An OCA product air-floating bonding mechanism
By designing the OCA product's air-floating fitting mechanism and utilizing the air-floating technology of the air-floating plate group and support module, the problem of product damage caused by traditional correction methods is solved, and lossless position correction and high-precision stability are achieved.
Patent Information
- Application Number
- CN202210711645.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2042-06-22
AI Technical Summary
The traditional OCA product position correction process is prone to product damage, especially scratches.
An air-floating bonding mechanism for OCA products is designed. The air-floating plate group and the support module are used to blow air through the air port to float the workpiece, avoiding direct contact to achieve position correction.
It achieves non-destructive position correction of the workpiece, avoids scratches, and improves correction accuracy and stability.
Smart Images

Figure CN115148942B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automated production technology, and in particular to an air-floating laminating mechanism for an OCA product. Background Art
[0002] Flat panel display devices are human-computer interaction carriers that realize the display of text and images. They are mainly composed of display modules, backlight modules and touch modules. The display module is composed of display panels, polarizers, driver chips (ICs), circuit boards (PCBs and FPCs) and other components. The production of flat panel display devices is divided into front-end arrays, box-making processes and back-end module assembly processes. The front-end process is used to produce display panels, and the back-end process is used to assemble components such as display panels, polarizers, backlight modules, and touch modules into flat panel display devices. The display panel is the main component for realizing the display function. In order to assemble it into a display device, polarizers need to be attached to both sides of the panel (LCD panels need to have a polarizer attached to the upper and lower sides, and OLED panels need to have a polarizer attached to the top) to achieve directional propagation of light.
[0003] To ensure the stability of the attachment between the polarizer and the OLED panel, the bonding process requires that transparent OCA glue be attached to the OLED panel first. The OCA glue can achieve adhesion to form an OCA product. After adhesion, the OCA product needs to be positioned corrected to facilitate the next step. Currently, the position correction of traditional OCA products is to lift the product up and move it to the correction mechanism through a mechanical claw for correction. This method can easily damage the product and cause scratches. Therefore, we have specially proposed an OCA product air flotation bonding mechanism to avoid the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide an OCA product air flotation bonding mechanism to address the deficiencies in the prior art, which can well solve the above-mentioned problems.
[0005] In order to achieve the above requirements, the technical solution adopted by the present invention to solve the technical problem is:
[0006] The air flotation laminating mechanism of an OCA product is provided, comprising a horizontally arranged air flotation plate group and a supporting module arranged below the air flotation plate group; the air flotation plate group comprises an air flotation top plate, an air flotation station is provided on the upper surface of the air flotation top plate, an air flotation cavity is provided on the lower surface of the air flotation top plate, an air port connected to the air flotation cavity is provided on the air flotation station, a plurality of air ports are provided and evenly arranged on the air flotation station, the air flotation plate group also comprises an air flotation bottom plate arranged below the air flotation top plate to seal the air flotation cavity, an air nozzle for air supply is provided on the air flotation bottom plate corresponding to the air flotation cavity; a first detection window and a second detection window are coaxially penetrated respectively on the air flotation station and the air flotation bottom plate, a sealing member for simultaneously sealing the first detection window and the second detection window is further provided in the air flotation cavity, and a detection channel connecting the first detection window and the second detection window is penetrated on the sealing member.
[0007] The OCA product air-floating bonding mechanism described in the present invention, wherein the first detection window and the second detection window are both long strips, and a plurality of detection positions are provided on the lower surface of the air-floating base plate along the length direction of the second detection window, and a fixing seat for installing a detector is removably provided on the detection position.
[0008] In the OCA product air-floating laminating mechanism of the present invention, the blocking piece is fixed on the bottom surface of the air-floating cavity. When assembled in place, the air-floating top plate and the air-floating bottom plate are both tightly pressed against the blocking piece.
[0009] The OCA product air-floating bonding mechanism described in the present invention is characterized in that a plurality of air vents are provided along the length direction of the second detection window, and a plurality of the air vents form a unit. The unit is provided in plurality and is evenly arranged on both sides of the second detection window along the width direction of the second detection window.
[0010] In the OCA product air-floating bonding mechanism of the present invention, the inner diameters of the air outlet ends of the air ports arranged along the width direction of the second detection window gradually decrease.
[0011] In the OCA product air-floating laminating mechanism of the present invention, the air nozzle is provided on the lower surface of the air-floating bottom plate.
[0012] The OCA product air-floating bonding mechanism described in the present invention, wherein the support module includes a support plate fixed on the lower surface of the air-floating bottom plate, a support bottom plate longitudinally slidably connected to the support plate, and a locking bolt for fastening the support bottom plate to the support plate; screw holes corresponding to the locking bolts are provided on the support plate.
[0013] The OCA product air-floating bonding mechanism of the present invention is characterized in that a plurality of screw holes are provided and arranged longitudinally.
[0014] In the OCA product air-floating laminating mechanism of the present invention, two support modules are provided and are arranged opposite to each other on the lower surface of the air-floating bottom plate.
[0015] The beneficial effects of the present invention are: the overall structure of the present invention is simple, the structural design is optimized and reasonable, and it is convenient to integrate into the production line. The air flow sprayed through the air outlet on the flotation station can blow the workpiece upward and make it float in the air, thereby achieving the purpose of moving the workpiece upward while avoiding direct contact with the workpiece to cause it to be scratched. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described below with reference to the accompanying drawings and embodiments. The drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive efforts.
[0017] Figure 1 This is a bird's-eye view of the air-floating laminating mechanism of the OCA product of the present invention.
[0018] Figure 2 It is a bottom view of the air-floating laminating mechanism of the OCA product of the present invention.
[0019] Figure 3 It is a bottom view of the air-floating top plate of the air-floating laminating mechanism of the OCA product of the present invention.
[0020] Figure 4 It is a cross-sectional view of the air-floating laminating mechanism of the OCA product of the present invention.
[0021] Figure 5 Schematic diagram of the distribution of air ports of the air-floating laminating mechanism of the OCA product of the present invention on the deformation zone of the air-floating top plate. DETAILED DESCRIPTION
[0022] The terms "first," "second," "third," and "fourth," etc., in the specification, claims, and accompanying drawings of the present invention are used to distinguish between different items, not to describe a specific order. Furthermore, the terms "including," "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus comprising a series of steps or elements is not limited to the listed steps or elements, but may optionally include steps or elements not listed, or may optionally include other steps or elements inherent to the process, method, product, or apparatus.
[0023] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present invention. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute a separate or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0024] "Multiple" refers to two or more. "And / or" describes the relationship between associated objects, indicating that three possible relationships exist. For example, "A and / or B" can mean: A exists alone, A and B exist simultaneously, or B exists alone. The character " / " generally indicates that the associated objects are in an "or" relationship.
[0025] Moreover, the terms "up, down, left, right, upper end, lower end, longitudinal" and the like indicating directions are all based on the posture and position of the device or apparatus described in this solution during normal use.
[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the following will be a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work shall fall within the scope of protection of the present invention.
[0027] The OCA product air-floating bonding mechanism of the preferred embodiment of the present invention is as follows: Figure 1-5 As shown, it includes a horizontally arranged air-floating plate group 1 and a support module 2 provided below the air-floating plate group 1; the air-floating plate group 1 includes an air-floating top plate 1a, an air-floating station 3 is provided on the upper surface of the air-floating top plate 1a, an air-floating cavity 4 is provided on the lower surface of the air-floating top plate 1a, an air port 5 communicating with the air-floating cavity 4 is provided on the air-floating station 3, and a plurality of air ports 5 are provided and evenly arranged on the air-floating station 3. The air-floating plate group 1 also includes an air-floating bottom plate 1b provided below the air-floating top plate 1a to seal the air-floating cavity 4, and an air nozzle 6 for supplying air is provided on the air-floating bottom plate 1b corresponding to the air-floating cavity 4; the air-floating station 3 and A first detection window 7 and a second detection window 8 are coaxially penetrated on the air-floating bottom plate 1b, and a sealing member 9 for simultaneously sealing the first detection window 7 and the second detection window 8 is further provided in the air-floating cavity 4. A detection channel 10 connecting the first detection window 7 and the second detection window 8 is penetrated on the sealing member 9; the overall structure of the present invention is simple, the structural design is optimized and reasonable, and it is convenient to be integrated into the production line. The air flow sprayed by the air port 5 on the air-floating station 3 can blow the workpiece upward to make it float in the air, thereby achieving the purpose of moving the workpiece upward and avoiding direct contact with the workpiece to cause it to be scratched.
[0028] Preferably, the first detection window 7 and the second detection window 8 are both long strips, and a plurality of detection positions 11 are provided on the lower surface of the air-floating bottom plate 1b along the length direction of the second detection window 8. A fixing seat 13 for installing a detector 12 can be removed from the detection position 11, which can facilitate the installation of an optical fiber probe to detect the position of the workpiece. Specifically, the detection position is a fixing screw hole, which is convenient for fixing the fixing seat 13 by screws.
[0029] Preferably, the blocking member 9 is integrally formed on the bottom surface of the air flotation cavity 4 and can be integrally machined by a lathe or integrally cast. When assembled in place, the air flotation top plate 1a and the air flotation bottom plate 1b are both tightly pressed against the blocking member 9 to prevent air leakage in the air flotation cavity.
[0030] Preferably, multiple air vents are provided along the length direction of the second detection window, and the multiple air vents form a unit. The unit is provided with multiple air vents and is evenly arranged on both sides of the second detection window along the width direction of the second detection window, so that the multiple air vents are arranged in a matrix on the air flotation station to ensure that all parts of the product are subjected to force at the same time. Furthermore, the inner diameters of the air outlet ends of the air vents arranged along the width direction of the second detection window and away from the second detection window gradually decrease, and the inner diameters of the air outlet ends of the air vents close to the second detection window are enlarged compared to the diameters of the air vents farther away, which can be used to compensate for the deviation of the air flow ejected from the air vents caused by the upward deformation and protrusion of the air flotation top plate caused by the sealing component. The amount can effectively keep the product in a horizontal, stable and static state, and avoid lateral displacement deviation caused by the force direction corresponding to the deformation part of the air-floating top plate being not perpendicular to the lower surface of the product after the product floats up. Specifically, the air outlets on both sides adjacent to the second detection window are generally arranged vertically, and the air outlet ends of the air outlets on the deformation area of the air-floating top plate are inclined toward the second detection window, and the inclination angle gradually decreases in the direction away from the second detection window, thereby adapting to different deformation amounts of the air-floating top plate, further balancing the force conditions of the floating product, ensuring that all parts of the product are level, and greatly improving the correction accuracy of the correction mechanism.
[0031] Preferably, the air nozzle 6 is provided on the lower surface of the air-floating bottom plate 1 b to facilitate the wiring and air flow and the installation of the tank chain.
[0032] Preferably, the support module 2 includes a support plate 21 fixed on the lower surface of the air-floating bottom plate 1b, a support bottom plate 22 longitudinally slidably connected to the support plate 21, and a locking bolt 23 for fastening the support bottom plate 22 to the support plate 21; specifically, a screw hole 14 is provided on the support plate 21 corresponding to the locking bolt 23, and a countersunk hole 15 is provided on the support bottom plate corresponding to the bolt, and the countersunk hole 15 is in the shape of a longitudinal strip. Furthermore, a plurality of screw holes 14 are provided and arranged longitudinally. The plurality of screw holes 14 can facilitate the configuration of multiple bolts to ensure the support stability of the support plate 21 as well as the air-floating top plate 1a and the air-floating bottom plate 1b.
[0033] Preferably, two support modules 2 are provided and are arranged oppositely on the lower surface of the air-floating bottom plate 1 b , so as to ensure stability and facilitate wiring.
[0034] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all such improvements and changes should fall within the scope of protection of the appended claims of the present invention.
Claims
1. An OCA product air flotation bonding mechanism, characterized in that: The air flotation module is a unit that is configured to allow the user to move the air in and out of the air flow, and to provide a pressure relief valve which is located adjacent to the air flotation valve seat, wherein the pressure relief valve is located adjacent to the air flotation valve seat. The unit is configured to provide a pressure relief valve which is located adjacent to the air flotation valve seat. The unit is configured to provide a pressure relief valve which is located adjacent to the air flotation valve seat. The first detection window and the second detection window are both in the shape of long strips. A plurality of detection positions are provided on the lower surface of the air-floating bottom plate along the length direction of the second detection window. A fixing seat for mounting a detector is removably provided on each detection position. The blocking piece is fixed on the bottom surface of the air-floating cavity. When assembled in place, the air-floating top plate and the air-floating bottom plate are both tightly pressed against the blocking piece. The air vents are provided in plurality along the length direction of the second detection window, and the plurality of air vents form a unit. The unit is provided in plurality and is evenly arranged on both sides of the second detection window along the width direction of the second detection window. The inner diameters of the air outlet ends of the air vents arranged along the width direction of the second detection window gradually decrease, so as to compensate for the offset of the air flow ejected from the air vents caused by the upward deformation and protrusion of the air-floating top plate caused by the blocking member; The air outlets on both sides adjacent to the second detection window are vertically arranged, and the air outlet ends of the air outlets on the deformation zone of the air floating top plate are inclined toward the second detection window, and the inclination angle gradually decreases in the direction away from the second detection window.
2. The OCA product air-floating laminating mechanism according to claim 1, characterized in that: The air nozzle is arranged on the lower surface of the air floating bottom plate.
3. The OCA product air-floating laminating mechanism according to claim 1, characterized in that: The support module includes a support plate fixed on the lower surface of the air-floating bottom plate, a support bottom plate longitudinally slidably connected to the support plate, and a locking bolt fastening the support bottom plate to the support plate; screw holes are provided on the support plate corresponding to the locking bolts.
4. The OCA product air-floating laminating mechanism according to claim 3, characterized in that: There are multiple screw holes arranged in a longitudinal direction.
5. The OCA product air-floating laminating mechanism according to claim 1 or 3, characterized in that: The supporting modules are provided with two and are arranged oppositely on the lower surface of the air-floating bottom plate.
Citation Information
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