A transport device for gluing electric heater

Abstract

The present invention discloses a transport device for gluing electric heaters, comprising a box for accommodating the electric heater, the box being mounted on a box support, a roller being mounted on the bottom of the box support, a box cover and a single-net pressing device for pressing the electric heater being provided above the box, the single-net pressing device comprising a cylinder and a net pressing plate, one end of the cylinder being fixed on the box cover, the other end of the cylinder being connected to the net pressing plate, and the single-net pressing device being connected to the box cover in a liftable manner via the cylinder. The present invention integrates sorting and transportation, can realize the rapid loading and unloading of electric heaters, and the rapid sorting and transportation of electric heaters of different lengths, greatly improving production efficiency. At the same time, the present invention has the advantages of simple structure and low investment cost, reduces the problem of high labor intensity during transportation and sorting, reduces manpower input, and improves the qualified rate of products.

Description

Technical Field

[0001] The invention relates to the technical field of electric heaters, in particular to a transportation device used for gluing electric heaters. Background Art

[0002] Tooling is a tool for labor production. The use of tooling can save a lot of labor. Through simple tooling, the purpose of labor can be achieved more easily. The design and use of tooling can save a lot of working time, improve work efficiency, and ensure production quality in labor production. Therefore, the design and production of high-quality and simple tooling tools have always been an important research topic. In terms of the design and production of tooling, we should start from the labor action process, combine the actual difficulties, simplify the merging process, reduce the difficulty of action, and increase work efficiency as the starting point to design tools to replace manual labor to achieve semi-automatic or automated results.

[0003] Traditionally, electric heaters have been glued one by one manually, and they need to be manually placed and transported in small quantities to the heaters before being sorted again. Frequent sorting and transportation not only easily wipes off the hot glue, causing abnormal noises during subsequent assembly, but also the reciprocating sorting and transportation are inefficient and have a high error rate. Summary of the invention

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a transportation device for gluing electric heaters, aiming to provide an integrated device integrating sorting and transportation.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a transportation device for gluing electric heaters, comprising a box for accommodating the electric heater, the box is installed on a box bracket, rollers are installed at the bottom of the box bracket, a box cover and a single-net pressing device for pressing the electric heater are provided above the box, the single-net pressing device comprises a cylinder and a net pressing plate, one end of the cylinder is fixed on the box cover, and the other end of the cylinder is connected to the net pressing plate, and the single-net pressing device is connected to the box cover in a liftable manner through the cylinder.

[0006] As a further improvement of the present invention: the lower end of the mesh pressing plate is coated with black rubber.

[0007] As a further improvement of the present invention: adjustment devices are provided on both sides of the box bracket, and the adjustment device includes an adjustment cavity and a rotating shaft A, one end of the rotating shaft A is located in the adjustment cavity, and the other end of the rotating shaft A is fixedly connected to the box, and the rotating shaft A is rotatably connected to the adjustment cavity.

[0008] As a further improvement of the present invention: the box bracket is provided with a screw fixing part A, the screw fixing part A is provided with a screw fixing hole A, and a screw is passed through the screw fixing hole A; the adjustment cavity is provided with a through hole A, and one end of the rotating shaft A located in the adjustment cavity is provided with a plurality of screw passing holes A.

[0009] As a further improvement of the present invention: lifting control devices are installed on both sides of the box support, the box support is provided with a lifting slot, the rotating shaft A passes through the lifting slot, and the lifting control device and the adjusting device are connected in a liftable manner.

[0010] As a further improvement of the present invention: the lifting control device includes a fixed cavity, the fixed cavity is fixed on the box bracket, a rotating shaft B is provided inside the fixed cavity, the rotating shaft B is connected to a hand-cranked bracket, and the adjusting cavity is connected to the fixed cavity through a chain so as to be liftable.

[0011] As a further improvement of the present invention: the box bracket is provided with a screw fixing part B, the screw fixing part B is provided with a screw fixing hole B, and a screw is passed through the screw fixing hole B; the fixing cavity is provided with a through hole B, and the rotating shaft B is provided with a plurality of screw passing holes B.

[0012] As a further improvement of the present invention: a plurality of strip grooves are provided at the bottom of the box body.

[0013] As a further improvement of the present invention: the upper end surface of the bottom of the box body is coated with black rubber.

[0014] As a further improvement of the present invention: proximity sensors are provided at both ends of the bottom of the mesh pressing plate.

[0015] As a further improvement of the present invention: suction cups and proximity sensors connected to the suction cups are installed on both sides of the front end of the box support.

[0016] As a further improvement of the present invention: the lifting control device includes a fixed cavity, the fixed cavity is fixed on the box support, the fixed cavity is connected to a lifting cylinder, and the other end of the lifting cylinder is connected to the adjusting device.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention integrates sorting and transportation, can realize the rapid loading and unloading of electric heaters, and the rapid sorting and transportation of electric heaters of different lengths, greatly improving production efficiency. At the same time, the present invention has the advantages of simple structure and low investment cost, reduces the problem of high labor intensity in the process of transportation and sorting, reduces manpower input, and improves the qualified rate of products.

[0019] 2. The electric heaters of different heights are screened out through the single-net pressing device for batch processing; the lower end of the mesh pressing plate is coated with black rubber to avoid friction scratches or glue falling off during the pressing process.

[0020] 3. The present invention can rotate the box body through the adjustment device so that the opening direction of the box body is connected with the workbench; through the cooperation of screws and the adjustment device, the rotation angle of the box body is adjusted and fixed with screws, so that the box body can be rotated and fixed at different angles according to needs, which is convenient for placing and picking up products and facilitating batch operations.

[0021] 4. The present invention can control the lifting of the box through the lifting control device; the chain is driven to rotate by the hand-cranked bracket to drive the box to move, and the box is adjusted to a height suitable for the heater, and then fixed with screws to make the box coincide with the workbench and the entrance and exit of the heater, which is convenient for batch operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of implementation case one.

[0023] Figure 2 This is a structural diagram of implementation case 2.

[0024] Figure 3 This is a structural diagram of implementation case three.

[0025] Figure 4 It is a schematic diagram of the assembly structure of the single-net pressing device and the box cover.

[0026] Figure numerals: 1. Cylinder; 2. Mesh pressing plate; 3. Box cover; 4. Screw fixing part A; 5. Screw fixing part B; 6. Hand crank bracket; 7. Fixing cavity; 8. Adjusting cavity; 9. Box bracket; 10. Box; 11. Roller; 12. Chain. DETAILED DESCRIPTION

[0027] The present invention is further described with reference to the accompanying drawings and embodiments:

[0028] Implementation case 1:

[0029] See also Figure 1 and Figure 4 A transport device for gluing electric heaters, comprising a box 10 for accommodating the electric heater, the box 10 being mounted on a box bracket 9, a roller 11 being mounted at the bottom of the box bracket 9, a box cover 3 and a single-net pressing device for pressing the electric heater being provided above the box, the single-net pressing device comprising a cylinder 1 and a net pressing plate 2, one end of the cylinder being fixed on the box cover, the other end of the cylinder being connected to the net pressing plate, the single-net pressing device being connected to the box cover 3 in a liftable manner via the cylinder.

[0030] Electric heaters of different heights can be screened out through a single-net pressing device to facilitate batch processing.

[0031] The lower end of the mesh pressing plate is coated with black rubber to avoid friction scratches or rubber peeling on the electric heater during the pressing process.

[0032] Adjustment devices are provided on both sides of the box support, and the adjustment device includes an adjustment cavity 8 and a rotating shaft A. One end of the rotating shaft A is located in the adjustment cavity, and the other end of the rotating shaft A is fixedly connected to the box. The rotating shaft A is rotatably connected to the adjustment cavity. By swinging the box forward and backward, the opening direction of the box can be docked with the workbench.

[0033] The box support is provided with a screw fixing part A4, and the screw fixing part A is provided with a screw fixing hole A, and a screw is passed through the screw fixing hole A; the adjustment cavity is provided with a through hole A, and one end of the rotating shaft A located in the adjustment cavity is provided with a plurality of screw passing holes A. The box is swung back and forth so that its opening direction is docked with the workbench, and screws are passed through the screw fixing hole A, through hole A and screw passing hole A in sequence, so that the rotating shaft A no longer rotates, thereby fixing the rotation angle of the box. The rotation angle of the box is controlled by the cooperation of the adjustment device and the screw, so that the box can be rotated to different angles and fixed according to needs.

[0034] The lifting control device is installed on both sides of the box support, the box support is provided with a lifting slot, the rotating shaft A is passed through the lifting slot, and the lifting control device is connected to the adjustment device in a lifting manner. The lifting and lowering of the box can be controlled by the lifting control device.

[0035] The lifting control device includes a fixed cavity 7, which is fixed on the box support, and a rotating shaft B is provided inside the fixed cavity, and the rotating shaft B is connected to the hand-cranked support 6. The adjustment cavity is connected to the fixed cavity in a lifting manner through a chain 12. The hand-cranked support drives the chain to rotate and drives the box to move, and the box is adjusted to a height suitable for the heater.

[0036] The box support is provided with a screw fixing part B5, the screw fixing part B is provided with a screw fixing hole B, and a screw is passed through the screw fixing hole B; the fixing cavity is provided with a through hole B, and the rotating shaft B is provided with a plurality of screw passing holes B. The box is swung forward and backward so that its opening direction is docked with the workbench, and screws are passed through the screw fixing hole B, the through hole B and the screw passing hole B in sequence to fix the rotating shaft B and the chain, thereby fixing the height of the box and making the box coincide with the workbench and the inlet and outlet of the heater, which is convenient for batch operation.

[0037] The transport device of the present invention integrates sorting and transporting, which not only reduces the input of manpower but also improves the qualified rate of products.

[0038] Implementation case 2:

[0039] See also Figure 2 and Figure 4 A transport device for gluing electric heaters, comprising a box 10 for accommodating the electric heater, the box 10 being mounted on a box support 9, a roller 11 being mounted at the bottom of the box support 9, a box cover 3 and a single-net pressing device for pressing the electric heater being provided above the box, the single-net pressing device comprising a cylinder 1 and a mesh pressing plate 2, one end of the cylinder being fixed on the box cover, the other end of the cylinder being connected to the mesh pressing plate, the single-net pressing device being connected to the box cover 3 in a lifting manner through the cylinder. Electric heaters of different heights are screened out by the single-net pressing device for easy batch processing. The lower end of the mesh pressing plate is coated with black rubber to avoid friction scratches or glue falling off of the electric heater during the pressing process.

[0040] Adjustment devices are provided on both sides of the box support, and the adjustment device includes an adjustment cavity 8 and a rotating shaft A. One end of the rotating shaft A is located in the adjustment cavity, and the other end of the rotating shaft A is fixedly connected to the box, and the rotating shaft A is rotatably connected to the adjustment cavity. The direction of the box can be swung back and forth to make the opening direction of the box dock with the workbench. The box support is provided with a screw fixing part A4, and the screw fixing part A is provided with a screw fixing hole A, and a screw is penetrated in the screw fixing hole A; the adjustment cavity is provided with a through hole A, and one end of the rotating shaft A located in the adjustment cavity is provided with a plurality of screw penetration holes A. The direction of the box is swung back and forth to make the opening direction dock with the workbench, and screws are passed through the screw fixing hole A, the through hole A and the screw penetration hole A in sequence, so that the rotating shaft A no longer rotates, thereby fixing the rotation angle of the box. The rotation angle of the box is controlled by the adjustment device and the screw, so that the box can be rotated to different angles and fixed according to needs. The transportation device of the present invention integrates sorting and transportation, which not only reduces the input of manpower, but also improves the qualified rate of products.

[0041] Implementation case three:

[0042] See also Figure 3 and Figure 4A transport device for gluing electric heaters, comprising a box 10 for accommodating the electric heater, the box 10 being mounted on a box support 9, a roller 11 being mounted at the bottom of the box support 9, a box cover 3 and a single-net pressing device for pressing the electric heater being provided above the box, the single-net pressing device comprising a cylinder 1 and a mesh pressing plate 2, one end of the cylinder being fixed on the box cover, the other end of the cylinder being connected to the mesh pressing plate, the single-net pressing device being connected to the box cover 3 in a lifting manner through the cylinder. Electric heaters of different heights are screened out by the single-net pressing device for easy batch processing. The lower end of the mesh pressing plate is coated with black rubber to avoid friction scratches or glue falling off of the electric heater during the pressing process.

[0043] Adjustment devices are provided on both sides of the box support, and the adjustment device includes an adjustment cavity 8 and a rotating shaft A. One end of the rotating shaft A is located in the adjustment cavity, and the other end of the rotating shaft A is fixedly connected to the box, and the rotating shaft A is rotatably connected to the adjustment cavity.

[0044] The lifting control device is installed on both sides of the box support, the box support is provided with a lifting slot, the rotating shaft A is passed through the lifting slot, and the lifting control device is connected to the adjustment device in a lifting manner. The lifting and lowering of the box can be controlled by the lifting control device.

[0045] The lifting control device includes a fixed cavity 7, which is fixed on the box support, and a rotating shaft B is provided inside the fixed cavity, and the rotating shaft B is connected to the hand-cranked support 6. The adjustment cavity is connected to the fixed cavity in a lifting manner through a chain 12. The hand-cranked support drives the chain to rotate and drives the box to move, and the box is adjusted to a height suitable for the heater.

[0046] The box support is provided with a screw fixing part B5, the screw fixing part B is provided with a screw fixing hole B, and a screw is passed through the screw fixing hole B; the fixing cavity is provided with a through hole B, and the rotating shaft B is provided with a plurality of screw passing holes B. The box is swung forward and backward so that its opening direction is docked with the workbench, and screws are passed through the screw fixing hole B, the through hole B and the screw passing hole B in sequence to fix the rotating shaft B and the chain, thereby fixing the height of the box and making the box coincide with the workbench and the inlet and outlet of the heater, which is convenient for batch operation.

[0047] The transport device of the present invention integrates sorting and transporting, which not only reduces the input of manpower but also improves the qualified rate of products.

[0048] Implementation Case 4:

[0049] A transport device for gluing electric heaters, comprising a box 10 for accommodating electric heaters, the box 10 being mounted on a box support 9, a roller 11 being mounted at the bottom of the box support 9, a box cover 3 and a single-net pressing device for pressing the electric heater being arranged above the box, the single-net pressing device comprising a cylinder 1 and a net pressing plate 2, one end of the cylinder being fixed on the box cover, the other end of the cylinder being connected to the net pressing plate, the single-net pressing device being connected to the box cover 3 in a lifting manner through the cylinder. Electric heaters of different heights are screened out by the single-net pressing device, which is convenient for batch processing. The lower end of the net pressing plate is coated with black rubber to avoid friction scratches or glue falling off of the electric heater during the pressing process. Adjustment devices are arranged on both sides of the box support, the adjustment device comprising an adjustment cavity 8 and a rotating shaft A, one end of the rotating shaft A being located in the adjustment cavity, the other end of the rotating shaft A being fixedly connected to the box, and the rotating shaft A being rotatably connected to the adjustment cavity. The lifting control device is installed on both sides of the box support, the box support is provided with a lifting slot, the rotating shaft A is passed through the lifting slot, and the lifting control device is connected to the adjustment device in a lifting manner. The lifting and lowering of the box can be controlled by the lifting control device.

[0050] The lifting control device includes a fixed cavity, the fixed cavity is fixed on the box support, the fixed cavity is connected to a lifting cylinder, and the other end of the lifting cylinder is connected to the adjustment device. The bottom of the box is provided with a plurality of strip grooves. The upper end surface of the bottom of the box is coated with black rubber. The transportation device of the present invention integrates sorting and transportation, which not only reduces the input of manpower, but also improves the qualified rate of products.

[0051] Implementation Case 5:

[0052] The difference between this embodiment and the first implementation example is that the two ends of the bottom of the mesh pressing plate 2 are provided with proximity sensors, and the two sides of the front end of the box support 9 are equipped with suction cups and proximity sensors connected to the suction cups. The two ends of the bottom of the mesh pressing plate are provided with proximity sensors to achieve automatic pressing, avoid the problem of manual rubbing and rubbing of the sealing glue during the pressing and transportation operations, and improve the quality of the product; when the box support is close to the workbench and the heater, the proximity sensors on the two sides of the front end of the box support 9 sense, so that the suction cups are automatically adsorbed and fixed to the workbench.

[0053] Working principle of the present invention:

[0054] 1) Place the transport device next to the workbench where electric heaters of different lengths are stored. Use the hand-cranked bracket of the fixed cavity to adjust the adjustment cavity and the box to a height suitable for the workbench, and fix the rotating shaft B and the chain with screws to fix the height of the fixed cavity and the box; swing the box back and forth so that its opening direction is aligned with the workbench, and then fix the rotating shaft A with screws to fix the rotation angle of the box.

[0055] 2) Push electric heaters of different lengths into the box in batches to fill it, and the cylinder drives the mesh pressing plate 2 to the bottom, so that the electric heaters of different lengths are arranged in an orderly manner and the electric heaters of different lengths are bundled in a consistent manner.

[0056] 3) Push the transport device to the entrance of the heater, and adjust the box to a height that matches the entrance of the heater using the hand-cranked bracket again; swing the box back and forth so that its opening is aligned with the entrance of the heater.

[0057] 4) Arrange the electric heaters in batches and put them into the heater. Arrange the long electric heaters that have been bundled first, and then put the other electric heaters of different lengths in batches in order on the mesh pressing plate. The height and angle of the box can be adjusted according to the different lengths of the electric heaters.

[0058] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and should all be included in the scope of the claims and specification of the present invention.

Claims

1. A transport device for gluing electric heaters, characterized in that: It comprises a box for accommodating an electric heater, wherein the box is mounted on a box bracket, a roller is mounted on the bottom of the box bracket, a box cover and a single-net pressing device for pressing the electric heater are arranged above the box, the single-net pressing device comprises a cylinder and a net pressing plate, one end of the cylinder is fixed on the box cover, the other end of the cylinder is connected to the net pressing plate, the single-net pressing device is connected to the box cover in a liftable manner via the cylinder; the lower end of the net pressing plate is coated with black rubber; adjustment devices are arranged on both sides of the box bracket, the adjustment device comprises an adjustment cavity and a rotating shaft A, one end of the rotating shaft A is located in the adjustment cavity, the other end of the rotating shaft A is fixedly connected to the box, and the rotating shaft A is rotatably connected to the adjustment cavity.

2. A transport device for gluing electric heaters according to claim 1, characterized in that: The box bracket is provided with a screw fixing part A, the screw fixing part A is provided with a screw fixing hole A, and a screw is passed through the screw fixing hole A; the adjustment cavity is provided with a through hole A, and one end of the rotating shaft A located in the adjustment cavity is provided with a plurality of screw passing holes A.

3. A transport device for gluing electric heaters according to claim 1 or 2, characterized in that: Lifting control devices are installed on both sides of the box support, the box support is provided with a lifting slot, the rotating shaft A is passed through the lifting slot, and the lifting control device is connected to the adjusting device in a liftable manner.

4. A transport device for gluing electric heaters according to claim 3, characterized in that: The lifting control device comprises a fixed cavity, which is fixed on a box support. A rotating shaft B is arranged inside the fixed cavity, and the rotating shaft B is connected to a hand-crank support. The adjusting cavity is connected to the fixed cavity via a chain so as to be liftable.

5. A transport device for gluing electric heaters according to claim 4, characterized in that: The box support is provided with a screw fixing portion B, the screw fixing portion B is provided with a screw fixing hole B, and a screw is passed through the screw fixing hole B; the fixing cavity is provided with a through hole B, and the rotating shaft B is provided with a plurality of screw passing holes B.

6. The transport device for gluing electric heaters according to claim 1, characterized in that: Proximity sensors are arranged at two ends of the bottom of the mesh pressing plate.

7. The transport device for gluing electric heaters according to claim 1, characterized in that: Suction cups and proximity sensors connected to the suction cups are installed on both sides of the front end of the box support.

8. The transport device for gluing electric heaters according to claim 3, characterized in that: The lifting control device comprises a fixed cavity, the fixed cavity is fixed on the box support, the fixed cavity is connected to a lifting cylinder, and the other end of the lifting cylinder is connected to the adjusting device.

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