A fully automatic cochlear rolling device with a micro motor
By designing fully automatic stool roller equipment, using automatic rotation positioning, multi-station material collection and tungsten steel sleeve positioning, the existing equipment's safety hazards, poor positioning capabilities, low processing efficiency and high production costs are solved, and efficient, accurate and safe micro-motor stool roller processing is achieved.
Patent Information
- Application Number
- CN202210686142.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-17
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2042-06-17
AI Technical Summary
The existing micro-motor snail rotating equipment has problems such as safety hazards, poor positioning capabilities, low processing efficiency and high production costs.
A fully automatic stool tooth rotating equipment is designed, including a positioning mechanism, a positioning mechanism, a feeding mechanism and a material collection device. Through automatic rotation positioning, multi-station material collection and tungsten steel sleeve positioning, efficient stool tooth processing of the micro motor output shaft is achieved.
It improves the safety and accuracy of the processing of snail rotating teeth of the micro motor, reduces the waiting time and deformation, reduces the production cost, and improves the practicality of the equipment.
Smart Images

Figure CN115283591B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a motor processing device, in particular to a fully automatic worm thread rolling device for a micro motor. Background Art
[0002] During the processing of the motor output shaft, its surface is generally subjected to a worm thread rolling operation. Woven thread rolling is essentially the surface extrusion of the output shaft to press out threads on its surface. The external thread processing of the output shaft usually uses worm thread rolling equipment. The existing thread rolling equipment generally places the motor in the processing position manually and uses double rollers to extrude the motor output shaft. This loading method has great safety hazards and is prone to danger. In addition, the fixture of this thread rolling equipment has poor positioning ability for the motor output shaft, and it is easy to loosen and deviate during the thread rolling process, which increases the deformation of the motor shaft and affects the thread rolling effect. In addition, manual positioning is usually used to position the processed motor to adjust the motor rotation to a position suitable for subsequent production. This processing method is time-consuming and labor-intensive, prolongs the production cycle, increases production costs, is very inconvenient to use, and has poor practicality. Summary of the invention
[0003] In order to solve the above problems, the present invention aims to provide a motor processing equipment, in particular a fully automatic worm thread rolling equipment for a micro motor.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a fully automatic cogwheel rolling device for a micro motor, comprising a cogwheel rolling machine and a frame, wherein the cogwheel rolling machine is provided with a workbench, the workbench is provided with a positioning mechanism and rollers located on both sides of the positioning mechanism for performing cogwheel rolling operations on the output shaft of the micro motor, the frame is provided with a positioning mechanism, a feeding mechanism and a feeding rail, the positioning mechanism and the feeding rail are sequentially arranged on one side of the positioning mechanism from the inside to the outside;
[0005] The positioning mechanism includes a base mounted on a workbench and a rotating seat rotatably mounted on the base, the rotating seat is arranged between the rollers on both sides, one end of the rotating seat is provided with a pushing assembly for pushing the micro motor to the roller for rolling the worm teeth, and the other end is provided with a positioning assembly for axially positioning the micro motor when rolling the worm teeth;
[0006] The positioning mechanism includes a base, a fixing frame and a transmission device, the base is provided with a slide rail, the fixing frame is slidably installed on the slide rail through a slider, the fixing frame is connected to the transmission device to realize the movement of the fixing frame on the slide rail, at least one group of support components is provided on the fixing frame, the support component includes a first support block and a second support block arranged opposite to each other, a receiving cavity for placing a micro motor is formed between the first support block and the second support block, a limiting bracket is provided below the receiving cavity, a retractable positioning block that matches the positioning hole on the micro motor housing is provided in the limiting bracket, a position sensor for judging whether the micro motor has completed positioning is provided at the bottom of the positioning block, and a rotating component for rotating the micro motor placed on the receiving cavity is provided on one side of the fixing frame;
[0007] The feeding mechanism comprises a support frame, on which a driving device and at least one transverse guide rail are arranged, on which a material taking device located above the positioning mechanism and the location finding mechanism is arranged, and the material taking device is transmission-connected to the driving device.
[0008] Preferably, the base is provided with a bracket, the bracket is provided with a hollow mounting cavity, both ends of the mounting cavity are provided with mounting blocks, the mounting blocks at both ends are provided with mounting holes located on the same axis, the rotating seat includes a horizontal mounting portion and a vertical positioning portion that form an L-shaped structure with each other, the mounting portion is provided with an axial hole with openings at both ends, a rotating shaft is provided in the axial hole, both ends of the rotating shaft can be rotatably inserted in the mounting hole so that the rotating seat can be rotatably and swingably installed on the bracket, the end of the rotating shaft is provided with a reset component located on the outside of the bracket for driving the rotating seat to swing and reset on the bracket, the positioning portion is provided with a positioning hole, a bearing located on the same axis as the motor output shaft is provided in the positioning hole, and a first sleeve is provided in the bearing.
[0009] Preferably, the reset assembly includes a rotating block and a reset spring, the outer periphery of the rotating block is provided with an inwardly recessed annular recess, the rotating block is sleeved on the end of the rotating shaft to achieve synchronous rotational movement with the rotating shaft, the reset spring is provided on the annular recess, one end of the reset spring is fixed to the rotating block by a first locking screw, and the other end is fixed to the bracket by a second locking screw.
[0010] Preferably, the pushing assembly includes a guide plate, a fixed seat and a pushing cylinder, the guide plate is mounted on the rotating seat, a guide rail is provided on the guide plate, the fixed seat is slidably mounted on the guide rail through a slider, the pushing cylinder is mounted on the guide plate through a fixed block, the pushing cylinder is transmission-connected to the fixed seat through a transmission shaft to push the fixed seat to achieve reciprocating sliding on the guide plate, and an oil baffle plate installed on the guide plate is provided between the fixed seat and the positioning portion.
[0011] Preferably, the positioning assembly includes a positioning frame and a positioning rod, the positioning frame is mounted on the rotating seat, the positioning rod is coaxially arranged with the motor output shaft, and is telescopically inserted into the positioning frame and the first sleeve in sequence, and one side of the positioning rod is provided with an ejection cylinder mounted on the workbench, and the ejection cylinder is transmission-connected to the positioning rod through a driving shaft to push the positioning rod to realize telescopic movement in the positioning frame.
[0012] Preferably, the fixed seat includes a loading rail and a transmission block, the loading rail is provided with a material trough, the transmission block is provided with a connecting hole, a movable pull rod is provided in the connecting hole, the pull rod is threadedly connected to the loading rail through a threaded end extending to the outside of the transmission block, a buffer spring is provided on the pull rod, one end of the buffer spring rests on the loading rail, and the other end rests on the transmission block, a push shaft is provided on one side of the transmission block, the push shaft is provided with a hollow installation cavity, and a second sleeve coaxially arranged with the motor output shaft is provided in the installation cavity.
[0013] Preferably, the limiting bracket includes a positioning plate and a limiting plate, the positioning plate is installed on the fixing frame, the positioning plate is provided with a slide groove with an opening on one side, both ends of the slide groove pass through the positioning plate, the positioning block is telescopically arranged in the slide groove, the limiting plate cover is arranged on the outside of the slide groove and the positioning block, and is fixed to the positioning plate by screws.
[0014] Preferably, an integrally formed bottom plate is provided at the bottom of the limiting plate, and the bottom plate cover is provided at the bottom of the positioning plate. Receiving grooves are provided on both sides of the bottom of the positioning block, and telescopic springs are provided in the receiving grooves on both sides, one end of the telescopic spring abuts against the positioning block, and the other end abuts against the bottom plate.
[0015] Preferably, the rotating assembly includes a fixed arm, a rotating arm, a driving motor, a pulley and a lifting cylinder, the fixed arm and the lifting cylinder are both mounted on the base, the rotating arm is pivotally connected to the fixed arm, the driving motor and the pulley are respectively mounted on both sides of the rotating arm, the driving motor is transmission-connected to the pulley, a driving belt is provided on the pulley, the rotating arm is provided with a transmission block, and the transmission block is transmission-connected to the lifting cylinder, so that the rotating arm can realize rotation and swinging on the fixed arm under the drive of the lifting cylinder.
[0016] Preferably, the material picking device includes a multi-station material picking component and a single-station material picking component, and the multi-station material picking component and the single-station material picking component are respectively provided with a first assembly plate and a second assembly plate, an adjusting cylinder is provided at one end of the first assembly plate, an adjusting plate is provided in the first assembly plate, the adjusting plate is transmission-connected with the adjusting cylinder so that the adjusting cylinder drives the adjusting plate to realize sliding adjustment in the first assembly plate, at least one rotating cylinder is provided on the first assembly plate, and the rotating cylinder and the second assembly plate are both provided with a clamping component for clamping the micro motor.
[0017] The beneficial effects of the present invention are as follows: the present invention aims to provide a fully automatic worm gear rolling equipment for a micro motor, which automatically rotates and positions the motor by using a positioning mechanism, and designs two workstations for positioning and taking the motor on the positioning mechanism to reduce the waiting time for processing. In order to reduce the waiting time for the worm gear rolling machine, the material taking device is designed as two sets of material taking components, which are respectively used to place the motor to be processed and take the motor that has been processed. Tungsten steel sleeves are used on the positioning mechanism to position the two ends of the motor shaft, which effectively reduces the deformation of the motor shaft during worm gear rolling, is convenient for production and use, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the assembly structure of the positioning mechanism and the workbench of the present invention.
[0020] Figure 3 It is a structural schematic diagram of the positioning mechanism of the present invention.
[0021] Figure 4 It is a schematic diagram of the assembly structure of the base and the rotating seat of the present invention.
[0022] Figure 5 Schematic diagram of the structure of the support of the present invention.
[0023] Figure 6 It is a structural schematic diagram of the rotating seat of the present invention.
[0024] Figure 7It is a schematic diagram of the assembly structure of the positioning component and the rotating seat of the present invention.
[0025] Figure 8 It is a schematic structural diagram of the pusher assembly of the present invention.
[0026] Fig. 9 It is a structural schematic diagram of the fixing seat of the present invention.
[0027] Fig.10 It is a structural schematic diagram of the transmission block of the present invention.
[0028] Fig.11 It is a structural schematic diagram of the positioning mechanism of the present invention.
[0029] Fig.12 It is a structural schematic diagram of the present invention in the position-finding working state.
[0030] Fig.13 It is a schematic structural diagram of the support assembly of the present invention.
[0031] Fig.14 It is a schematic structural diagram of the transmission assembly of the present invention.
[0032] Fig.15 It is a structural schematic diagram of the rotating assembly of the present invention.
[0033] Fig.16 It is a structural exploded view of the limiting bracket and the positioning block of the present invention.
[0034] Fig.17 It is a structural schematic diagram of the practical material taking device.
[0035] Fig.18 It is a schematic structural diagram of the driving device and the supporting frame of the present invention.
[0036] Fig.19 It is a schematic structural diagram of the multi-station material taking assembly of the present invention.
[0037] Fig. 20 It is a schematic structural diagram of a single-station material taking assembly of the present invention.
[0038] Fig.21 It is a schematic diagram of the assembly structure of the first assembly plate and the adjustment plate of the present invention.
[0039] Fig. 22 It is a schematic diagram of the assembly structure of the rotary cylinder and the clamping assembly of the present invention.
[0040] Notes on the attached drawings:
[0041] 1-worm rolling machine; 2-frame; 3-workbench; 4-positioning mechanism; 5-roller; 6-positioning mechanism; 7-feeding mechanism; 8-feeding rail; 9-base; 10-rotating seat; 11-pushing assembly; 12-positioning assembly; 13-base; 14-fixed frame; 15-transmission device; 16-slide rail; 17-support assembly; 18-first support block; 19-second support block; 20-accommodating cavity; 21-limiting bracket; 22-positioning block; 23-position sensor; 24-rotating assembly; 25-support frame; 26-driving device; 27-lateral guide rail; 28-feeding device; 29-bracket; 30-installation cavity; 31-installation block; 32-mounting hole; 33-mounting part; 34-positioning part; 35-shaft hole; 36-rotating shaft; 37-reset assembly; 38-positioning hole; 39-bearing; 40-first sleeve; 41-rotating block; 42-reset spring; 43-annular recess; 44-first locking screw; 45-second locking screw; 46-guide plate; 47-fixed seat; 48-push cylinder; 49-guide rail; 50-oil baffle; 51-positioning frame; 52-positioning rod; 53-ejection cylinder; 54-carrying rail; 55-transmission block; 56-trough; 57-connecting hole; 58-pull rod; 59-buffer spring; 60-push shaft; 61-second sleeve; 6 2-positioning plate; 63-limiting plate; 64-slide; 65-clamping part; 66-convex block; 67-limiting boss; 68-bottom plate; 69-accommodating groove; 70-telescopic spring; 71-fixed arm; 72-rotating arm; 73-driving motor; 74-pulley; 75-lifting cylinder; 76-pull block; 77-guide hole; 78-push block; 79-first limiting ring; 80-second limiting ring; 81-first cavity; 82-second cavity; 83-limiting groove; 84-guide groove; 85-guide slide block; 86-positioning block; 87-material sensor; 88-multi-station material taking component; 89-single-station material taking component; 90-first assembly plate; 91 - the second assembly plate; 92- adjusting cylinder; 93- adjusting plate; 94- rotating cylinder; 95- clamping assembly; 96- outer cover; 97- servo motor; 98- synchronous wheel; 99- synchronous belt; 100- assembly plate; 101- sliding plate; 102- connecting splint; 103- longitudinal guide rail; 104- driving cylinder; 105- guide groove; 106- limiting hole; 107- assembly hole; 108- rotating joint; 109- clamping cylinder; 110- clamping claw; 111- T-type connecting groove; 112- T-type connecting block; 113- reset spring; 114- output shaft; 115- connecting block; 116- driving belt; 117- sliding cylinder. DETAILED DESCRIPTION
[0042] In the following description, all concepts related to directionality or orientation such as up, down, left, right, front and back are with reference to the position states shown in the drawings being described, and therefore cannot be understood as a special limitation on the technical solution provided by the present invention.
[0043] The specific implementation of the present invention is described in detail below with reference to the accompanying drawings:
[0044] like Figure 1-22 As shown, a fully automatic cogwheel rolling device for a micro motor comprises a cogwheel rolling machine 1 and a frame 2, wherein the cogwheel rolling machine 1 is provided with a workbench 3, the workbench 3 is provided with a positioning mechanism 4 and rollers 5 located on both sides of the positioning mechanism 4 for performing cogwheel rolling operations on a micro motor output shaft 114, the frame 2 is provided with a positioning mechanism 6, a feeding mechanism 7 and a feeding rail 8, the positioning mechanism 6 and the feeding rail 8 are sequentially arranged on one side of the positioning mechanism 4 from the inside to the outside;
[0045] The positioning mechanism 4 includes a base 9 mounted on the workbench 3 and a rotating seat 10 rotatably mounted on the base 9, the rotating seat 10 is arranged between the rollers 5 on both sides, one end of the rotating seat 10 is provided with a pushing assembly 11 for pushing the micro motor to the roller 5 for rolling the worm teeth, and the other end is provided with a positioning assembly 12 for axially positioning the micro motor when rolling the worm teeth;
[0046] The positioning mechanism 6 includes a base 13, a fixed frame 14 and a transmission device 15, the base 13 is provided with a slide rail 16, the fixed frame 14 is slidably installed on the slide rail 16 through a slider, the fixed frame 14 is connected to the transmission device 15 to realize the movement of the fixed frame 14 on the slide rail 16, the fixed frame 14 is provided with at least one group of support components 17, the support component 17 includes a first support block 18 and a second support block 19 arranged oppositely, a receiving cavity 20 for placing the micro motor is formed between the first support block 18 and the second support block 19, a limiting bracket 21 is provided below the receiving cavity 20, a positioning block 22 which is retractable and matches with the positioning hole 38 on the micro motor housing is provided in the limiting bracket 21, a position sensor 23 for judging whether the micro motor has completed the positioning is provided at the bottom of the positioning block 22, and a rotating component 24 for rotating the micro motor placed on the receiving cavity 20 is provided on one side of the fixed frame 14;
[0047] The feeding mechanism 7 includes a support frame 25, on which a driving device 26 and at least one transverse guide rail 27 are provided. On the transverse guide rail 27, a material picking device 28 located above the positioning mechanism 4 and the locating mechanism 6 is provided, and the material picking device 28 is transmission-connected to the driving device 26.
[0048] Preferably, the base 9 is provided with a bracket 29, and the bracket 29 is provided with a hollow mounting cavity 30. Both ends of the mounting cavity 30 are provided with mounting blocks 31, and the mounting blocks 31 at both ends are provided with mounting holes 32 located on the same axis. The rotating seat 10 includes a horizontal mounting portion 33 and a vertical positioning portion 34 that form an L-shaped structure with each other. The mounting portion 33 is provided with an axial hole 35 with openings at both ends, and a rotating shaft 36 is provided in the axial hole 35. Both ends of the rotating shaft 36 can be rotatably inserted in the mounting hole 32, so that the rotating seat 10 can be rotatably and swingably installed on the bracket 29. The end of the rotating shaft 36 is provided with a reset component 37 located on the outside of the bracket 29 for driving the rotating seat 10 to swing and reset on the bracket 29. The positioning portion 34 is provided with a positioning hole 38, and a bearing 39 located on the same axis as the motor output shaft 114 is provided in the positioning hole 38, and a first sleeve 40 is provided in the bearing 39.
[0049] Preferably, the reset assembly 37 includes a rotating block 41 and a reset spring 42, the outer periphery of the rotating block 41 is provided with an inwardly recessed annular recess 43, the rotating block 41 is sleeved on the end of the rotating shaft 36 to achieve synchronous rotational movement with the rotating shaft 36, the reset spring 42 is provided on the annular recess 43, one end of the reset spring 42 is fixed to the rotating block 41 by a first locking screw 44, and the other end is fixed to the bracket 29 by a second locking screw 45.
[0050] Preferably, the pushing assembly 11 includes a guide plate 46, a fixed seat 47 and a pushing cylinder 48, the guide plate 46 is installed on the rotating seat 10, a guide rail 49 is provided on the guide plate 46, the fixed seat 47 is slidably installed on the guide rail 49 through a slider, the pushing cylinder 48 is installed on the guide plate 46 through a fixed block, the pushing cylinder 48 is transmission-connected to the fixed seat 47 through a transmission shaft to push the fixed seat 47 to realize reciprocating sliding on the guide plate 46, and an oil baffle plate 50 installed on the guide plate 46 is provided between the fixed seat 47 and the positioning portion 34.
[0051] Preferably, the positioning assembly 12 includes a positioning frame 51 and a positioning rod 52, the positioning frame 51 is installed on the rotating seat 10, the positioning rod 52 is coaxially arranged with the motor output shaft 114, and is telescopically inserted into the positioning frame 51 and the first sleeve 40 in sequence, and a ejection cylinder 53 installed on the workbench 3 is provided on one side of the positioning rod 52, and the ejection cylinder 53 is transmission-connected to the positioning rod 52 through a driving shaft to push the positioning rod 52 to realize telescopic movement in the positioning frame 51.
[0052] Preferably, the fixed seat 47 includes a loading rail 54 and a transmission block 55, the loading rail 54 is provided with a material trough 56, the transmission block 55 is provided with a connecting hole 57, a movable pull rod 58 is provided in the connecting hole 57, the pull rod 58 is threadedly connected to the loading rail 54 through a threaded end extending to the outside of the transmission block 55, a buffer spring 59 is provided on the pull rod 58, one end of the buffer spring 59 abuts against the loading rail 54, and the other end abuts against the transmission block 55, a push shaft 60 is provided on one side of the transmission block 55, the push shaft 60 is provided with a hollow installation cavity 30, and a second shaft sleeve 61 coaxially arranged with the motor output shaft 114 is provided in the installation cavity 30.
[0053] Preferably, the limiting bracket 21 includes a positioning plate 62 and a limiting plate 63, the positioning plate 62 is installed on the fixing frame 14, the positioning plate 62 is provided with a slide groove 64 with an opening on one side, both ends of the slide groove 64 pass through the positioning plate 62, the positioning block 22 is telescopically arranged in the slide groove 64, the limiting plate 63 is covered on the outside of the slide groove 64 and the positioning block 22, and is fixed to the positioning plate 62 by screws.
[0054] Preferably, the positioning plate 62 is provided with a clamping portion 65 on the top of one side of the slide groove 64, and the top of the limiting plate 63 is provided with a protrusion 66, and the protrusion 66 is clamped on the clamping portion 65. A limiting boss 67 is provided on the side of the positioning block 22 that cooperates with the limiting plate 63. When the positioning block 22 extends out of the slide groove 64, the limiting boss 67 abuts against the bottom surface of the protrusion 66 to achieve the limitation of the positioning block 22.
[0055] Preferably, an integrally formed bottom plate 68 is provided at the bottom of the limiting plate 63, and the bottom plate 68 is covered on the bottom of the positioning plate 62. Receiving grooves 69 are provided on both sides of the bottom of the positioning block 22, and telescopic springs 70 are provided in the receiving grooves 69 on both sides, and one end of the telescopic spring 70 abuts against the positioning block 22, and the other end abuts against the bottom plate 68.
[0056] Preferably, the rotating assembly 24 includes a fixed arm 71, a rotating arm 72, a driving motor 73, a pulley 74 and a lifting cylinder 75, the fixed arm 71 and the lifting cylinder 75 are both installed on the base 13, the rotating arm 72 is pivoted to the fixed arm 71, the driving motor 73 and the pulley 74 are respectively installed on both sides of the rotating arm 72, the driving motor 73 is transmission-connected to the pulley 74, a driving belt 116 is provided on the pulley 74, the rotating arm 72 is provided with a pull block 76, and the pull block 76 is transmission-connected to the lifting cylinder 75, so that the rotating arm 72 can rotate and swing on the fixed arm 71 under the drive of the lifting cylinder 75.
[0057] The present invention discloses a fully automatic cogwheel rolling device for a micro motor, comprising a cogwheel rolling machine 1 and a frame 2. The cogwheel rolling machine 1 is provided with a workbench 3. The workbench 3 is provided with a positioning mechanism 4 and rollers 5 located on both sides of the positioning mechanism 4 for performing cogwheel rolling operations on an output shaft 114 of the micro motor. The frame 2 is arranged in front of the cogwheel rolling machine 1. A positioning mechanism 6, a feeding mechanism 7 and a feeding rail 8 are arranged on the frame 2. The positioning mechanism 6 and the feeding rail 8 are arranged on one side of the positioning mechanism 4 from the inside to the outside in sequence. The feeding mechanism 7 is arranged above the positioning mechanism 4, the positioning mechanism 6 and the feeding rail 8.
[0058] Furthermore, the positioning mechanism 4 includes a base 9 installed on the workbench 3, and a bracket 29 with adjustable displacement is provided on the base 9. The bracket 29 is provided with a hollow mounting cavity 30, and mounting blocks 31 are provided at the front and rear ends of the mounting cavity 30. The mounting blocks 31 at both ends are provided with mounting holes 32 located on the same axis. A rotating seat 10 is provided in the mounting cavity 30 of the bracket 29, and the rotating seat 10 is an L-shaped structure, which includes a horizontally arranged mounting portion 33 and a vertically arranged positioning portion 34. An axial hole 35 with openings at both ends is provided in the mounting portion 33, and a rotating shaft 36 is provided in the axial hole 35. Both ends of the rotating shaft 36 extend and are exposed outside the axial hole 35, and are respectively rotatably inserted into the mounting holes 32 on the mounting blocks 31 at both ends of the bracket 29, so that the rotating seat 10 can be rotatably installed on the bracket 29, and the ends of the rotating shaft 36 are provided with complex holes located on the outside of the bracket 29. The positioning assembly 37, the reset assembly 37 includes a rotating block 41 and a reset spring 42, the outer periphery of the rotating block 41 is provided with an inwardly recessed annular recess 43, the rotating block 41 is sleeved on one end of the rotating shaft 36 so that the rotating block 41 can achieve synchronous rotation with the rotating shaft 36, the reset spring 42 is arranged on the annular recess 43, and one end of the reset spring 42 is fixed to the rotating block 41 by a first locking screw 44, and the other end is fixed to the bracket 29 by a second locking screw 45, a positioning hole 38 is provided on the positioning portion 34 of the rotating seat 10, a bearing 39 is provided in the positioning hole 38, and a first sleeve 40 is provided in the bearing 39 and is located on the same straight line as the motor output shaft 114, the first sleeve 40 is preferably but not limited to a tungsten steel sleeve, and rollers 5 for extruding and rolling the motor output shaft 114 are respectively provided on both sides of the rotating seat 10.
[0059] Furthermore, a material pushing assembly 11 is provided in front of the rotating seat 10. Specifically, the material pushing assembly 11 includes a guide plate 46, a fixed seat 47 and a material pushing cylinder 48. The guide plate 46 is fixedly mounted on the mounting portion 33 of the rotating seat 10. A slide rail 16 is provided in the middle of the guide plate 46. The fixed seat 47 is slidably mounted on the slide rail 16 through a slider. The fixed seat 47 includes a loading rail 54 and a transmission block 55. The loading rail 54 is provided with a material trough 56 for loading and fixing the motor to be processed. The transmission block 55 is provided with a rear of the loading rail 54. Connecting holes 57 are provided on both sides of the bottom of the transmission block 55. Active pull rods 58 are provided in the connecting holes 57 on both sides. The front end of the pull rod 58 is provided There are threads, and the pull rod 58 and the loading rail 54 are fixed to each other by threaded connection. A buffer spring 59 is sleeved on the outer side of the pull rod 58, one end of the buffer spring 59 rests on the loading rail 54, and the other end rests on the transmission block 55. The transmission block 55 is provided with a push shaft 60 on the side facing the loading rail 54, and the push shaft 60 is provided with a hollow installation cavity 30. A second shaft sleeve 61 coaxially arranged with the motor output shaft 114 is provided in the installation cavity 30. The second shaft sleeve 61 is preferably but not limited to a tungsten steel sleeve. The pushing cylinder 48 is arranged at the rear of the transmission block 55 and is installed on the guide plate 46 through a fixed block. The pushing cylinder 48 is provided with a transmission shaft and is connected to the transmission block 55 through the transmission shaft.
[0060] Furthermore, an oil baffle plate 50 is arranged between the positioning portion 34 of the rotating seat 10 and the loading rail 54. The oil baffle plate 50 is installed at the end of the guide plate 46. A through guide hole 77 is arranged on the oil baffle plate 50. The guide hole 77 is coaxially arranged with the motor output shaft 114. A working chamber for performing worm gear operation on the motor output shaft 114 is formed between the oil baffle plate 50 and the positioning portion 34 of the rotating seat 10.
[0061] Furthermore, a positioning assembly 12 is provided at the rear of the rotating seat 10, and the positioning assembly 12 includes a positioning frame 51 and a positioning rod 52. The positioning frame 51 is fixedly mounted on the positioning portion 34 of the rotating seat 10, and the positioning rod 52 is coaxially arranged with the motor output shaft 114. The head end of the positioning rod 52 is telescopically inserted into the positioning frame 51 and the first sleeve 40 in sequence, and the end extends axially to the outside of the positioning frame 51. An ejection cylinder 53 installed on the workbench 3 is provided at the end of the positioning rod 52, and the ejection cylinder 53 is provided with a driving shaft. A push block 78 for pushing out the positioning rod 52 is provided at the end of the driving shaft, and the cross-sectional width of the push block 78 is greater than or equal to the swing amplitude of the positioning rod 52 with the rotating seat 10.
[0062] Furthermore, a first limiting ring 79 and a second limiting ring 80 are respectively sleeved on the positioning rod 52 for limiting its telescopic displacement to prevent the motor output shaft 114 from being crushed. The first limiting ring 79 is arranged between the positioning frame 51 and the positioning portion 34 of the rotating seat 10, and the second limiting ring 80 is arranged on the outer side of the positioning frame 51. A return spring 113 sleeved on the positioning rod 52 is also arranged between the positioning frame 51 and the first limiting ring 79.
[0063] Furthermore, the positioning mechanism 6 includes a base 13, a fixed frame 14 and a transmission device 15. A slide rail 16 is provided on the base 13. The bottom of the fixed frame 14 is slidably installed on the slide rail 16 through a slider. The transmission device 15 includes a sliding cylinder 117 and a connecting block 115. One end of the connecting block 115 is transmission-connected to the sliding cylinder 117, and the other end is installed on one side of the fixed frame 14 through a screw. Under the drive of the sliding cylinder 117, the fixed frame 14 is driven by the connecting block 115 to slide on the slide rail 16.
[0064] Furthermore, at least one group of support components 17 is provided on the fixing frame 14, and the support components 17 include a first support block 18 and a second support block 19 which are arranged opposite to each other. The first support block 18 and the second support block 19 are both installed on the top of the fixing frame 14, and a receiving cavity 20 is formed between the first support block 18 and the second support block 19, which is located at the top of the fixing frame 14 for placing the micro motor. The support components 17 are optimally but not limitedly arranged in two groups, and the two groups of support components 17 respectively constitute a first cavity 81 on the fixing frame 14 for placing the micro motor after the thread rolling process and a second cavity 82 for placing the micro motor to be subjected to the thread rolling process. A limiting groove 83 located on the same axis is provided on the top of the first support block 18 and the second support block 19, and the limiting groove 83 is a V-shaped groove of a V-shaped structure. The output shaft 114 at the front and rear ends of the micro motor placed in the receiving cavity 20 is supported and positioned by the limiting grooves 83 on the first support block 18 and the second support block 19.
[0065] Further, a limiting bracket 21 is provided below the accommodating cavity 20, and the limiting bracket 21 includes a positioning plate 62 and a limiting plate 63. The positioning plate 62 is mounted on the fixing frame 14, and the positioning plate 62 is provided with a slide groove 64 with a side opening, and both ends of the slide groove 64 are through-set, and a guide groove 84 integrally formed with the positioning plate 62 is also provided in the slide groove 64, and the guide groove 84 is communicated with the slide groove 64, and the positioning block 22 is provided with a guide slider 85 matched with the guide groove 84. The positioning block 22 can be telescopically arranged in the slide groove 64, and the guide sliding block 85 is clamped in the guide groove 84. The positioning plate 62 is provided with a clamping portion 65 at the top of a side wall located at the opening of the slide groove 64. The top of the limiting plate 63 is provided with a protrusion 66 that matches the clamping portion 65, and the bottom is provided with a bottom plate 68. The limiting plate 63 is covered on the outer side of the positioning plate 62, so that the top protrusion 66 is clamped on the clamping portion 65, and the bottom bottom plate 68 is covered on the bottom of the positioning plate 62.
[0066] Furthermore, the positioning block 22 is provided with a limiting boss 67 located between the protrusion 66 and the bottom plate 68, so that the positioning block 22 abuts against the bottom of the protrusion 66 when extended to achieve the limitation of the extension stroke, and receiving grooves 69 are provided on both sides of the bottom of the positioning block 22, and telescopic springs 70 are provided in the receiving grooves 69 on both sides, one end of the telescopic spring 70 abuts against the top of the receiving groove 69, and the other end abuts against the inner side of the bottom plate 68.
[0067] Furthermore, a positioning block 86 mounted on the fixing frame 14 is provided on one side of the limiting bracket 21 , and a material sensor 87 for detecting whether the micro motor in the accommodating cavity 20 is in place is provided on the positioning block 86 .
[0068] Furthermore, a rotating assembly 24 installed on the base 13 is provided at the rear of the fixed frame 14. The rotating assembly 24 is located at the rear of the supporting assembly 17 for placing the micro motor for completing the worm gear rolling. The rotating assembly 24 includes a fixed arm 71, a rotating arm 72, a driving motor 73, a pulley 74 and a lifting cylinder 75. The bottom end of the fixed arm 71 is fixedly installed on the base 13, the rotating arm 72 is pivotally connected to the top of the fixed arm 71, the pulley 74 and the driving motor 73 are connected to each other and are respectively installed on both sides of the rotating arm 72. A driving belt 116 is provided on the pulley 74. The lifting cylinder 75 is fixedly installed on the base 13. A pull block 76 is provided at the bottom of the rotating arm 72. The pull block 76 is connected to the lifting cylinder 75 so that the rotating arm 72 can rotate and swing under the drive of the lifting cylinder 75.
[0069] Furthermore, the feeding mechanism 7 includes a support frame 25, the bottom of the support frame 25 is provided with a support foot for mounting on the frame 2, the support frame 25 is provided with a driving device 26 and at least one transverse guide rail 27, the transverse guide rail 27 is preferably but not limited to being two parallel to each other, and a slidable material picking device 28 is provided on the transverse guide rail 27, the material picking device 28 is composed of a multi-station material picking component 88 and a single-station material picking component 89, and the multi-station material picking component 88 and the single-station material picking component 89 are respectively provided with The first assembly plate 90 and the second assembly plate 91, an adjusting cylinder 92 is provided at one end of the first assembly plate 90, an adjusting plate 93 is provided in the first assembly plate 90, the adjusting plate 93 is transmission-connected with the adjusting cylinder 92, so that the adjusting cylinder 92 drives the adjusting plate 93 to realize sliding adjustment in the first assembly plate 90, at least one rotating cylinder 94 is provided on the first assembly plate 90, and the rotating cylinder 94 is optimally but not limitedly set to two, and the rotating cylinder 94 and the second assembly plate 91 are both provided with a clamping component 95 for clamping the micro motor.
[0070] Furthermore, the driving device 26 includes an outer cover 96, a servo motor 97 and a synchronous wheel 98. The outer cover 96 and the servo motor 97 are respectively installed on the top of the support frame 25. The synchronous wheel 98 is installed in the outer cover 96. The servo motor 97 is transmission-connected to the synchronous wheel 98, and a synchronous belt 99 is provided on the synchronous wheel 98.
[0071] Furthermore, the multi-station material picking assembly 88 and the single-station material picking assembly 89 are respectively connected to the driving device 26 in transmission. Specifically, the multi-station material picking assembly 88 and the single-station material picking assembly 89 both include an assembly plate 100 and a sliding plate 101. The assembly plate 100 is slidably installed on the transverse guide rail 27 through a slider. A connecting splint 102 is provided on the top of the assembly plate 100. The connecting splint 102 is installed on the synchronous belt 99 so that the assembly plate 100 can slide under the drive of the synchronous belt 99. A longitudinal guide rail 103 for realizing longitudinal lifting adjustment is also provided on the assembly plate 100. The sliding plate 101 is slidably installed on the longitudinal guide rail 103 through the slider. The first assembly plate 90 and the second assembly plate 91 are both installed on the sliding plate 101. The sliding plate 101 is provided with a driving cylinder 104 for driving it to slide and adjust on the longitudinal guide rail 103. The driving cylinder 104 is fixedly installed on the assembly plate 100 through a mounting plate.
[0072] Furthermore, a guide groove 105 cooperating with the adjustment plate 93 is provided in the first assembly plate 90, a through limiting hole 106 is provided in the guide groove 105, the adjustment plate 93 is clamped in the guide groove 105, the adjustment plate 93 is provided with an assembly hole 107 connected to the limiting hole 106, the rotating cylinder 94 is provided with a rotating joint 108 transmission-connected to the clamping assembly 95, the rotating joint 108 is clamped in the assembly hole 107, and extends outwardly to be exposed below the limiting hole 106.
[0073] Furthermore, the clamping assembly 95 includes a clamping cylinder 109 and a clamping jaw 110 . The clamping jaw 110 is disposed at one end of the clamping cylinder 109 and is transmission-connected to the clamping cylinder 109 , so that the clamping jaw 110 can realize a loosening or clamping action under the drive of the clamping cylinder 109 .
[0074] Furthermore, a T-shaped connecting groove 111 is provided on one side of the adjusting plate 93 and the sliding plate 101, and the adjusting cylinder 92 and the driving cylinder 104 are provided with a cylinder shaft for outputting power, and a T-shaped connecting block 112 is provided at the end of the cylinder shaft, and the T-shaped connecting block 112 is clamped in the T-shaped connecting groove 111 to realize transmission.
[0075] In order to facilitate the description of the action process of this technical solution, Figure 1 The device angle shown is used as the direction reference for the following specific action description. It can be seen that the workbench 3 is located at the rear of the frame 2, the positioning mechanism 6 is arranged on the right side of the positioning mechanism 4, and the feeding rail 8 is arranged on the right side of the positioning mechanism 6. The clamping assembly 95 of the single-station material picking assembly 89 is defined as the first material picking station. In this figure, the clamping assembly 95 on the right side of the multi-station material picking assembly 88 is defined as the second material picking station, and the clamping assembly 95 on the left side of the multi-station material picking assembly 88 is defined as the third material picking station. In this figure, the cavity on the left side of the positioning mechanism 6 for placing the micro motor is the first cavity 81, and the cavity on the right side for placing the micro motor is the second cavity 82. In the specific production process, the following steps are included:
[0076] First, the driving device 26 on the support frame 25 drives the material taking device 28 to move to the position of the unloading motor, and the servo motor 97 on the driving device 26 drives the synchronous wheel 98 to rotate, so that the synchronous belt 99 on the synchronous wheel 98 drives the multi-station material taking component 88 and the single-station material taking component 89 to move rightward on the transverse guide rail 27. At this time, the first material taking station of the single-station material taking component 89 moves to the top of the feeding rail 8, and the third material taking station on the multi-station material taking component 88 moves to the second cavity 82 on the positioning mechanism 6. When it moves to the target position, the driving cylinder 104 in the multi-station material picking assembly 88 and the single-station material picking assembly 89 is started, and the driving cylinder 104 drives the sliding plate 101 to slide downward along the longitudinal guide rail 103 on the assembly plate 100, so that the first assembly plate 90 and the second assembly plate 91 located on the sliding plate 101 slide to the position of clamping the micro motor respectively, so that the clamping assemblies 95 on the first material picking station and the third material picking station clamp the micro motors on the feeding rail 8 and the second cavity 82 respectively.
[0077] Then, after the first material picking station and the third material picking station have clamped the micro-motor, the servo motor 97 drives the synchronous wheel 98 to rotate, so that the synchronous belt 99 on the synchronous wheel 98 drives the multi-station material picking assembly 88 and the single-station material picking assembly 89 to move leftward on the transverse guide rail 27, so that the first material picking station on the single-station material picking assembly 89 moves to above the second cavity 82 of the positioning mechanism 6, and the second material picking station on the multi-station material picking assembly 88 moves to above the material trough 56 of the positioning mechanism 4, and the third material picking station moves to one side of the positioning mechanism 4. After reaching the target position, the driving cylinder 104 is started again to move the first group The mounting plate 90 and the second assembly plate 91 descend along the longitudinal guide rail 103, thereby driving the first material picking station and the second material picking station to descend. Then, the clamping claw 110 on the first material picking station places the micro motor in the second cavity 82 that has been emptied of the positioning mechanism 6, and the clamping claw 110 on the second material picking station synchronously descends to the material trough 56 to take out the micro motor that has completed the rolling thread processing in the loading rail 54. Then, the first assembly plate 90 and the second assembly plate 91 rise along the longitudinal guide rail 103 driven by the driving cylinder 104, so that the first material picking station and the second material picking station rise from the positioning mechanism 4 and the positioning mechanism 6.
[0078] Then, when the first material picking station and the second material picking station complete the micro-motor picking and unloading operations and rise, the sliding cylinder on the positioning mechanism 6 is started, and the fixing frame 14 is driven to move to the right on the slide rail 16 through the connecting block 115, so that the first cavity 81 on the positioning mechanism 6 moves to the bottom of the first material picking station. At the same time, the adjusting cylinder 92 on the first assembly plate 90 is started, and the cylinder shaft in the adjusting cylinder 92 drives the adjusting plate 93 to slide and adjust in the guide groove 105, so that the adjusting plate 93 slides along the guide groove 84 to the right side of the first assembly plate 90, so that the third material picking station on the multi-station material picking assembly 88 is moved to above the material groove 56 of the positioning mechanism 4. Since the direction of the micro-motor on the positioning mechanism 6 is different from that of the micro-motor in the positioning mechanism 4, at this time, the rotating cylinder 94 on the second material picking station and the third material picking station is started, and the micro-motor on its clamping assembly 95 is rotated to the appropriate direction respectively, so that the clamping jaw 110 on the clamping assembly 95 can achieve rotation adjustment at different angles.
[0079] Furthermore, the first assembly plate 90 and the second assembly plate 91, driven by the driving cylinder 104, drive the first material picking station and the third material picking station to perform the descending operation again, and the micro motor that has completed the worm thread rolling process in the first cavity 81 of the positioning mechanism 6 is taken out through the clamping claw 110 on the first material picking station. At the same time, the third material picking station places the micro motor on its clamping claw 110 in the material trough 56 of the loading rail 54 to wait for the worm thread rolling operation. After completing the unloading operation, the first assembly plate 90 and the second assembly plate 91 are driven by the driving cylinder 104 to rise along the longitudinal guide rail 103, thereby driving the first material picking station and the third material picking station to complete the ascending action.
[0080] Furthermore, when the third material picking station places the micro motor in the material slot 56 of the positioning mechanism 4 and lifts it up, the adjusting cylinder 92 on the first assembly plate 90 is started again, and the adjusting plate 93 is pulled back in the opposite direction through the cylinder shaft, so that the adjusting plate 93 slides along the guide groove 84 to the left side of the first assembly plate 90. After completing this action, the servo motor 97 on the drive device 26 is started, and the multi-station material picking assembly 88 and the single-station material picking assembly 89 slide to the right on the transverse guide rail 27 driven by the synchronous wheel 98 and the synchronous belt 99, so that the single-station material picking assembly 89 The first material-retrieving station on the multi-station material-retrieving assembly 88 moves to the top of the feeding rail 8, and the second material-retrieving station on the multi-station material-retrieving assembly 88 moves to the top of the first cavity 81 of the positioning mechanism 6. After reaching the target position, the driving cylinder 104 is started to make the first assembly plate 90 and the second assembly plate 91 descend along the longitudinal guide rail 103, thereby driving the first material-retrieving station and the second material-retrieving station to achieve synchronous descent. After descent, the clamping jaw 110 on the first material-retrieving station puts the micro-motor that has completed the rolling of the worm teeth back into the feeding rail 8. At the same time, the clamping jaw 110 on the second material-retrieving station 0 The micro motor that has completed the rolling of the worm teeth is placed in the first cavity 81 to wait for the positioning operation. After that, the driving cylinder 104 is started again to drive the first assembly plate 90 and the second assembly plate 91 to rise along the longitudinal guide rail 103. Then, the adjusting cylinder 92 on the first assembly plate 90 is started again, and the adjusting plate 93 is slid along the guide groove 84 to the right side of the first assembly plate 90 through the cylinder shaft, and the feeding rail 8 sends out the micro motor that has completed the processing, and then sends the micro motor to be processed to the bottom of the first material picking station. The sliding cylinder on the positioning mechanism 6 is started, and the fixing frame 14 is driven to move to the left on the slide rail 16 through the connecting block 115, so that the first cavity 81 moves to the bottom of the rotating component 24, and the rotating component 24 performs a positioning operation on the micro motor that completes the worm gear rolling in the first cavity 81. At the same time, with the sliding of the fixing frame 14, the second cavity 82 on the positioning mechanism 6 where the micro motor to be processed is placed is synchronously moved to the bottom of the third material picking mechanism to wait for the third material picking mechanism to pick up the material. At this point, the entire production process is completed. Automatic loading and unloading process.
[0081] Furthermore, during the processing of rolling the worm teeth, the workpiece is first inspected, and the carrier rail 54 is inspected by the sensor on the guide plate 46 to confirm whether the motor to be processed on the carrier rail 54 is in place for subsequent processing.
[0082] Then, the pushing of the motor is realized through the pushing assembly 11. When the sensor detects that the motor is in place, the pushing cylinder 48 is started, and the transmission block 55 is pushed toward the working chamber through the transmission shaft. At this time, the pushing shaft 60 on the transmission block 55 moves toward the direction of the motor, so that the end of the motor output shaft 114 is inserted into the second sleeve 61 in the pushing shaft 60, and the transmission block 55 pushes the loading rail 54 carrying the motor to the oil baffle 50.
[0083] Next, the motor output shaft 114 is positioned through the positioning assembly 12. When the motor is pushed to the oil baffle plate 50, the output shaft 114 at the front end of the motor passes through the guide hole 77 on the oil baffle plate 50 and extends into the working chamber for rolling, and the front end portion of the output shaft 114 is synchronously inserted into the first sleeve 40 in the bearing 39. At this time, the two ends of the motor output shaft 114 are positioned by the first sleeve 40 and the second sleeve 61 respectively. At the same time, the ejection cylinder 53 is started, and the driving shaft pushes the positioning rod 52 toward the motor direction through the push block 78, so that the positioning rod 52 is coaxially abutted against the output shaft 114 in the first sleeve 40 to achieve axial positioning of the motor output shaft 114 and prevent axial displacement of the output shaft 114.
[0084] Furthermore, the rollers 5 located on both sides of the rotating seat 10 perform rolling processing on the motor output shaft 114. The two rollers 5 are inserted into the working cavity, and the roller 5 on one side presses against the motor output shaft 114, thereby squeezing the motor output shaft 114 toward the other rolling position. When the rollers 5 press against the motor output shaft 114, the rotating seat 10 rotates and deflects at a certain angle along the extrusion direction under the action of the mounting shaft, thereby effectively protecting the motor output shaft 114.
[0085] Finally, after the thread rolling is completed, the roller 5 is released from the motor output shaft 114, and the rotating shaft 36 rotates to the starting state under the action of the reset tension spring 42 to complete the reset. At this time, the ejection cylinder 53 is started, the drive shaft retracts, and the push block 78 is released from the positioning rod 52. The positioning rod 52 is reset to the starting state under the action of the reset spring. At the same time, the pushing cylinder 48 pulls the transmission block 55 back along the slide rail 16 in the opposite direction through the transmission shaft. During the sliding process, the transmission block 55 pulls the loading rail 54 back to the starting position through the pull rod 58. When reaching the starting position, the loading rail 54 will further slide toward the transmission block 55 under the inertia state, so that the end of the motor output shaft 114 is again stuck in the second shaft sleeve 61, affecting the removal of the motor. In order to avoid the above situation, a buffer spring 59 is set on the pull rod 58, so that the loading rail 54 can be pushed out of the limit by the buffer spring 59 after the reset movement to prevent the return from getting stuck. At this point, the positioning thread rolling process of the entire motor output shaft 114 is completed.
[0086] Furthermore, when performing the positioning operation, the micromotor after the worm gear rolling is placed in the second cavity 82, and the output shafts 114 at both ends of the micromotor are respectively inserted into the limit grooves 83 at the top of the first support block 18 and the second support block 19. At this time, the positioning block 22 is pressed against the bottom of the shell of the micromotor under the action of the telescopic spring 70. When the material sensor 87 detects that a micromotor is placed in the accommodating cavity 20, the lifting cylinder 75 is started, and the lifting cylinder 75 pulls the transmission block 55, and the rotating arm 72 is rotated and swung downward from the fixed arm 71 through the transmission block 55, so that the driving belt 116 of the rotating arm 72 is pressed against the top of the micromotor. On the outer shell, the driving motor 73 is started, so that the pulley 74 drives the driving belt 116 to rotate. During the rotation process, the driving belt 116 drives the micro motor to perform synchronous rotation movement in the second cavity 82. When the micro motor rotates to the target position, the positioning block 22 is inserted into the positioning hole 38 on the motor housing under the action of the telescopic spring 70, thereby fixing the micro motor at this position to achieve the positioning of the micro motor. After the positioning is completed, the lifting cylinder 75 is started again, and the rotating arm 72 is driven to rotate and swing upward through the pulling block 76, so that the driving belt 116 leaves the micro motor, and the positioned micro motor can be taken out for subsequent processing.
[0087] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Technical personnel in this industry can make some deformation and modifications under the inspiration of this technical solution. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A fully automatic worm gear rolling device for a micro motor, characterized in that: It comprises a worm thread rolling machine and a frame, wherein the worm thread rolling machine is provided with a workbench, the workbench is provided with a positioning mechanism and rollers located on both sides of the positioning mechanism for performing worm thread rolling operations on the output shaft of the micro motor, the frame is provided with a positioning mechanism, a feeding mechanism and a feeding rail, and the positioning mechanism and the feeding rail are sequentially arranged on one side of the positioning mechanism from the inside to the outside; The positioning mechanism includes a base mounted on a workbench and a rotating seat rotatably mounted on the base, the rotating seat is arranged between the rollers on both sides, one end of the rotating seat is provided with a pushing assembly for pushing the micro motor to the roller for rolling the worm teeth, and the other end is provided with a positioning assembly for axially positioning the micro motor when rolling the worm teeth; The positioning mechanism includes a base, a fixing frame and a transmission device, the base is provided with a slide rail, the fixing frame is slidably installed on the slide rail through a slider, the fixing frame is connected to the transmission device to realize the movement of the fixing frame on the slide rail, at least one group of support components is provided on the fixing frame, the support component includes a first support block and a second support block arranged opposite to each other, a receiving cavity for placing a micro motor is formed between the first support block and the second support block, a limiting bracket is provided below the receiving cavity, a retractable positioning block that matches the positioning hole on the micro motor housing is provided in the limiting bracket, a position sensor for judging whether the micro motor has completed positioning is provided at the bottom of the positioning block, and a rotating component for rotating the micro motor placed on the receiving cavity is provided on one side of the fixing frame; The feeding mechanism comprises a support frame, on which a driving device and at least one transverse guide rail are arranged, on which a material taking device located above the positioning mechanism and the location finding mechanism is arranged, and the material taking device is transmission-connected with the driving device; The base is provided with a bracket, and the bracket is provided with a hollow mounting cavity, and mounting blocks are provided at both ends of the mounting cavity, and the mounting blocks at both ends are provided with mounting holes located on the same axis, and the rotating seat includes a horizontal mounting portion and a vertical positioning portion that form an L-shaped structure with each other, and the mounting portion is provided with an axial hole with openings at both ends, and a rotating shaft is provided in the axial hole, and both ends of the rotating shaft can be rotatably inserted in the mounting hole, so that the rotating seat can be rotatably and swingably installed on the bracket, and a reset component is provided on the end of the rotating shaft, which is located on the outside of the bracket and is used to drive the rotating seat to swing and reset on the bracket, and the positioning portion is provided with a positioning hole, and a bearing located on the same axis as the motor output shaft is provided in the positioning hole, and a first sleeve is provided in the bearing; The limiting bracket includes a positioning plate and a limiting plate, the positioning plate is installed on the fixing frame, the positioning plate is provided with a slide slot with an opening on one side, the two ends of the slide slot pass through the positioning plate, the positioning block is telescopically arranged in the slide slot, the limiting plate cover is arranged on the outside of the slide slot and the positioning block, and is fixedly installed on the positioning plate by screws; An integrally formed bottom plate is provided at the bottom of the limiting plate, and the bottom plate cover is provided at the bottom of the positioning plate. Receiving grooves are provided on both sides of the bottom of the positioning block, and telescopic springs are provided in the receiving grooves on both sides, one end of the telescopic spring abuts against the positioning block, and the other end abuts against the bottom plate.
2. According to claim 1, a fully automatic cochlear rolling device for a micro motor is characterized by: The reset assembly includes a rotating block and a reset spring. The outer periphery of the rotating block is provided with an inwardly recessed annular recess. The rotating block is sleeved on the end of the rotating shaft to achieve synchronous rotational movement with the rotating shaft. The reset spring is provided on the annular recess. One end of the reset spring is fixed to the rotating block by a first locking screw, and the other end is fixed to the bracket by a second locking screw.
3. The fully automatic worm gear rolling device for a micro motor according to claim 1, characterized in that: The pushing assembly includes a guide plate, a fixed seat and a pushing cylinder, the guide plate is installed on the rotating seat, a guide rail is provided on the guide plate, the fixed seat is slidably installed on the guide rail through a slider, the pushing cylinder is installed on the guide plate through a fixed block, the pushing cylinder is connected to the fixed seat through a transmission shaft to push the fixed seat to achieve reciprocating sliding on the guide plate, and an oil baffle plate installed on the guide plate is provided between the fixed seat and the positioning portion.
4. The fully automatic worm gear rolling device for a micro motor according to claim 1, characterized in that: The positioning assembly includes a positioning frame and a positioning rod, the positioning frame is installed on the rotating seat, the positioning rod is coaxially arranged with the motor output shaft, and is telescopically inserted into the positioning frame and the first sleeve in sequence, and an ejection cylinder installed on the workbench is provided on one side of the positioning rod, and the ejection cylinder is transmission-connected to the positioning rod through a driving shaft to push the positioning rod to realize telescopic movement in the positioning frame.
5. The fully automatic worm gear rolling device for a micro motor according to claim 3, characterized in that: The fixed seat includes a loading rail and a transmission block, the loading rail is provided with a material trough, the transmission block is provided with a connecting hole, a movable pull rod is provided in the connecting hole, the pull rod is threadedly connected to the loading rail through a threaded end extending to the outside of the transmission block, a buffer spring is provided on the pull rod, one end of the buffer spring is against the loading rail, and the other end is against the transmission block, a push shaft is provided on one side of the transmission block, the push shaft is provided with a hollow installation cavity, and a second sleeve coaxially arranged with the motor output shaft is provided in the installation cavity.
6. The fully automatic worm gear rolling device for a micro motor according to claim 1, characterized in that: The rotating assembly includes a fixed arm, a rotating arm, a driving motor, a pulley and a lifting cylinder. The fixed arm and the lifting cylinder are both installed on the base. The rotating arm is pivotally connected to the fixed arm. The driving motor and the pulley are respectively installed on both sides of the rotating arm. The driving motor is connected to the pulley in a driving manner. A driving belt is provided on the pulley. The rotating arm is provided with a transmission block, which is connected to the lifting cylinder in a driving manner so that the rotating arm can rotate and swing on the fixed arm under the drive of the lifting cylinder.
7. The fully automatic cochlear rolling device for a micro motor according to claim 1, characterized in that: The material picking device includes a multi-station material picking component and a single-station material picking component. The multi-station material picking component and the single-station material picking component are respectively provided with a first assembly plate and a second assembly plate. An adjusting cylinder is provided at one end of the first assembly plate. An adjusting plate is provided in the first assembly plate. The adjusting plate is transmission-connected with the adjusting cylinder so that the adjusting cylinder drives the adjusting plate to realize sliding adjustment in the first assembly plate. At least one rotating cylinder is provided on the first assembly plate, and the rotating cylinder and the second assembly plate are both provided with a clamping component for clamping the micro motor.
Citation Information
Patent Citations
Full-automatic worm tooth rolling equipment of micro motor
CN217775450U