A wire drawing machine
By designing a multi-axis moving and rotating wire drawing machine, combining the machining compensation module and the B-axis rotation module, the problem of mechanical wire drawing being difficult to achieve uniform wire drawing on non-planar surfaces is solved, and efficient and precise wire drawing effect is achieved.
Patent Information
- Application Number
- CN202210866920.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-22
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2042-07-22
AI Technical Summary
The existing mechanical wire drawing technology is difficult to achieve uniform wire drawing on non-planar surfaces such as arc surfaces, inclined surfaces and curved surfaces, and manual wire drawing efficiency is low and the effect is inconsistent.
A wire drawing machine is designed, using X-axis, Y-axis, Z-axis moving modules and C-axis rotation modules. The multi-axis movement and rotation of the product are realized through fixtures and processing compensation modules, and combined with the B-axis rotation module to drive the wire drawing The module is slanted to adapt to the wire drawing treatment of non-planar surfaces.
It realizes efficient and even wire drawing processing on non-planar surfaces, improves processing accuracy and consistency, reduces assembly errors, and improves wire drawing effect.
Smart Images

Figure CN115106896B_ABST
Abstract
Description
Technical field:
[0001] The invention relates to the technical field of automated production, in particular to a wire drawing machine. Background technology:
[0002] Surface brushing is a surface treatment method that forms lines on the surface of the workpiece by grinding the product to achieve a decorative effect. Since surface brushing can reflect the texture of metal materials, it has been loved by more and more users and has been used more and more widely. The processing method of surface brushing should be selected according to the requirements of the brushing effect and the size and shape of the workpiece surface. There are two types of brushing methods: manual brushing and mechanical brushing.
[0003] Common mechanical wire drawing methods include wide abrasive belt wire drawing, which is the most traditional wire drawing method and is used for flat wire drawing, especially suitable for plate processing. The abrasive belt rotates at high speed, and the plate passes through the abrasive belt from the conveyor belt for grinding and wire drawing. Usually, stainless steel plates, aluminum alloys and other plates are made into wire drawing semi-finished products, so that they can be further made into products with plates as raw materials, such as stainless steel elevator wire drawing door panels, stainless steel counters, aluminum alloy chassis, etc. The lines drawn in this way are usually very thin and short, which can be called snowflake lines. This method requires the abrasive belt to have good adhesion so that the line effect of the plate can be more uniform.
[0004] Since traditional mechanical wire drawing can usually only complete flat wire drawing, manual wire drawing is still required for wire drawing on non-flat surfaces such as arc surfaces, bevel surfaces and curved surfaces. Manual wire drawing is not only inefficient, but the wire drawing effect is also greatly affected by the workers' experience. It is generally difficult to ensure the consistency of the product wire drawing effect.
[0005] In view of this, the inventor proposes the following technical solution. Summary of the invention:
[0006] The purpose of the present invention is to overcome the deficiencies of the prior art and provide a wire drawing machine.
[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions: the wire drawing machine comprises: a frame, an X-axis moving module installed on the frame, a Y-axis moving module installed on the X-axis moving module, at least two C-axis rotating modules arranged on the Y-axis moving module, a fixture installed on the C-axis rotating module and used for positioning the product, a processing compensation module arranged on the Y-axis moving module and used for adjusting the position of the fixture to ensure the processing consistency of the product, a Z-axis moving module installed on the frame and located next to the X-axis moving module, a B-axis rotating module arranged on the Z-axis moving module and at least two wire drawing modules arranged on the B-axis rotating module and used for performing wire drawing on the product.
[0008] Furthermore, in the above technical solution, the B-axis rotating module includes a beam seat installed on the Z-axis moving module, a rotating beam installed on the beam seat in a rotatable manner and parallel to the Y-axis moving module, a first driving device arranged at one end of the rotating beam and used to drive its rotation, and a first cam divider arranged between the first driving device and the rotating beam, and the wire drawing module is installed on the rotating beam and is perpendicular to the rotation center of the rotating beam.
[0009] Furthermore, in the above technical solution, the wire drawing module includes a flange seat installed on the rotating beam, a supporting plate arranged on one side of the flange seat, a plurality of first rollers installed on the supporting plate and used for winding the drawing wire, a second driving device arranged on the other side of the flange seat and used to drive the movement of the drawing wire, and a driving roller installed on the output shaft of the second driving device and passed by the drawing wire, and the output shaft passes through the flange seat and the supporting plate.
[0010] Furthermore, in the above technical solution, a first tensioning wheel for adjusting the tensioning force of the drawing wire is movably installed on the support vertical plate, and a first guide rail for adjusting and moving the first tensioning wheel is provided on one side of the support vertical plate, and a tensioning adjustment seat for supporting the movement of the first tensioning wheel is installed on the first guide rail.
[0011] Furthermore, in the above technical solution, the first roller, the driving roller and the first tensioning wheel are all located on the other side of the supporting vertical plate, and a travel hole is formed on the supporting vertical plate for the first tensioning wheel to pass through and move and adjust.
[0012] Furthermore, in the above technical solution, a wire drawing cover arranged on the wire drawing module group is installed on the beam seat, and a coolant nozzle corresponding to the wire drawing module group is installed on the wire drawing cover; two first tensioning wheels are provided and symmetrically arranged on the upper and lower sides of the driving roller, and two tensioning adjustment seats are installed on the first guide rail; four first rollers are provided and symmetrically arranged on the left and right sides of the driving roller.
[0013] Furthermore, in the above technical solution, at least two of the wire drawing die sets are symmetrically installed on both sides of the rotating beam, and the first driving device can drive the rotating beam to flip, so that the wire drawing die sets on both sides can draw the product alternately.
[0014] Furthermore, in the above technical scheme, the processing compensation module includes a base plate installed on the Y-axis moving module, a second X-axis guide rail arranged on the base plate, a second X-axis moving seat installed on the second X-axis guide rail, a third driving device installed on the base plate and used to drive the second X-axis moving seat to move along the second X-axis guide rail, a second Z-axis guide rail vertically arranged on the second X-axis moving seat, a second Z-axis moving seat installed on the second Z-axis guide rail, a force rod installed on the second Z-axis moving seat and used to carry the C-axis rotation module, and a fourth driving device installed on the second X-axis moving seat and used to drive the second Z-axis moving seat to move along the second Z-axis guide rail.
[0015] Furthermore, in the above technical solution, the C-axis rotation module includes a second cam divider installed on the force rod, a rotating valve shaft arranged at the upper end of the second cam divider and used to support the installation of the fixture, and a fifth driving device arranged at one side of the second cam divider and used to drive the rotating valve shaft to drive the fixture to rotate, the rotating valve shaft includes an output shaft connecting the second cam divider and a hollow rotating inner shaft of the fixture, a first air path penetrating the rotation center of the hollow rotating inner shaft and passing through the output shaft of the second cam divider, and a fifth driving device installed at the second cam An outer sleeve is provided on the outer shell of the divider and is sleeved on the outer periphery of the hollow rotating inner shaft, at least one airway groove is provided between the outer sleeve and the hollow rotating inner shaft, a sealing ring group is provided on both sides of the airway groove, at least one first airway is provided in the hollow rotating inner shaft and connected to the airway groove, at least one second airway is provided in the outer sleeve and connected to the airway groove to connect to the first airway, and a first bearing is provided between the outer sleeve and the hollow rotating inner shaft, and each of the first airway and each of the second airway are connected to one of the airway grooves as a group to form a second airway.
[0016] Furthermore, in the above technical solution, the first air duct is parallel to the rotation center of the hollow rotating inner shaft, and a first through hole for connecting to the air duct groove is vertically formed on one side of the first air duct, and the second air duct is perpendicular to the air duct groove along the radial direction of the outer sleeve, and during the rotation of the hollow rotating inner shaft, the first air duct and the second air duct always remain connected to the air duct groove; a third connector for connecting the pipe is installed at the end of the first air duct, and a fourth connector for connecting the pipe is installed at the end of the second air duct, and the fourth connector is vertically installed on the outer wall of the outer sleeve, and the sealing ring group includes a first sealing ring and a second sealing ring arranged between the outer sleeve and the hollow rotating inner shaft and located on both sides of the air duct groove.
[0017] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art:
[0018] 1. The present invention fixes the product on a fixture, and the C-axis rotating module drives the fixture to drive the product to rotate and switch the processing surface, and the X-axis moving module and the Y-axis moving module cooperate to drive the product to move forward, backward, left and right to adjust the position, and then the Z-axis moving module drives the wire drawing module to move up and down to contact the product for wire drawing and adjust the relative height between the wire drawing module and the product, and the B-axis rotating module drives the wire drawing module to deflect and draw the curved surface, arc surface and other non-planar surfaces of the product, and the processing compensation module detects the product contact force on the C-axis rotating module corresponding to each wire drawing module, and adjusts the position of the product relative to the wire drawing module, thereby compensating for the assembly error of the fixture and the processing error caused by the processing wear of the wire drawing module, thereby ensuring the consistency of the wire drawing effect of each product.
[0019] 2. By symmetrically installing wire drawing modules on both sides of the rotating beam, the wire drawing modules on both sides use drawing wires with different processing precisions, and the B-axis rotating module drives the wire drawing modules on both sides to flip and switch to achieve the transition from coarse wire drawing to fine wire drawing without the need for re-clamping, thereby reducing assembly errors and further improving the consistency of processing precision and wire drawing effects. Description of the drawings:
[0020] Figure 1 is a stereogram of the present invention;
[0021] Figure 2 It is a schematic diagram of the structure of the present invention;
[0022] Figure 3 It is a three-dimensional diagram of the B-axis rotation module of the present invention;
[0023] Figure 4 It is the three-dimensional drawing die set of the present invention. Figure 1 ;
[0024] Figure 5 It is the three-dimensional drawing die set of the present invention. Figure 2 ;
[0025] Figure 6 This is another structural diagram of the wire drawing die set in the present invention;
[0026] Figure 7 It is a three-dimensional processing compensation module of the present invention. Figure 1 ;
[0027] Figure 8 It is a three-dimensional processing compensation module of the present invention. Figure 2 ;
[0028] Fig. 9 It is a three-dimensional diagram of the rotary valve distribution shaft in the present invention;
[0029] Fig.10 It is the internal structure diagram of the rotary valve shaft in the present invention. Specific implementation method:
[0030] The present invention is further described below in conjunction with specific embodiments and drawings.
[0031] See Figures 1 to 10 As shown, a wire drawing machine includes: a frame 1, an X-axis moving module 2 installed on the frame 1, a Y-axis moving module 3 installed on the X-axis moving module 2, at least two C-axis rotating modules 4 arranged on the Y-axis moving module 3, a fixture 5 installed on the C-axis rotating module 4 and used for positioning the product 10, a processing compensation module 6 arranged on the Y-axis moving module 3 and used for adjusting the position of the fixture 5 to ensure the processing consistency of the product 10, a Z-axis moving module 7 installed on the frame 1 and located next to the X-axis moving module 2, a B-axis rotating module 8 arranged on the Z-axis moving module 7 and at least two wire drawing modules 9 arranged on the B-axis rotating module 8 and used for drawing the product 10. The product 10 is fixed on the fixture 5, and the C-axis rotating module 4 drives the fixture 5 to drive the product 10 to rotate and switch the processing surface, and the X-axis moving module 2 and the Y-axis moving module 3 cooperate to drive the product 10 to move forward, backward, left and right to adjust the position, and then the Z-axis moving module 7 drives the wire drawing module 9 to move up and down to contact the product 10 for wire drawing and adjust the relative height between the wire drawing module 9 and the product 10, and the B-axis rotating module 8 drives the wire drawing module 9 to swing to draw the curved surface and arc surface and other non-planar surfaces of the product, and the processing compensation module 6 detects the contact force of each wire drawing module 9 with the product 10 on the C-axis rotating module 4 corresponding to it, and adjusts the position of the product 10 relative to the wire drawing module 9, thereby compensating for the assembly error of the fixture 5 and the processing error caused by the processing wear of the wire drawing module 9, thereby ensuring the consistency of the wire drawing effect of each product 10.
[0032] The B-axis rotating module 8 includes a beam seat 81 mounted on the Z-axis moving module 7, a rotating beam 82 mounted on the beam seat 81 in a rotatable manner and parallel to the Y-axis moving module 3, a first driving device 83 disposed at one end of the rotating beam 82 and used to drive the rotating beam 82 to rotate, and a first cam divider 84 disposed between the first driving device 83 and the rotating beam 82. The wire drawing module 9 is mounted on the rotating beam 82 and is perpendicular to the rotation center of the rotating beam 82. The beam seat 81 is U-shaped, and the rotating beam 82 is installed in the U-shaped groove of the beam seat 81.
[0033] The wire drawing module 9 includes a flange seat 91 mounted on the rotating crossbeam 82, a support plate 92 arranged on one side of the flange seat 91, a plurality of first rollers 94 mounted on the support plate 92 and used to wind the drawing ribbon 93, a second driving device 95 arranged on the other side of the flange seat 91 and used to drive the drawing ribbon 93 to move, and a driving roller 96 mounted on the output shaft of the second driving device 95 and bypassed by the drawing ribbon 93, wherein the output shaft passes through the flange seat 91 and the support plate 92. By arranging a plurality of first rollers 94 on the support plate 92, the drawing ribbon 93 is wound through a plurality of first rollers 94, so that a longer drawing ribbon 93 can be installed, thereby reducing the frequency of replacing the drawing ribbon 93, reducing downtime, and improving processing efficiency. The drawing ribbon 93 is a double-sided drawing ribbon, and the deflection and flipping of the drawing module 9 can be adjusted by the C-axis rotating module 4, so that the Z-direction height can be compressed to the maximum extent.
[0034] The support vertical plate 92 is also movably provided with a first tensioning wheel 97 for adjusting the tensioning force of the drawing wire 93. A first guide rail 98 for adjusting and moving the first tensioning wheel 97 is provided on one side of the support vertical plate 92. A tensioning adjustment seat 99 for supporting the movement of the first tensioning wheel 97 is installed on the first guide rail 98.
[0035] The first guide rails 98 are arranged in two parallel lines and are symmetrically located on the left and right sides of the flange seat 91. The tensioning adjustment seat 99 is formed with an arc groove 991 in the middle that can fit with the surface of the flange seat 91. The arc groove 991 is formed with a locking protrusion 992 in the middle for locking. The flange seat 91 is formed with a locking groove 911 corresponding to the locking protrusion 992.
[0036] The first roller 94 , the driving roller 96 and the first tensioning wheel 97 are all located on the other side of the supporting plate 92 , and a travel hole 921 is formed on the supporting plate 92 for the first tensioning wheel 97 to pass through and move and adjust.
[0037] A wire drawing cover 85 covering the wire drawing module 9 is installed on the crossbeam seat 81, and a coolant nozzle 86 corresponding to the wire drawing module 9 is installed on the wire drawing cover 85; two first tensioning wheels 97 are provided and symmetrically arranged on the upper and lower sides of the driving roller 96, and two tensioning adjustment seats 99 are installed on the first guide rail 98; four first rollers 94 are provided and symmetrically arranged on the left and right sides of the driving roller 96.
[0038] At least two of the wire drawing modules 9 are symmetrically installed on both sides of the rotating beam 82, and the first driving device 83 can drive the rotating beam 82 to flip, so that the wire drawing modules 9 on both sides can alternately draw the product 10. By symmetrically installing the wire drawing modules 9 on both sides of the rotating beam 82, and using the wire drawing modules 9 on both sides with different processing precisions 93, the B-axis rotating module 8 drives the wire drawing modules 9 on both sides to flip and switch to achieve the transition from rough wire drawing to fine wire drawing, without the need for re-clamping, thereby reducing assembly errors and further improving the consistency of processing precision and wire drawing effects. In one embodiment, the second driving device 95 is a double-headed output shaft, so that the two wire drawing modules 9 share a driving device to reduce the space occupied by the wire drawing modules 9 and make the B-axis rotating module 8 more compact.
[0039] The processing compensation module 6 includes a base plate 61 installed on the Y-axis moving module 3, a second X-axis guide rail 62 arranged on the base plate 61, a second X-axis moving seat 63 installed on the second X-axis guide rail 62, a third driving device 64 installed on the base plate 61 and used to drive the second X-axis moving seat 63 to move along the second X-axis guide rail 62, a second Z-axis guide rail 65 vertically arranged on the second X-axis moving seat 63, a second Z-axis moving seat 66 installed on the second Z-axis guide rail 65, a force rod 67 installed on the second Z-axis moving seat 66 and used to carry the C-axis rotation module 4, and a fourth driving device 68 installed on the second X-axis moving seat 63 and used to drive the second Z-axis moving seat 66 to move along the second Z-axis guide rail 65. A force rod 67 is provided at the bottom of the C-axis rotating module 4 for support, and the force rod 67 detects the force of the wire drawing module 9 when processing the product 10. Then, the numerical control system compares the data fed back by the processing compensation module 6 of different stations to determine whether the wire drawing force at each location is consistent. When the wire drawing force does not meet the predetermined wire drawing force, the third driving device 64 and the fourth driving device 68 drive the second X-axis moving seat 63 and the second Z-axis moving seat 66 to move according to the instruction of the numerical control system to adjust the relative position of the product 10 and the wire drawing module 9 to change the contact force, thereby realizing the processing compensation of the product 10 at this location, so that the wire drawing force of the product 10 at each station is consistent, and the wire drawing effect is ensured to be the same. The force rod 67 is a direction compensation force rod.
[0040] The second X-axis moving seat 63 includes a second X-axis slider 631 installed on the second X-axis guide rail 62, a second X-axis support plate 632 fixed on the second X-axis slider 631, and a support frame 633 vertically installed on the second X-axis support plate 632 and used to support the second Z-axis guide rail 65 and the fourth driving device 68. Two second X-axis guide rails 62 are arranged side by side on the base plate 61.
[0041] The third driving device 64 is disposed on one side of the second X-axis support plate 632 , and the third driving device 64 is a screw motor module, and is connected to one end of the second X-axis support plate 632 through a first transmission connecting rod 641 .
[0042] The middle part of the support frame 633 is hollowed out, and the second Z-axis guide rails 65 are installed at both ends of one side of the support frame 633. The fourth drive device 68 is a screw motor module and is installed on the upper part of the support frame 633. The screw of the fourth drive device 68 passes through the support frame 633 and is connected to the second Z-axis moving seat 66 through the second transmission connecting rod at the hollow middle part of the support frame 633.
[0043] The second Z-axis moving seat 66 and the first transmission connecting rod 641 are respectively located on two sides of the supporting frame 633 .
[0044] The second Z-axis moving seat 66 includes a second Z-axis slider 661 installed on the second Z-axis guide rail 65, a second Z-axis support plate 662 installed on the second Z-axis slider 661, and two L-shaped support plates 663 symmetrically and vertically installed on the second Z-axis support plate 662 and used to support the force rod 67.
[0045] The C-axis rotation module 4 includes a second cam divider 41 installed on the force rod 67, a rotating gas distribution shaft 42 arranged at the upper end of the second cam divider 41 and used to support and install the clamp 5, and a fifth driving device 43 arranged at one side of the second cam divider 41 and used to drive the rotating gas distribution shaft 42 to drive the clamp 5 to rotate, the rotating gas distribution shaft 42 includes an output shaft connecting the second cam divider 41 and a hollow rotating inner shaft 321 of the clamp 5, a first gas path 34 that runs through the rotation center of the hollow rotating inner shaft 321 and passes through the output shaft of the second cam divider 41, and a gas path 34 installed on the outer shell of the second cam divider 41 and sleeved on the hollow rotating inner shaft 3 An outer sleeve 322 on the periphery of 21, at least one airway groove 323 arranged between the outer sleeve 322 and the hollow rotating inner shaft 321, a sealing ring group 324 arranged on both sides of the airway groove 323, at least one first airway 325 arranged in the hollow rotating inner shaft 321 and connected to the airway groove 323, at least one second airway 326 arranged in the outer sleeve 322 and connected to the airway groove 323 to connect to the first airway 325, and a first bearing 327 arranged between the outer sleeve 322 and the hollow rotating inner shaft 321, and each of the first airway 325 and each of the second airway 326 are connected to one of the airway grooves 323 as a group to form a second airway.
[0046] See Fig. 9 and Fig.10 As shown, it is a structural diagram of an embodiment of a rotating air distribution shaft 42, in which an airway groove 323 is set between the hollow rotating inner shaft 321 and the outer shaft sleeve 322, and a first airway 325 and a second airway 326 connected to the airway groove 323 are respectively set in the hollow rotating inner shaft 321 and the outer shaft sleeve 322, thereby forming an air path, and the airtightness of the air path is achieved by the sealing ring group 324 set on both sides of the airway groove 323, thereby achieving that during the rotation of the hollow rotating inner shaft 321, the first airway 325 is always kept in communication with the second airway 326 through the airway groove 323, and after the second airway 326 is connected to the pipeline, the connecting pipeline will never rotate and entangle, so that multiple airways can be independently connected between the second cam divider 41 and the clamp 5 through the rotating air distribution shaft 32, thereby improving the application of multiple airways on the clamp 5. For example: in one embodiment, two sets of second gas paths are provided in the rotary gas distribution shaft 42, and cylinders can be added to the fixture 5 as power devices through the two sets of second gas paths, and the power source on the fixture 5 can be increased. The workpiece can be adjusted by using a linear cylinder or a rotary cylinder, etc., to enhance the multifunctional application of the fixture 5, thereby enhancing the versatility of the fixture 5, and the multifunctional application of the fixture 5 can be further enhanced by the number of second gas paths, and the versatility of the fixture 5 can be increased by adjusting and changing the power source. Secondly, the installation of different workpieces can also be achieved by replacing different positioning fixtures 33.
[0047] The first air channel 325 is parallel to the rotation center of the hollow rotating inner shaft 321, and a first through hole 325A for connecting to the air channel groove 323 is vertically formed on one side of the first air channel 325, and the second air channel 326 is perpendicular to the air channel groove 323 along the radial direction of the outer sleeve 322, and during the rotation of the hollow rotating inner shaft 321, the first air channel 325 and the second air channel 326 always remain connected to the air channel groove 323; a third connector 32A for connecting a pipeline is installed at the end of the first air channel 325, and a fourth connector 32B for connecting a pipeline is installed at the end of the second air channel 326, and the fourth connector 32B is vertically installed on the outer wall of the outer sleeve 322, and the sealing ring group 324 includes a third connector 32A arranged between the outer sleeve 322 and the hollow A first sealing ring 324A and a second sealing ring 324B are arranged between the hollow rotating inner shaft 321 and on both sides of the airway groove 323; at least one first bearing 327 for rotational connection is arranged between the outer sleeve 322 and the hollow rotating inner shaft 321, and one end of the hollow rotating inner shaft 321 protrudes from the outer sleeve 322; a rotating table 328 for installation and connection is arranged at one end of the hollow rotating inner shaft 321, and a third airway 329 connected to the first airway 325 is arranged in the rotating table 328; one end of the third airway 329 is connected to the first airway 325, and the other end of the third airway 329 is provided with a radial opening 329A extending radially along the rotating table 328, and the other end of the third airway 329 is also provided with an axial opening 329B extending axially along the rotating table 328.
[0048] The X-axis moving module 2, the Y-axis moving module 3 and the Z-axis moving module 7 are all conventional linear moving modules. In this embodiment, the first driving device 83, the second driving device 95 and the fifth driving device 43 are all servo motors; the third driving device 64 and the fourth driving device 68 are all screw motor modules.
[0049] To sum up, when the present invention is working, firstly, a plurality of products 10 are mounted on parallel fixtures 5, and the X-axis moving module 2 and the Y-axis moving module 3 cooperate to drive the fixture 5 to move closer to the wire drawing module 9, and the Z-axis moving module 7 drives the wire drawing module 9 to move to a height corresponding to the product 10; further, as needed, the X-axis moving module 2, the Y-axis moving module 3 and the Z-axis moving module 7 cooperate to adjust the relative positions of the wire drawing module 9 and the product 10, so that the drawing ribbon 93 contacts the processing surface of the product 10, and then the second driving device 95 drives the drawing ribbon 93 to move via the driving roller 96, so that the drawing ribbon 93 slides on the surface of the product 10 to perform the wire drawing process; further, after the wire drawing is completed on one side of the product 10, the C-axis rotating module 4 drives the product 10 to rotate, so that the other side of the product 10 contacts the drawing ribbon 93, and then the second driving device 95 drives the drawing ribbon 93 via the driving roller 96. The drawing tape 93 moves so that the drawing tape 93 slides on the side surface of the product 10 to continue the drawing process; further, when it is necessary to draw the rounded surface of the product 10, the B-axis rotating module 8 is required to drive the drawing module 9 to swing and deflect, so that the drawing tape 93 is tilted and contacts the curved surface of the product 10, and as the drawing tape 93 gradually swings, the drawing of the rounded corners of the product 10 is completed to achieve consistent drawing effects on all surfaces of the product 10; further, the processing compensation module 6 arranged at the bottom of the C-axis rotating module 4 detects the drawing force exerted on the product 10, and adjusts the relative position of the product 10 and the drawing module 9 according to the deviation of the drawing force, so as to compensate for the error caused by the clamping of the product 10 and the error caused by the different degrees of wear of the drawing tape 93, so as to make the contact force between the drawing tape 93 and the product 10 always consistent, so as to achieve consistent drawing effects on the products 10 at each workstation.
[0050] Of course, the above description is only a specific embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. All equivalent changes or modifications made according to the structure, characteristics and principles described in the patent application scope of the present invention should be included in the patent application scope of the present invention.
Claims
1. A wire drawing machine, characterized in that: include: A frame (1), an X-axis moving module (2) mounted on the frame (1), a Y-axis moving module (3) mounted on the X-axis moving module (2), at least two C-axis rotating modules (4) arranged on the Y-axis moving module (3), a fixture (5) mounted on the C-axis rotating module (4) and used for positioning a product (10), a processing compensation module (6) arranged on the Y-axis moving module (3) and used for adjusting the position of the fixture (5) to ensure the processing consistency of the product (10), a Z-axis moving module (7) mounted on the frame (1) and located beside the X-axis moving module (2), a B-axis rotating module (8) arranged on the Z-axis moving module (7), and at least two C-axis rotating modules (4) arranged on the Y-axis rotating module (4) and used for positioning a product (10), a processing compensation module (6) arranged on the Y-axis moving module (3) and used for adjusting the position of the fixture (5) to ensure the processing consistency of the product (10), A wire drawing module (9) is mounted on the B-axis rotating module (8) and is used for performing wire drawing processing on the product (10); the B-axis rotating module (8) includes a beam seat (81) mounted on the Z-axis moving module (7), a rotating beam (82) mounted on the beam seat (81) in a rotatable manner and parallel to the Y-axis moving module (3), a first driving device (83) arranged at one end of the rotating beam (82) and used to drive the rotating beam (82) to rotate, and a first cam divider (84) arranged between the first driving device (83) and the rotating beam (82), the wire drawing module (9) is mounted on the rotating beam (82) and is perpendicular to the rotation center of the rotating beam (82); The wire drawing module (9) comprises a flange seat (91) mounted on the rotating cross beam (82), a support plate (92) arranged on one side of the flange seat (91), a plurality of first rollers (94) mounted on the support plate (92) and used to wind the drawing wire (93), a second driving device (95) arranged on the other side of the flange seat (91) and used to drive the drawing wire (93) to move, and a driving roller (96) mounted on the output shaft of the second driving device (95) and bypassed by the drawing wire (93), wherein the output shaft passes through the flange seat (91) and the support plate (92); the support plate (92) is also movably mounted with a roller for adjusting the tension of the drawing wire (93). A first tensioning wheel (97) for applying force, a first guide rail (98) for adjusting and moving the first tensioning wheel (97) is provided on one side of the supporting vertical plate (92), and a tensioning adjustment seat (99) for supporting the movement of the first tensioning wheel (97) is installed on the first guide rail (98); two first guide rails (98) are arranged in parallel and are symmetrically located on the left and right sides of the flange seat (91), a circular arc groove (991) capable of fitting with the surface of the flange seat (91) is formed in the middle of the tensioning adjustment seat (99), a locking protrusion (992) for locking is formed in the middle of the circular arc groove (991), and a locking groove (911) for corresponding to the locking protrusion (992) is formed on the flange seat (91);The machining compensation module (6) includes a force rod (67), the C-axis rotation module (4) includes a second cam divider (41) mounted on the force rod (67), a rotating valve shaft (42) arranged at the upper end of the second cam divider (41) and used to support and install the fixture (5), and a fifth driving device (43) arranged at one side of the second cam divider (41) and used to drive the rotating valve shaft (42) to drive the fixture (5) to rotate, the rotating valve shaft (42) including an output shaft of the second cam divider (41) and a hollow rotating inner shaft (321) of the fixture (5), and a fifth driving device (43) penetrating the rotation center of the hollow rotating inner shaft (321) and passing through the output shaft of the second cam divider (41). An air path (34), an outer sleeve (322) mounted on the outer shell of the second cam divider (41) and sleeved on the outer periphery of the hollow rotating inner shaft (321), at least one airway groove (323) arranged between the outer sleeve (322) and the hollow rotating inner shaft (321), at least one first airway (325) arranged in the hollow rotating inner shaft (321) and connected to the airway groove (323), and at least one second airway (326) arranged in the outer sleeve (322) and connected to the airway groove (323) to connect to the first airway (325), and each of the first airway (325) and each of the second airway (326) are connected to one of the airway grooves (323) as a group to form a second air path. ; 2. A wire drawing machine according to claim 1, characterized in that: The first roller (94), the driving roller (96) and the first tensioning wheel (97) are all located on the other side of the supporting upright plate (92), and a travel hole (921) is formed on the supporting upright plate (92) for the first tensioning wheel (97) to pass through and to be movable and adjustable.
3. A wire drawing machine according to claim 2, characterized in that: A wire drawing cover (85) is installed on the crossbeam seat (81) and is covered on the wire drawing die set (9), and a coolant nozzle (86) corresponding to the wire drawing die set (9) is installed on the wire drawing cover (85); two first tensioning wheels (97) are provided and are symmetrically arranged on the upper and lower sides of the driving roller (96), and two tensioning adjustment seats (99) are installed on the first guide rail (98); four first rollers (94) are provided and are symmetrically arranged on the left and right sides of the driving roller (96).
4. A wire drawing machine according to claim 3, characterized in that: At least two of the wire drawing die sets (9) are symmetrically mounted on both sides of the rotating crossbeam (82), and the first driving device (83) is capable of driving the rotating crossbeam (82) to flip, so that the wire drawing die sets (9) on both sides can alternately draw the product (10).
5. A wire drawing machine according to any one of claims 1 to 4, characterized in that: The processing compensation module (6) comprises a base plate (61) mounted on the Y-axis moving module (3), a second X-axis guide rail (62) arranged on the base plate (61), a second X-axis moving seat (63) mounted on the second X-axis guide rail (62), a third driving device (64) mounted on the base plate (61) and used for driving the second X-axis moving seat (63) to move along the second X-axis guide rail (62), a second Z-axis guide rail (65) vertically arranged on the second X-axis moving seat (63), a second Z-axis moving seat (66) mounted on the second Z-axis guide rail (65), a force rod (67) mounted on the second Z-axis moving seat (66) and used for supporting the C-axis rotating module (4), and a fourth driving device (68) mounted on the second X-axis moving seat (63) and used for driving the second Z-axis moving seat (66) to move along the second Z-axis guide rail (65).
6. A wire drawing machine according to claim 5, characterized in that: The rotary gas distribution shaft (42) further comprises a sealing ring assembly arranged on both sides of the airway groove (323) and a first bearing (327) arranged between the outer shaft sleeve (322) and the hollow rotary inner shaft (321).
7. A wire drawing machine according to claim 6, characterized in that: The first air channel (325) is parallel to the rotation center of the hollow rotating inner shaft (321), and a first through hole (325A) for communicating with the air channel groove (323) is vertically formed on one side of the first air channel (325), and the second air channel (326) is perpendicular to the air channel groove (323) along the radial direction of the outer shaft sleeve (322), and during the rotation of the hollow rotating inner shaft (321), the first air channel (325) and the second air channel (326) always remain in communication with the air channel groove (323); A third connector (32A) for connecting to a pipeline is installed at the end of the first air channel (325), and a fourth connector (32B) for connecting to a pipeline is installed at the end of the second air channel (326). The fourth connector (32B) is vertically installed on the outer wall of the outer sleeve (322). The sealing ring assembly includes a first sealing ring (324A) and a second sealing ring (324B) which are arranged between the outer sleeve (322) and the hollow rotating inner shaft (321) and located on both sides of the air channel groove (323).
Citation Information
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