A high-efficiency motor winding connection device

By designing a high-efficiency motor winding connection device including a fixed seat, a turntable, a winding mechanism and a connection mechanism, the problem of low motor winding efficiency in the prior art is solved, and automatic rolling and connection are realized. Improves winding efficiency and automation.

CN115276344BActive Publication Date: 2025-02-21ZONQ MOTOR CO LTD
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Patent Information

Application Number
CN202211062212.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-31
Publication Date
2025-02-21
Estimated Expiration
2042-08-31

AI Technical Summary

Technical Problem

The existing motor winding equipment is inefficient and requires manual cutting and connecting wires, resulting in a long winding process.

Method used

A high-efficiency motor winding continuous connection device is designed, including a fixed seat, a turntable, a winding mechanism and a connecting mechanism. The winding mechanism automatically rewinding the wire through the drive sleeve and the reel, and the connecting mechanism automatically cuts off and connects the wire to the next reel.

Benefits of technology

Automatic rewinding and connection of wires is realized, the efficiency of motor coil winding is improved, manual participation is reduced, and the degree of automation is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115276344B_ABST
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Abstract

The present invention relates to the field of motor parts processing, and discloses a high-efficiency motor winding splicing device, including a fixed seat and a splicing mechanism installed on the fixed seat, a turntable is rotatably connected to the outer wall of the fixed seat, a winding mechanism is installed on the turntable, the winding mechanism includes a plurality of winding assemblies installed on the circular surface of the turntable, the winding assembly includes a driving sleeve rotatably connected to the circular surface of the turntable and a reel installed outside the driving sleeve, a fixing mechanism for clamping the reel is provided on the driving sleeve, and the winding assembly also includes a guide component provided on one side of the driving sleeve and used to guide the wire to be evenly wound around the outside of the reel when the driving sleeve rotates; the splicing mechanism is located on one side of the turntable, and is used to cut off the wound wire and splice the remaining wire to the next winding assembly. The present invention does not require manual participation in the splicing and winding process, and effectively improves the efficiency of the motor coil winding.
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Description

Technical Field

[0001] The invention relates to the field of motor parts processing, and in particular to a high-efficiency motor winding connecting device. Background Art

[0002] The motor coil is an important component of the motor. During the processing of the coil, corresponding winding equipment is needed to wind the wire around the outside of the reel.

[0003] Although the existing winding equipment can reel the wire, after the winding is completed, the wire needs to be cut off first and then connected to the next reel before it can be rewound. This process takes a long time, which leads to low winding efficiency. For this reason, this scheme proposes a high-efficiency motor winding connection device. Summary of the invention

[0004] In order to solve the technical problem of low motor coil winding efficiency, the present invention provides a high-efficiency motor winding connecting device.

[0005] The present invention is implemented by the following technical scheme: comprising a fixed seat and a connecting mechanism installed on the fixed seat, a turntable is rotatably connected to the outer wall of the fixed seat, a winding mechanism is installed on the turntable, the winding mechanism comprises a plurality of winding assemblies installed on the circular surface of the turntable, the winding assembly comprises a driving sleeve rotatably connected to the circular surface of the turntable and a reel installed outside the driving sleeve, the driving sleeve is provided with a fixing mechanism for clamping the reel, the winding assembly also comprises a guide component arranged on one side of the driving sleeve and used for guiding the guide wire to be evenly wound around the outside of the reel when the driving sleeve rotates;

[0006] The connecting mechanism is located at one side of the rotating disk and is used for cutting off the wound wire and connecting the remaining wire to the next winding assembly.

[0007] Through the above technical solution, no manual intervention is required in the continuous winding process, which effectively improves the efficiency of the motor coil winding.

[0008] As a further improvement of the above scheme, the interior of the turntable is a hollow structure, the number of the winding assemblies is three, one end of the three driving sleeves extends to the interior of the turntable, and the winding mechanism also includes three transmission wheels respectively sleeved on the outside of the three driving sleeves, belts transmission-connected to the outside of the three transmission wheels, and a motor installed inside the turntable, and the motor is transmission-connected to one of the driving sleeves.

[0009] Through the above technical solution, the three drive sleeves can be driven to rotate synchronously, and the number of revolutions each time is the same. In addition, the motor drives the drive sleeves to rotate forward and reverse in sequence.

[0010] As a further improvement of the above scheme, the fixing mechanism includes a first screw fixedly connected to the inner wall of the driving sleeve on one side close to the turntable, a first screw sleeve screwed on the outside of the first screw, a first bevel gear arranged on the outside of the first screw sleeve, a driving block rotatably connected to one end of the first screw sleeve, and four positioning blocks radially slidably connected to the inner wall of the driving sleeve, the outer walls of the four positioning blocks away from the driving block side all extend to the outside of the driving sleeve, the outer walls of the four positioning blocks close to the driving block side are each provided with a driven groove of a right-angled triangle structure, the outer wall of the driving block close to the positioning block side is provided with four driving grooves corresponding to the four driven grooves, the driving groove is a right-angled triangle structure, the interior of the driving block is provided with a sliding groove along the axial direction of the first screw sleeve, the interior of the sliding groove is slidably connected with a fixing strip, one end of the fixing strip extends to the outside of the sliding groove and is fixedly connected to the inner wall of the driving sleeve, and the fixing mechanism also includes a transmission component for driving the first screw sleeve to rotate.

[0011] Through the above technical solution, the reel placed outside the driving sleeve can be automatically fixed, and the reel can also be automatically released after the winding of the reel is completed.

[0012] As a further improvement of the above scheme, a key pin is axially fixed to the outside of the first screw sleeve, and the external movable sleeve of the first screw sleeve is provided with a vertical plate fixed to the inner wall of the driving sleeve. The first bevel gear is rotatably connected to the outer wall of the vertical plate, and a key slot is axially opened inside the first bevel gear. The key pin penetrates the key slot and is slidably connected to the key slot.

[0013] Through the above technical solution, the first screw sleeve can be driven to rotate without affecting the movement of the screw sleeve.

[0014] As a further improvement of the above scheme, a first tooth arc and a second tooth arc are fixedly connected to the outer wall of the fixed seat, the first tooth arc and the second tooth arc are symmetrically arranged on both sides of the turntable, and the tooth grooves of the first tooth arc and the tooth grooves of the second tooth arc are arranged opposite to each other, and the transmission assembly includes a first transmission shaft radially rotatably connected to the inner wall of the driving sleeve, a second bevel gear fixedly connected to one end of the first transmission shaft, and a first gear fixedly connected to the first transmission shaft and extending to one end outside the driving sleeve, the first gear respectively cooperates with the first tooth arc and the second tooth arc, and the first bevel gear is meshed with the second bevel gear.

[0015] Through the above technical solution, the first transmission shaft can be driven to rotate in different directions at different stages, thereby driving the driving block to move in different directions.

[0016] As a further improvement of the above scheme, a connecting block is fixedly connected to the outer wall of the positioning block away from the first screw rod, and the interior of the connecting block is provided with a limiting rod fixed to the inner wall of the driving sleeve and radially slidably connected to the driving sleeve, and the outer sleeve of the limiting rod is provided with a third spring, one end of the third spring is fixedly connected to the inner wall of the driving sleeve, and the other end of the third spring is fixedly connected to the outer wall of the connecting block, the other end of the limiting rod is fixedly connected to the first limiting ring, and the outer sleeve of the driving sleeve is provided with a second limiting ring.

[0017] Through the above technical solution, the position of the positioning block is limited and the positioning block is easily reset.

[0018] As a further improvement of the above scheme, the connecting mechanism includes a fixed plate installed on the outer wall of the fixed seat, a second screw sleeve rotatably connected to the outer wall of the fixed plate on the side close to the turntable, a second screw rod threaded inside the second screw sleeve, a clamping block fixedly connected to the second screw rod and extending to one end outside the second screw sleeve, and a cutting knife fixedly connected to the bottom of the clamping block, the clamping block is an arc-shaped structure and cooperates with the reel, and a telescopic rod is also fixedly connected to the outer wall of the fixed plate, and the other end of the telescopic rod is fixedly connected to the outer wall of the clamping block.

[0019] Through the above technical solution, the wire can be automatically cut and fixed on the next reel.

[0020] As a further improvement of the above scheme, the connecting mechanism also includes a gear ring sleeved on the outside of the turntable, a second transmission shaft rotatably connected to the outer wall of the fixed seat, a second gear sleeved on the outside of the second transmission shaft, a third bevel gear fixedly connected to the other end of the second transmission shaft and two fourth bevel gears sleeved on the outside of the second nut, the second gear is meshed with the gear ring, the third bevel gear is a half bevel gear, the third bevel gear is located between the two fourth bevel gears and respectively cooperates with the two fourth bevel gears, and the connecting mechanism also includes a fixing component arranged on the reel and cooperating with the tightening block.

[0021] Through the above technical solution, the second screw sleeve can be driven to reciprocate forward and reverse, thereby driving the cutting knife to move back and forth to cut the wire.

[0022] As a further improvement of the above scheme, the fixing assembly includes two clamping parts symmetrically arranged at two ends of the reel, and the clamping parts include a fixing groove opened at one end of the reel, a sliding strip radially fixed to the inner wall of the fixing groove, a clamping block slidably connected to the outside of the sliding strip, and a first spring sleeved on the outside of the sliding strip, one end of the first spring is fixed to the outer wall of the clamping block, the fixing groove is an L-shaped structure, the other end of the first spring is fixed to the inner wall of the fixing groove, and the end of the clamping block extending to the outside of the fixing groove is provided with an inclined groove of a right-angled triangle structure, and the clamping part also includes two movable grooves symmetrically opened on both sides of the fixing groove, two limit blocks respectively slidably connected to the inside of the two movable grooves, and two second springs respectively fixed to the outer wall on the side away from the two limit blocks, the other ends of the two second springs are respectively fixed to the inner walls of the two movable grooves, and the ends of the two limit blocks extending to the inside of the fixing groove are both provided with force-bearing grooves of a right-angled triangle structure.

[0023] Through the above technical solution, the wire can be fixed on the reel and fixed securely.

[0024] As a further improvement of the above scheme, the guide component includes a screw rod rotatably connected to the outer wall of the turntable, a guide ring screwed on the outside of the screw rod, an annular groove opened on the outside of the guide ring, and two third gears respectively sleeved on the outside of the screw rod and the outside of the driving sleeve, the two third gears are meshed with each other, and a guide rod is arranged on one side of the screw rod, and the guide rod passes through the guide ring and is slidably connected with the guide ring.

[0025] Through the above technical solution, the wire can be evenly wound around the outside of the drum, thereby improving the winding effect of the drum.

[0026] Compared with the prior art, the beneficial effects of the present invention are: the motor wire can automatically fix the reel during the winding process, and can wind the wire evenly around the outside of the reel in sequence, and can automatically connect the wire to the next reel. No manual intervention is required during the continuous winding process, which effectively improves the efficiency of the motor coil winding. After the winding is completed, the reel can be automatically released, which effectively improves the degree of automation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a first schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a second schematic diagram of the overall structure of the present invention;

[0029] Figure 3 It is a front view of the internal structure of the turntable of the present invention;

[0030] Figure 4 It is a front cross-sectional view of the fixing mechanism and the reel of the present invention;

[0031] Figure 5 is a side sectional view of the fixing mechanism of the present invention;

[0032] Figure 6 For the present invention Figure 4 A magnified view of the structure at center A;

[0033] Figure 7 It is a schematic diagram of the external structure of the reel of the present invention;

[0034] Figure 8 For the present invention Figure 7 A magnified view of the structure at B in the middle;

[0035] Fig. 9 It is a schematic diagram of the external structure of the guide ring of the present invention.

[0036] Explanation of main symbols: 1. Fixed seat; 2. Turntable; 3. Drive sleeve; 4. Reel; 5. Motor; 6. First screw; 7. First screw sleeve; 8. First bevel gear; 9. Drive block; 10. Positioning block; 11. Fixed bar; 12. Key pin; 13. First tooth arc; 14. Second tooth arc; 16. First transmission shaft; 17. Second bevel gear; 18. First gear; 19. Second screw sleeve; 20. Second screw; 21. Clamping block; 22. Cutting knife; 23. Gear ring; 24. Second transmission shaft; 25. Second gear; 26. Third bevel gear; 27. Fourth bevel gear; 28. Slide bar; 29. ​​Block; 30. First spring; 31. Limit block; 32. Second spring; 33. Screw; 34. Guide ring; 35. Annular groove; 36. Third gear. DETAILED DESCRIPTION

[0037] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0038] Embodiment 1:

[0039] Please combine Figure 1-9, a high-efficiency motor winding connecting device of the present embodiment comprises a fixed seat 1 and a connecting mechanism installed on the fixed seat 1, a turntable 2 is rotatably connected on the outer wall of the fixed seat 1, a servo motor for driving the turntable 2 to rotate in sections is also installed on the fixed seat 1, the servo motor drives the turntable 2 to pause every one-third of a circle, a winding mechanism is installed on the turntable 2, the winding mechanism comprises a plurality of winding assemblies installed on the circular surface of the turntable 2, three winding assemblies are distributed in a ring array with the axis core of the turntable 2 as the center, the winding assembly comprises a driving sleeve 3 rotatably connected to the circular surface of the turntable 2 and a reel 4 installed outside the driving sleeve 3, a limiting strip is also installed outside the driving sleeve 3, and a limiting groove corresponding to the limiting strip is also provided inside the reel 4, so that the reel 4 can be installed at a specified position of the driving sleeve 3, a fixing mechanism for clamping the reel 4 is provided on the driving sleeve 3, and the winding assembly also comprises a guide component arranged on one side of the driving sleeve 3 and used to guide the guide wire to be evenly wound around the outside of the reel 4 when the driving sleeve 3 rotates;

[0040] The connecting mechanism is located on one side of the turntable 2 and is used to cut the wound wire and connect the remaining wire to the next winding assembly;

[0041] The interior of the turntable 2 is a hollow structure, and there are three winding assemblies. One end of each of the three driving sleeves 3 extends to the interior of the turntable 2. The winding mechanism also includes three transmission wheels respectively sleeved on the outside of the three driving sleeves 3, belts connected to the outside of the three transmission wheels, and a motor 5 installed inside the turntable 2. The output shaft of the motor 5 is connected to one of the driving sleeves 3. By starting the motor 5, one of the driving sleeves 3 is driven to rotate, and then the transmission wheel outside the driving sleeve 3 is driven to rotate. The belt is connected to the other two transmission wheels to drive the three driving sleeves 3 to rotate synchronously. In addition, the number of circles driven by the motor 5 to drive the driving sleeve 3 to rotate each time is the same, and the motor 5 drives the driving sleeve 3 to rotate forward and reverse in sequence;

[0042] The fixing mechanism includes a first screw 6 fixedly connected to the inner wall of the driving sleeve 3 on the side close to the turntable 2, a first screw sleeve 7 screwed on the outside of the first screw 6, a first bevel gear 8 arranged on the outside of the first screw sleeve 7, a driving block 9 rotatably connected to one end of the first screw sleeve 7, and four positioning blocks 10 radially slidably connected to the inner wall of the driving sleeve 3, the outer walls of the four positioning blocks 10 away from the driving block 9 extend to the outside of the driving sleeve 3, the outer walls of the four positioning blocks 10 on the side close to the driving block 9 are provided with driven grooves of a right-angled triangular structure, the outer wall of the driving block 9 on the side close to the positioning block 10 is provided with four driving grooves corresponding to the four driven grooves, the driving groove is a right-angled triangular structure, and the interior of the driving block 9 is provided with a sliding groove along the axial direction of the first screw sleeve 7. , a fixing strip 11 is slidably connected inside the slide groove, one end of the fixing strip 11 extends to the outside of the slide groove and is fixedly connected to the inner wall of the driving sleeve 3. The fixing mechanism also includes a transmission assembly for driving the first screw sleeve 7 to rotate. When the first screw sleeve 7 is driven by the transmission assembly to move toward one side of the fixing strip 11, the four driving grooves on the driving block 9 cooperate with the driven grooves on the four positioning blocks 10 to drive the four positioning blocks 10 to move outward synchronously, thereby automatically fixing the reel 4 to the outside of the driving sleeve 3. In addition, through the cooperation of various components of the fixing assembly, the first screw sleeve 7 is driven to move along the outer wall of the first screw rod 6 in a direction away from the fixing strip 11, thereby driving the driving block 9 to break away from the contact with the four positioning blocks 10, and the fixation of the reel 4 can be automatically released;

[0043] The outside of the first screw sleeve 7 is fixedly connected with a key pin 12 in the axial direction, and the outside of the first screw sleeve 7 is provided with a vertical plate fixedly connected to the inner wall of the driving sleeve 3. The first bevel gear 8 is rotatably connected to the outer wall of the vertical plate. The inside of the first bevel gear 8 is provided with a key slot in the axial direction. The key pin 12 penetrates the key slot and is slidably connected with the key slot. The first bevel gear 8 rotates in situ and drives the first screw sleeve 7 to rotate and move at the same time through the key pin 12 cooperating with the key slot;

[0044] A first tooth arc 13 and a second tooth arc 14 are fixedly connected to the outer wall of the fixed seat 1. The first tooth arc 13 and the second tooth arc 14 are symmetrically arranged on both sides of the turntable 2, and the tooth grooves of the first tooth arc 13 and the tooth grooves of the second tooth arc 14 are arranged opposite to each other. The transmission assembly includes a first transmission shaft 16 connected to the inner wall of the driving sleeve 3 in a radial direction, a second bevel gear 17 fixedly connected to one end of the first transmission shaft 16, and a first gear 18 fixedly connected to the first transmission shaft 16 and extending to one end of the outside of the driving sleeve 3. The first gear 18 cooperates with the first tooth arc 13 and the second tooth arc 14 respectively, and the first bevel gear 8 and the second bevel gear 17 are arranged opposite to each other. When the first gear 18 is meshed with the first tooth arc 13, the first transmission shaft 16 is driven to rotate, and the first screw sleeve 7 is driven to rotate through the meshing of the second bevel gear 17 and the first bevel gear 8, thereby driving the first screw sleeve 7 to move along the outer wall of the first screw rod 6 toward the side of the fixed bar 11. When the first gear 18 rotates to mesh with the second tooth arc 14, the first transmission shaft 16 is driven to rotate in the opposite direction, thereby driving the first screw sleeve 7 to move along the outer wall of the first screw rod 6 away from the fixed bar 11.

[0045] A connecting block is fixedly connected to the outer wall of the positioning block 10 away from the first screw rod 6, and a limiting rod fixed to the inner wall of the driving sleeve 3 is radially slidably connected inside the connecting block along the driving sleeve 3. A third spring is sleeved on the outside of the limiting rod, one end of the third spring is fixedly connected to the inner wall of the driving sleeve 3, and the other end of the third spring is fixedly connected to the outer wall of the connecting block. A first limiting ring is fixedly connected to the other end of the limiting rod, and the first limiting ring is provided to limit the position of the positioning block 10 moving inwardly. A second limiting ring is sleeved on the outside of the driving sleeve 3, and the second limiting ring is provided to limit the position of the reel 4 on the driving sleeve 3. When the positioning block 10 moves outward, it drives the connecting block to move along the outside of the limiting rod, and the third spring contracts accordingly. When the positioning block 10 loses the driving force, the rebound force of the third spring drives the positioning block 10 to reset.

[0046] The connecting mechanism includes a fixed plate installed on the outer wall of the fixed base 1, a second screw sleeve 19 rotatably connected to the outer wall of the fixed plate near the rotating disk 2, a second screw rod 20 screwed inside the second screw sleeve 19, a clamping block 21 fixedly connected to the second screw rod 20 and extending to one end of the outside of the second screw sleeve 19, and a cutting knife 22 fixedly connected to the bottom of the clamping block 21, the clamping block 21 is an arc-shaped structure and cooperates with the reel 4, a telescopic rod is also fixedly connected to the outer wall of the fixed plate, and the other end of the telescopic rod is fixedly connected to the outer wall of the clamping block 21, the connecting mechanism also includes a gear ring 23 sleeved on the outside of the rotating disk 2, a second transmission shaft 24 rotatably connected to the outer wall of the fixed base 1, a second gear 25 sleeved on the outside of the second transmission shaft 24, a third bevel gear 26 fixedly connected to the other end of the second transmission shaft 24 and two fourth bevel gears 27 sleeved on the outside of the second screw sleeve 19, the second gear 25 meshes with the gear ring 23, the third bevel gear 26 is a semi-bevel gear, and the third bevel gear 27 is a semi-bevel gear. The gear 26 is located between the two fourth bevel gears 27 and cooperates with the two fourth bevel gears 27 respectively. The connecting mechanism also includes a fixing assembly arranged on the reel 4 and cooperated with the abutting block 21. When the turntable 2 rotates, the gear ring 23 is driven to rotate synchronously. Through the meshing effect of the gear ring 23 and the second gear 25, the second transmission shaft 24 is driven to rotate, thereby driving the third bevel gear 26 to rotate. At this time, the third bevel gear 26 is only meshed with one of the fourth bevel gears 27, thereby driving the second screw sleeve 19 to rotate forward, thereby driving the second screw rod 20 away from the reel 4, and the abutting block 21 moves accordingly. When the turntable 2 continues to rotate, it will drive the third bevel gear 26 to mesh with the other fourth bevel gear 27, thereby driving the second screw sleeve 19 to rotate in the opposite direction, thereby driving the second screw rod 20 and the abutting block 21 close to the reel 4, thereby driving the cutting knife 22 to cut the wire, and at the same time, the wire is fixed on the reel 4 through the fixing assembly;

[0047] The fixing assembly includes two clamping parts symmetrically arranged at both ends of the reel 4, the clamping parts include a fixing groove opened at one end of the reel 4, a slide bar 28 radially fixed to the inner wall of the fixing groove, a clamping block 29 slidably connected to the outside of the slide bar 28, and a first spring 30 sleeved on the outside of the slide bar 28, one end of the first spring 30 is fixed to the outer wall of the clamping block 29, the fixing groove is an L-shaped structure, the other end of the first spring 30 is fixed to the inner wall of the fixing groove, and the end of the clamping block 29 extending to the outside of the fixing groove is provided with an inclined groove of a right-angled triangle structure. The setting of the inclined groove can enable the wire to slide along the inclined groove to the surface of the reel 4 when it is placed on the top of the clamping block 29, and through the limiting effect of the guide ring 34, the wire is returned to the bottom of the clamping block 29. The setting of the first spring 30 can prevent the clamping block 29 from being affected by the wire and moving downward excessively through its rebound force. The clamping parts also include two movable grooves symmetrically opened on both sides of the fixing groove, respectively slidably connected to the two movable grooves. The two limit blocks 31 inside the groove and the two second springs 32 respectively fixed on the outer wall of the side away from the two limit blocks 31, the other ends of the two second springs 32 are respectively fixed to the inner walls of the two movable grooves, and the two limit blocks 31 are extended to the ends of the fixed grooves. Both ends are provided with a force-bearing groove of a right-angled triangle structure. When the clamping block 21 moves toward the winding drum 4, the clamping block 21 will abut against the clamping block 29, thereby driving the clamping block 29 to move along the outer wall of the slide bar 28, thereby driving the clamping block 29 to clamp the wire inside the fixed groove. At the moment when the clamping block 29 clamps the wire inside the fixed groove, the cutting knife 22 on the clamping block 21 cuts the wire. At the same time, in this process, when the clamping block 29 abuts against the force-bearing grooves on the two limit blocks 31, the two limit blocks 31 move to the inside of their respective movable grooves. When the clamping block 29 passes through the position of the limit block 31, the two limit blocks 31 are driven to clamp the clamping block 29 through the rebound force of the two second springs 32.

[0048] The implementation principle of a high-efficiency motor winding splicing device in Example 1 of the present application is as follows: first, the staff places the reel 4 outside the driving sleeve 3 at the lower left, and manually fixes one end of the wire inside the fixed groove on the reel 4, and then drives the turntable 2 to rotate one-third of a circle through the servo motor. In this process, the driving sleeve 3 is driven to perform orbital motion. When the first gear 18 is engaged with the first tooth arc 13, the first transmission shaft 16 is driven to rotate, and the first screw sleeve 7 is driven to rotate through the engagement of the second bevel gear 17 with the first bevel gear 8, thereby driving the first screw sleeve 7 to rotate, thereby driving the first screw sleeve 7 to move along the outer wall of the first screw rod 6 toward the side of the fixed strip 11, and driving the four positioning blocks 10 through the cooperation of the four driving grooves on the driving block 9 and the driven grooves on the four positioning blocks 10. 10 moves outward synchronously, thereby automatically fixing the reel 4 on the outside of the driving sleeve 3. At this time, the driving sleeve 3 is driven to rotate by starting the motor 5, and then the reel 4 is driven to rotate synchronously, so that the wire is wound around the outside of the reel 4. Then the servo motor drives the turntable 2 to continue to rotate one-third of a circle. During this process, the reel 4 directly above will rotate to the lower right, and the reel 4 on the lower left will rotate to the top. At the same time, the wire will be placed on the reel 4 that has just rotated to the top. In addition, in this process, the turntable 2 drives the gear ring 23 to rotate synchronously during the process of rotating one-sixth of a circle. Through the meshing effect of the gear ring 23 and the second gear 25, the second transmission shaft 24 is driven to rotate half a circle, thereby driving the third bevel gear 26 to rotate. At this time, the third bevel gear 2 6 is meshed with one of the fourth bevel gears 27, thereby driving the second screw sleeve 19 to rotate forward, thereby driving the second screw rod 20 and the clamping block 21 to move away from the reel 4 first, so as not to affect the revolution of the reel 4. In the process of rotating the remaining one-sixth of a circle, the turntable 2 drives the second transmission shaft 24 to continue to rotate half a circle, thereby driving the third bevel gear 26 to mesh with the other fourth bevel gear 27, thereby driving the second screw sleeve 19 to rotate in the opposite direction, thereby driving the second screw rod 20 and the clamping block 21 to approach the reel 4, thereby driving the cutting knife 22 to cut the wire. At the same time, when the clamping block 21 moves toward the reel 4, the clamping block 21 will abut against the block 29, thereby driving the block 29 to move along the outer wall of the slide bar 28, thereby driving the block 2 9 clamps the wire inside the fixed groove. At the moment when the clamping block 29 clamps the wire inside the fixed groove, the cutting knife 22 on the clamping block 21 cuts the wire. At the same time, in this process, when the clamping block 29 abuts against the force-bearing grooves on the two limit blocks 31, the two limit blocks 31 move to the inside of their respective movable grooves. When the clamping block 29 passes through the position of the limit blocks 31, the rebound force of the two second springs 32 drives the two limit blocks 31 to clamp the clamping block 29, and then the motor 5 continues to drive the reel 4 to rotate, thereby continuing to wind the wire around the outside of the reel 4. In this way, the wire can be wound around each reel in a cycle and can be automatically connected. No manual participation is required during the continuous winding process, which effectively improves the winding efficiency of the motor coil.

[0049] Embodiment 2:

[0050] Combination Figure 1 The present embodiment is further improved on the basis of the embodiment 1 in that: the winding assembly further comprises a guide component arranged on one side of the driving sleeve 3, which is used to drive the wire to be evenly wound around the outside of the reel 4, the guide component comprises a screw rod 33 rotatably connected to the outer wall of the turntable 2, a guide ring 34 screwed on the outside of the screw rod 33, an annular groove 35 provided on the outside of the guide ring 34, and two third gears 36 respectively sleeved on the outside of the screw rod 33 and the outside of the driving sleeve 3, the two third gears 36 are meshed with each other, a guide rod is arranged on one side of the screw rod 33, the guide rod passes through the guide ring 34, and is slidably connected with the guide ring 34, and the driving sleeve 3 rotates in the forward direction through the meshing effect of the two third gears 36 , driving the lead screw 33 to rotate synchronously, thereby driving the guide ring 34 to move forward along the outer wall of the guide rod, thereby driving the wire passing through the annular groove 35 to be gradually and evenly wound around the outside of the reel 4 during the forward rotation of the reel 4. When the wire needs to be wound around the next reel 4, the motor 5 is controlled to reverse, thereby driving the drive sleeve 3 and the reel 4 to reverse, thereby driving the lead screw 33 to reverse through the two third gears 36, and then driving the wire to be gradually and evenly wound around the outside of the reel 4 through the guide ring 34 and the annular groove 35, and the cycle is repeated in sequence, and the motor 5 is controlled to reciprocate forward and reverse, and the number of forward and reverse turns is the same, so that the wire can always be evenly wound around the outside of the reel 4.

[0051] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A high-efficiency motor winding splicing device, comprising a fixing seat and a splicing mechanism mounted on the fixing seat, characterized in that: A turntable is rotatably connected to the outer wall of the fixing seat, and a winding mechanism is installed on the turntable. The winding mechanism includes a plurality of winding assemblies installed on the circular surface of the turntable, and the winding assembly includes a driving sleeve rotatably connected to the circular surface of the turntable and a reel installed outside the driving sleeve, and a fixing mechanism for clamping the reel is provided on the driving sleeve, and the winding assembly also includes a guide component provided on one side of the driving sleeve and used for guiding the guide wire to be evenly wound around the outside of the reel when the driving sleeve rotates; The connecting mechanism is located on one side of the turntable and is used to cut off the wound wire and connect the remaining wire to the next winding assembly. The connecting mechanism includes a fixing plate installed on the outer wall of the fixing seat, a second screw sleeve rotatably connected to the outer wall of the fixing plate close to the turntable, a second screw screwed inside the second screw sleeve, a clamping block fixedly connected to the second screw and extending to one end of the second screw sleeve outside, and a cutting knife fixedly connected to the bottom of the clamping block, the clamping block is an arc-shaped structure and cooperates with the reel, and a telescopic rod is also fixedly connected to the outer wall of the fixing plate, and the other end of the telescopic rod is fixedly connected to the outer wall of the clamping block; The connecting mechanism also includes a gear ring sleeved on the outside of the turntable, a second transmission shaft rotatably connected to the outer wall of the fixed seat, a second gear sleeved on the outside of the second transmission shaft, a third bevel gear fixedly connected to the other end of the second transmission shaft and two fourth bevel gears sleeved on the outside of the second nut, the second gear is meshed with the gear ring, the third bevel gear is a semi-bevel gear, the third bevel gear is located between the two fourth bevel gears and respectively cooperates with the two fourth bevel gears, and the connecting mechanism also includes a fixing component arranged on the reel and cooperating with the tightening block.

2. A high-efficiency motor winding connecting device as claimed in claim 1, characterized in that: The interior of the turntable is a hollow structure, the number of the winding assemblies is three, one end of the three drive sleeves extends to the interior of the turntable, the winding mechanism also includes three transmission wheels respectively sleeved on the outside of the three drive sleeves, a belt transmission connected to the outside of the three transmission wheels and a motor installed inside the turntable, and the motor is transmission connected to one of the drive sleeves.

3. A high-efficiency motor winding connecting device as claimed in claim 1, characterized in that: The fixing mechanism comprises a first screw fixedly connected to the inner wall of one side of the driving sleeve close to the rotating disk, a first screw sleeve screwed on the outside of the first screw, a first bevel gear arranged on the outside of the first screw sleeve, a driving block rotatably connected to one end of the first screw sleeve and four positioning blocks radially slidingly connected to the inner wall of the driving sleeve, the outer walls of the four positioning blocks away from the driving block side all extend to the outside of the driving sleeve, the outer walls of the four positioning blocks close to the driving block side are all provided with driven grooves of a right-angled triangular structure, the outer wall of the driving block close to the positioning block side is provided with four driving grooves corresponding to the four driven grooves, the driving groove is a right-angled triangular structure, the interior of the driving block is provided with a sliding groove along the axial direction of the first screw sleeve, the interior of the sliding groove is slidably connected with a fixing strip, one end of the fixing strip extends to the outside of the sliding groove and is fixedly connected to the inner wall of the driving sleeve, and the fixing mechanism also includes a transmission component for driving the first screw sleeve to rotate.

4. A high-efficiency motor winding connecting device as claimed in claim 3, characterized in that: A key pin is axially fixed to the outside of the first screw sleeve, and an external movable sleeve of the first screw sleeve is provided with a vertical plate fixed to the inner wall of the driving sleeve. The first bevel gear is rotatably connected to the outer wall of the vertical plate, and a key slot is axially provided inside the first bevel gear. The key pin penetrates the key slot and is slidably connected to the key slot.

5. A high-efficiency motor winding connecting device as claimed in claim 3, characterized in that: A first tooth arc and a second tooth arc are fixedly connected to the outer wall of the fixed seat, the first tooth arc and the second tooth arc are symmetrically arranged on both sides of the turntable, and the tooth grooves of the first tooth arc are arranged opposite to the tooth grooves of the second tooth arc. The transmission assembly includes a first transmission shaft radially rotatably connected to the inner wall of the driving sleeve, a second bevel gear fixedly connected to one end of the first transmission shaft, and a first gear fixedly connected to the first transmission shaft and extending to one end outside the driving sleeve, the first gear respectively cooperates with the first tooth arc and the second tooth arc, and the first bevel gear is meshed with the second bevel gear.

6. A high-efficiency motor winding connecting device as claimed in claim 3, characterized in that: A connecting block is fixedly connected to the outer wall of the positioning block away from the first screw rod, and a limiting rod fixed to the inner wall of the driving sleeve is slidably connected to the inside of the connecting block along the radial direction of the driving sleeve, and a third spring is sleeved on the outside of the limiting rod, one end of the third spring is fixedly connected to the inner wall of the driving sleeve, and the other end of the third spring is fixedly connected to the outer wall of the connecting block, the other end of the limiting rod is fixedly connected to the first limiting ring, and the outside of the driving sleeve is sleeved with a second limiting ring.

7. A high-efficiency motor winding connecting device as claimed in claim 1, characterized in that: The fixing assembly comprises two clamping parts symmetrically arranged at two ends of the reel, and the clamping parts comprise a fixing groove opened at one end of the reel, a sliding strip radially fixed to the inner wall of the fixing groove, a clamping block slidably connected to the outside of the sliding strip, and a first spring sleeved on the outside of the sliding strip, one end of the first spring being fixed to the outer wall of the clamping block, the fixing groove is an L-shaped structure, the other end of the first spring is fixed to the inner wall of the fixing groove, and the end of the clamping block extending to the outside of the fixing groove is provided with an inclined groove of a right-angled triangle structure, the clamping part also comprises two movable grooves symmetrically opened on both sides of the fixing groove, two limit blocks respectively slidably connected to the inside of the two movable grooves, and two second springs respectively fixed to the outer wall on one side away from the two limit blocks, the other ends of the two second springs are respectively fixed to the inner walls of the two movable grooves, and the ends of the two limit blocks extending to the inside of the fixing groove are both provided with a force-bearing groove of a right-angled triangle structure.

8. A high-efficiency motor winding connecting device as claimed in claim 1, characterized in that: The guide component includes a screw rod rotatably connected to the outer wall of the turntable, a guide ring screwed on the outside of the screw rod, an annular groove opened on the outside of the guide ring, and two third gears respectively sleeved on the outside of the screw rod and the outside of the driving sleeve, the two third gears are meshed with each other, and a guide rod is arranged on one side of the screw rod, and the guide rod passes through the guide ring and is slidably connected with the guide ring.

Citation Information

Patent Citations

  • Rotary type winding machine of bicycle motor

    CN101697442A

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    JP2007082340A