A thrust detection device
By introducing stepless pressure regulating and speed control devices into the thrust detection equipment, combined with the induction device and calibration sensing components, the problem of difficulty in precise adjustment and detection error of the cylinder output thrust is solved, and high accuracy and real-time visual display of thrust detection are achieved .
Patent Information
- Application Number
- CN202210874177.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-20
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2042-07-20
AI Technical Summary
In existing small thrust detection equipment, the cylinder output thrust is difficult to accurately adjust, resulting in the product to be tested that may be damaged, and there are large errors in thrust detection.
A thrust detection device is designed, using stepless pressure regulating device and speed regulating device to communicate with the cylinder, combining the first induction device and the detachable calibration induction assembly to achieve precise adjustment of cylinder pressure and telescopic speed, and receive it through the controller. and process thrust information to accurately obtain the actual thrust value.
It improves the accuracy of thrust detection, reduces the risk of damage to the product to be tested, and realizes accurate acquisition and real-time visual display of thrust detection data.
Smart Images

Figure CN115127715B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of detection technology, and in particular to a thrust detection device. Background Art
[0002] Thrust testing equipment is a physical performance testing instrument in the field of mechanics. The power source in the thrust testing equipment outputs thrust and acts on the product to be tested. By observing the integrity of the product to be tested and the thrust data acting on the product to be tested detected by the thrust testing equipment, it is determined whether the product to be tested has passed the thrust test. Thrust testing is generally applicable to welded or glued products, and the reliability of product welding or glueing can be determined through thrust testing.
[0003] At present, most small thrust detection equipment uses a cylinder as a power source, and adjusts the air pressure of the cylinder through a pressure regulating valve to adjust the output thrust of the cylinder. However, the pressure regulating valve cannot accurately adjust the output thrust of the cylinder, which can easily cause the product to be tested to be damaged due to excessive cylinder output thrust. In addition, the thrust detection of the thrust detection equipment in the prior art has a large error. Summary of the invention
[0004] The present application provides a thrust detection device, in which a stepless pressure regulating device and a speed regulating device are connected to the cylinder, which can realize precise regulation of the cylinder air pressure and the extension and retraction speed; a first sensing device is arranged between the sensing device abutment and the thrust input end, and a detachable calibration sensing component is arranged on the product work station, so as to accurately obtain the actual thrust value acting on the product to be tested.
[0005] The present application provides a thrust detection device, comprising a base, a cylinder, a stepless pressure regulating device, a speed regulating device, a first sensing device, a push plate and a calibration sensing assembly;
[0006] The stepless pressure regulating device is connected to the cylinder, and is used to steplessly regulate the air pressure of the cylinder; the speed regulating device is connected to the cylinder, and is used to regulate the extension and retraction speed of the cylinder;
[0007] The push plate is slidably connected to the base, and the cylinder is fixedly connected to the base; the push plate is provided with a thrust input end and a thrust output end which are arranged opposite to each other, and an end of the cylinder close to the thrust input end is provided with a sensing device abutment, and the first sensing device is arranged between the sensing device abutment and the thrust input end, and the first sensing device is used to collect the first thrust information of the thrust input end;
[0008] A product station is provided on the base, and the calibration sensing component is detachably connected to the product station, and the calibration sensing component is used to collect the second thrust information of the thrust output end;
[0009] During the operation of the cylinder, the sensing device abutment member abuts against the first sensing device and pushes the thrust output end to move toward the product station.
[0010] Preferably, the thrust detection device further comprises a controller, and the controller is electrically connected to the first sensing device and the calibration sensing component respectively;
[0011] The controller is used to receive the first thrust information and the second thrust information, and determine a thrust calibration value according to the first thrust information and the second thrust information, wherein the thrust calibration value represents a thrust difference value corresponding to the first thrust information and the second thrust information, and is used to indicate difference information between a first thrust value and an actual thrust value acting on a product to be tested, wherein the first thrust value is obtained based on the first thrust information.
[0012] Preferably, the cylinder includes a rod chamber, and the speed regulating device includes a first exhaust throttle valve, which is connected to the rod chamber and is used to adjust the extension speed of the cylinder.
[0013] Preferably, the cylinder includes a rodless chamber, and the speed regulating device includes a second exhaust throttle valve, the second exhaust throttle valve is connected to the rodless chamber, and the second exhaust throttle valve is used to adjust the retraction speed of the cylinder.
[0014] Preferably, the calibration sensing assembly comprises a fixedly connected second sensing device and a station connection seat;
[0015] The workstation connection base and the product workstation are detachably connected, and the second sensing device is used to collect second thrust information of the thrust output end.
[0016] Preferably, the thrust detection device further comprises a human-machine interactive display device, and the human-machine interactive display device is electrically connected to the controller;
[0017] The controller is further used to determine the actual thrust value acting on the product to be tested based on the first thrust value and the thrust calibration value, and send the actual thrust value acting on the product to be tested to the human-computer interaction display device;
[0018] The controller is electrically connected to the stepless voltage regulating device, and the human-machine interactive display device displays adjustment controls for control parameters of the stepless voltage regulating device.
[0019] Preferably, the first sensing device is fixedly connected to the thrust input end.
[0020] Preferably, the stepless pressure regulating device comprises a proportional valve.
[0021] Preferably, the thrust input end is provided with a cylinder limiting structure, and the cylinder limiting structure is used to limit the upper limit of the movement of the cylinder in a direction away from the push plate relative to the push plate.
[0022] Preferably, a product positioning device is provided on the base, and the product positioning device is slidably connected to the base.
[0023] The thrust detection device provided by the present application has the following beneficial effects:
[0024] The present application sets up a stepless pressure regulating device and a speed regulating device connected to the cylinder, which can realize the precise regulation of the cylinder air pressure and the extension and retraction speed; a first sensing device is set between the abutment of the sensing device and the thrust input end, and a detachable calibration sensing component is set on the product work station, which can accurately obtain the actual thrust value acting on the product to be tested, thereby improving the accuracy of thrust detection of the thrust detection equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 A schematic diagram of the structure of a thrust detection device provided in an embodiment of the present application;
[0027] Figure 2 A schematic diagram of a partial structure of a thrust detection device provided in an embodiment of the present application;
[0028] Figure 3 A schematic diagram of a partial structure of a thrust detection device provided in an embodiment of the present application;
[0029] Figure 4 A schematic diagram of the structure of a calibration sensing component provided in an embodiment of the present application.
[0030] The following is a supplementary description of the attached drawings:
[0031] 10-base; 11-product station; 12-product positioning device; 20-cylinder; 21-sensing device abutment; 22-telescopic rod; 30-first sensing device; 40-push plate; 41-thrust input end; 42-thrust output end; 43-cylinder limiting structure; 44-sensing device mounting part; 50-calibration sensing component; 51-second sensing device; 52-station connecting seat; 60-human-computer interaction display device; 70-controller; 80-stepless pressure regulating device; 90-speed regulating device; 100-directional control valve. DETAILED DESCRIPTION
[0032] In order to enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0033] The term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present application. In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may include one or more of the features explicitly or implicitly. Moreover, the terms "first", "second", etc. are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described here can be implemented in an order other than those illustrated or described here.
[0034] See also Figures 1 to 4The thrust detection device provided in the embodiment of the present application can detect the reliability of the bonding between the product body and the product LOGO. The thrust detection device provided in the embodiment of the present application includes a base 10, a cylinder 20, a stepless pressure regulating device 80, a speed regulating device 90, a first sensing device 30, a push plate 40 and a calibration sensing component 50; the stepless pressure regulating device 80 is connected to the cylinder 20, and the stepless pressure regulating device 80 is used to steplessly adjust the air pressure of the cylinder 20; the speed regulating device 90 is connected to the cylinder 20, and the speed regulating device 90 is used to adjust the extension and retraction speed of the cylinder 20; the push plate 40 is slidably connected to the base 10, and the cylinder 20 is fixedly connected to the base 10; the push plate 40 is provided with a relatively arranged A thrust input terminal 41 and a thrust output terminal 42, a sensing device abutment 21 is provided at one end of the cylinder 20 close to the thrust input terminal 41, a first sensing device 30 is provided between the sensing device abutment 21 and the thrust input terminal 41, and the first sensing device 30 is used to collect the first thrust information of the thrust input terminal 41; a product station 11 is provided on the base, a calibration sensing component 50 is detachably connected to the product station 11, and the calibration sensing component 50 is used to collect the second thrust information of the thrust output terminal 42; during the operation of the cylinder 20, the sensing device abutment 21 abuts against the first sensing device 30, and pushes the thrust output terminal 42 to move toward the product station 11.
[0035] In some embodiments, the first sensing device 30 includes a first pressure sensor.
[0036] In some embodiments, the cylinder includes a cylinder barrel and a telescopic rod 22 that are slidably connected, and the cylinder barrel and the base 10 are fixedly connected; the telescopic rod 22 is partially accommodated in the cylinder barrel, and the piston in the cylinder divides the space in the cylinder barrel into a rod chamber and a rodless chamber, and the stepless pressure regulating device 80 is connected to the rodless chamber for steplessly adjusting the air pressure in the rodless chamber, thereby steplessly adjusting the output thrust of the cylinder 20; the speed regulating device 90 can be connected to the rod chamber and / or the rodless chamber for adjusting the extension and / or retraction speed of the telescopic rod 22.
[0037] Furthermore, the sliding direction of the push plate 40 is consistent with the movement direction of the telescopic rod 22. Specifically, a slide rail consistent with the movement direction of the telescopic rod 22 is provided on the base 10. The telescopic rod 22 can push the push plate 40 to slide in a limited position in the slide rail. In this way, the output thrust of the cylinder 20 can be accurately transmitted to the product to be tested.
[0038] For further information, see Figure 3 The sensing device abutment 21 is disposed at one end of the telescopic rod 22 close to the push plate 40, and the sensing device abutment 21 is fixedly connected to the telescopic rod 22. Specifically, the fixed connection method of the sensing device abutment 21 and the telescopic rod 22 includes but is not limited to screw connection, clamping connection or riveting connection.
[0039] Furthermore, a thrust input end 41 is provided at one end of the push plate 40 close to the cylinder 20 , and a thrust output end 42 is provided at one end of the push plate 40 away from the cylinder 20 .
[0040] Specifically, when the product to be tested is fixed on the product station 11, when the telescopic rod 22 is extended, the sensing device abutment 21 abuts against the first sensing device 30, and at the same time, the push plate 40 is pushed to move toward the product to be tested, so that the thrust output end 42 pushes the product to be tested. At the same time, the first sensing device 30 collects the first thrust information of the sensing device abutment 21 acting on the thrust input end 41.
[0041] Specifically, when the calibration sensing component 50 is fixed on the product station 11, during the extension of the telescopic rod 22, the sensing device abutment 21 abuts against the first sensing device 30, and at the same time, the push plate 40 is pushed toward the calibration sensing component 50 to achieve the thrust output end 42 pushing the calibration sensing component 50. At the same time, the first sensing device 30 collects the first thrust information of the sensing device abutment 21 acting on the thrust input end 41, and the calibration sensing component 50 collects the second thrust information of the thrust output end 42 acting on the calibration sensing component 50.
[0042] Furthermore, based on the first thrust information and the second thrust information, an error value of the thrust acting on the product to be tested can be calculated, and the error value can be used to guide the adjustment of thrust detection data of the thrust detection device, thereby making the thrust detection of the thrust detection device more accurate.
[0043] The present application sets a stepless pressure regulating device 80 and a speed regulating device 90 connected to the cylinder, which can realize precise regulation of the cylinder air pressure and the extension and retraction speed; a first sensing device is set between the abutment of the sensing device and the thrust input end, and a detachable calibration sensing component is set on the product work station, which can accurately obtain the actual thrust value acting on the product to be tested.
[0044] In the embodiment of the present application, the first sensing device 30 is fixedly connected to the thrust input end 41. Specifically, the fixed connection method of the first sensing device 30 and the thrust input end 41 includes but is not limited to screw connection, clamping connection and adhesive connection.
[0045] For some examples, see Figure 3 A sensing device mounting member 44 is fixedly disposed on the thrust input end 41 , and the sensing device mounting member 44 and the thrust input end 41 are fixedly connected by fasteners; the sensing device mounting member 44 matches the first sensing device 30 and is used to fix and install the first sensing device 30 .
[0046] In some other embodiments, the first sensing device 30 is fixedly connected to the sensing device abutment 21 , and the fixed connection method between the first sensing device 30 and the sensing device abutment 21 includes but is not limited to screw connection, clamping connection, and adhesive connection.
[0047] In the embodiments of this application, please refer to Figure 2 The thrust detection device also includes a controller 70, which is electrically connected to the first sensing device 30 and the calibration sensing component 50 respectively; the controller 70 is used to receive the first thrust information and the second thrust information, and determine the thrust calibration value according to the first thrust information and the second thrust information, the thrust calibration value represents the thrust difference value corresponding to the first thrust information and the second thrust information, and is used to indicate the difference information between the first thrust value and the actual thrust value acting on the product to be tested, and the first thrust value is obtained based on the first thrust information.
[0048] Specifically, the controller 70 includes but is not limited to a plc controller.
[0049] In some embodiments, the controller 70 is used to determine the first thrust value based on the first thrust information, determine the second thrust value based on the second thrust information, and determine the thrust calibration value based on the first thrust information and the second thrust information. Specifically, the thrust calibration value is the absolute value of the difference between the first thrust value and the second thrust value, representing the difference between the first thrust value and the actual thrust value acting on the product to be tested.
[0050] In some embodiments, due to the influence of the push plate 40 and other related components, the second thrust is at least the combined force of the first thrust, the gravity of the push plate 40, and the friction between the push plate 40 and other related components. Specifically, the second thrust value is greater than the first thrust value. Therefore, the first thrust collected by the first sensing device 30 is not the actual thrust acting on the product to be tested.
[0051] In the embodiments of this application, please refer to Figure 1 and Figure 2 The thrust detection equipment includes a human-machine interaction display device 60, which is electrically connected to a controller 70; the controller 70 is also used to determine the actual thrust value acting on the product to be tested based on the first thrust value and the thrust calibration value, and send the actual thrust value acting on the product to be tested to the human-machine interaction display device 60.
[0052] In some embodiments, when the thrust detection device is initially used, the calibration sensing component 50 is fixed on the product station 11. When the telescopic rod 22 is extended, the first sensing device 30 collects and sends the first thrust information to the controller 70, and the calibration sensing component 50 collects and sends the second thrust information to the controller 70. The controller 70 determines the thrust calibration value based on the first thrust information and the second thrust information. In this way, the thrust calibration value is obtained. After the thrust calibration value is obtained, the calibration sensing component 50 is removed.
[0053] When it is necessary to perform thrust detection on the product to be tested, the product to be tested is fixed on the product station 11. During the extension of the telescopic rod 22, the first sensing device 30 collects and sends first thrust information to the controller 70. The controller 70 determines a first thrust value based on the first thrust information, and calculates an actual thrust value acting on the product to be tested based on the first thrust value and a previously determined thrust calibration value. In this way, the actual thrust value used on the product to be tested can be accurately obtained. The controller 70 sends the actual thrust value acting on the product to be tested to the human-computer interaction display device 60. In this way, real-time display of the actual thrust value acting on the product to be tested is achieved.
[0054] Specifically, the actual thrust value acting on the product to be tested is the sum of the first thrust value currently obtained and the previously determined thrust calibration value.
[0055] The thrust detection equipment of the present application sets a first sensing device between the sensing device abutment and the thrust input end, sets a detachable calibration sensing component on the product workstation, and sets a controller 70 electrically connected to the first sensing device 30 and the calibration sensing component 50 respectively, and sets a human-computer interaction display device 60 electrically connected to the controller 70, which can accurately obtain the actual thrust value acting on the product to be tested and display it in real time through the human-computer interaction display device 60.
[0056] In the embodiments of this application, please refer to Figure 1 A product positioning device 12 is provided on the base 10 , and the product positioning device 12 is slidably connected to the base 10 .
[0057] In some embodiments, the product positioning device 12 matches the shape of the product to be tested, and includes a corresponding lateral positioning device and a longitudinal positioning device, both of which are slidably connected to the base 10; in the process of positioning the product to be tested, the lateral positioning device and the longitudinal positioning device slide relative to the base 10 respectively to clamp the product to be tested, thereby achieving the positioning and fixation of the product to be tested.
[0058] In the embodiments of this application, please refer to Figure 4The calibration sensing assembly 50 includes a fixedly connected second sensing device 51 and a station connection seat 52; the station connection seat 52 and the product station 11 are detachably connected, and the second sensing device is used to collect the second thrust information of the thrust output terminal 42.
[0059] In some embodiments, the second sensing device 51 includes a second pressure sensor.
[0060] In some embodiments, the station connection base 52 is matched and fixed to the product station 11 , and is used to fix the second sensing device 51 to the product station 11 .
[0061] In some embodiments, the appearance of the station connection seat 52 is consistent with the appearance of the product to be tested, and the station connection seat 52 is fixed to the product station 11 by the product positioning device 12 .
[0062] Specifically, the fixed connection method between the second sensing device 51 and the workstation connection seat 52 includes but is not limited to screw connection, clamping connection and adhesive connection.
[0063] Specifically, the second sensing device 51 collects the second thrust information of the thrust output terminal 42 acting on the calibration sensing component 50, and sends the second thrust information to the controller 70, so that the controller 70 can determine the second thrust value based on the second thrust information.
[0064] In the embodiments of this application, please refer to Figure 3 The thrust input end 41 is provided with a cylinder limiting structure 43, and the cylinder limiting structure 43 is used to limit the upper limit of the movement of the cylinder 20 relative to the push plate 40 in a direction away from the push plate 40.
[0065] In some embodiments, the cylinder limiting structure 43 is symmetrically arranged on both sides of the sensing device abutment 21, and the cylinder limiting structure 43 is fixedly connected to the thrust input end 41. Specifically, the cylinder limiting structure 43 is fixedly connected to the thrust input end 41 through a fastener; a limiting head end is arranged at one end of the sensing device abutment 21 close to the push plate 40, and the limiting head end is accommodated in the cylinder limiting structure 43. The cylinder limiting structure 43 is used to limit the upper limit of movement of the limiting head end in a direction away from the push plate 40 relative to the cylinder limiting structure 43, thereby limiting the upper limit of movement of the telescopic rod 22 in a direction away from the push plate 40 relative to the push plate 40, so that in the process of retracting the telescopic rod 22, the telescopic rod 22 can drive the push plate 40 to move away from the product station 11.
[0066] Furthermore, during the retraction of the telescopic rod 22, there is a preset gap between the limit head end and the first sensing device 30 in the moving direction of the telescopic rod 22, so that the sensing device abutment member 21 is released from abutting the first sensing device 30. Specifically, the first preset gap may be 1 mm.
[0067] In the embodiment of the present application, the stepless pressure regulating device 80 includes a proportional valve.
[0068] For some examples, see Figure 2 The thrust detection device further includes a directional control valve 100, which is connected to the cylinder 20 and is used to control the movement direction of the cylinder 20. Specifically, the directional control valve 100 includes a solenoid valve. A proportional valve is arranged between the solenoid valve and the cylinder 20 and is used to steplessly adjust the air pressure of the cylinder 20, so as to achieve stepless and precise adjustment of the output thrust of the telescopic rod 22.
[0069] In the embodiment of the present application, the controller 70 is electrically connected to the stepless voltage regulating device 80, and the human-machine interactive display device 60 displays an adjustment control for the control parameters of the stepless voltage regulating device 80. In this way, by manipulating the adjustment control, the control parameters of the stepless voltage regulating device 80 can be visually adjusted, and the operation convenience is good.
[0070] In the embodiment of the present application, the cylinder 20 includes a rod chamber, and the speed regulating device 90 includes a first exhaust throttle valve, which is connected to the rod chamber and is used to adjust the extension speed of the cylinder 20. Specifically, the extension speed of the telescopic rod 22 is adjusted by exhaust throttling of the rod chamber, so that the inaccurate detection of the actual thrust value acting on the product to be tested due to the excessive extension speed of the telescopic rod 22 can be avoided, thereby improving the accuracy of thrust detection of the thrust detection device.
[0071] In some embodiments, the cylinder 20 includes a rodless chamber, and the speed regulating device 90 includes a second exhaust throttle valve, which is connected to the rodless chamber and is used to adjust the retraction speed of the cylinder 20. Specifically, the retraction speed of the telescopic rod 22 is adjusted by exhaust throttling of the rodless chamber.
[0072] In other embodiments, the speed control device 90 includes a first exhaust throttle valve and a second exhaust throttle valve, the first exhaust throttle valve is connected to the rod cavity, and the second exhaust throttle valve is connected to the rodless cavity, the first exhaust throttle valve is used to adjust the extension speed of the telescopic rod 22, and the second exhaust throttle valve is used to adjust the retraction speed of the telescopic rod 22.
[0073] The working process of the thrust detection device in the embodiment of the present application is as follows:
[0074] When the thrust detection device is initially used, the calibration sensing component 50 is fixed on the product station 11, and the output thrust and extension speed of the cylinder 20 are controlled by the stepless pressure regulating device 80 and the speed regulating device 90 respectively. During the extension of the cylinder 20, the sensing device abutment 21 abuts against the first sensing device 30, and at the same time, the push plate 40 is pushed toward the calibration sensing component 50 to achieve the thrust output end 42 pushing the calibration sensing component 50. At the same time, the first sensing device 30 collects the first thrust information of the sensing device abutment 21 acting on the thrust input end 41, and sends the first thrust information to the controller 70. The calibration sensing component 50 collects the second thrust information of the thrust output end 42 acting on the calibration sensing component 50, and sends the second thrust information to the controller 70. The controller 70 determines the thrust calibration value based on the first thrust information and the second thrust information, so as to achieve the acquisition of the thrust calibration value. After the cylinder 20 is controlled to drive the push plate 40 to retract to the initial position, the calibration sensing component 50 is removed.
[0075] When it is necessary to perform thrust detection on the product to be tested, the product to be tested is fixed on the product station 11, and the output thrust and extension speed of the cylinder 20 are controlled by the stepless pressure regulating device 80 and the speed regulating device 90 respectively. During the extension of the cylinder 20, the sensing device abutment 21 abuts against the first sensing device 30, and at the same time, the push plate 40 is pushed toward the product to be tested, so that the thrust output end 42 pushes the product to be tested. At the same time, the first sensing device 30 collects the first thrust information of the sensing device abutment 21 acting on the thrust input end 41, and sends the first thrust information to the controller 70. The controller 70 determines the first thrust value currently acquired based on the first thrust information currently acquired, and calculates the actual thrust value acting on the product to be tested based on the first thrust value currently acquired and the previously determined thrust calibration value. Specifically, the actual thrust value acting on the product to be tested is the sum of the first thrust value currently acquired and the previously determined thrust calibration value. In this way, the actual thrust value acting on the product to be tested can be accurately acquired. The control cylinder 20 drives the push plate 40 to retract to the initial position.
[0076] At the same time, the controller 70 sends the actual thrust value acting on the product to be tested to the human-machine interaction display device 60, so that the real-time visual display of the actual thrust value acting on the product to be tested is achieved.
[0077] The thrust detection device in the embodiment of the present application has the following beneficial effects:
[0078] 1. A first sensing device is arranged between the sensing device abutment and the thrust input end, a detachable calibration sensing component is arranged on the product station, and a controller is arranged to be electrically connected to the first sensing device and the calibration sensing component respectively, so as to accurately obtain the actual thrust value acting on the product to be tested and improve the accuracy of thrust detection of the thrust detection equipment.
[0079] 2. A human-machine interactive display device is electrically connected to the controller to realize real-time visual display of the actual thrust value acting on the product to be tested.
[0080] 3. A stepless pressure regulating device and a speed regulating device are connected to the cylinder to achieve accurate regulation of the cylinder air pressure and telescopic speed.
[0081] The following introduces specific embodiments of the present application based on the above technical solution.
[0082] Example 1
[0083] See also Figures 1 to 4 Embodiment 1 provides a thrust detection device. The thrust detection device provided in Embodiment 1 includes a base 10, a cylinder 20, a stepless pressure regulating device 80, a speed regulating device 90, a first sensing device 30, a push plate 40 and a calibration sensing component 50; the stepless pressure regulating device 80 is connected to the cylinder 20, and the stepless pressure regulating device 80 is used to steplessly regulate the air pressure of the cylinder 20; the speed regulating device 90 is connected to the cylinder 20, and the speed regulating device 90 is used to regulate the extension and contraction speed of the cylinder 20; the push plate 40 is slidably connected to the base 10, and the cylinder 20 is fixedly connected to the base 10; the push plate 40 is provided with a thrust input end 41 and a thrust output end 42 arranged relatively. End 42, an end of the cylinder 20 close to the thrust input end 41 is provided with a sensing device abutment 21, the first sensing device 30 is arranged between the sensing device abutment 21 and the thrust input end 41, and the first sensing device 30 is used to collect the first thrust information of the thrust input end 41; a product station 11 is provided on the base, and the calibration sensing component 50 is detachably connected to the product station 11, and the calibration sensing component 50 is used to collect the second thrust information of the thrust output end 42; during the operation of the cylinder 20, the sensing device abutment 21 abuts against the first sensing device 30, and pushes the thrust output end 42 to move toward the product station 11.
[0084] The cylinder includes a cylinder barrel and a telescopic rod 22 which are slidably connected. The cylinder barrel and the base 10 are fixedly connected. The telescopic rod 22 is partially accommodated in the cylinder barrel. The piston in the cylinder divides the space in the cylinder barrel into a rod chamber and a rodless chamber.
[0085] The thrust detection equipment also includes a directional control valve 100, which is connected to the cylinder 20 and is used to control the movement direction of the cylinder 20; the stepless pressure regulating device 80 is connected to the rodless chamber and is used to steplessly adjust the air pressure in the rodless chamber, thereby steplessly adjusting the output thrust of the cylinder 20, thereby achieving stepless and precise adjustment of the output thrust of the cylinder 20.
[0086] The speed regulating device 90 includes a first exhaust throttle valve and a second exhaust throttle valve, the first exhaust throttle valve is connected to the rod chamber, the second exhaust throttle valve is connected to the rodless chamber, the first exhaust throttle valve is used to adjust the extension speed of the telescopic rod 22, and the second exhaust throttle valve is used to adjust the retraction speed of the telescopic rod 22. Specifically, the extension speed of the telescopic rod 22 is adjusted by exhaust throttling of the rod chamber, and the retraction speed of the telescopic rod 22 is adjusted by exhaust throttling of the rodless chamber. In this way, it is possible to avoid inaccurate detection of the actual thrust value acting on the product to be tested due to excessive extension speed of the telescopic rod 22, thereby improving the accuracy of thrust detection of the thrust detection device.
[0087] The sensing device abutment 21 is arranged at one end of the telescopic rod 22 close to the push plate 40 . The sensing device abutment 21 is fixedly connected to the telescopic rod 22 via a fastener. A limit head end is arranged at one end of the sensing device abutment 21 close to the push plate 40 .
[0088] The base 10 is provided with a slide rail which is consistent with the movement direction of the telescopic rod 22. The telescopic rod 22 can push the push plate 40 to slide in a limited position in the slide rail. The sliding direction of the push plate 40 is consistent with the movement direction of the telescopic rod 22. In this way, the output thrust of the cylinder 20 can be accurately transmitted to the product to be tested.
[0089] A thrust input end 41 is provided at one end of the push plate 40 close to the cylinder 20, and a cylinder limiting structure 43 is provided at the thrust input end 41. The cylinder limiting structure 43 is fixedly connected to the thrust input end 41 by fasteners. The cylinder limiting structure 43 is symmetrically arranged on both sides of the abutment 21 of the sensing device, and the limiting head end is accommodated in the cylinder limiting structure 43. The cylinder limiting structure 43 is used to limit the upper limit of movement of the limiting head end in the direction away from the push plate 40 relative to the cylinder limiting structure 43, thereby limiting the upper limit of movement of the telescopic rod 22 in the direction away from the push plate 40 relative to the push plate 40, so that in the process of retracting the telescopic rod 22, the telescopic rod 22 can drive the push plate 40 to move away from the product station 11.
[0090] During the retraction of the telescopic rod 22 , a preset gap exists between the limit head end and the first sensing device 30 in the moving direction of the telescopic rod 22 , so that the abutment of the sensing device abutment member 21 against the first sensing device 30 is released.
[0091] A sensing device mounting member 44 is fixedly provided on the thrust input end 41, and the sensing device mounting member 44 and the thrust input end 41 are fixedly connected by fasteners; the sensing device mounting member 44 matches the first sensing device 30, and is used to fix the first sensing device 30 on the thrust input end 41, and the first sensing device 30 is used to collect the first thrust information of the sensing device abutment member 21 acting on the thrust input end 41.
[0092] A thrust output end 42 is disposed at one end of the push plate 40 away from the cylinder 20 . The thrust output end 42 is used to push the product to be tested or the calibration sensing component 50 driven by the cylinder 20 .
[0093] A product positioning device 12 is provided on the base 10. The product positioning device 12 matches the shape of the product to be tested, and includes a corresponding lateral positioning device and a longitudinal positioning device. Both the lateral positioning device and the longitudinal positioning device are slidably connected to the base 10. In the process of positioning the product to be tested, the lateral positioning device and the longitudinal positioning device slide relative to the base 10 respectively to clamp the product to be tested, thereby achieving the positioning and fixation of the product to be tested.
[0094] The calibration sensing assembly 50 includes a fixedly connected second sensing device 51 and a station connection seat 52, and the station connection seat 52 is detachably connected to the product station 11; the shape of the station connection seat 52 is consistent with the shape of the product to be tested, and the station connection seat 52 is fixed to the product station 11 through the product positioning device 12. The second sensing device 51 is used to collect the second thrust information of the thrust output terminal 42 acting on the calibration sensing assembly 50.
[0095] The thrust detection device further includes a controller 70 , which is electrically connected to the first sensing device 30 and the second sensing device 51 , respectively.
[0096] The controller 70 is used to receive the first thrust information and the second thrust information, and determine the first thrust value based on the first thrust information, determine the second thrust value based on the second thrust information, and determine the thrust calibration value based on the first thrust information and the second thrust information. Specifically, the thrust calibration value is the absolute value of the difference between the first thrust value and the second thrust value, and is used to indicate the difference information between the first thrust value and the actual thrust value acting on the product to be tested.
[0097] The thrust detection device includes a human-machine interactive display device 60, which is electrically connected to a controller 70; the controller 70 is also used to determine the actual thrust value acting on the product to be tested based on the first thrust value and the thrust calibration value, and send the actual thrust value acting on the product to be tested to the human-machine interactive display device 60. Specifically, the actual thrust value acting on the product to be tested is the sum of the first thrust value currently obtained and the thrust calibration value previously determined.
[0098] The controller 70 is electrically connected to the stepless voltage regulating device 80, and the human-machine interactive display device 60 displays an adjustment control for the control parameters of the stepless voltage regulating device 80. In this way, by manipulating the adjustment control, the control parameters of the stepless voltage regulating device 80 can be visually adjusted, and the operation convenience is good.
[0099] The working process of the thrust detection device in Example 1 is as follows:
[0100] When the thrust detection device is initially used, the calibration sensing component 50 is fixed on the product station 11, and the output thrust and extension speed of the cylinder 20 are controlled by the stepless pressure regulating device 80 and the speed regulating device 90 respectively. During the extension of the cylinder 20, the sensing device abutment 21 abuts against the first sensing device 30, and at the same time, the push plate 40 is pushed toward the calibration sensing component 50 to achieve the thrust output end 42 pushing the calibration sensing component 50. At the same time, the first sensing device 30 collects the first thrust information of the sensing device abutment 21 acting on the thrust input end 41, and sends the first thrust information to the controller 70. The calibration sensing component 50 collects the second thrust information of the thrust output end 42 acting on the calibration sensing component 50, and sends the second thrust information to the controller 70. The controller 70 determines the thrust calibration value based on the first thrust information and the second thrust information, so as to achieve the acquisition of the thrust calibration value. After the cylinder 20 is controlled to drive the push plate 40 to retract to the initial position, the calibration sensing component 50 is removed.
[0101] When it is necessary to perform thrust detection on the product to be tested, the product to be tested is fixed on the product station 11, and the output thrust and extension speed of the cylinder 20 are controlled by the stepless pressure regulating device 80 and the speed regulating device 90 respectively. During the extension of the cylinder 20, the sensing device abutment 21 abuts against the first sensing device 30, and at the same time, the push plate 40 is pushed toward the product to be tested, so that the thrust output end 42 pushes the product to be tested. At the same time, the first sensing device 30 collects the first thrust information of the sensing device abutment 21 acting on the thrust input end 41, and sends the first thrust information to the controller 70. The controller 70 determines the first thrust value currently acquired based on the first thrust information currently acquired, and calculates the actual thrust value acting on the product to be tested based on the first thrust value currently acquired and the previously determined thrust calibration value. Specifically, the actual thrust value acting on the product to be tested is the sum of the first thrust value currently acquired and the previously determined thrust calibration value. In this way, the actual thrust value acting on the product to be tested can be accurately acquired. The control cylinder 20 drives the push plate 40 to retract to the initial position.
[0102] At the same time, the controller 70 sends the actual thrust value acting on the product to be tested to the human-machine interaction display device 60, so that the real-time visual display of the actual thrust value acting on the product to be tested is achieved.
[0103] The thrust detection device in Example 1 has the following beneficial effects:
[0104] 1. A first sensing device is arranged between the sensing device abutment and the thrust input end, a detachable calibration sensing component is arranged on the product station, and a controller is arranged to be electrically connected to the first sensing device and the calibration sensing component respectively, so as to accurately obtain the actual thrust value acting on the product to be tested and improve the accuracy of thrust detection of the thrust detection equipment.
[0105] 2. A human-machine interactive display device is electrically connected to the controller to realize real-time visual display of the actual thrust value acting on the product to be tested.
[0106] 3. A stepless pressure regulating device and a speed regulating device are connected to the cylinder to achieve accurate regulation of the cylinder air pressure and telescopic speed.
[0107] Example 2
[0108] See also Figures 1 to 4 The difference between Example 2 and Example 1 lies in the setting of the speed regulating device 90 and the setting of the first sensing device 30. The similarities between Example 2 and Example 1 will not be repeated here, and only the differences between Example 2 and Example 1 will be described.
[0109] The speed regulating device 90 includes a first exhaust throttle valve, which is connected to the rod chamber and is used to adjust the extension speed of the cylinder 20. Specifically, the extension speed of the telescopic rod 22 is adjusted by exhaust throttling of the rod chamber, so that the inaccurate detection of the actual thrust value acting on the product to be tested due to the excessive extension speed of the telescopic rod 22 can be avoided, thereby improving the accuracy of thrust detection of the thrust detection device.
[0110] The first sensing device 30 is fixedly connected to the sensing device abutment 21 . Specifically, the first sensing device 30 and the sensing device abutment 21 are fixedly connected by gluing.
[0111] The thrust detection device in Example 2 has the following beneficial effects:
[0112] 1. A first sensing device is arranged between the sensing device abutment and the thrust input end, a detachable calibration sensing component is arranged on the product station, and a controller is arranged to be electrically connected to the first sensing device and the calibration sensing component respectively, so as to accurately obtain the actual thrust value acting on the product to be tested and improve the accuracy of thrust detection of the thrust detection equipment.
[0113] 2. A human-machine interactive display device is electrically connected to the controller to realize real-time visual display of the actual thrust value acting on the product to be tested.
[0114] 3. A stepless pressure regulating device and a speed regulating device are connected to the cylinder to achieve accurate regulation of the cylinder air pressure and telescopic speed.
[0115] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A thrust detection device, characterized in that: include: A base (10), a cylinder (20), a stepless pressure regulating device (80), a speed regulating device (90), a first sensing device (30), a push plate (40) and a calibration sensing assembly (50); The stepless pressure regulating device (80) is in communication with the cylinder (20), and is used to steplessly regulate the air pressure of the cylinder (20); the speed regulating device (90) is in communication with the cylinder (20), and is used to regulate the extension and retraction speed of the cylinder (20); The push plate (40) is slidably connected to the base (10), and the cylinder (20) is fixedly connected to the base (10); the push plate (40) is provided with a thrust input end (41) and a thrust output end (42) which are arranged opposite to each other; an end of the cylinder (20) close to the thrust input end (41) is provided with a sensing device abutment (21); the first sensing device (30) is arranged between the sensing device abutment (21) and the thrust input end (41); the first sensing device (30) is used to collect first thrust information of the thrust input end (41); A product station (11) is provided on the base, the calibration sensing component (50) is detachably connected to the product station (11), and the calibration sensing component (50) is used to collect second thrust information of the thrust output end (42) acting on the calibration sensing component (50); During the operation of the cylinder (20), the sensing device abutment member (21) abuts against the first sensing device (30), and pushes the thrust output end (42) to move toward the product station (11); It also includes a controller (70), wherein the controller (70) is electrically connected to the first sensing device (30) and the calibration sensing component (50) respectively; When the thrust detection device is initially used, the controller (70) is used to receive the first thrust information and the second thrust information, and determine a thrust calibration value according to the first thrust information and the second thrust information, wherein the thrust calibration value represents a thrust difference corresponding to the first thrust information and the second thrust information, and is used to indicate difference information between a first thrust value and an actual thrust value acting on a product to be tested, wherein the first thrust value is obtained based on the first thrust information; after the controller (70) controls the cylinder (20) to drive the push plate (40) to retract to an initial position, the calibration sensing component (50) is removed; When performing thrust detection on the product to be tested, the controller (70) is further used to determine the actual thrust value acting on the product to be tested based on the first thrust value and the thrust calibration value.
2. The thrust detection device according to claim 1, characterized in that: The cylinder (20) includes a rod chamber, and the speed regulating device (90) includes a first exhaust throttle valve, which is connected to the rod chamber and is used to adjust the extension speed of the cylinder (20).
3. The thrust detection device according to claim 1, characterized in that: The cylinder (20) includes a rodless chamber, and the speed regulating device (90) includes a second exhaust throttle valve, the second exhaust throttle valve is connected to the rodless chamber, and the second exhaust throttle valve is used to adjust the retraction speed of the cylinder (20).
4. The thrust detection device according to claim 1, characterized in that: The calibration sensing component (50) comprises a second sensing device (51) and a station connection seat (52) which are fixedly connected; The workstation connection seat (52) and the product workstation (11) are detachably connected, and the second sensing device is used to collect second thrust information of the thrust output end (42).
5. The thrust detection device according to claim 1, characterized in that: It also includes a human-machine interactive display device (60), wherein the human-machine interactive display device (60) is electrically connected to the controller (70); sending the actual thrust value acting on the product to be tested to a human-machine interactive display device (60); The controller (70) is electrically connected to the stepless voltage regulating device (80), and the human-machine interactive display device (60) displays adjustment controls for control parameters of the stepless voltage regulating device (80).
6. The thrust detection device according to claim 1, characterized in that: The first sensing device (30) is fixedly connected to the thrust input end (41).
7. The thrust detection device according to claim 1, characterized in that: The stepless pressure regulating device (80) comprises a proportional valve.
8. The thrust detection device according to claim 1, characterized in that: The thrust input end (41) is provided with a cylinder limiting structure (43), and the cylinder limiting structure (43) is used to limit the upper limit of the movement of the cylinder (20) relative to the push plate (40) in a direction away from the push plate (40).
9. The thrust detection device according to claim 1, characterized in that: A product positioning device (12) is provided on the base (10), and the product positioning device (12) is slidably connected to the base (10).
Citation Information
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