Multifunctional integrally formed decorative plate, method for manufacturing the same, and use thereof
By using lightweight concrete and EPS particles with a surface-coated bonding layer to prepare multifunctional integrated decorative panels, the problems of single-function decorative panels and complex decoration projects are solved. This achieves the integration of decoration, heat insulation, sound insulation and fireproofing, simplifies the installation process, and reduces costs and pollution risks.
Patent Information
- Application Number
- CN202210936333.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-05
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2042-08-05
AI Technical Summary
Existing building decorative panels have limited functionality and complex decoration projects, leading to increased construction costs and environmental pollution risks.
Lightweight concrete is used as the insulation layer material, combined with EPS particles with a surface coating layer, to prepare a multifunctional integrated decorative panel that integrates decoration, insulation, sound insulation, and fire resistance. The integrated molding process simplifies the installation process.
It integrates decoration, heat insulation, sound insulation and fire prevention functions, simplifies the installation process, reduces manpower and material consumption, reduces pollution risk, and improves construction efficiency and service life.
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Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of building materials, and particularly relates to a multifunctional integrally-formed decorative plate, a preparation method thereof and application. BACKGROUND
[0002] At present, various outer wall decorative plates used on buildings have certain limitations, and the functions of the decorative plates are relatively single. Some decorative plates only play a decorative role and basically have no thermal insulation, heat insulation, fireproof and sound insulation effects.
[0003] If the decorative wall surface is required to have thermal insulation, heat insulation, fireproof and sound insulation effects, subsequent decoration engineering such as whitewashing, paint spraying or decoration plate installation needs to be performed on the outer layer of the thermal insulation plate after the thermal insulation plate is laid, which is complex in process, increases the consumption of manpower and material resources, increases the building cost, and increases the probability of polluting the environment. SUMMARY
[0004] In order to solve the above problems existing in the prior art, the present application provides a multifunctional integrally-formed decorative plate to solve the technical problems that the functions of the decorative plate are relatively single in the prior art, and the decoration engineering is relatively complex, which leads to an increase in building cost.
[0005] The present application adopts the following technical solutions:
[0006] A multifunctional integrally-formed decorative plate comprises an upper decorative layer and a thermal insulation layer. The material of the thermal insulation layer is lightweight concrete, and the lightweight concrete is mixed with thermal insulation particle lightweight aggregate. The upper decorative layer is located on the top surface of the thermal insulation layer, and the upper decorative layer and the thermal insulation layer are integrally-formed components.
[0007] Preferably, the thermal insulation particle lightweight aggregate is an EPS particle with a surface-coated linking layer; the areal density of the thermal insulation layer is ≤90 kg / m 2 , and the volume density is ≥130 kg / m 3 .
[0008] Preferably, the thickness ratio of the upper decorative layer and the thermal insulation layer is 1:50-120.
[0009] Preferably, the thermal insulation layer is a quadrilateral plate structure, and opposite two end surfaces of the quadrilateral plate structure are respectively provided with a convex and a groove matched with each other, and adjacent two multifunctional integrally-formed decorative plates are fixed by matching and splicing of the convex and the groove.
[0010] Preferably, the multifunctional integrally-formed decorative plate further comprises a lower decorative layer, and the lower decorative layer is arranged on the bottom surface of the thermal insulation layer.
[0011] Preferably, the thickness ratio of the upper decorative layer, the thermal insulation layer and the lower decorative layer is 1:50-120:1.
[0012] Preferably, the material of the upper decorative layer and the lower decorative layer is reinforced cement mixed with color paste; the side of the upper decorative layer and the lower decorative layer away from the thermal insulation layer is provided with a decorative pattern; the reinforced cement is magnesite cement or glass fiber reinforced cement; and the decorative pattern is a planar pattern or a three-dimensional pattern.
[0013] The thermal insulation decorative outer wall comprises a base wall and the multifunctional integrally-formed decorative plate, and the outer surface of the base wall is fixedly connected with the side of the thermal insulation layer of the multifunctional integrally-formed decorative plate away from the upper decorative layer through an adhesive or an anchor.
[0014] The thermal insulation decorative inner partition wall is formed by splicing a plurality of the multifunctional integrally-formed decorative plates, and the side edges of the adjacent two multifunctional integrally-formed decorative plates are connected with each other to form the wall surface of the inner partition wall.
[0015] The application further provides a preparation method of the multifunctional integrally-formed decorative plate.
[0016] (1) preparing the EPS particles with a surface-coated linking layer: taking surface modifier and EPS particles in a mass ratio of 2:10, respectively; atomizing the surface modifier, and uniformly spraying the atomized surface modifier to the surface of the stirring EPS particles; and naturally drying to obtain the EPS particles with a surface-coated linking layer; the surface modifier is MSAI01 produced by Xuzhou Moore Engineering Plastics Co., Ltd.
[0017] (2) preparing the multifunctional integrally-formed decorative plate: a, dosing: preparing the thermal insulation layer raw materials in the following weight ratio: water 48-142 parts by weight, ordinary portland cement 120-355 parts by weight, and the EPS particles with a surface-coated linking layer 8.8-9.6 parts by weight for standby; preparing the decorative layer raw materials in the following weight ratio: water 36 parts by weight, reinforced cement 59 parts by weight, and color paste 5 parts by weight for standby; b, integrally preparing: taking the thermal insulation layer raw materials respectively, uniformly mixing and stirring the raw materials, and then laying on a thermal insulation layer mold to obtain the thermal insulation layer; taking the decorative layer raw materials respectively, uniformly mixing and stirring the raw materials, and then laying on an upper decorative layer mold and a lower decorative layer mold respectively to obtain the upper decorative layer and the lower decorative layer; the thickness ratio of the thermal insulation layer mold, the upper decorative layer mold and the lower decorative layer mold is 1:50-120:1; laying the upper decorative layer and the lower decorative layer on the top surface and the bottom surface of the thermal insulation layer respectively, and then drying and demolding to obtain the multifunctional integrally-formed decorative plate.
[0018] The application has the following beneficial effects:
[0019] 1. The multifunctional integrally formed decorative plate provided by the present application integrates the functions of light weight, fireproofing, heat preservation, sound insulation and decoration, and plays the roles of decorative plate, fireproofing, heat preservation and sound insulation. Specifically, the present application uses light weight concrete mixed with heat preservation granular light aggregate as the heat preservation layer material, and has the properties of A-level fireproofing, heat preservation, sound insulation, light weight, noise reduction, A-level combustion performance, high efficiency heat preservation, high strength, low water absorption, long service life, good sound insulation effect, light weight and non-toxic environmental protection. The decorative layer pattern of the decorative plate of the present application can be made into a plane or a simulated three-dimensional pattern, and in particular, the simulated three-dimensional pattern has the realistic effect of the wall decoration materials and partition decoration materials such as bricks, marbles and ceramic tiles used in the existing building decoration process.
[0020] 2. The multifunctional integrally formed decorative plate provided by the present application integrally forms the decorative layer and the heat preservation layer, so that the decorative plate of the present application can realize decoration, heat preservation and installation in one step, solves the subsequent secondary coating decoration process such as plastering and paint spraying after the heat preservation layer is laid in the traditional method, greatly simplifies the installation process, and avoids air pollution in the secondary coating process. The present application has strong practicability, safety and environmental protection, simple and fast construction, accelerates the decoration speed, reduces the consumption of manpower and material resources, reduces the decoration cost, is solid and durable, will not fall off due to moisture, and has a longer service life.
[0021] 3. The multifunctional integrally formed decorative plate provided by the present application can be cut, spliced, grooved, wired and wired pipe decorated according to the construction needs, and can meet the requirements of different buildings for different sizes. The present application can be used for the outer wall and partition wall of residential buildings, shopping malls, banks, hospitals, office buildings, hotels and other buildings, and can replace the present heat preservation plate, solid brick and other ceramic tiles, marble panels and decorative plates. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0023] Figure 1 is a structural schematic diagram of the multifunctional integrally formed decorative plate described in embodiment 1;
[0024] Figure 2 is a structural schematic diagram of the multifunctional integrally formed decorative plate when spliced in embodiment 1;
[0025] Figure 3 is a structural schematic diagram of the heat preservation layer in the multifunctional integrally formed decorative plate of the present application;
[0026] Figure 4 This is a schematic diagram of the structure of the multifunctional one-piece molded decorative panel described in Example 2;
[0027] Wherein: 1-upper decorative layer; 2-insulation layer; 21-lightweight concrete; 22-insulation granular lightweight aggregate; 23-protrusion; 24-groove; 25-adhesive layer; 3-lower decorative layer. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be described in detail below. Obviously, the described embodiments are merely some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0029] In the description of this invention, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper", "lower", "top surface", "bottom surface", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0030] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0031] Example 1
[0032] This embodiment provides a multifunctional one-piece molded decorative panel, such as... Figures 1-3 As shown: It includes an upper decorative layer 1 and an insulation layer 2; the material of the insulation layer 2 is lightweight concrete, and EPS particles 22 with a surface coating and bonding layer are mixed in the lightweight concrete; the upper decorative layer 1 is located on the top surface of the insulation layer 2, and the upper decorative layer 1 and the insulation layer 2 are integrally formed components.
[0033] EPS particles are polystyrene foam, which is a light-weight high polymer. It is produced by adding a foaming agent to polystyrene resin, heating the polystyrene resin to soften it, and generating gas to make the polystyrene resin into a hard closed-cell foam plastic. It has the characteristics of low water absorption, good thermal insulation, and light weight. When it is mixed into cement, it can be used to produce lightweight concrete with different apparent densities.
[0034] The apparent density of EPS particles is only 7-20 kg / m 3 , and the interface adhesion between the EPS particles and the cement paste is weak, so it is easy to segregate during concrete mixing. The use of a surface modifier to form a coating link layer on the surface of the EPS particles can solve this problem. The surface modifier used in the surface-coated EPS particles 22 of the present application is MSAI 01, which mainly contains ethylene-vinyl acetate copolymer, methacrylic acid, silicone oil, calcium chloride, alkali metal silicate, etc. This product is produced by Xuzhou Moore Engineering Plastics Co., Ltd. MSAI 01 can modify the surface of EPS particles through emulsification, shrinkage, European Union, adsorption, etc. It has the advantages of no shrinkage, no segregation, high flow, no foaming, strong wrapping, etc. It greatly improves the overall performance of lightweight concrete.
[0035] The method of using MSAI 01 to coat the surface of EPS particles with a link layer is to atomize the surface modifier MSAI 01 through equipment, and directly spray the atomized MSAI 01 onto the surface of the EPS particles in the mixing process, so that a layer of molecular chain that can effectively link with the cement base is formed on the surface of the EPS particles.
[0036] After the surface-coated EPS particles 22 are mixed with the cement base, the EPS particles do not sink to the bottom or float to the top, and they are tightly bonded with the cement without peeling off, uniformly distributed in the cement base to form a lightweight concrete insulation layer with stable quality. This greatly improves the performance of lightweight concrete using EPS particles as lightweight aggregate. On the other hand, by using surface-coated EPS particles as lightweight aggregate in cement, the amount of cement used is greatly reduced, and EPS packaging waste can be recycled. EPS particles have good water resistance, thermal insulation, insulation, low moisture absorption, strong shock resistance, etc. The lightweight concrete using surface-coated EPS particles as lightweight aggregate has the engineering characteristics of thermal insulation, shock absorption, shock absorption, size increase, and weight reduction. The use of this material for insulation has the functions of thermal insulation, sound insulation, and fireproofing. The development and performance research of this insulation material and its engineering application exploration not only have important economic and social benefits in the field of construction, but also have important economic and social benefits in reducing environmental pollution and recycling solid waste.
[0037] Therefore, the thermal insulation layer material of the present application, by selecting the superior performance of EPS particles as lightweight aggregate in lightweight concrete, not only maintains the advantages of ordinary polystyrene particle concrete, such as lightweight (density as low as 130 kg / m 3 ), thermal insulation (thermal conductivity as low as 0.043 W / mK), sound insulation, etc.; but also overcomes some shortcomings of ordinary polystyrene particle concrete, such as poor fire resistance, poor construction performance (particle floating, segregation, poor cement combination), etc.; also improves some performance, such as impact sound insulation (weighted normalized impact sound pressure level can reach special level), deformation performance, environmental protection index, etc. The lightweight concrete mixed with the EPS particles with a surface-coated linking layer has better gripping force and adhesion. It has A-grade fireproofing, lightweight thermal insulation, excellent sound insulation and noise reduction performance. The bulk density can reach more than 1 / 10 of the bulk density of traditional concrete, with good anti-stretching performance, low elastic modulus, superior impact resistance, fast construction speed, low comprehensive cost, etc.
[0038] In addition, the integrally formed component is arranged so that the decorative plate of the present application can realize decoration, thermal insulation, heat insulation, fireproofing, sound insulation in one step, solving the subsequent secondary coating decoration engineering of traditional methods after laying the thermal insulation layer, thereby greatly simplifying the installation process, and avoiding air pollution in the secondary coating process. It is practical, safe and environmentally friendly, speeds up the decoration, reduces the consumption of manpower and material resources, and reduces the decoration cost. It is solid and durable, will not fall off due to moisture, and has a longer service life.
[0039] The surface density of the thermal insulation layer 2 of the multifunctional integrally formed decorative plate is ≤90 kg / m 2 , and the bulk density is ≥130 kg / m 3 .
[0040] The thickness of the upper decorative layer 1 of the multifunctional integrally formed decorative plate is 1 cm, and the thickness of the thermal insulation layer 2 is 50-120 mm. The staff can select the thermal insulation layer 2 with a thickness of 50 mm, 75 mm, 90 mm, 100 mm or 120 mm according to the different laying positions.
[0041] The size of the multifunctional integrally formed decorative plate is 1200x2400mm or 1220x2440mm; the specific size can be selected according to the desired laying position, and it can be cut arbitrarily during the laying process to make the laying of the multifunctional integrally formed decorative plate more simple and convenient. In addition, the multifunctional integrally formed decorative plate can also be customized with other sizes according to the use requirements or the selection of customers.
[0042] The insulation layer 2 has a quadrilateral plate structure, with matching protrusions 23 and grooves 24 on its two opposite long ends. Adjacent multi-functional integrated decorative panels are joined and fixed by the cooperation of the protrusions 23 and grooves 24. The tongue-and-groove design makes the installation of the multi-functional integrated decorative panels simpler and faster, improving installation quality. As a further alternative implementation, the two adjacent multi-functional integrated decorative panels are fixed by an adhesive layer 25, which is a sealant. The adhesive layer 25 is placed between the interlocking protrusions 23 and grooves 24. The adhesive layer 25 increases the connection strength between the two adjacent multi-functional integrated decorative panels and seals the gap between them, making the connection between the two multi-functional integrated decorative panels more stable and waterproof.
[0043] The upper decorative layer 1 is made of reinforced cement mixed with colorant, specifically magnesium oxychloride cement or glass fiber reinforced cement. The side of the upper decorative layer 1 facing away from the insulation layer 2 can be customized with patterns or three-dimensional designs resembling standard bricks, simulated stone, or imitation ceramic tiles, according to customer requirements, making the appearance of this multi-functional integrated decorative panel more aesthetically pleasing and realistic. The particularly realistic three-dimensional patterns fully replicate the lifelike effects of existing building decoration materials such as bricks, marble, and ceramic tiles used in exterior wall and partition wall decoration processes. Furthermore, the color of the decorative layer pattern in this invention is not applied later, but rather formed by mixing colorant pigments with reinforced cement, thus exhibiting strong weather resistance and being less prone to fading.
[0044] This multifunctional integrated molded decorative panel is mainly used for exterior wall construction. When installing the panel, workers can directly apply concrete or other adhesives to the base wall surface and the bottom surface of the insulation layer 2. Then, the bottom surface of the insulation layer 2 is directly adhered to the wall surface to complete the installation. Alternatively, it can be fixed to the base wall using adhesives or anchoring. When the base wall is a lightweight cement grouting wall, the decorative panel can be used without formwork removal, allowing the lightweight cement grouting wall and the decorative panel to be directly bonded together without the need for adhesives or anchoring.
[0045] Example 2
[0046] This embodiment provides a multifunctional one-piece molded decorative panel, such as... Figures 3-4 As shown: It includes an upper decorative layer 1, an insulation layer 2, and a lower decorative layer 3; the material of the insulation layer 2 is lightweight concrete, and EPS particles 22 with a surface coating and bonding layer are mixed in the lightweight concrete; the upper decorative layer 1 is located on the top surface of the insulation layer 2, and the lower decorative layer 3 is located on the bottom surface of the insulation layer 2, and the upper decorative layer 1, the insulation layer 2, and the lower decorative layer 3 are integrally formed components.
[0047] The thickness of the upper decorative layer 1 and the lower decorative layer 3 of the multifunctional integrally-formed decorative plate is 1 cm, and the thickness of the thermal insulation layer is 50 mm-120 mm. The staff can select the thermal insulation layer with a thickness of 50 mm, 75 mm, 90 mm, 100 mm or 120 mm according to the different paving positions.
[0048] The material of the upper decorative layer 1 and the lower decorative layer 3 is reinforced cement mixed with color paste, which can be specifically magnesite cement or glass fiber reinforced cement. The side of the upper decorative layer 1 and the lower decorative layer 3 away from the thermal insulation layer 2 can be made into patterns or three-dimensional patterns such as imitation standard bricks, imitation stones and imitation ceramic tiles according to the needs of customers.
[0049] The other structures of the decorative plate are exactly the same as those described in Embodiment 1, and the specific content can be referred to the content described in Embodiment 1, which will not be repeated here.
[0050] The multifunctional integrally-formed decorative plate is mainly used for the manufacture of interior partition walls, and the side edges of two adjacent multifunctional integrally-formed decorative plates are connected to form the wall surface of the interior partition wall.
[0051] Embodiment 3
[0052] The embodiment provides a preparation method of the multifunctional integrally-formed decorative plate of Embodiment 1, which comprises the following steps:
[0053] (1) Preparation of EPS particles with surface-coated linking layer:
[0054] The surface modifier and the EPS particles are taken in a mass ratio of 2:10, respectively. The surface modifier is atomized, and the atomized surface modifier is uniformly sprayed to the surface of the stirring EPS particles. After natural air drying, the EPS particles with surface-coated linking layer are obtained. The surface modifier is MSAI01 produced by Xuzhou Moore Engineering Plastics Co., Ltd.
[0055] (2) Preparation of multifunctional integrally-formed decorative plate:
[0056] a. Ingredients:
[0057] Prepare different density thermal insulation layer raw materials according to the following weight ratio for standby:
[0058] Table 1 Proportioning
[0059]
[0060]
[0061] Prepare the upper decorative layer raw materials according to the following weight ratio: water 36 kg, magnesite cement 59 kg, color paste 5 kg, standby;
[0062] b. Using one-time continuous mechanized production method to form integrally:
[0063] 1) The elevator lifts the ordinary Portland cement to the storage bin;
[0064] 2) The conveyor transports the ordinary Portland cement to the automatic metering control system and transports the ordinary Portland cement to the mixer according to the preset weight;
[0065] 3) The water delivery system delivers water to the automatic metering control system and delivers water to the mixer according to the preset weight;
[0066] 4) The mixer stirs;
[0067] 5) The surface-coated EPS particle delivery system delivers the surface-coated EPS particles to the automatic metering control system and delivers the surface-coated EPS particles to the mixer according to the preset weight;
[0068] 6) The mixer continues to stir;
[0069] 7) The full-automatic plate making machine spreads the stirred material on the insulation layer template to obtain the insulation layer;
[0070] 8) After the spreading is completed, it is continuously moved to the bottom surface of the upper decorative layer template with a three-dimensional pattern (the decorative layer material delivery system control is the same as the insulation layer); The thickness ratio of the upper decorative layer template (made of PVC material 3D) and the insulation layer template is 1:50-120, and then the upper decorative layer and the insulation layer are naturally combined by cement base without any adhesive or anchoring;
[0071] 9) Automatic demolding;
[0072] 10) The automatic cutting machine edges and packs the formed plate, that is, the multifunctional integrally formed decorative plate.
[0073] Example 4
[0074] This embodiment provides a preparation method of the multifunctional integrally formed decorative plate of Example 2, comprising the following steps:
[0075] (1) Preparation of surface-coated EPS particles with linking layers: same as Example 3;
[0076] (2) Preparation of multifunctional integrally formed decorative plate:
[0077] a. Ingredients:
[0078] Prepare different density insulation layer raw materials according to the following weight ratio for standby:
[0079] Table 2 Proportioning
[0080]
[0081] The decorative layer raw material is prepared according to the following weight ratio: water 36 kg, glass fiber reinforced cement 59 kg, color paste 5 kg, and the like;
[0082] b. using a one-time continuous mechanized production method to integrally form:
[0083] 1) the elevator lifts the ordinary Portland cement to the storage bin;
[0084] 2) the conveyor transports the ordinary Portland cement to the automatic metering control system and transports the ordinary Portland cement to the mixer according to the preset weight;
[0085] 3) the water conveying system conveys water to the automatic metering control system and conveys water to the mixer according to the preset weight;
[0086] 4) the mixer stirs;
[0087] 5) the surface-coated linking layer EPS particle conveying system conveys the surface-coated linking layer EPS particles to the automatic metering control system and conveys the surface-coated linking layer EPS particles to the mixer according to the preset weight;
[0088] 6) the mixer continues to stir;
[0089] 7) the full-automatic plate making machine spreads the stirred material on the insulation layer template to obtain the insulation layer;
[0090] 8) after the spreading is completed, it is continuously moved to the middle of the upper decorative layer template and the lower decorative layer template with a three-dimensional pattern (the upper decorative layer and the lower decorative layer material conveying system control is the same as the insulation layer); the thickness ratio of the upper decorative layer template, the insulation layer template and the lower decorative layer template is 1:50-120:1, and then the upper decorative layer, the insulation layer and the lower decorative layer are naturally combined by the cement base without any adhesive or anchoring;
[0091] 9) automatic demolding;
[0092] 10) the automatic cutting machine edges the formed plate and codes it, that is, the multifunctional integrally formed decorative plate is obtained.
[0093] Table 3 Performance test results of the insulation layer (Example 4) of the present application
[0094]
[0095]
[0096] Table 4 Comparison of properties of different insulation layer materials
[0097]
[0098] The thermal insulation material has the performances of A-class fireproofing, light weight, heat preservation, sound insulation, noise reduction, etc.: 1. A-class combustion performance: the fire resistance reaches 1000 DEG C or above, and does not burn at high temperature. 2. High efficient heat preservation: the heat conductivity coefficient can reach 0.043 W / m.k-0.103 W / m.k, and meets the requirement of energy saving by 75%. 3. High strength: the compressive strength is greater than 0.50 Mpa. 4. Low water absorption: ≤15%. 5. Long service life: same as the building. 6. Good sound insulation effect: 7 cm thick can effectively reduce noise by 14-26 dB, and reaches the special sound insulation. 7. Light weight: the density grade is 130-450 kg / m 3 , which is more than 1 / 10 of the weight of concrete. 8. Good air permeability: avoids cold and hot bridge. 9. Does not affect the color of the surface coating, does not produce coating bubble, and does not have the phenomenon of surface peeling. 10. Good adhesion: the structural base layer has high bonding strength and good compatibility. 11. Non-toxic and environmentally friendly.
[0099] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A multifunctional integrally formed trim panel, characterized by: The upper decorative layer (1) and the thermal insulation layer (2) are integrally formed components. The material of the thermal insulation layer (2) is lightweight concrete (21), and the lightweight concrete (21) is mixed with thermal insulation granular lightweight aggregate (22). The upper decorative layer (1) is located on the top surface of the thermal insulation layer (2), and the upper decorative layer (1) and the thermal insulation layer (2) are integrally formed components. The thermal insulation granular lightweight aggregate (22) is an EPS granule with a surface coated with a linking layer; the surface density of the thermal insulation layer (2) is ≤ 90 kg / m 2 , and the volume density is ≥ 130 kg / m 3 . Preparation of EPS particles with surface-coated linking layer: The surface modifier and the EPS particles are taken in a mass ratio of 2:10, respectively; the surface modifier is atomized, and the atomized surface modifier is uniformly sprayed onto the surface of the stirring EPS particles; after natural air drying, the EPS particles with surface-coated linking layer are obtained; the main components of the surface modifier are ethylene-vinyl acetate copolymer, methacrylic acid, silicone oil, calcium chloride, and alkali metal silicate.
2. The multifunctional integrally formed trim panel of claim 1, wherein: The thickness ratio of the upper decorative layer (1) to the thermal insulation layer (2) is 1:50-120.
3. The multi-functional integrally-molded trim panel according to claim 1, characterized by: The thermal insulation layer (2) has a quadrilateral plate structure, and opposite two end surfaces of the quadrilateral plate structure are respectively provided with matching protrusions (23) and grooves (24), and adjacent two multifunctional integrally formed decorative plates are fixed by matching and splicing of the protrusions (23) and the grooves (24).
4. The multi-functional integrally-molded trim panel according to any one of claims 1 to 3, characterized in that: It also includes a lower decorative layer (3) arranged on the bottom surface of the thermal insulation layer (2).
5. The multifunctional one-piece trim panel of claim 4, wherein: The thickness ratio of the upper decorative layer (1), the thermal insulation layer (2), and the lower decorative layer (3) is 1:50-120:
1.
6. The multi-functional integrally formed trim panel of claim 4, wherein: The materials of the upper decorative layer (1) and the lower decorative layer (3) are both reinforced cement mixed with color paste; and each of the upper decorative layer (1) and the lower decorative layer (3) is provided with a decorative pattern on the side away from the thermal insulation layer (2). The reinforced cement is magnesite cement or glass fiber reinforced cement; and the decorative pattern is a planar pattern or a three-dimensional pattern.
7. An insulated decorative facade, characterized by: The multifunctional integrally formed decorative plate of any one of claims 1-3 is arranged on the outer surface of the base wall, and the multifunctional integrally formed decorative plate is fixed and connected to the base wall by an adhesive or an anchor.
8. A thermal decorative interior partition, characterized by: The multifunctional integrally formed decorative plate of any one of claims 4-6 is spliced to form the thermal insulation decorative interior partition wall, and the side edges of adjacent two multifunctional integrally formed decorative plates are connected to each other to form the wall surface of the interior partition wall.
9. The method of claim 6, wherein the multi-functional integrally formed decorative sheet is prepared by the steps of: The method comprises the following steps: (1) Preparation of EPS particles with surface-coated linking layer: (2) Preparation of multifunctional integrally formed decorative plate: a. Ingredient preparation: The thermal insulation layer raw materials are prepared in the following weight ratio: water 48-142 parts by weight, ordinary Portland cement 120-355 parts by weight, and EPS particles with surface-coated linking layer 8.8-9.6 parts by weight; The decorative layer raw materials are prepared in the following weight ratio: water 36 parts by weight, reinforced cement 59 parts by weight, and color paste 5 parts by weight; b. Integrally prepared: The thermal insulation layer raw materials are taken respectively, mixed and stirred uniformly, and then spread on the thermal insulation layer mold to obtain the thermal insulation layer. The raw materials of the upper decorative layer and the lower decorative layer are respectively taken, mixed and stirred uniformly, and then respectively spread on the upper decorative layer mold and the lower decorative layer mold to obtain the upper decorative layer and the lower decorative layer; the thickness ratio of the upper decorative layer mold, the heat preservation layer mold and the lower decorative layer mold is 1:50-120:1; The upper decorative layer and the lower decorative layer are respectively laid on the top surface and the bottom surface of the heat preservation layer, and then demolded after drying, so that the multifunctional integrally formed decorative plate is obtained.
Citation Information
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