A drawing system for aluminum-clad steel wire

By using oil drawing mold box and oil supply system in the production of aluminum-clad steel wire, dust pollution and mold corrosion problems in dry powder pulling are solved, continuous cooling and efficient lubrication of the mold are achieved, and mold life and production efficiency are improved.

CN115188544BActive Publication Date: 2025-08-15HUBEI LONGSKY COMM TECH +1
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Patent Information

Application Number
CN202210926436.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-03
Publication Date
2025-08-15
Estimated Expiration
2042-08-03

AI Technical Summary

Technical Problem

The dry powder pulling method in the existing aluminum-clad steel wire production has problems of dust pollution, mold corrosion and uneven temperature drop, resulting in occupational hazards and reduced mold life.

Method used

The oil-drawing mold box and oil supply system are used to form a stable oil film during the synchronous bimetal drawing process through lubricating oil, realize continuous circulating cooling of the mold, reduce the impact of temperature drop on the mold life, and separate steel slag and aluminum slag through the filtration system.

Benefits of technology

It improves the production environment, extends the mold life, improves the recycling rate of the mold, reduces production costs, and realizes effective separation and recycling of impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a drawing system for aluminum-clad steel wire, comprising: a die box body, the interior of which is composed of an anti-overflow chamber, an oil return chamber, and a pressure oil chamber in sequence from the wire inlet end to the wire outlet end; a wire passing module, which is installed on the opposite side walls of the anti-overflow chamber; a pressure die and a wire drawing die, which are installed in the pressure oil chamber, and the wire inlet axis of the pressure die, the wire drawing die, and the wire passing module coincide; wherein the wire inlet end of the pressure die is connected to the partition wall between the oil return chamber and the pressure oil chamber through a nozzle, and a partition is provided in the oil return chamber to separate the oil return chamber into an oil return area and an oiling area connected at the top, and the oiling area is connected to the pressure oil chamber through a nozzle. The present invention utilizes an oil drawing die box and an oil supply system to enable the lubricating oil to play a lubricating role in the bimetallic synchronous drawing process while realizing a continuous and cyclic cooling process of the die, thereby reducing the impact of excessive temperature drop on the die life.
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Description

Technical Field

[0001] The present invention relates to the field of aluminum-clad steel wire production, and more particularly to a drawing system for aluminum-clad steel wire. Background Art

[0002] The mainstream bimetallic synchronous drawing process for aluminum-clad steel wire products uses a dry powder drawing method. This method uses a tungsten steel mold to form a pressure zone and a necking zone. The product is synchronously deformed by applying sufficient axial traction. The high temperature generated by the mold during the deformation process is continuously cooled by circulating water to prevent the mold from being subjected to sustained high temperatures and increased wear, which can reduce its service life. However, through continuous production experience, it has been found that the dry powder drawing method has the following disadvantages: dust emissions have a negative impact on the atmosphere, and long-term exposure to dust during production operations can easily cause respiratory diseases, posing an occupational hazard. The use of water cooling in dry powder drawing makes it difficult to control the temperature drop rate. Rapid temperature drops in cold seasons pose an adverse quenching risk to the use of tungsten steel metal molds, and repeated use of the mold over a long period of time can easily cause the mold to explode. Water cooling is corrosive to tungsten steel metal molds, and replaced molds require re-surface rust removal before they can be reused, reducing the mold's service life. The water vapor environment generated under high temperature conditions poses a corrosion risk to various equipment parts. Summary of the Invention

[0003] The purpose of the present invention is to provide a drawing system for aluminum-clad steel wire, which utilizes an oil drawing die box and an oil supply system to enable the lubricating oil to play a lubricating role in the bimetallic synchronous drawing process while realizing a continuous and cyclic cooling process of the die, thereby reducing the impact of excessive temperature drop on the die life.

[0004] The technical solution adopted by the present invention to solve this technical problem is: a drawing system for aluminum-clad steel wire, comprising:

[0005] The mold box body, from the inlet end to the outlet end, is composed of an anti-overflow chamber, an oil return chamber and a pressure oil chamber in sequence;

[0006] A wire-passing module is installed on the side wall opposite to the overflow-proof cavity;

[0007] The pressure die and the wire drawing die are installed in the pressure oil chamber, and the wire feed axes of the pressure die, the wire drawing die and the wire passing module coincide with each other;

[0008] Among them, the line inlet end of the pressure die is connected to the partition wall between the return oil chamber and the pressure oil chamber through a nozzle. A partition is provided in the return oil chamber to separate the return oil chamber into an oil return area and an oiling area connected at the upper part. The oiling area is connected to the pressure oil chamber through a nozzle.

[0009] Preferably, the side wall of the oil return chamber is connected to an oil return main pipe, and the side walls of the overflow prevention chamber and the pressure oil chamber are both connected to oil return branch pipes, the oil return branch pipes are both connected to the oil return main pipe, the diameter of the oil return main pipe is larger than the diameter of the oil return branch pipe, an oil drain valve is connected between the oil return branch pipe of the pressure oil chamber and the oil return main pipe, and the oil return main pipe is connected to the oil tank;

[0010] The side wall of the pressure oil chamber is connected with an oil inlet pipe, the oil inlet pipe is connected with the oil tank, and the oil inlet pipe is connected with a first oil pump.

[0011] Preferably, a heat exchanger is provided on the oil inlet pipe.

[0012] Preferably, a filter is provided on the oil tank, and the oil return main pipe is connected to the oil inlet main pipe of the filter.

[0013] Preferably, the filter comprises:

[0014] A filter housing, wherein the interior of the filter housing is divided into a filter chamber and a slag chamber by an upper baffle and a first lower baffle, wherein a distance is provided between the upper baffle and the first lower baffle, and an oil outlet hole is provided at the bottom of the filter chamber, wherein the oil outlet hole is connected to the oil tank via a pipeline;

[0015] a cylindrical electromagnet rotatably disposed in the filter chamber, with shafts fixed at both ends of the electromagnet, the shafts being fixed to the sidewalls of the filter chamber via bearings, a battery system being disposed on the shafts, the battery system being electrically connected to the electromagnet, the battery system comprising a battery body and a first controller;

[0016] A pair of first electric slide rails are arranged below the electromagnet, and the first electric slide rails extend horizontally from the filter chamber to the slag chamber;

[0017] A filter frame having a frame-shaped structure and slidably arranged below the first electric slide rail, wherein the size of the top opening of the filter frame is set so that the orthographic projection of the electromagnet is located within the orthographic projection of the top opening of the filter frame; the filter frame comprises four groups of hollow pillars, side panels, a bottom filter screen, an electric push rod and a sealing strip; a side panel is connected between two adjacent groups of hollow pillars, a sealing strip is embedded in the bottom surface of the side panel, an electric push rod is arranged in the hollow pillar, one end of the electric push rod is fixed to the top surface of the hollow pillar by a hinge seat, and the other end of the electric push rod is connected to the bottom filter screen by a hinge seat, and the aperture of the bottom filter screen is smaller than the diameter of the slag material;

[0018] The oil guide assembly is arranged above the electromagnet and includes a first oil guide plate, a second oil guide plate and a third oil guide plate. The first oil guide plate is horizontally arranged in the filter cavity and is provided with a long strip oil outlet. The long strip oil outlet is arranged parallel to the axis of the electromagnet, and the length of the long strip oil outlet is the same as the length of the electromagnet, and the long strip oil outlet is located between the vertical section of the top and side surfaces of the electromagnet. The second oil guide plate is located above the first oil guide plate and is a conical structure with a larger upper portion and a smaller lower portion. The oil outlet of the second oil guide plate is connected to the long strip oil outlet. The top of the filter housing An oil inlet main pipe is provided, the oil return main pipe is connected to the oil inlet main pipe, a first electric valve is provided on the oil return main pipe, an oil outlet pipe with a second electric valve is connected to the oil tank, a second oil pump is provided on the oil outlet pipe, the oil outlet pipe is connected to the oil inlet main pipe, the third oil guide plate is obliquely arranged below the elongated oil outlet, and extends downward toward the side of the electromagnet; a second lower baffle is provided on the bottom surface of the slag chamber parallel to the first lower baffle, and the second lower baffle divides the slag chamber into an aluminum slag chamber and a steel slag chamber; a switchable discharge plate is provided on the shell directly below the aluminum slag chamber and the shell directly below the steel slag chamber;

[0019] a spray system slidably disposed above the slag chamber, the spray system comprising a second electric slide rail, a spray head, a flexible nozzle, a liquid storage tank, and a liquid pump; the spray head slidably disposed on the second electric slide rail, the spray head having a plurality of spray ports spaced apart, the connection line of the plurality of spray ports being parallel to the extension direction of the first baffle; the spray head being connected to the flexible nozzle;

[0020] The second controller is connected to the first controller, the first electric slide, the electric push rod, the second electric slide, the liquid pump, the two oil pumps, the first electric valve and the second electric valve; the second controller is configured as follows:

[0021] 1) The second controller controls the first electric slide rail to open, causing the filter frame to move directly below the electromagnet, and controls the four sets of electric push rods to fit the bottom filter screen to the bottom surface of the side panels; the second controller sends a battery power supply signal to the first controller, which controls the battery to energize the electromagnet;

[0022] 2) The second controller controls the first oil pump and the first electric valve to open and complete all aluminum-clad steel drawing;

[0023] 3) The second controller controls the first oil pump and the first electric valve to close, and controls the first electric slide rail to open, so that the filter frame moves to just above the aluminum slag chamber and the steel slag chamber;

[0024] 4) The second controller controls the two sets of electric push rods located on one side of the aluminum slag chamber to push the bottom filter to a set distance, and controls the second electric slide rail to move the nozzle from the direction of the steel slag chamber to the direction of the aluminum slag chamber, while controlling the liquid pump to start;

[0025] 5) The second controller controls the liquid pump and the second electric slide to close, and controls the two sets of electric push rods on one side of the aluminum slag chamber to retract to their original positions; then controls the filter frame to move to just below the electromagnet;

[0026] 6) The second controller sends a battery body power-off signal to the first controller, and the first controller controls the battery body to cut off power to the electromagnet;

[0027] 7) The second controller controls the second oil pump and the second electric valve to set the opening time;

[0028] 8) The second controller controls the first electric slide rail to open, so that the filter frame moves to the top of the aluminum slag chamber and the steel slag chamber;

[0029] 9) The second controller controls the two sets of electric push rods located on one side of the slag chamber to push the bottom filter to a set distance, and controls the second electric slide rail to move the nozzle from the direction of the aluminum slag chamber to the direction of the steel slag chamber, while controlling the liquid pump to start;

[0030] 10) The second controller controls the liquid pump and the second electric slide rail to close.

[0031] Preferably, a through main spray hole is provided on the main structure of the nozzle, the axis of the main spray hole coincides with the inlet axis of the pressure die, and a plurality of oil inlet branch holes are provided on the main structure of the nozzle along the circumference of the main spray hole, one end of the oil inlet branch hole is connected to the pressure oil chamber, and the other end of the oil inlet branch hole is connected to the main spray hole.

[0032] Preferably, the pressure die and the drawing die are connected via a transition joint.

[0033] Preferably, the mold box body is provided with a switchable cover corresponding to the anti-overflow cavity, the oil return cavity and the pressure oil cavity.

[0034] The present invention includes at least the following beneficial effects: the present application designs an oil drawing die box and an oil supply and filtering system, the purpose of which is to change the traditional dry powder bimetal drawing process and improve the working site environment; the drawing oil forms a stable oil film on the metal surface, and the oil drawing die box and the oil supply system are used to enable the lubricating oil to play a lubricating role in the bimetal synchronous drawing process while realizing the continuous and cyclic cooling process of the mold, reducing the impact of excessive temperature drop on the mold life, eliminating the problem of mold corrosion, improving the mold recycling rate, and reducing the production cost of the product. At the same time, when filtering impurities in the drawing oil, steel slag and aluminum slag can be effectively separated, which is beneficial to subsequent recycling.

[0035] Other advantages, objectives and features of the present invention will be reflected in part from the following description and will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 is a detailed view of the drawing system for aluminum-clad steel wire of the present invention;

[0037] Figure 2 is a schematic diagram of a drawing system for aluminum-clad steel wire according to the present invention;

[0038] Figure 3 It is a front view of the filter of the present invention;

[0039] Figure 4 is a side view of the filter of the present invention;

[0040] Figure 5 It is a schematic diagram of dumping aluminum slag according to the present invention.

[0041] Explanation of reference numerals: 1 mold box body, 2 anti-overflow cavity, 3 oil return cavity, 4 pressure oil cavity, 5 wire passing module, 6 pressure die, 7 drawing die, 8 nozzle, 9 partition wall, 10 partition plate, 11 cover plate, 12 oil inlet branch hole, 13 return oil main pipe, 14 return oil branch pipe, 15 oil drain valve, 16 oil tank, 17 oil inlet pipe, 18 first oil pump, 19 heat exchanger, 20 main spray hole, 21 oil inlet branch hole, 22 transition joint, 23 filter, 24 second oil pump, 25 filter housing, 2 6 upper baffle, 27 first lower baffle, 28 electromagnet, 29 shaft, 30 battery system, 31 first electric slide, 32 hollow pillar, 33 side plate, 34 bottom filter, 35 electric push rod, 36 sealing strip, 37 first oil guide plate, 38 second oil guide plate, 39 third oil guide plate, 40 long oil outlet, 41 second lower baffle, 42 aluminum slag chamber, 43 steel slag chamber, 44 discharge plate, 45 second electric slide, 46 nozzle, 47 flexible nozzle, 48 liquid storage tank. DETAILED DESCRIPTION

[0042] The present invention is described in detail and completely below with reference to the accompanying drawings. A person skilled in the art will be able to implement the present invention based on this description. Before describing the present invention with reference to the accompanying drawings, it should be noted that the technical solutions and technical features provided in various parts of the present invention, including those described below, may be combined with each other unless they conflict.

[0043] In addition, the embodiments of the present invention described below are generally only part of the embodiments of the present invention, rather than all of the embodiments. Therefore, based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making any creative efforts should fall within the scope of protection of the present invention.

[0044] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The specific implementation process is as follows:

[0045] like Figures 1 and 2 As shown, the present invention provides a drawing system for aluminum-clad steel wire, comprising:

[0046] The mold box body 1, its interior is composed of an anti-overflow chamber 2, an oil return chamber 3 and a pressure oil chamber 4 from the inlet end to the outlet end;

[0047] A wire-passing module 5 is installed on the side wall opposite to the overflow prevention chamber 2;

[0048] The pressure die 6 and the wire drawing die 7 are installed in the pressure oil chamber 4, and the feed axis of the pressure die 6, the wire drawing die 7 and the wire passing module 5 coincide with each other;

[0049] Among them, the inlet end of the pressure mold 6 is connected to the partition wall 10 between the return oil chamber 3 and the pressure oil chamber 4 through the nozzle 8. A partition is provided in the return oil chamber 3 to separate the return oil chamber 3 into an oil return area and an oiling area connected at the top. The oiling area is connected to the pressure oil chamber 4 through the nozzle 8.

[0050] In the above embodiment, the anti-overflow chamber 2, the return oil chamber 3 and the pressure oil chamber 4 are separated into independent spaces by a partition wall 10. The aluminum-clad steel enters the return oil area and the oiling area through the wire die of the anti-overflow chamber 2, and is oiled in the oiling area to form a stable oil film on the surface of the aluminum-clad steel. Thereafter, the drawing is completed through the nozzle 8, the pressure die 6 and the drawing die 7. The oil drawing die box and the oil supply system are used to enable the lubricating oil to play a lubricating role in the bimetallic synchronous drawing process. At the same time, the continuous and cyclic cooling process of the mold is realized, which reduces the impact of excessive temperature drop on the mold life, eliminates the problem of mold corrosion, improves the mold recycling rate, and reduces the production cost of the product.

[0051] The present technical solution may further include the following technical details to better achieve the technical effect: the side wall of the oil return chamber 3 is connected to an oil return main pipe 13, and the side walls of the overflow prevention chamber 2 and the pressure oil chamber 4 are both connected to oil return branch pipes 14, and the oil return branch pipes 14 are both connected to the oil return main pipe. The diameter of the oil return main pipe is larger than that of the oil return branch pipe 14. An oil drain valve 15 is connected between the oil return branch pipe 14 of the pressure oil chamber 4 and the oil return main pipe 13, and is in a normally closed state. The oil return main pipe 13 is connected to a fuel tank 16;

[0052] The side wall of the pressure oil chamber 4 is connected to an oil inlet pipe 17 , which is connected to an oil tank 16 . A first oil pump 18 is connected to the oil inlet pipe 17 .

[0053] In the above technical solution, oil from oil tank 16 is pumped into pressure oil chamber 4 via first oil pump 18. Pressure die 6 and drawing die 7 are placed in pressure oil chamber 4. During operation, drawing oil enters the oiling area through nozzle 8. When the oiling area is full, it overflows from above the partition into the oil return area. From the oil return area, the drawing oil flows back to oil tank 16 through a large-diameter return pipe, ultimately forming a circulating loop. The drawing oil can be either a fluid drawing oil or automotive engine oil. First oil pump 18 uses a CB-B10 / 550W gear oil pump.

[0054] This technical solution can also include the following technical details to better achieve the technical effect: a heat exchanger 19 is provided on the oil inlet pipe 17 to cool the oil before entering the pressure oil chamber 4, and to cool the pressure die 6 and the drawing die 7 after entering the pressure oil chamber 4.

[0055] This technical solution may also include the following technical details to better achieve the technical effect: a filter 23 is provided on the oil tank 16, and the oil return main pipe 13 is connected to the oil inlet main pipe of the filter 23. The drawing oil is filtered through the filter 23 to remove aluminum-clad steel metal residues in the drawing oil, thereby improving the cooling effect of the drawing oil.

[0056] This technical solution may also include the following technical details to better achieve the technical effect: Figures 3-5 As shown, the filter 23 includes:

[0057] A filter housing 25 is provided, wherein the interior of the filter housing 25 is divided into a filter chamber and a slag chamber by an upper baffle 26 and a first lower baffle 27. There is a distance between the upper baffle 26 and the first lower baffle 27. An oil outlet is provided at the bottom of the filter chamber, and the oil outlet is connected to the oil tank 16 via a pipeline.

[0058] A cylindrical electromagnet 28 is rotatably disposed in the filter chamber. A shaft 29 is fixed to each end of the electromagnet 28. The shaft 29 is fixed to the side wall of the filter chamber via a bearing. The shaft 29 can drive the electromagnet 28 to rotate together. A battery system 30 is disposed on the shaft 29. The battery system is electrically connected to the electromagnet 28 and includes a battery body and a first controller.

[0059] A pair of first electric slide rails 31 are provided below the electromagnet 28, wherein the first electric slide rails 31 extend horizontally from the filter chamber to the slag chamber;

[0060] The filter frame is a frame-type structure and is slidably arranged below the first electric slide rail 31. The size of the opening on the top surface of the filter frame is set so that the orthographic projection of the electromagnet 28 is located within the orthographic projection of the opening on the top surface of the filter frame, ensuring that the oil entering the filter 23 and the electromagnet 28 from the oil return main 13 can fall into the filter frame; the filter frame includes four groups of hollow pillars 32, side plates 33, a bottom filter screen 34, an electric push rod 35 and a sealing strip 36; a side plate 33 is connected between two adjacent groups of hollow pillars 32, and a sealing strip 36 is embedded in the bottom surface of the side plate 33. An electric push rod 35 is arranged in the hollow pillar 32, and one end of the electric push rod 35 is fixed to the top surface of the hollow pillar 32 by a hinge seat, and the other end of the electric push rod 35 is connected to the bottom filter screen 34 by a hinge seat, and the aperture of the bottom filter screen 34 is smaller than the diameter of the slag;

[0061] The oil guide assembly is arranged above the electromagnet 28 and includes a first oil guide plate 37, a second oil guide plate 38 and a third oil guide plate 39. The first oil guide plate 37 is horizontally arranged in the filter cavity and has a long oil outlet 40 thereon. The long oil outlet 40 is arranged parallel to the axis of the electromagnet 28, and the length of the long oil outlet 40 is the same as the length of the electromagnet 28. Figure 4 As shown, the long strip oil outlet 40 is located between the vertical section of the top and side surfaces of the electromagnet 28, the second oil guide plate 38 is located above the first oil guide plate 37, and is a conical structure with a larger upper portion and a smaller lower portion. The oil outlet of the second oil guide plate 38 is connected to the long strip oil outlet 40, an oil inlet manifold is provided on the top of the filter housing 25, the oil return main pipe 13 is connected to the oil inlet manifold, a first electric valve is provided on the oil return main pipe 13, an oil outlet pipe with a second electric valve is connected to the oil tank 16, a second oil pump 24 is provided on the oil outlet pipe, and the oil outlet pipe is connected to the oil inlet manifold Next, the third oil guide plate 39 is obliquely arranged below the elongated oil outlet 40, extending downward toward the side of the electromagnet 28 with a small gap between it and the electromagnet 28. The third oil guide plate 39 acts as a barrier plate to allow the drawing oil to fall onto the surface of the electromagnet 28 when flowing out of the elongated oil outlet 40; a second lower baffle 41 is provided on the bottom surface of the slag chamber parallel to the first lower baffle 27, and the second lower baffle 41 divides the slag chamber into an aluminum slag chamber 42 and a steel slag chamber 43; a switchable discharge plate 44 is provided on the housing directly below the aluminum slag chamber 42 and the steel slag chamber 43;

[0062] A spray system is slidably disposed above the slag chamber, and includes a second electric slide rail 45, a spray head 46, a flexible nozzle 47, a liquid storage tank 48, and a liquid pump. The spray head 46 is slidably disposed on the second electric slide rail 45, and has a plurality of spray ports arranged at intervals. The line connecting the plurality of spray ports is parallel to the extension direction of the first baffle. The spray head 46 is connected to the flexible nozzle 47.

[0063] The second controller is connected to the first controller, the first electric slide 31, the electric push rod 35, the second electric slide 45, the liquid pump, the two oil pumps, the first electric valve and the second electric valve; the second controller is configured as follows:

[0064] 1) The second controller controls the first electric slide rail 31 to open, causing the filter frame to move to the position directly below the electromagnet 28, and controls the four sets of electric push rods 35 to fit the bottom filter 34 to the bottom surface of the side plate 33, allowing the oil to pass through the bottom filter 34 and enter the lower part of the filter chamber. The second controller sends a battery power supply signal to the first controller, which controls the battery to energize the electromagnet 28.

[0065] 2) The second controller controls the first oil pump 18 and the first electric valve to open, completing all aluminum-clad steel drawing;

[0066] 3) The second controller controls the first oil pump 18 and the first electric valve to close, and controls the first electric slide rail 31 to open, so that the filter frame moves to just above the aluminum slag chamber 42 and the steel slag chamber 43;

[0067] 4) The second controller controls the two sets of electric push rods 35 located on one side of the aluminum slag chamber 42 to push the bottom filter 34 to a set distance, so that the bottom filter 34 is tilted, which facilitates the flushing of aluminum slag into the aluminum slag chamber 42. The second controller also controls the second electric slide 45 to move the spray head 46 from the direction of the steel slag chamber 43 to the direction of the aluminum slag chamber 42, and controls the liquid pump to start, so that all aluminum slag on the bottom filter 34 is flushed into the aluminum slag chamber 42 through the spray system;

[0068] 5) The second controller controls the liquid pump and the second electric slide 45 to close, and controls the two sets of electric push rods 35 on one side of the aluminum slag chamber 42 to retract to their original positions; then controls the filter frame to move to directly below the electromagnet 28;

[0069] 6) The second controller sends a battery body power-off signal to the first controller, and the first controller controls the battery body to power off the electromagnet 28;

[0070] 7) The second controller controls the second oil pump 24 and the second electric valve to open for a set time. The oil is pumped from the oil tank 16 into the filter chamber. The oil is ejected through the long oil outlet 40, and the drawing oil exerts a certain impact force on the electromagnet 28, causing the electromagnet 28 to rotate. This can more comprehensively flush all surfaces of the electromagnet 28, flushing the steel slag adhering to the electromagnet 28 into the filter frame.

[0071] 8) The second controller controls the first electric slide rail 31 to open, so that the filter frame moves to just above the aluminum slag chamber 42 and the steel slag chamber 43;

[0072] 9) The second controller controls the two sets of electric push rods 35 located on one side of the slag chamber 43 to push the bottom filter 34 to a set distance, so that the bottom filter 34 is tilted, which facilitates the flushing of slag into the slag chamber 43. The second controller also controls the second electric slide 45 to move the spray head 46 from the direction of the aluminum slag chamber 42 to the direction of the steel slag chamber 43, and controls the liquid pump to start, so that all the slag on the bottom filter 34 is flushed into the slag chamber 43 through the spray system;

[0073] 10) The second controller controls the liquid pump and the second electric slide rail 45 to be closed.

[0074] Through steps 1) to 10), effective filtration of the drawing oil is achieved, and the steel slag and aluminum slag can be effectively separated during filtration for subsequent recycling.

[0075] This technical solution may also include the following technical details to better achieve the technical effect: the main structure of the nozzle 8 is provided with a through main spray hole 20, the axis of which coincides with the feed line axis of the pressure die 6. The main structure of the nozzle 8 is provided with a plurality of oil inlet branch holes 2112 along the circumference of the main spray hole 20. One end of each oil inlet branch hole 2112 communicates with the pressure oil chamber 4, and the other end of each oil inlet branch hole 2112 communicates with the main spray hole 20. Drawing oil enters the oil inlet branch hole 2112 of the nozzle 8 from the pressure oil chamber 4, and then enters the main spray hole 20 from the oil inlet branch hole 2112. The drawing oil in the main spray hole 20 is sprayed into the oiling area.

[0076] This technical solution may further include the following technical details to better achieve the technical effect: the pressure die 6 and the drawing die 7 are connected via a transition joint 22 .

[0077] This technical solution can also include the following technical details to better achieve the technical effect: the mold box body 1 is provided with a switchable cover 11 corresponding to the anti-overflow chamber 2, the return oil chamber 3 and the pressure oil chamber 4, which is convenient for the inspection and maintenance of the anti-overflow chamber 2, the return oil chamber 3 and the pressure oil chamber 4.

[0078] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and embodiments shown and described herein.

Claims

1. A drawing system for aluminum-clad steel wire, characterized in that: include: The mold box body, from the inlet end to the outlet end, is composed of an anti-overflow chamber, an oil return chamber and a pressure oil chamber in sequence; A wire-passing module is installed on the side wall opposite to the overflow-proof cavity; The pressure die and the wire drawing die are installed in the pressure oil chamber, and the wire feed axes of the pressure die, the wire drawing die and the wire passing module coincide with each other; Among them, the line inlet end of the pressure die is connected to the partition wall between the return oil chamber and the pressure oil chamber through a nozzle. A partition is provided in the return oil chamber to separate the return oil chamber into an oil return area and an oiling area connected at the upper part. The oiling area is connected to the pressure oil chamber through a nozzle.

2. The aluminum-clad steel wire drawing system according to claim 1, wherein: The side wall of the oil return chamber is connected to an oil return main pipe, and the side walls of the overflow prevention chamber and the pressure oil chamber are both connected to oil return branch pipes, and the oil return branch pipes are both connected to the oil return main pipe. The diameter of the oil return main pipe is larger than that of the oil return branch pipe. An oil drain valve is connected between the oil return branch pipe of the pressure oil chamber and the oil return main pipe, and the oil return main pipe is connected to the oil tank. The side wall of the pressure oil chamber is connected with an oil inlet pipe, the oil inlet pipe is connected with the oil tank, and the oil inlet pipe is connected with a first oil pump.

3. The aluminum-clad steel wire drawing system according to claim 2, wherein: A heat exchanger is provided on the oil inlet pipe.

4. The aluminum-clad steel wire drawing system according to claim 2, wherein: The oil tank is provided with a filter, and the oil return main pipe is connected to the oil inlet main pipe of the filter.

5. The aluminum-clad steel wire drawing system according to claim 4, characterized in that: The filter includes: A filter housing, wherein the interior of the filter housing is divided into a filter chamber and a slag chamber by an upper baffle and a first lower baffle, wherein a distance is provided between the upper baffle and the first lower baffle, and an oil outlet hole is provided at the bottom of the filter chamber, wherein the oil outlet hole is connected to the oil tank via a pipeline; a cylindrical electromagnet rotatably disposed in the filter chamber, with shafts fixed at both ends of the electromagnet, the shafts being fixed to the sidewalls of the filter chamber via bearings, a battery system being disposed on the shafts, the battery system being electrically connected to the electromagnet, the battery system comprising a battery body and a first controller; A pair of first electric slide rails are arranged below the electromagnet, and the first electric slide rails extend horizontally from the filter chamber to the slag chamber; A filter frame having a frame-shaped structure and slidably arranged below the first electric slide rail, wherein the size of the top opening of the filter frame is set so that the orthographic projection of the electromagnet is located within the orthographic projection of the top opening of the filter frame; the filter frame comprises four groups of hollow pillars, side panels, a bottom filter screen, an electric push rod and a sealing strip; a side panel is connected between two adjacent groups of hollow pillars, a sealing strip is embedded in the bottom surface of the side panel, an electric push rod is arranged in the hollow pillar, one end of the electric push rod is fixed to the top surface of the hollow pillar by a hinge seat, and the other end of the electric push rod is connected to the bottom filter screen by a hinge seat, and the aperture of the bottom filter screen is smaller than the diameter of the slag material; The oil guide assembly is arranged above the electromagnet and includes a first oil guide plate, a second oil guide plate and a third oil guide plate. The first oil guide plate is horizontally arranged in the filter cavity and is provided with a long strip oil outlet. The long strip oil outlet is arranged parallel to the axis of the electromagnet, and the length of the long strip oil outlet is the same as the length of the electromagnet, and the long strip oil outlet is located between the vertical section of the top and side surfaces of the electromagnet. The second oil guide plate is located above the first oil guide plate and is a conical structure with a larger upper portion and a smaller lower portion. The oil outlet of the second oil guide plate is connected to the long strip oil outlet. The top of the filter housing An oil inlet main pipe is provided, the oil return main pipe is connected to the oil inlet main pipe, a first electric valve is provided on the oil return main pipe, an oil outlet pipe with a second electric valve is connected to the oil tank, a second oil pump is provided on the oil outlet pipe, the oil outlet pipe is connected to the oil inlet main pipe, the third oil guide plate is obliquely arranged below the elongated oil outlet, and extends downward toward the side of the electromagnet; a second lower baffle is provided on the bottom surface of the slag chamber parallel to the first lower baffle, and the second lower baffle divides the slag chamber into an aluminum slag chamber and a steel slag chamber; a switchable discharge plate is provided on the shell directly below the aluminum slag chamber and the shell directly below the steel slag chamber; a spray system slidably disposed above the slag chamber, the spray system comprising a second electric slide rail, a spray head, a flexible nozzle, a liquid storage tank, and a liquid pump; the spray head slidably disposed on the second electric slide rail, the spray head having a plurality of spray ports spaced apart, the connection line of the plurality of spray ports being parallel to the extension direction of the first baffle; the spray head being connected to the flexible nozzle; The second controller is connected to the first controller, the first electric slide, the electric push rod, the second electric slide, the liquid pump, the two oil pumps, the first electric valve and the second electric valve; the second controller is configured as follows: 1) The second controller controls the first electric slide rail to open, causing the filter frame to move directly below the electromagnet, and controls the four sets of electric push rods to fit the bottom filter screen to the bottom surface of the side panels; the second controller sends a battery power supply signal to the first controller, which controls the battery to energize the electromagnet; 2) The second controller controls the first oil pump and the first electric valve to open and complete all aluminum-clad steel drawing; 3) The second controller controls the first oil pump and the first electric valve to close, and controls the first electric slide rail to open, so that the filter frame moves to just above the aluminum slag chamber and the steel slag chamber; 4) The second controller controls the two sets of electric push rods located on one side of the aluminum slag chamber to push the bottom filter to a set distance, and controls the second electric slide rail to move the nozzle from the direction of the steel slag chamber to the direction of the aluminum slag chamber, while controlling the liquid pump to start; 5) The second controller controls the liquid pump and the second electric slide to close, and controls the two sets of electric push rods on one side of the aluminum slag chamber to retract to their original positions; then controls the filter frame to move to just below the electromagnet; 6) The second controller sends a battery body power-off signal to the first controller, and the first controller controls the battery body to cut off power to the electromagnet; 7) The second controller controls the second oil pump and the second electric valve to set the opening time; 8) The second controller controls the first electric slide rail to open, so that the filter frame moves to the top of the aluminum slag chamber and the steel slag chamber; 9) The second controller controls the two sets of electric push rods located on one side of the slag chamber to push the bottom filter to a set distance, and controls the second electric slide rail to move the nozzle from the direction of the aluminum slag chamber to the direction of the steel slag chamber, while controlling the liquid pump to start; 10) The second controller controls the liquid pump and the second electric slide rail to close.

6. The aluminum-clad steel wire drawing system according to claim 1, wherein: A through main spray hole is provided on the main structure of the nozzle, the axis of the main spray hole coincides with the inlet axis of the pressure die, and a plurality of oil inlet branch holes are provided on the main structure of the nozzle along the circumference of the main spray hole, one end of the oil inlet branch hole is connected to the pressure oil chamber, and the other end of the oil inlet branch hole is connected to the main spray hole.

7. The aluminum-clad steel wire drawing system according to claim 1, wherein: The pressure die and the drawing die are connected by a transition joint.

8. The aluminum-clad steel wire drawing system according to claim 1, wherein: The mold box body is provided with a switchable cover corresponding to the anti-overflow cavity, the oil return cavity and the pressure oil cavity.

Citation Information

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