Metal smelting integrated furnace and smelting method thereof
By designing a metal smelting integrated furnace containing hydraulic push rods, fragments and spiral blades, the problem of insufficient crushing of smelting materials in the existing smelting furnaces is solved, and a more efficient smelting process and flexible control of feed rate is achieved.
Patent Information
- Application Number
- CN202210757702.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2042-06-30
AI Technical Summary
When the existing metal smelting furnace is introduced into the smelting material, the smelting efficiency is not high due to insufficient crushing of the smelting material, and the smelting material cannot control the feeding speed when added to the smelting furnace.
A metal smelting integrated furnace is designed, including a smelting furnace and a feeding mechanism. The feeding mechanism consists of a hydraulic push rod, a crushing block, a drive block, a groove and a spiral blade. The hydraulic push rod drives the crushing block to knock and grind the metal smelting material, and controls the feeding rate through the drive block and a spiral blade.
By fully crushing the smelting materials, the smelting efficiency is improved, and the movement frequency of the hydraulic push rod and spiral blades is controlled to achieve the feed rate.
Smart Images

Figure CN115228537B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal smelting equipment, and more specifically, to an integrated metal smelting furnace and an extraction method thereof. Background Art
[0002] Metal smelting is the process of changing a metal from a combined state to a free state. Generally, a reducing agent such as carbon, carbon monoxide, and hydrogen is used to react with a metal oxide at a high temperature to obtain a metal element. The metal smelting process is completed in a metal smelting furnace. When the smelting materials are introduced into the existing metal smelting furnace, the smelting efficiency is low because the smelting materials are not fully crushed, and the feeding speed cannot be controlled when the smelting materials are added to the smelting furnace. Therefore, in view of this situation, it is urgent to propose a metal smelting integrated furnace and an extraction method thereof to overcome the shortcomings in current practical applications. Summary of the invention
[0003] 1. Technical issues to be resolved
[0004] The present invention aims to solve the problems that the metal smelting materials fed into the existing metal smelting furnace are not fully crushed, resulting in low smelting efficiency, and the feeding speed of the smelting materials cannot be controlled when they are added into the smelting furnace.
[0005] (II) Technical solution
[0006] The purpose and efficacy of the metal smelting integrated furnace and the extraction method thereof of the present invention are achieved by the following specific technical means: a metal smelting integrated furnace comprises a smelting furnace, a feeding mechanism is arranged on the smelting furnace, the feeding mechanism comprises a main body, the main body is fixedly connected to the smelting furnace, and a feeding port is arranged above the main body, a bracket is fixedly connected above the feeding port, a hydraulic push rod is fixedly connected to the bracket, a crushing block is arranged at the lower end of the hydraulic push rod, a chassis is arranged in the main body below the feeding port, the upper surface of the chassis is funnel-shaped, a containing cavity is arranged below the chassis in the main body, and a crushing block is arranged below the bottom of the main body. A driving block is provided in the square, which is slidably connected to the center of the chassis, and a number of grooves are circumferentially distributed on the side of the driving block. A limit block for limiting the driving block is fixedly connected in the accommodating cavity in the main body, and a connecting chamber is also provided below the driving block. A connecting rod is rotatably connected in the limit block, and the upper end of the connecting rod passes through the connecting chamber and is fixedly connected to a top block, a one-way driving mechanism is provided on the top block, a spiral slide rail is provided in the connecting chamber, and the one-way driving mechanism is slidably connected to the spiral slide rail, the lower end of the connecting rod passes through the main body and is provided with a spiral blade, and the side of the spiral blade is attached to the main body.
[0007] Furthermore, the cross-sectional area of the groove gradually increases from top to bottom.
[0008] Furthermore, the chassis is slidably connected to the main body, a plurality of positioning strips are circumferentially arranged on the side of the driving block, the positioning strips are embedded in the chassis, and a plurality of retaining springs are arranged on the positioning strips, which are retracted inwards when connected to the chassis.
[0009] Furthermore, a plurality of notches are provided on the positioning strip, the retaining spring is in a “>” shape, and two legs of the retaining spring are respectively inserted into the two notches.
[0010] Furthermore, a soft filler is fixed in the retaining spring to block the gap.
[0011] Furthermore, the one-way driving mechanism includes a slider, a slider that can be slid and reset is provided in the top block, the slider has a flat surface on one side close to the outside and an inclined surface on the other side, and one end of the slider is slidably connected in the spiral slide rail.
[0012] Furthermore, the one-way driving mechanism comprises a pawl, a resettable pawl is hinged in the top block, and an outer end of the pawl is slidably connected in the spiral slide rail.
[0013] Furthermore, the lower end of the hydraulic push rod is rotatably connected to a rotating shaft, the lower end of the rotating shaft is fixedly connected to a connecting block, the connecting block is slidably connected to a crushing block, the driving block passes through the crushing block and is connected to the connecting block, a protrusion is provided in the connecting block, an arc track is opened on the side surface of the driving block, the protrusion is slidably connected to the arc track, and the driving block and the connecting block are also connected by a spring.
[0014] The present invention also provides a metal smelting method, comprising the following steps:
[0015] S1: Pour the metal smelting materials onto the chassis from the feed port, start the hydraulic push rod to drive the crushing block to move downward, and then knock and crush the metal smelting materials on the chassis.
[0016] S2: The hydraulic push rod drives the crushing block to move upward, thereby driving the metal material into the accommodating cavity through the groove.
[0017] S3: The driving block drives the connecting rod to rotate, which in turn drives the spiral blades to rotate, and then drives the crushed metal smelting materials into the smelting furnace.
[0018] S4: smelting the metal smelting material in a smelting furnace. Beneficial Effects
[0019] 1. The present invention provides an integrated metal smelting furnace and a smelting method thereof. The metal ore is added to the chassis through a feed port, and the hydraulic push rod is started, thereby driving the crushing block to move downward to contact the metal ore on the chassis to knock and crush it. The hydraulic push rod continues to move downward, thereby compressing the spring, thereby driving the protrusion on the connecting block to slide on the arc track, thereby driving the crushing block to rotate to grind and crush the metal ore on the chassis, thereby achieving a better crushing effect on the metal ore.
[0020] 2. The present invention provides an integrated metal smelting furnace and a smelting method thereof, which drives the hydraulic push rod to move upward, thereby driving the connecting block to separate from the metal ore and move upward, and at the same time pulls the driving block to move upward, thereby driving the retaining spring on the positioning bar to contact the chassis in turn, thereby driving the chassis to vibrate, thereby driving the broken metal ore on the chassis to shake better and enter the accommodating cavity through the groove, thereby completing the screening of metal ore of appropriate size, and at the same time, through the setting of the groove having a larger cross-sectional area from top to bottom, the opening formed by the groove and the chassis can be adjusted by adjusting the height of the driving block moving upward, thereby adjusting and screening the size of the broken metal ore, thereby better cooperating with the smelting work of the smelting furnace.
[0021] 3. The present invention provides an integrated metal smelting furnace and a smelting method thereof, wherein the connecting chamber is driven downward by the driving block, and then the top block is driven to rotate under the action of the spiral slide rail, and then the spiral blade is driven to rotate, and then the metal ore in the accommodating chamber is driven to move downward along the spiral blade and fall into the smelting furnace. When the spiral blade stops, the feeding mechanism does not unload the material. When the frequency of the hydraulic push rod moving up and down increases, the feeding rate of the spiral blade increases, thereby realizing the control of the feeding rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a front cross-sectional schematic diagram of the present invention as a whole.
[0023] Figure 2 It is a schematic front cross-sectional view of the blanking mechanism of the present invention.
[0024] Figure 3 It is a schematic diagram of the structure of the driving block of the present invention.
[0025] Figure 4 It is a schematic cross-sectional view of the positioning strip of the present invention.
[0026] Figure 5 It is a schematic diagram of the structure of the connection chamber of the present invention.
[0027] Figure 6 It is a schematic cross-sectional top view of a top block of an embodiment of the present invention.
[0028] Figure 7 It is a schematic cross-sectional top view of the top block of the second embodiment of the present invention.
[0029] Figure 1-7In: 1-smelting furnace, 2-feeding mechanism, 3-feeding port, 4-bracket, 5-hydraulic push rod, 6-rotating shaft, 7-connecting block, 701-bump, 8-breaking block, 9-driving block, 901-arc rail, 902-groove, 903-positioning bar, 904-circlip, 905-filler, 906-notch, 10-spring, 11-chassis, 12-connecting chamber, 121-spiral slide rail, 13-spring 2, 14-connecting rod, 141-slider, 142-pawl, 15-accommodating chamber, 16-main body, 17-spiral blade, 18-limiting block. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0031] As attached Figure 1-7As shown, a metal smelting integrated furnace includes a smelting furnace 1, which is an existing device for smelting and melting metal materials. The smelting furnace 1 is provided with a feeding mechanism 2, and the feeding mechanism 2 includes a main body 16, and the main body 16 is fixedly connected to the smelting furnace 1, and the fixing method can be welding. The main body 16 can be welded to the smelting furnace 1, and a feeding port 3 is provided above the main body 16, and a bracket 4 is fixedly connected above the feeding port 3. A hydraulic push rod 5 is fixedly connected to the bracket 4, and the hydraulic push rod 5 is driven by a hydraulic pump. A crushing block 8 is provided at the lower end of the hydraulic push rod 5, and the crushing block 8 is used to crush the metal smelting ore. A bottom plate 11 is provided in the main body 16 below the feed port 3. The upper surface of the bottom plate 11 is funnel-shaped, that is, the middle bottom of the upper surface of the bottom plate 11 is high around. The metal smelting material is added from the feed port 3 and falls onto the upper surface of the bottom plate 11. Under the action of gravity, the smelting material approaches the center of the bottom plate 11. A receiving chamber 15 is provided in the main body 16 below the bottom plate 11. The lower part of the receiving chamber 15 is also funnel-shaped. A driving block 9 is provided below the crushing block 8. The driving block 9 penetrates and is slidably connected to the center of the bottom plate 11, and a plurality of grooves 902 are circumferentially distributed on the side of the driving block 9. Preferably, the grooves 902 The cross-sectional shape is semicircular, and a limit block 18 is fixedly connected to the accommodating chamber 15 in the main body 16, which limits the driving block 9. When the driving block 9 moves downward to the bottom, it is blocked and limited by the limit block 18. A connecting chamber 12 is also provided below the driving block 9, and a connecting rod 14 is rotatably connected in the limit block 18. The connecting rod 14 passes through the limit block 18 and can be rotatably connected in the limit block 18 through a bearing. The upper end of the connecting rod 14 passes through the connecting chamber 12 and is fixedly connected to a top block 13. The top block 13 has a one-way driving mechanism, and a spiral slide rail 121 is provided in the connecting chamber 12. The spiral slide rail 121 moves along the connecting chamber. 12 is extended to the inner surface, the one-way driving mechanism is slidably connected to the spiral slide rail 121, the lower end of the connecting rod 14 passes through the main body 16 and is provided with a spiral blade 17, the side of the spiral blade 17 is in contact with the main body 16, and the hydraulic push rod 5 is started to drive the crushing block 8 to move downward to crush the metal ore on the chassis 11. When the crushing block 8 moves upward, the groove 902 on the driving block 9 opens upward, so that the metal ore of suitable size enters the accommodating chamber 15 from the groove 902 downward, and then enters the smelting furnace 1 for smelting under the drive of the spiral blade 17.
[0032] Among them, as attached Figure 3 As shown, as a preferred way of forming the groove shape, the cross-sectional area of the groove 902 gradually increases from top to bottom. By increasing the cross-sectional area of the groove 902 from top to bottom, the distance of the hydraulic push rod 5 moving up and down can be adjusted, so that the opening formed by the groove 902 and the chassis 11 becomes adjustable, and the size of the crushed metal ore can be adjusted and screened, so as to better cooperate with the smelting work of the smelting furnace 1.
[0033] Among them, as attached Figure 2-3As shown, the chassis 11 is slidably connected to the main body 16, and a plurality of positioning bars 903 are circumferentially provided on the side of the driving block 9. Four positioning bars 903 can be provided, which are embedded in the chassis 11, and a plurality of retaining springs 904 are provided on the positioning bars 903. The retaining springs 904 retract inward when connected with the chassis 11. When the driving block 9 moves downward, the chassis 11 does not move. When the driving block 9 moves upward, the retaining springs 904 exert an upward force on the chassis, thereby driving the chassis 11 to slide upward. After the retaining springs 904 are compressed, the chassis 11 falls. The plurality of retaining springs 904 drive the chassis 11 to vibrate, thereby driving the metal ore on the chassis 11 to vibrate toward the center, so that the metal ore of qualified size on the chassis 11 is screened and falls by the grooves 902.
[0034] Among them, as attached Figure 3-4 As shown, a specific structure and implementation of the retaining spring 904 is that a plurality of notches 906 are provided on the positioning bar 903, the retaining spring 904 is in a “>” shape, and the two legs of the retaining spring 904 are respectively inserted into the two notches 906. When the retaining spring 904 is subjected to force, the two legs slide and open in the notches 906, thereby causing the retaining spring 904 to retract inward.
[0035] Among them, as attached Figure 4 As shown, a soft filler 905 is fixed in the retaining spring 904 to block the gap. The filler 905 can be bonded inside the retaining spring 904 to prevent metal ore materials from entering the middle of the retaining spring 904 and jamming the retaining spring 904.
[0036] Among them, as attached Figure 5-6 As shown, as an embodiment of the one-way driving mechanism, the one-way driving mechanism includes a slider 141, and a slider 141 that can slide and reset is provided in the top block 13. The slider 141 can realize the reset function through a reset spring. The outer side of the slider 141 is a flat surface, and the other side is an inclined surface. One end of the outer side of the slider 141 is slidably connected in the spiral slide rail 121. When the driving block 9 moves downward, it drives the connecting chamber 12 to move downward, and then drives the slider 141 to slide on the spiral slide rail 121. The spiral slide rail 121 applies a force to the flat surface on the slider 141, and the top block 13 rotates. When the connecting chamber 12 moves upward, the spiral slide rail 121 applies a force to the inclined surface on the slider 141, so that the slider 141 retracts inward, the slider 141 is disengaged from the spiral slide rail 121, and the top block 13 does not rotate. In this way, the top block 13 can rotate in one direction.
[0037] Among them, the unidirectional driving mechanism includes a pawl 142, and a resettable pawl 142 is hinged in the top block 13. The pawl 142 can realize the reset function by providing a torsion spring. The outer end of the pawl 142 is slidably connected in the spiral slide rail 121. When the driving block 9 moves downward, it drives the connecting chamber 12 to move downward, and then drives the pawl 142 to slide on the spiral slide rail 121, and then drives the top block 13 to rotate. When the connecting chamber 12 moves upward, the spiral slide rail 121 applies force to the pawl 142, so that the pawl 142 rotates inward and retracts, the pawl 142 disengages from the spiral slide rail 121, and the top block 13 does not rotate. In this way, the top block 13 can rotate in one direction.
[0038] Among them, the lower end of the hydraulic push rod 5 is rotatably connected to a rotating shaft 6, the lower end of the rotating shaft 6 is fixedly connected to a connecting block 7, a crushing block 8 is slidably connected to the connecting block 7, the crushing block 8 is restricted by the connecting block 7 in the cross-sectional direction and cannot rotate, the driving block 9 passes through the crushing block 8 and is connected to the connecting block 7, a protrusion 701 is provided in the connecting block 7, an arc track 901 is opened on the side surface of the driving block 9, the protrusion 701 is slidably connected to the arc track 901, and the driving block 9 and the connecting block 7 are also connected by a spring 10.
[0039] The present invention also provides a metal smelting method, comprising the following steps:
[0040] S1: Pour the metal smelting material from the feed port 3 onto the bottom plate 11 , start the hydraulic push rod 5 to drive the crushing block 8 to move downward, and then knock and crush the metal smelting material on the bottom plate 11 .
[0041] S2: The hydraulic push rod 5 drives the crushing block 8 to move upward, thereby driving the metal material to enter the accommodating chamber 15 through the groove 902 .
[0042] S3: the driving block 9 drives the connecting rod 14 to rotate, thereby driving the spiral blade 17 to rotate, thereby driving the crushed metal smelting material into the smelting furnace 1.
[0043] S4: Smelting the metal smelting material in the smelting furnace 1.
[0044] Working principle:
[0045] The metal ore is added to the chassis 11 through the feed port 3, and the hydraulic push rod 5 is started, thereby driving the connecting block 7 to move downward, and then driving the crushing block 8 to move downward, so that the bottom of the crushing block 8 contacts the metal ore on the chassis 11 to knock and crush it, and the hydraulic push rod 5 continues to move downward, and the driving block 9 moves downward and is limited by the limit block 18, so that the spring 10 is compressed, and then drives the protrusion 701 on the connecting block 7 to slide on the arc track 901, and then drives the connecting block 7 to rotate, and then drives the crushing block 8 to rotate to grind and crush the metal ore on the chassis 11, so that the crushing effect of the metal ore is better, and drives the hydraulic push rod 5 to move upward, and then drives the connecting block 7 to reset under the action of the spring 10, and then drives the connecting block 7 to separate from the metal ore and move upward, and pulls the driving block 9 at the same time. It moves upward, thereby driving the retaining spring 904 on the positioning bar 903 to contact the chassis 11 in turn, thereby driving the chassis 11 to vibrate, and then driving the broken metal ore on the chassis 11 to shake better and enter the accommodating chamber 15 through the groove 902. When the driving block 9 moves downward, it drives the connecting chamber 12 to move downward, and then drives the top block 13 to rotate under the action of the spiral slide rail 121, and then drives the connecting rod 14 to rotate, and then drives the spiral blade 17 to rotate, and then drives the metal ore in the accommodating chamber 15 to move downward along the spiral blade 17 and fall into the smelting furnace 1. When the spiral blade 17 stops, the feeding mechanism 2 does not unload the material. When the frequency of the hydraulic push rod 5 moving up and down is accelerated, the feeding rate of the spiral blade 17 is accelerated, thereby realizing the control of the feeding rate. After the metal ore enters the smelting furnace 1, metal smelting begins.
Claims
1. A metal smelting integrated furnace, comprising a smelting furnace (1), wherein the smelting furnace (1) is provided with a feeding mechanism (2), wherein the feeding mechanism (2) comprises a main body (16), wherein the main body (16) is fixedly connected to the smelting furnace (1), and a feeding port (3) is provided above the main body (16), wherein: A bracket (4) is fixedly connected above the feed port (3), a hydraulic push rod (5) is fixedly connected to the bracket (4), a crushing block (8) is provided at the lower end of the hydraulic push rod (5), a chassis (11) is provided in the main body (16) below the feed port (3), the upper surface of the chassis (11) is funnel-shaped, a receiving chamber (15) is provided in the main body (16) below the chassis (11), a driving block (9) is provided below the crushing block (8), the driving block (9) penetrates and is slidably connected to the center of the chassis (11), and a plurality of grooves (902) are provided on the side of the driving block (9) in a circumferentially distributed manner, and a receiving chamber (15) is provided in the main body (16) below the chassis (11). A limit block (18) is fixedly connected in the body (15) for limiting the position of the driving block (9); a connecting chamber (12) is further provided below the driving block (9); a connecting rod (14) is rotatably connected in the limit block (18); the upper end of the connecting rod (14) passes through the connecting chamber (12) and is fixedly connected to a top block (13); a one-way driving mechanism is provided on the top block (13); a spiral slide rail (121) is provided in the connecting chamber (12); the one-way driving mechanism is slidably connected to the spiral slide rail (121); the lower end of the connecting rod (14) passes through the body (16) and is provided with a spiral blade (17); the side of the spiral blade (17) is in contact with the body (16); The lower end of the hydraulic push rod (5) is rotatably connected to a rotating shaft (6), the lower end of the rotating shaft (6) is fixedly connected to a connecting block (7), a crushing block (8) is slidably connected to the connecting block (7), the driving block (9) passes through the crushing block (8) and is connected to the connecting block (7), a protrusion (701) is provided in the connecting block (7), an arc track (901) is provided on the side surface of the driving block (9), the protrusion (701) is slidably connected to the arc track (901), and the driving block (9) and the connecting block (7) are also connected via a spring (10).
2. The metal smelting integrated furnace according to claim 1, characterized in that: The cross-sectional area of the groove (902) gradually increases from top to bottom.
3. The metal smelting integrated furnace according to claim 1, characterized in that: The chassis (11) is slidably connected to the main body (16); a plurality of positioning strips (903) are circumferentially provided on the side of the driving block (9); the positioning strips (903) are embedded in the chassis (11); and a plurality of retaining springs (904) are provided on the positioning strips (903); and the retaining springs (904) are retracted inwardly when connected to the chassis (11).
4. The metal smelting integrated furnace according to claim 3, characterized in that: The positioning strip (903) is provided with a plurality of notches (906), the retaining spring (904) is in a "">" shape, and the two legs of the retaining spring (904) are respectively inserted into the two notches (906).
5. The metal smelting integrated furnace according to claim 4, characterized in that: A soft filler (905) is also fixed in the clamping spring (904) to block the gap.
6. The metal smelting integrated furnace according to claim 1, characterized in that: The one-way driving mechanism comprises a slider (141). The top block (13) is provided with a slider (141) that can slide and reset. The slider (141) has a flat surface on one side close to the outside and an inclined surface on the other side. One end of the slider (141) is slidably connected to the spiral slide rail (121).
7. The metal smelting integrated furnace according to claim 1, characterized in that: The one-way driving mechanism comprises a ratchet (142), a resettable ratchet (142) is hinged in the top block (13), and an outer end of the ratchet (142) is slidably connected in the spiral slide rail (121).
8. The metal smelting method of the metal smelting integrated furnace according to claim 1, characterized in that: The following steps are involved: S1: pouring the metal smelting material from the feed port (3) onto the bottom plate (11), starting the hydraulic push rod (5) to drive the crushing block (8) to move downward, thereby knocking and crushing the metal smelting material on the bottom plate (11); S2: The hydraulic push rod (5) drives the crushing block (8) to move upward, thereby driving the metal material to enter the accommodating chamber (15) through the groove (902); S3: the driving block (9) drives the connecting rod (14) to rotate, thereby driving the spiral blade (17) to rotate, thereby driving the crushed metal smelting material into the smelting furnace (1); S4: Smelting the metal smelting material in the smelting furnace (1).
Citation Information
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