UV curing coating adhesion detection device and detection method

By designing an automated adhesion detection device for UV cured coatings, the problems of cumbersome operation of existing detection methods and short service life of hundreds of tools are solved, and efficient and accurate adhesion detection of UV paints is achieved.

CN115184259BActive Publication Date: 2025-02-18JIANG OMAHA NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202210811641.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-10
Publication Date
2025-02-18
Estimated Expiration
2042-07-10

AI Technical Summary

Technical Problem

The existing UV coating adhesion detection methods are cumbersome to operate, testers have high experience requirements, and the service life of the internal tools of the 100-grid knives is low, so they need to be replaced frequently.

Method used

Design a UV cured coating adhesion detection device, including an annular conveyor line, a spraying mechanism, a lattice mechanism, a UV curing lamp, a tape sticker and a visual monitoring machine, to realize UV ​​paint spraying, curing and adhesion detection through an automated process.

Benefits of technology

It realizes automation of UV paint spraying and testing, improves detection efficiency and accuracy, reduces dependence on tester experience, and extends the service life of 100 grid tools.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a UV curing coating adhesion detection device, comprising: a shell, a controller is arranged on the right side of the front end of the outer wall of the shell, a ring conveyor line is arranged in the inner cavity of the shell, a plurality of lifting modules are arranged on the front and rear sides of the inner side of the ring conveyor line, a spraying mechanism is arranged on the outer side of the ring conveyor line and on the front side of the right front lifting module, a gridding mechanism is arranged on the outer side of the ring conveyor line and on the rear side of the right rear lifting module, and a plate feeder is installed in the inner cavity of the shell and on the left and right sides of the ring conveyor line. The UV curing coating adhesion detection device and its detection method can realize the integration of UV paint spraying and detection, and then realize the adhesion detection of different types of UV paint stock solutions on different materials, and can realize the automatic adhesion detection of UV paint by the hundred-grid method, without the need for manual operation by staff, which is more efficient and accurate, and can increase the service life of the hundred-grid props.
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Description

Technical Field

[0001] The invention relates to the technical field of coating adhesion detection, in particular to a UV curing coating adhesion detection device and a detection method thereof. Background Art

[0002] UV paint is the abbreviation of Ultraviolet Curing Paint, which is ultraviolet light-curing paint, also known as light-initiated paint. Unlike PU, PE, NC and other paints named after film-forming substances, UV paint is named after the curing method of the paint. It is automatically rolled and poured onto the furniture board by machines and equipment. Under the irradiation of ultraviolet light (wavelength of 320-390nm), the initiator is decomposed to produce free radicals, which trigger the resin reaction and instantly cure into a film. In the prior art, the adhesion test between UV paint and the coated object adopts the hundred-grid knife test, which adopts the tester to manually use the hundred-grid knife test. The knife cuts and penetrates the coating in a grid pattern. The grid-cutting pattern is classified into six levels. The degree of adhesion of the coating to the substrate is assessed by assessing the integrity of the coating within the grid. However, UV paint testing is currently mostly done on finished products, and there is a lack of equipment for testing UV paint stock solutions. This testing method is more complicated, and the tester has more manual operations, which requires a high level of experience. In addition, the internal cutting tools of the existing hundred-grid knives on the market are affected by the sharpness of the blade. After a certain number of tests, the sharpness of the cutting tools decreases, affecting the test data, and the cutting tools need to be frequently replaced, resulting in a lower service life of the internal cutting tools of the hundred-grid knives. Summary of the invention

[0003] The object of the present invention is to provide a UV curing coating adhesion detection device and a detection method thereof, so as to at least solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a UV curing coating adhesion detection device, comprising: a shell, a controller is arranged on the right side of the front end of the outer wall of the shell, a ring conveyor line is arranged in the inner cavity of the shell, the ring conveyor line and the controller are electrically connected, a plurality of lifting modules are arranged on the front and rear sides of the inner side of the ring conveyor line, the lifting modules and the controller are electrically connected, a spraying mechanism is arranged on the outer side of the ring conveyor line and on the front side of the right front lifting module, a gridding mechanism is arranged on the outer side of the ring conveyor line and on the rear side of the right rear lifting module, and a UV curing coating is arranged on the inner wall of the shell and on the upper right side of the spraying mechanism. V curing lamp, the UV curing lamp is electrically connected to the controller, a tape pasting machine is arranged on the outside of the circular conveyor line and on the rear side of the jacking module directly behind, and the tape pasting machine is electrically connected to the controller, a visual monitoring machine is arranged on the inner wall of the shell and above the left rear jacking module, and the visual monitoring machine is electrically connected to the controller, a plate loader is installed in the inner cavity of the shell and on the left and right sides of the circular conveyor line respectively, and the plate loader is electrically connected to the controller, sealing doors are installed at the bottom openings on the left and right sides of the outer side of the shell and on the outsides of the left and right plate feeders, and a dust removal mechanism is installed at the top opening of the shell.

[0005] Preferably, the spraying mechanism includes: a mounting frame, a pressure pump, a diverter, a first conduit and a pump-valve assembly, the mounting frame is arranged on the outside of the shell, a pressure pump is installed at the front right end of the mounting frame, the pressure pump and the controller are electrically connected, a diverter is installed at the front right end of the mounting frame, the liquid inlet of the diverter and the liquid outlet of the mounting frame are connected through a connecting pipe, several water outlets of the diverter are respectively screwed with one end of several first conduits, the front side of the shell and the left opening of the mounting frame are arranged with a pump-valve assembly, the other ends of several first conduits are respectively connected with several water inlets of the pump-valve assembly, wherein a paint spraying assembly is arranged at the position corresponding to the right front lifting module in the annular conveyor line.

[0006] Preferably, the paint spraying assembly comprises: a fixed seat, a rotating shaft, a counterweight frame, a nozzle pipe, a second guide tube, a first rotating rod, a second rotating rod, a first connecting rod, a first motor, a rotating disk and a second connecting rod, the mounting frame is installed at a corresponding position on the front side of the right front lifting module in the annular conveyor line, the upper and lower ends of the inner side of the fixed seat are respectively connected with the rotating shaft through bearings for rotation along the left and right directions, the left side of the rotating shaft extends into the inner cavity of the fixed seat, and the outer walls of the upper and lower rotating shafts are respectively installed with two groups of counterweight frames, each group has a number of counterweight frames, and nozzle pipes are respectively installed on the outer sides of the two groups of counterweight frames, and one end of the several second guide tubes is screwed to the rear sides of the two groups of nozzle pipes, and the several second guide tubes The other end is respectively connected to several water outlets of the pump valve assembly, and the other end is respectively connected to several water outlets of the pump valve assembly, and the other end of the upper and lower rotating shafts is keyed to one end of the first rotating rod, and the left sides of the outer walls of the upper and lower rotating shafts are keyed to one end of the second rotating rod, and the other ends of the upper and lower second rotating rods are respectively rotatably connected to one end of the first connecting rod through a pin shaft. A first motor is arranged on the front side of the left bottom end of the fixed seat, and the first motor is electrically connected to the controller. The output end of the first motor extends to the inner cavity of the fixed seat and is screwed to a rotating disk, and the right side of the rotating disk is rotatably connected to one end of the second connecting rod through a pin shaft, and the other end of the second connecting rod is rotatably connected to the other end of the first rotating rod through a pin shaft.

[0007] Preferably, the gridding mechanism includes: a lift, a multi-degree-of-freedom parallel robotic arm, a rotating module, a folding machine and a gridding assembly, the number of the lifts is two, and the two lifts are respectively arranged on the left and right sides of the corresponding positions on the rear side of the right rear lifting module in the circular conveyor line, the lift is electrically connected to the controller, the telescopic ends of the left and right lifts are provided with multi-degree-of-freedom parallel robotic arms, the multi-degree-of-freedom parallel robotic arms are electrically connected to the controller, the moving end of the multi-degree-of-freedom parallel robotic arm is equipped with a rotating module, the rotating module is electrically connected to the controller, the rotating end of the rotating module is provided with a folding machine, the folding machine is electrically connected to the controller, and the lifting end of the folding machine is equipped with a gridding assembly.

[0008] Preferably, the gridding assembly comprises: a fixing frame, a protective cover, a fixing bolt, a hundred-grid tool, a limiting slide groove, a slot seat, a ball and a spring, the fixing frame being fixedly mounted on the moving end of the folding machine, a protective cover being arranged on the front side of the fixing frame, fixing bolts being detachably mounted on the front and rear sides of the bottom end of the inner cavity of the protective cover along the left and right directions, a plurality of hundred-grid tools are arranged in the gap at the bottom end of the inner cavity of the fixing frame, limiting slide grooves are arranged on the front and rear sides of the plurality of hundred-grid tools, the inner cavities of the front and rear two limiting slide grooves are respectively clamped with the outer walls of the fixing bolts on the front and rear sides, a plurality of slot seats are arranged on the front and rear sides of the inner cavity of the protective cover and at the top ends of the plurality of hundred-grid tools along the up and down directions, a plurality of balls are inserted into the bottom ends of the inner cavity of the front and rear two groups of the slot seats, the bottom ends of the plurality of groups of the balls are respectively in contact with the front and rear sides of the top ends of the plurality of hundred-grid tools, the top ends of the plurality of groups of the balls are fixedly connected to one end of a spring, and the top ends of the plurality of the springs are fixedly connected to the top ends of the inner cavities of the plurality of slot seats.

[0009] Preferably, both the front and rear sides of the top of the hundred-grid cutter are arc-shaped.

[0010] Preferably, both upper and lower sides of the inner cavity of the limiting slide groove are arc-shaped.

[0011] Compared with the prior art, the invention has the following beneficial effects: the UV curing coating adhesion detection device and detection method thereof:

[0012] 1. The plate loader lifts and transports different types of plates to the surface of the annular conveyor line according to the test needs. The annular conveyor line transports the plates on its surface in a circumferential direction. The pressure pump pumps the UV paint into the diverter, and the paint is discharged from the first conduit into the pump valve assembly under the diversion effect of the diverter and discharged from the nozzle pipe under the cooperation of the second conduit. The first motor drives the rotating disk to drive the bottom end of the second connecting rod to move circumferentially, and drives the upper rotating shaft to reciprocate under the cooperation of the second connecting rod and the first rotating rod, and drives the lower rotating shaft to swing synchronously under the cooperation of the second rotating rod and the first connecting rod on the upper and lower sides. The test sample plate is moved to the bottom of the UV curing lamp for ultraviolet irradiation to accelerate curing;

[0013] 2. The lifting height is controlled by the lifting machine, the rotating module controls and adjusts the rotating direction of the gridding component, the folding machine drives the gridding tool in the gridding component to fit the surface of the test sample plate, and the multi-degree-of-freedom parallel robot arm realizes free movement in multiple directions to enable the gridding tool to draw a grid on the surface of the test sample plate. The front edge of the gridding tool first contacts the plate and moves upward under force. At the same time, the spring at the corresponding position is squeezed through the slot seat so that the spring plays a buffering role to avoid damage to the gridding tool edge. After the grid is drawn, the test sample plate is moved to the tape pasting machine and the internal tape of the tape pasting machine is used to perform an adhesion and shedding test on the paint film on the surface of the test sample plate below. The visual monitoring machine observes and records the surface condition of the paint film on the plate after the test;

[0014] This can realize the integration of UV paint spraying and testing, and further realize the adhesion detection of different types of UV paint stock solutions on different materials. It can realize the automatic adhesion detection of UV paint by the hundred-grid method, without the need for manual operation by staff, which is more efficient and accurate, and can increase the service life of the hundred-grid props. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention;

[0016] Figure 2 for Figure 1 Schematic diagram of the structure;

[0017] Figure 3 for Figure 2 Exploded diagram of the spraying mechanism;

[0018] Figure 4 for Figure 1 Exploded diagram of the grid mechanism;

[0019] Figure 5 for Figure 1 Cross-sectional view of the right side of the cross-hatch assembly.

[0020] In the figure: 1, housing, 2, controller, 3, ring conveyor line, 4, lifting module, 5, spraying mechanism, 51, mounting frame, 52, pressure pump, 53, diverter, 54, first conduit, 55, pump valve assembly, 56, fixing seat, 57, rotating shaft, 58, counterweight frame, 59, nozzle pipe, 510, second conduit, 511, first rotating rod, 512, second rotating rod, 513, first connecting rod, 514, first motor, 515, rotating disk, 516, The second connecting rod, 6. Gridding mechanism, 61. Lifting machine, 62. Multi-degree-of-freedom parallel robot arm, 63. Rotation module, 64. Folding machine, 7. Gridding assembly, 71. Fixed frame, 72. Protective cover, 73. Fixing bolt, 74. Grid cutter, 75. Limiting slide groove, 76. Slot seat, 77. Sphere, 78. Spring, 8. UV curing lamp, 9. Tape sticking machine, 10. Visual monitoring machine, 11. Plate loader, 12. Sealing door, 13. Dust removal mechanism. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example 1, please refer to Figure 1-2The present invention provides a technical solution: a UV curing coating adhesion detection device, comprising: a shell 1, a feed port is provided at the front center of the shell 1, and other structures such as an alarm module and an observation window can be installed as needed, a controller 2 is provided on the right side of the front end of the outer wall of the shell 1, and an annular conveyor line 3 is provided in the inner cavity of the shell 1, and the annular conveyor line 3 is electrically connected to the controller 2. The annular conveyor line 3 adopts four-directional conveyor lines to realize the annular transportation and movement of the test sample plate, and the annular conveyor line 3 can be controlled by the controller 2. The inner side of the annular conveyor line 3 is respectively provided with a plurality of A lifting module 4 is provided, the lifting module 4 is electrically connected to the controller 2, the lifting module 4 can be controlled by the controller 2 to lift the test sample plate to make it out of the transportation state of the circular conveyor line 3 and stop it at the processing position, a spraying mechanism 5 is arranged on the outside of the circular conveyor line 3 and on the front side of the lifting module 4 located at the right front, a gridding mechanism 6 is arranged on the outside of the circular conveyor line 3 and on the rear side of the lifting module 4 located at the right rear, a UV curing lamp 8 is arranged on the inner wall of the shell 1 and on the upper right side of the spraying mechanism 5, the UV curing lamp 8 is electrically connected to the controller 2, and the UV curing lamp 8 can be controlled by the controller 2. The UV irradiation realizes the curing of the UV paint film on the surface of the test sample plate below. A tape pasting machine 9 is arranged outside the circular conveyor line 3 and on the rear side of the jacking module 4 directly behind. The tape pasting machine 9 is electrically connected to the controller 2. The tape pasting machine 9 can be controlled by the controller 2 to paste its internal tape on the surface of the test sample plate with a grid marked for adhesion detection. A visual monitoring machine 10 is arranged on the inner wall of the shell 1 and above the jacking module 4 at the left rear. The visual monitoring machine 10 is electrically connected to the controller 2. The visual monitoring machine 10 can be controlled by the controller 2 to monitor the paint film surface of the plate after the test. The situation is observed and recorded, the inner cavity of the shell 1 and the left and right sides of the circular conveyor line 3 are respectively installed with plate loaders 11, the plate loader 11 and the controller 2 are electrically connected, the plate loader 11 can be controlled by the controller 2 to move the test sample plate inside itself to the surface of the circular conveyor line 3, and the outer side of the shell 1 is provided with sealing doors 12 at the bottom openings on the left and right sides and on the outsides of the left and right plate loaders 11. By opening the sealing doors 12, different types of test sample plates can be placed on the plate loaders 11 on both sides, and a dust removal mechanism 13 is installed at the top opening of the shell 1.

[0023] Embodiment 2, as Figure 3As shown, as a preferred embodiment, further, the spraying mechanism 5 includes: a mounting frame 51, a pressure pump 52, a diverter 53, a first conduit 54 and a pump-valve assembly 55, the mounting frame 51 is arranged on the outside of the housing 1, and a pressure pump 52 is installed at the front right end of the mounting frame 51, the pressure pump 52 is electrically connected to the controller 2, and the pressure pump 52 can be controlled by the controller 2. The staff connects the test UV paint bucket to the pressure pump 52 and pumps it into the diverter 53, and the diverter 53 is installed at the front right end of the mounting frame 51. The liquid inlet of the diverter 53 and the installation The liquid outlet of the mounting frame 51 is connected through a connecting pipe, and several water outlets of the diverter 53 are respectively screwed with one end of several first conduits 54, and the diverter 53 has a diversion function. The front side of the housing 1 and the left opening of the mounting frame 51 are provided with a pump valve assembly 55, and the other ends of the several first conduits 54 are respectively connected with several water inlets of the pump valve assembly 55. The pump valve assembly 55 can be opened and closed by controlling multiple valves inside itself to realize the connection with the nozzle pipe 59, wherein a paint spraying assembly is provided at the corresponding position of the right front jacking module 4 in the annular conveying line 3;

[0024] Furthermore, the paint spraying assembly includes: a fixed seat 56, a rotating shaft 57, a counterweight frame 58, a nozzle pipe 59, a second conduit 510, a first rotating rod 511, a second rotating rod 512, a first connecting rod 513, a first motor 514, a rotating disk 515 and a second connecting rod 516. The mounting frame 51 is installed at a corresponding position on the front side of the right front lifting module 4 in the annular conveyor line 3. The upper and lower ends of the inner side of the fixed seat 56 are respectively connected to the rotating shaft 57 through bearings in a left-right direction. The left side of the rotating shaft 57 extends into the inner cavity of the fixed seat 56. Two groups of counterweight frames 58, each group of which has a number of counterweight frames 58, are respectively installed in the outer walls of the upper and lower rotating shafts 57. Nozzle pipes 59 are respectively installed on the outside of the two groups of counterweight frames 58. One end of the second conduits 510 is screwed to the rear side of the two groups of nozzle pipes 59. The other ends of the second conduits 510 are respectively connected to the pump valve assembly 5 5, one end of the first rotating rod 511 is keyed to the left side of the outer wall of the upper rotating shaft 57, one end of the second rotating rod 512 is keyed to the left side of the outer walls of the upper and lower rotating shafts 57, and the other ends of the upper and lower second rotating rods 512 are respectively rotatably connected to one end of the first connecting rod 513 through a pin shaft, and a first motor 514 is arranged on the front side of the left bottom end of the fixed seat 56, the first motor 514 is electrically connected to the controller 2, and the first motor 514 can be controlled by the controller 2 to drive the rotating disk 515 to rotate clockwise or counterclockwise, the output end of the first motor 514 extends to the inner cavity of the fixed seat 56 and is screwed to the rotating disk 515, and the right side of the rotating disk 515 is rotatably connected to one end of the second connecting rod 516 through a pin shaft, and the other end of the second connecting rod 516 is rotatably connected to the other end of the first rotating rod 511 through a pin shaft.

[0025] Embodiment 3, as Figure 4 As shown, as a preferred solution, further, the gridding mechanism 6 includes: a lift 61, a multi-degree-of-freedom parallel robot arm 62, a rotating module 63, a folding machine 64 and a gridding assembly 7. The number of lifts 61 is two, and the two lifts 61 are respectively arranged on the left and right sides of the corresponding position behind the right rear lifting module 4 in the ring conveyor line 3. The lift 61 is electrically connected to the controller 2. The lift 61 can be controlled by the controller 2 to drive the multi-degree-of-freedom parallel robot arm 62 to move to a certain height position. The telescopic ends of the left and right lifts 61 are provided with multi-degree-of-freedom parallel robot arms 62. The multi-degree-of-freedom parallel robot arms 6 2 is electrically connected to the controller 2, the multi-degree-of-freedom parallel robot arm 62 can be controlled by the controller 2 to drive the rotating module 63 to move in different directions, the moving end of the multi-degree-of-freedom parallel robot arm 62 is equipped with the rotating module 63, the rotating module 63 is electrically connected to the controller 2, the rotating module 63 can be controlled by the controller 2 to drive the folding machine 64 to rotate in multiple angles, the rotating end of the rotating module 63 is provided with the folding machine 64, the folding machine 64 is electrically connected to the controller 2, the folding machine 64 can be controlled by the controller 2 to drive the grid assembly 7 to fold and retract, and the lifting end of the folding machine 64 is equipped with the grid assembly 7.

[0026] Embodiment 4, as Figure 5 As shown, as a preferred solution, further, the grid assembly 7 includes: a fixed frame 71, a protective cover 72, a fixing bolt 73, a grid cutter 74, a limiting slide groove 75, a slot seat 76, a ball 77 and a spring 78. The fixed frame 71 is fixedly installed on the moving end of the folding machine 64, and a protective cover 72 is arranged on the front side of the fixed frame 71. The front and rear sides of the bottom end of the inner cavity of the protective cover 72 are respectively detachably installed with fixing bolts 73 along the left and right directions. A plurality of grid cutters 74 are arranged in the gap at the bottom end of the inner cavity of the fixed frame 71. The front and rear sides of the plurality of grid cutters 74 are provided with limiting slide grooves 75. The inner cavities of the front and rear limiting slide grooves 75 are respectively clamped with the outer walls of the fixing bolts 73 on the front and rear sides. The protective cover 72 Several slot seats 76 are arranged along the up and down directions on the front and back sides of the inner cavity and at the top ends of several hundred-grid cutters 74. Several balls 77 are inserted into the bottom ends of the inner cavities of the front and rear two groups of slot seats 76. The bottom ends of several groups of balls 77 are respectively in contact with the front and back sides of the top ends of several hundred-grid cutters 74. The ball 77 adopts a spherical structure to reduce the contact area with the hundred-grid cutters 74, reduce metal loss and maintain the problem of the hundred-grid cutters 74. The top ends of several groups of balls 77 are fixedly connected with one end of a spring 78. The top ends of several springs 78 are fixedly connected to the top ends of the inner cavities of several slot seats 76. The springs 78 in the front and rear directions play a buffering role to reduce the impact force of the rigid contact of the hundred-grid cutters 74.

[0027] Furthermore, both the front and rear sides of the top of the grid cutter 74 are arc-shaped, so that the grid cutter 74 can move within a small angle range in the inner cavity of the protective cover 72 to avoid collision with the inner wall of the protective cover 72.

[0028] Furthermore, the upper and lower sides of the inner cavity of the limiting slide groove 75 are arc-shaped, so that the grid cutter 74 can be slightly tilted in the inner cavity of the protective cover 72 to avoid damage to the sharp edge caused by the grid cutter 74 hard contact with the surface of the test sample plate.

[0029] The detection method of the UV curing coating adhesion detection device is as follows:

[0030] Step 1: Before use, the staff connects the test UV paint bucket to the pressure pump 52, and pre-loads different types of plates into the left and right plate feeders 11 through the sealed doors 12 on both sides. The plate feeder 11 lifts and transports different types of plates to the surface of the annular conveyor line 3 according to the test needs. The annular conveyor line 3 transports the plates on its surface in a circumferential circular direction. The plates move to the bottom of the spraying mechanism 5. The pressure pump 52 pumps the UV paint into the diverter 53, and the paint is discharged from the first conduit 54 to the pump valve assembly 55 under the diversion effect of the diverter 53. The pump valve assembly 55 controls the opening and closing of its own valve and is discharged from the nozzle with the cooperation of the second conduit 510. The first motor 514 drives the rotating disk 515 to rotate, and the rotating disk 515 drives the bottom end of the second connecting rod 516 to move circumferentially, and drives the upper rotating shaft 57 to reciprocate under the cooperation of the second connecting rod 516 and the first rotating rod 511, and the upper rotating shaft 57 drives the lower rotating shaft 57 to swing synchronously under the cooperation of the second rotating rod 512 and the first connecting rod 513 on the upper and lower sides, and the upper and lower rotating shafts 57 drive the nozzle tube 59 to swing and spray under the cooperation of the counterweight frame 58 to increase the spraying area of ​​the UV paint so that the paint film covers the surface of the plate, and the test sample plate is moved to the bottom of the UV curing lamp 8 for ultraviolet irradiation to accelerate curing;

[0031] Step 2: After curing, the test sample plate is moved to the bottom of the gridding mechanism 6, the lifting machine 61 controls the lifting height, the rotating module 63 controls and adjusts the rotating direction of the gridding component 7, the folding machine 64 drives the grid cutter 74 in the gridding component 7 to fit the surface of the test sample plate, and the multi-degree-of-freedom parallel robot arm 62 realizes free movement in multiple directions to enable the grid cutter 74 to draw a grid on the surface of the test sample plate. When the grid cutter 74 fits the surface of the paint film, the front edge of the grid cutter 74 first contacts the plate and moves upward under force while squeezing the spring 78 at the corresponding position through the slot seat 76, so that the spring 78 plays a buffering role to avoid damage to the edge of the grid cutter 74. After the grid is drawn, the test sample plate is moved to the tape pasting machine 9 and the paint film on the surface of the test sample plate below is subjected to an adhesion and shedding experiment through the tape inside the tape pasting machine 9. The visual monitoring machine 10 observes and records the surface condition of the paint film of the plate after the test.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A UV curing coating adhesion detection device, comprising: The shell (1) is characterized in that a controller (2) is arranged on the right side of the front end of the outer wall of the shell (1), a ring conveyor line (3) is arranged in the inner cavity of the shell (1), the ring conveyor line (3) and the controller (2) are electrically connected, a plurality of lifting modules (4) are arranged on the front and rear sides of the inner side of the ring conveyor line (3), the lifting modules (4) and the controller (2) are electrically connected, a spraying mechanism (5) is arranged on the outer side of the ring conveyor line (3) and in front of the right front lifting module (4), a gridding mechanism (6) is arranged on the outer side of the ring conveyor line (3) and is located on the rear side of the right rear lifting module (4), a UV curing lamp (8) is arranged on the inner wall of the shell (1) and in the upper right corner of the spraying mechanism (5), and the UV curing lamp (8) and the controller (2) are electrically connected. The outer side of the annular conveyor line (3) is provided with a tape sticking machine (9) and is located on the rear side of the jacking module (4) directly behind. The tape sticking machine (9) is electrically connected to the controller (2). The inner wall of the shell (1) is provided with a visual monitoring machine (10) and is located above the left rear jacking module (4). The visual monitoring machine (10) is electrically connected to the controller (2). The inner cavity of the shell (1) and the left and right sides of the annular conveyor line (3) are respectively provided with plate feeders (11). The plate feeders (11) are electrically connected to the controller (2). The outer side of the shell (1) is provided with sealing doors (12) at the bottom openings on both sides and is located on the outside of the left and right plate feeders (11). The top opening of the shell (1) is provided with a dust removal mechanism (13); The spraying mechanism (5) comprises: a mounting frame (51), a pressure pump (52), a flow divider (53), a first conduit (54) and a pump-valve assembly (55); the mounting frame (51) is arranged on the outside of the housing (1); the pressure pump (52) is installed at the front right end of the mounting frame (51); the pressure pump (52) and the controller (2) are electrically connected; the flow divider (53) is installed at the front right end of the mounting frame (51); the liquid inlet of the flow divider (53) and the mounting frame are connected to each other. The liquid outlet (51) is connected via a connecting pipe, the plurality of water outlets of the diverter (53) are respectively screwed with one end of a plurality of first conduits (54), the front side of the housing (1) and located at the left opening of the mounting frame (51) are provided with a pump valve assembly (55), the other ends of the plurality of first conduits (54) are respectively connected with a plurality of water inlets of the pump valve assembly (55), wherein a paint spraying assembly is provided at a position corresponding to the right front lifting module (4) in the annular conveying line (3); The paint spraying assembly comprises: a fixed seat (56), a rotating shaft (57), a counterweight frame (58), a nozzle pipe (59), a second guide tube (510), a first rotating rod (511), a second rotating rod (512), a first connecting rod (513), a first motor (514), a rotating disk (515) and a second connecting rod (516). The mounting frame (51) is mounted at a corresponding position on the front side of the right front lifting module (4) in the annular conveyor line (3). The upper and lower ends of the inner side of the fixed seat (56) are respectively connected to the rotating shaft (57) through bearings in a rotatable manner along the left and right directions. The left side of the rotating shaft (57) extends into the inner cavity of the fixed seat (56). Two groups of counterweight frames (58) are respectively installed in gaps on the outer walls of the upper and lower rotating shafts (57), and each group has a plurality of counterweight frames (58). The nozzle pipes (59) are respectively installed on the outer sides of the two groups of counterweight frames (58). The rear sides of the two groups of nozzle pipes (59) are screwed with one end of the plurality of second guide tubes (510). The other ends of the second conduits (510) are respectively connected to a plurality of water outlets of the pump-valve assembly (55); the left side of the outer wall of the upper rotating shaft (57) is keyed to one end of a first rotating rod (511); the left sides of the outer walls of the upper and lower rotating shafts (57) are both keyed to one end of a second rotating rod (512); the other ends of the upper and lower second rotating rods (512) are respectively rotatably connected to one end of a first connecting rod (513) via a pin shaft; a first motor (514) is provided at the front side of the left bottom end of the fixed seat (56); the first motor (514) is electrically connected to the controller (2); the output end of the first motor (514) extends to the inner cavity of the fixed seat (56) and is screwed to a rotating disk (515); the right side of the rotating disk (515) is rotatably connected to one end of a second connecting rod (516) via a pin shaft; the other end of the second connecting rod (516) is rotatably connected to the other end of the first rotating rod (511) via a pin shaft; The gridding mechanism (6) comprises: a lift (61), a multi-degree-of-freedom parallel mechanical arm (62), a rotating module (63), a folding machine (64) and a gridding assembly (7). The number of the lifts (61) is two, and the two lifts (61) are respectively arranged on the left and right sides of the corresponding position behind the right rear lifting module (4) in the circular conveyor line (3). The lift (61) and the controller (2) are electrically connected, and the telescopic ends of the left and right lifts (61) are provided with A multi-degree-of-freedom parallel robotic arm (62), the multi-degree-of-freedom parallel robotic arm (62) being electrically connected to a controller (2), a rotating module (63) being installed at the moving end of the multi-degree-of-freedom parallel robotic arm (62), the rotating module (63) being electrically connected to the controller (2), a folding machine (64) being provided at the rotating end of the rotating module (63), the folding machine (64) being electrically connected to the controller (2), and a gridding assembly (7) being installed at the lifting end of the folding machine (64); The grid-cutting assembly (7) comprises: a fixed frame (71), a protective cover (72), a fixing bolt (73), a grid cutter (74), a limiting slide groove (75), a slot seat (76), a ball (77) and a spring (78); the fixed frame (71) is fixedly mounted on the moving end of the folding machine (64); a protective cover (72) is arranged on the front side of the fixed frame (71); fixing bolts (73) are detachably mounted on the front and rear sides of the bottom end of the inner cavity of the protective cover (72) in the left and right directions; a plurality of grid cutters (74) are arranged in the gap at the bottom end of the inner cavity of the fixed frame (71); and limiting slide grooves (75) are arranged on the front and rear sides of the plurality of grid cutters (74). ), the inner cavities of the two front and rear limiting slide grooves (75) are respectively clamped with the outer walls of the front and rear fixing bolts (73), the front and rear sides of the inner cavity of the protective cover (72) and the top ends of the plurality of hundred-grid knives (74) are provided with a plurality of slot seats (76) along the up and down direction, the bottom ends of the inner cavities of the front and rear two groups of the slot seats (76) are plugged with a plurality of balls (77), the bottom ends of the plurality of groups of balls (77) are respectively in contact with the front and rear sides of the top ends of the plurality of hundred-grid knives (74), the top ends of the plurality of groups of balls (77) are fixedly connected with one end of a spring (78), and the top ends of the plurality of springs (78) are fixedly connected with the top ends of the inner cavities of the plurality of slot seats (76).

2. A UV curing coating adhesion detection device according to claim 1, characterized in that: The top and rear sides of the hundred-grid cutter (74) are both arc-shaped.

3. A UV curing coating adhesion detection device according to claim 2, characterized in that: The inner cavity of the limiting sliding groove (75) has arc-shaped upper and lower sides.

4. The detection method of a UV curing coating adhesion detection device according to claim 3, characterized in that: The following steps are involved: Step 1: Before use, the staff connects the test UV paint bucket to the pressure pump (52), and pre-loads different types of plates into the left and right plate feeders (11) through the sealed doors (12) on both sides. The plate feeder (11) lifts and transports different types of plates to the surface of the annular conveyor (3) according to the test needs. The annular conveyor (3) transports the plates on its surface in a circumferential circular manner. The plates are moved to the bottom of the spraying mechanism (5). The pressure pump (52) pumps the UV paint into the diverter (53), and the paint is discharged from the first conduit (54) into the pump valve assembly (55) under the diversion effect of the diverter (53). The pump valve assembly (55) controls the opening and closing of its own valve and is discharged from the nozzle pipe (510) under the cooperation of the second conduit (510). 59) is discharged, the first motor (514) drives the rotating disk (515) to rotate, the rotating disk (515) drives the bottom end of the second connecting rod (516) to move circumferentially, and drives the upper rotating shaft (57) to reciprocate under the cooperation of the second connecting rod (516) and the first rotating rod (511), and the upper rotating shaft (57) drives the lower rotating shaft (57) to swing back and forth synchronously under the cooperation of the second rotating rod (512) and the first connecting rod (513) on the upper and lower sides, and the upper and lower rotating shafts (57) drive the nozzle pipe (59) to swing and spray under the cooperation of the counterweight frame (58) to increase the spraying area of ​​the UV paint so that the paint film covers the surface of the plate, and the test sample plate is moved to the bottom of the UV curing lamp (8) for ultraviolet irradiation to accelerate curing; Step 2: After curing, the test sample plate is moved to the bottom of the gridding mechanism (6), the lifting machine (61) controls the lifting height, the rotating module (63) controls and adjusts the rotating direction of the gridding assembly (7), the folding machine (64) drives the gridding tool (74) in the gridding assembly (7) to fit the surface of the test sample plate, and the multi-degree-of-freedom parallel robot arm (62) realizes free movement in multiple directions to enable the gridding tool (74) to draw a grid on the surface of the test sample plate. When the gridding tool (74) fits the surface of the paint film, The front edge of the grid cutter (74) first contacts the plate and moves upward under force, and at the same time squeezes the spring (78) at the corresponding position through the slot seat (76), so that the spring (78) plays a buffering role to avoid damage to the edge of the grid cutter (74). After the grid is drawn, the test sample plate is moved to the tape sticking machine (9) and the internal tape of the tape sticking machine (9) is used to perform an adhesion and shedding test on the paint film on the surface of the test sample plate below. The visual monitoring machine (10) observes and records the surface condition of the paint film on the plate after the test.

Citation Information

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