the piston to move upward, and the slurry output of the nozzle can be adjusted, so that slurry can be sprayed at places where a small amount of spraying is required, making the spraying more precise.

[0015] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:

[0017] Figure 1 It is a front view of the present invention;

[0018] Figure 2 It is a cross-sectional view of the present invention;

[0019] Figure 3 This is an enlarged view of point A of the present invention;

[0020] Figure 4 This is a stereoscopic diagram of the use of the push rod and the threaded rod of the present invention.

[0021] In the figure: 1. box body; 2. first pulley; 3. first gear; 4. second gear; 5. crawler; 6. first stirring rod; 7. second stirring rod; 8. feed port; 9. cement pump; 10. first cement pipe; 11. second cement pipe; 12. nozzle; 13. sleeve; 14. limit block; 15. push rod; 16. piston; 17. first bevel gear; 18. second pulley; 19. motor; 20. transmission belt; 21. second bevel gear; 22. threaded rod; 23. control panel. DETAILED DESCRIPTION

[0022] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.

[0023] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0024] Example 1

[0025] like Figure 1 to Figure 4 As shown, this embodiment proposes an electric mechanism of a shotcrete crawler vehicle, including a box body 1, a sleeve 13 is fixedly connected to the top of the box body 1, a threaded rod 22 is rotatably connected to the bottom of the inner wall of the sleeve 13, a push rod 15 is threadedly connected to the outer wall of the threaded rod 22, a piston 16 is fixedly connected to the top of the push rod 15, the piston 16 is slidably connected to the sleeve 13, a second bevel gear 21 is fixedly connected to the outer wall of the threaded rod 22, and a motor 19 is fixedly connected to the top of the box body 1 and the side away from the sleeve 13

[0026] In this embodiment, the motor 19 is started through the control panel 23 to drive the first bevel gear 17 to rotate, so that the second bevel gear 21 rotates, the threaded rod 22 rotates, the top rod 15 moves upward, and the piston 16 moves upward. The slurry output of the nozzle 12 can be adjusted, and the slurry can be sprayed in places where a small amount of spraying is required, so that the spraying is more accurate.

[0027] Example 2

[0028] like Figure 1 to Figure 4 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes that the output end of the motor 19 extends to the inside of the sleeve 13 and is fixedly connected to the first bevel gear 17, the first bevel gear 17 is meshed and connected with the second bevel gear 21, one side of the top rod is fixedly connected to the limit block 14, and the limit block 14 is slidably connected to the sleeve 13; the inner wall of the box body 1 is rotatably connected to the second stirring rod 7, the outer wall of the second stirring rod 7 is fixedly connected to the first pulley 2, the outer wall of the output end of the motor 19 is fixedly connected to the second pulley 18, and the first pulley 2 and the second pulley 18 are transmission-connected by a set transmission belt 20; the inner wall of the box body 1 and located below the second stirring rod 7 are rotatably connected to the first stirring rod 7 A mixing rod 6, one end of the first mixing rod 6 passes through the box body 1 and is fixedly connected to the second gear 4; one end of the second mixing rod 7 passes through the box body 1 and is fixedly connected to the first gear 3, and the first gear 3 is meshed with the second gear 4; a cement pump 9 is fixedly connected to the top of the box body 1, and a first cement pipe 10 is provided at the output end of the cement pump 9, one end of the first cement pipe 10 extends to the inside of the box body 1, and the other end of the first cement pipe 10 extends to the inside of the sleeve 13; a second cement pipe 11 is provided on one side of the sleeve 13, and a nozzle 12 is provided on one end of the second cement pipe 11; a feed port 8 is provided on one side of the box body 1, a crawler 5 is provided at the bottom of the box body 1, and a control panel 23 is fixedly connected to the outer wall of the box body 1

[0029] In this embodiment, when the motor 19 is started, it drives the second pulley 18 to rotate, which causes the first pulley 2 to rotate, and drives the second stirring rod 7 to rotate, so that the cement inside the box body 1 can be stirred to prevent the cement from solidifying due to long-term storage. The rotation of the second stirring rod 7 drives the first gear 3 to rotate, which causes the second gear 4 to rotate, and drives the first stirring rod 6 to rotate. The first stirring rod 6 and the second stirring rod 7 rotate at the same time, which can stir the cement inside the box body 1 more evenly.

[0030] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the present invention.

Claims

1. An electric mechanism for a shotcrete crawler vehicle, characterized in that: It comprises a box body (1), the top of the box body (1) is fixedly connected to a sleeve (13), the bottom of the inner wall of the sleeve (13) is rotatably connected to a threaded rod (22), the outer wall of the threaded rod (22) is threadedly connected to a push rod (15), the top of the push rod (15) is fixedly connected to a piston (16), the piston (16) is slidably connected to the sleeve (13), the outer wall of the threaded rod (22) is fixedly connected to a second bevel gear (21), and the top of the box body (1) and the side away from the sleeve (13) is fixedly connected to a motor (19); The output end of the motor (19) extends to the interior of the sleeve (13) and is fixedly connected to a first bevel gear (17), the first bevel gear (17) is meshingly connected to a second bevel gear (21), one side of the push rod is fixedly connected to a limit block (14), and the limit block (14) is slidably connected to the sleeve (13); The inner wall of the box body (1) is rotatably connected to a second stirring rod (7), the outer wall of the second stirring rod (7) is fixedly connected to a first belt pulley (2), the outer wall of the output end of the motor (19) is fixedly connected to a second belt pulley (18), and the first belt pulley (2) and the second belt pulley (18) are connected in transmission via a transmission belt (20); The first stirring rod (6) is rotatably connected to the inner wall of the box body (1) and is located below the second stirring rod (7); one end of the first stirring rod (6) passes through the box body (1) and is fixedly connected to the second gear (4); One end of the second stirring rod (7) passes through the box body (1) and is fixedly connected to the first gear (3), and the first gear (3) is meshingly connected with the second gear (4); A cement pump (9) is fixedly connected to the top of the box (1), and a first cement pipe (10) is provided at the output end of the cement pump (9), one end of the first cement pipe (10) extends into the interior of the box (1), and the other end of the first cement pipe (10) extends into the interior of the sleeve (13); A second cement pipe (11) is provided on one side of the sleeve (13), and a nozzle (12) is provided on one end of the second cement pipe (11); A feed port (8) is provided on one side of the box body (1), a crawler vehicle (5) is provided at the bottom of the box body (1), and a control panel (23) is fixedly connected to the outer wall of the box body (1); The motor (19) is started through the control panel (23), driving the first bevel gear (17) to rotate, causing the second bevel gear (21) to rotate, driving the threaded rod (22) to rotate, causing the push rod (15) to move upward, driving the piston (16) to move upward, adjusting the slurry output of the spray head (12), spraying the slurry at the place where a small amount of spraying is required, and making the spraying more accurate.

Citation Information

Patent Citations

  • Crawler-type guniting integrated system

    CN210621703U

  • Selenium particle raw material guniting equipment

    CN210229732U

  • Mixing pile construction equipment for roadbed reinforcement

    CN214782985U

  • Water conservancy dike construction guniting device with fender mechanism

    CN215252888U