A vibration oil cylinder protection device and its protection method

By adopting the principle of mechanical sealed dynamic and static ring on the vibrating oil cylinder, combined with the protective measures designed by the water flow condensation pipe and air-cooled air-cooled air-filled flow curtain, the problem of dust and foreign matters easily accumulated on the output shaft of the vibrating oil cylinder piston rod is solved, achieving more efficient cooling and protection, and extending the service life of the oil cylinder.

CN115289093BActive Publication Date: 2025-06-27МААНЬШАНЬ АЙРОН ЭНД СТИЛ КО ЛТД
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Patent Information

Application Number
CN202210926506.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-03
Publication Date
2025-06-27
Estimated Expiration
2042-08-03

AI Technical Summary

Technical Problem

The output shaft of the vibrating cylinder piston rod is prone to accumulation of dust and foreign matter, resulting in poor movement, aging of seal rings and oil leakage, affecting working accuracy and causing environmental pollution. The cooling and protective measures of the prior art are poor in effect and cannot meet the needs of harsh working conditions.

Method used

The principle of mechanical sealing dynamic and static ring is adopted to achieve sealing protection through the design of static guide cover and dynamic protective cover. The static guide cover adopts a water flow condensate tube design to reduce ambient temperature, and the dynamic protective cover adopts an air-cooled air-filled flow curtain design to prevent dust and debris from accumulating.

Benefits of technology

It effectively avoids the accumulation of dust and debris, improves the regional ambient temperature, improves the service life of the oil cylinder, and solves the problems of seal ring aging and oil leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a vibration oil cylinder protection device and a protection method thereof, belonging to the technical field of vibration oil cylinder protection. The present invention includes a vibration oil cylinder, and a piston rod output shaft is arranged at the output end of the vibration oil cylinder. A sealing ring is arranged on the outer circle of the piston rod output shaft, and the output end of the piston rod output shaft is connected to a connecting shaft. A static guide cover and a dynamic protection cover are arranged on the surface of the vibration oil cylinder. The present invention adopts the principle of mechanical seal dynamic and static rings, and realizes sealing protection through the design of the static guide cover and the dynamic protection cover. Among them, the static guide cover adopts the design of a water flow condensation pipe to reduce the environmental temperature at the piston rod output part. Among them, the dynamic protection cover adopts the design of air cooling plus an air curtain, which not only avoids the thermal deformation of the dynamic protection cover, but also forms an air curtain at the piston rod output part for protection, effectively avoiding the accumulation of dust and sundries, effectively improving the regional environmental temperature, and prolonging the service life of the oil cylinder.
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Description

Technical Field

[0001] The present invention relates to the technical field of vibration cylinder protection, and more specifically, to a vibration cylinder protection device and a protection method thereof. Background Art

[0002] In modern continuous casting equipment, due to stable amplitude, simple structure, and reliable control, vibration cylinders have gradually become the main vibration source of the vibration table. However, in actual use, due to external environments such as high temperature and dust, dust and foreign matters are likely to accumulate at the output shaft part of the piston rod of the vibration cylinder, resulting in surface scratches and running jams during the movement of the piston rod; at the same time, high-temperature radiation is likely to cause the aging of the piston rod sealing ring and oil leakage, affecting the working accuracy of the vibration cylinder and causing environmental pollution.

[0003] In the prior art, a straightening cylinder piston rod cooling device disclosed in CN211360591U adopts a design of an annular air duct with air blowing ports, and uses compressed air to cool the output part of the piston rod. However, its cooling capacity is weak, and its cooling effect cannot be guaranteed for the harsh working conditions in the vibration table area;

[0004] A hydraulic cylinder with a protection device disclosed in CN107654440A adopts an annular protection device, and uses an airbag to protect the output part of the piston rod. It has good sealing performance and little interference with the movement of the cylinder, but the heat resistance of the airbag is not strong, and it is easy to age and wear in a high-temperature environment, affecting its use. Summary of the Invention

[0005] 1. Technical Problems to be Solved by the Invention

[0006] Aiming at the defects and deficiencies existing in the prior art, the present invention provides a vibration cylinder protection device and a protection method thereof. The present invention adopts the principle of mechanical seal static and dynamic rings, and realizes sealing protection through the design of a static guide cover and a dynamic protection cover; among them, the static guide cover adopts a design of a water flow condensation pipe to reduce the environmental temperature at the output part of the piston rod; among them, the dynamic protection cover adopts an air cooling and air curtain design, which not only avoids the heat deformation of the dynamic protection cover, but also forms an air curtain at the output part of the piston rod for protection, effectively avoiding the accumulation of dust and sundries. Through the water cooling of the static guide cover and the air cooling of the dynamic protection cover, the regional environmental temperature is effectively improved and the service life of the cylinder is increased.

[0007] 2. Technical Solutions

[0008] To achieve the above object, the technical solutions provided by the present invention are as follows:

[0009] A vibration oil cylinder protection device of the present invention includes a vibration oil cylinder. The output end of the vibration oil cylinder is connected to a connecting shaft, one end of the connecting shaft is connected to a vibration table frame, a mold frame is fixedly arranged on the vibration table frame, and a billet is connected to the bottom of the mold frame.

[0010] A piston rod output shaft is arranged at the output end of the vibration oil cylinder. A sealing ring is arranged on the outer circle of the piston rod output shaft. The output end of the piston rod output shaft is connected to the connecting shaft. A static guide cover and a dynamic protection cover are arranged on the surface of the vibration oil cylinder.

[0011] A rod chamber flange is arranged on the surface of the vibration oil cylinder. The static guide cover is connected to the rod chamber flange by bolts. The static guide cover consists of a first protective cover, a copper condensation pipe, and a fixed clamp. The copper condensation pipe is laid in the first protective cover, and the copper condensation pipe is fixed to the inner side of the first protective cover by the fixed clamp. A positioning hole is opened at the top end of the first protective cover, and mounting holes are spaced apart on the bottom surface of the first protective cover.

[0012] The dynamic protection cover consists of an air duct assembly, a fixed support, and a second protective cover. The dynamic protection cover is fixed to the connecting shaft by the fixed support. The fixed support is welded to the second protective cover. The bottom surface of the second protective cover is attached to the air duct assembly. The air duct assembly consists of an annular pipe, a blowing air pipe, and an air inlet pipe. Air outlet holes are uniformly processed on the lower part of the annular pipe. The port of the air outlet hole is butt-welded to the blowing air pipe. An air outlet port is installed at the output end port of the blowing air pipe. An air inlet hole is processed on the side surface of the annular pipe. The port of the air inlet hole is butt-welded to the air inlet pipe. A compressed air hose is connected to the input end of the air inlet pipe.

[0013] Further, the vibration oil cylinder drives the vibration table frame to vibrate at a set amplitude through the connecting shaft. The mold frame vibrates synchronously with the vibration table frame, so that the billet moves along an arc.

[0014] Further, the first protective cover is in the shape of a round cap and is made of a metal steel plate. The copper condensation pipe is arranged according to the shape of the first protective cover. The coiled copper condensation pipe is welded or glued to the inner side of the first protective cover by several fixed clamps to ensure reliable fitting between the copper condensation pipe and the first protective cover without hard bending dead angles.

[0015] Further, the inner diameter of the positioning hole is larger than the outer diameter of the piston rod output shaft, and the positioning hole does not interfere with the reciprocating movement of the piston rod output shaft.

[0016] Further, the center distance and aperture of the mounting holes are the same as those of the fastening bolts of the rod chamber flange of the vibration oil cylinder.

[0017] Further, the copper condensation pipe adopts a pipe arrangement method combining vertical and horizontal directions. The vertical pipe arrangement method is to coil up and down, and the horizontal pipe arrangement method is to coil spirally.

[0018] Furthermore, when the copper condenser tube is spirally coiled horizontally, positions for installation holes need to be reserved. Circulating water connection screw threads are installed at both ports of the copper condenser tube, and the circulating water connection screw threads are connected to an external water pipe. The external water pipe includes a water inlet pipe and a water return pipe.

[0019] Furthermore, an air-cooling connection screw thread is provided at the input end port of the air inlet pipe.

[0020] Furthermore, the fixed support is fixed to the connecting shaft by means of threads or a clamping plate.

[0021] A protection method for a vibration oil cylinder protection device, the steps of which are as follows:

[0022] Step 1: Fabricate a static guide cover. The static guide cover is composed of a first protective cover, a copper condenser tube, and fixed clamps. The copper condenser tube is arranged according to the shape of the first protective cover, and the coiled copper condenser tube is welded or glued to the inner side of the first protective cover with several fixed clamps to ensure reliable fit between the copper condenser tube and the first protective cover without hard bends or dead corners.

[0023] Step 2: Machine a positioning hole in the middle of the top of the first protective cover. The inner diameter of the positioning hole is larger than the output shaft of the piston rod and does not interfere with the reciprocating movement of the piston rod output shaft. Mounting holes are machined circumferentially on the bottom surface of the first protective cover, and the center distance and hole diameter thereof are the same as those of the fastening bolts of the flange of the rod chamber of the vibration oil cylinder.

[0024] Step 3: Fabricate a dynamic protective cover. The dynamic protective cover is composed of an air duct assembly, a fixed support, and a second protective cover. The air duct assembly is composed of an annular tube, a blowing air duct, and an air inlet pipe. Air outlet ports are uniformly machined at the lower part of the annular tube and are butt-welded to the blowing air duct. An air inlet is machined on the side surface of the annular tube and is butt-welded to the air inlet pipe. The other end of the blowing air duct is equipped with an air outlet port, and the shape of the air outlet port is adjusted according to the on-site situation.

[0025] Step 4: Weld the fixed support to the second protective cover and ensure its coaxiality. Make the air duct assembly fit reliably with the second protective cover without hard bends or jams, and fix it by welding.

[0026] Step 5: Fix the fixed support on the dynamic protective cover to the connecting shaft by means of threads, clamping plates, etc. Connect the compressed air hose to the air-cooling connection screw thread at the port of the air inlet pipe to achieve air cooling and an air curtain.

[0027] Step 6: Connect the static guide cover to the flange of the rod chamber of the vibration oil cylinder with bolts. Among them, the condenser tube is in reliable contact with the end face of the flange of the rod chamber of the vibration oil cylinder. Connect the water inlet pipe and the water return pipe of the external water pipe to the circulating water connection screw threads respectively to achieve the function of circulating water condensation.

[0028] Step 7: The air volume of the air cooling and air curtain can be adjusted through valves according to the on-site conditions, and the condensate water volume can be adjusted by the water inlet flowmeter of the return water pipe to make the media such as water and air reach the most economical cooling value.

[0029] 3. Beneficial effects

[0030] Adopting the technical solution provided by the present invention, compared with the prior art, it has the following beneficial effects:

[0031] The present invention adopts the principle of mechanical seal static and dynamic rings, and realizes sealing protection through the design of a static guide cover and a dynamic protective cover; among them, the static guide cover adopts a water flow condensation pipe design to reduce the ambient temperature of the piston rod output part; among them, the dynamic protective cover adopts an air cooling plus air curtain design, which not only avoids the thermal deformation of the dynamic protective cover, but also forms an air curtain at the piston rod output part for protection, effectively avoiding the accumulation of dust and sundries, and fundamentally solving the influence of external dust and sundries on the piston rod output shaft of the vibration cylinder through the basic function of mechanical seal; through the water cooling of the static guide cover and the air cooling of the dynamic protective cover, it effectively improves the regional ambient temperature and extends the service life of the cylinder. Description of the drawings

[0032] Figure 1 It is the overall structure diagram of the present invention;

[0033] Figure 2 It is the installation position diagram of the vibration cylinder of the present invention;

[0034] Figure 3 It is the partial enlarged view of the vibration cylinder of the present invention;

[0035] Figure 4 It is the structure diagram of the static guide cover of the present invention;

[0036] Figure 5 It is the structure diagram of the first protective cover of the present invention;

[0037] Figure 6 It is the copper condensation pipe arrangement diagram of the present invention;

[0038] Figure 7 It is the structure diagram of the dynamic protective cover of the present invention.

[0039] In the figure: 1. Vibration oil cylinder; 11. Piston rod output shaft; 12. Sealing ring; 13. Rod chamber flange; 2. Vibration table frame; 3. Mould frame; 4. Cast billet; 5. Static guide cover; 51. First shield; 511. Positioning hole; 512. Mounting hole; 52. Copper condenser tube; 521. Circulating water connection thread; 53. Fixed clamp; 6. Dynamic protective cover; 61. Air duct assembly; 611. Annular pipe; 612. Air blowing pipe; 613. Air inlet pipe; 614. Air outlet port; 615. Air-cooled connection thread; 62. Fixed support; 63. Second shield; 7. Compressed air hose; 8. External water pipe; 9. Connecting shaft. Detailed implementation manners

[0040] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

[0041] Embodiment 1

[0042] From Figures 1-7 It can be seen that a vibration oil cylinder protection device in this embodiment includes a vibration oil cylinder 1. The output end of the vibration oil cylinder 1 is connected with a connecting shaft 9. One end of the connecting shaft 9 is connected with a vibration table frame 2. A mould frame 3 is fixedly arranged on the vibration table frame 2. The bottom of the mould frame 3 is connected with a cast billet 4;

[0043] The vibration oil cylinder 1 drives the vibration table frame 2 to vibrate according to a set amplitude through the connecting shaft 9. The mould frame 3 vibrates synchronously with the vibration table frame 2, so that the cast billet 4 moves along an arc.

[0044] The output end of the vibration oil cylinder 1 is provided with a piston rod output shaft 11. A sealing ring 12 is arranged on the outer circle of the piston rod output shaft 11. The output end of the piston rod output shaft 11 is connected with the connecting shaft 9. Among them, the cast billet 4 has a large thermal radiation value in the area of the piston rod output shaft 11 on the vibration oil cylinder 1, which has a greater impact on the sealing ring 12; among them, impurities such as protective slag on the mould frame 3 are also likely to fall on the area of the piston rod output shaft 11 on the vibration oil cylinder 1, resulting in dust accumulation;

[0045] The surface of the vibration oil cylinder 1 is provided with a static guide cover 5 and a dynamic protective cover 6;

[0046] The surface of the vibration oil cylinder 1 is provided with a rod chamber flange 13. The static guide cover 5 is connected with the rod chamber flange 13 through bolts; the static guide cover 5 is composed of a first shield 51, a copper condenser tube 52, and a fixed clamp 53. The copper condenser tube 52 is laid in the first shield 51. The copper condenser tube 52 is fixed on the inner side of the first shield 51 through the fixed clamp 53; a positioning hole 511 is opened at the top end of the first shield 51, and mounting holes 512 are spaced apart on the bottom surface of the first shield 51;

[0047] The first protective cover 51 is in the shape of a round cap and is made of a metal steel plate. The copper condenser tube 52 is arranged according to the shape of the first protective cover 51. The coiled copper condenser tube 52 is welded or glued to the inner side of the first protective cover 51 with several fixing clamps 53 to ensure that the copper condenser tube 52 and the first protective cover 51 are reliably fitted without any hard bends or dead corners.

[0048] The inner diameter of the positioning hole 511 is larger than the outer diameter of the piston rod output shaft 11 , and the positioning hole 511 does not interfere with the reciprocating motion of the piston rod output shaft 11 . The center distance and hole diameter of the mounting hole 512 are the same as the fastening bolts of the rod cavity flange 13 of the vibration cylinder 1 .

[0049] The copper condenser tube 52 is arranged in a combination of vertical and horizontal directions. The vertical arrangement is coiled up and down, and the horizontal arrangement is spirally coiled. In the coiling up and down and at the vertical and horizontal corners, the arc radius of the copper condenser tube 52 must be ensured to prevent hard bends and dead corners.

[0050] When the copper condenser 52 is spirally coiled in the horizontal direction, a position for the installation hole 512 must be reserved. The two ports of the copper condenser 52 are respectively installed with circulating water connecting threads 521. The circulating water connecting threads 521 are connected to the external water pipe 8. The external water pipe 8 includes an inlet pipe and a return pipe. The static guide cover 5 can constitute a complete circulating water pipeline to realize the circulating water condensation function.

[0051] The dynamic protective cover 6 is composed of an air duct assembly 61, a fixed support 62, and a second protective cover 63. The dynamic protective cover 6 is fixed to the connecting shaft 9 through the fixed support 62. The fixed support 62 is fixed to the connecting shaft 9 by means of threads or clamp plates. The fixed support 62 is welded to the second protective cover 63 to ensure their coaxiality. The bottom surface of the second protective cover 63 fits the air duct assembly 61 without any hard bends or obstructions, and is fixed by welding.

[0052] The air duct assembly 61 is composed of an annular tube 611, a blowing tube 612, and an air inlet tube 613. The lower part of the annular tube 611 is evenly processed with air outlets, and the air outlet ports are welded to the blowing tube 612. The output end of the blowing tube 612 is equipped with an air outlet port 614, and the air outlet port 614 can be adjusted to various shapes according to the site conditions.

[0053] An air inlet is processed on the side of the annular tube 611, and the air inlet port is welded to the air inlet pipe 613; the input end of the air inlet pipe 613 is connected to a compressed air hose 7, and air cooling and air curtain are achieved by delivering compressed air.

[0054] An air-cooling connection thread 615 is provided at the input port of the air inlet pipe 613 .

[0055] A protection method for a vibrating oil cylinder protection device, the steps of which are:

[0056] Step 1: Fabricate the static guide cover 5. The static guide cover 5 is composed of a first shield 51, a copper condensing pipe 52, and fixing clamps 53. The copper condensing pipe 52 is arranged according to the shape of the first shield 51, and the coiled copper condensing pipe 52 is welded or glued to the inner side of the first shield 51 with several fixing clamps 53 to ensure reliable fitting between the copper condensing pipe 52 and the first shield 51 without hard bending dead angles;

[0057] Step 2: Machine a positioning hole 511 in the middle of the top end of the first shield 51. Its inner diameter is larger than the output shaft 11 of the piston rod and does not interfere with the reciprocating movement of the output shaft 11 of the piston rod; Machine mounting holes 512 circumferentially on the bottom surface of the first shield 51. The center distance and aperture of the mounting holes 512 are the same as those of the fastening bolts of the rod chamber flange 13 of the vibration cylinder 1;

[0058] Step 3: Fabricate the dynamic protective cover 6. The dynamic protective cover 6 is composed of an air duct assembly 61, a fixed support 62, and a second shield 63. The air duct assembly 61 is composed of an annular pipe 611, a blowing air duct 612, and an air inlet pipe 613. Air outlet ports are uniformly machined at the lower part of the annular pipe 611 and are butt-welded to the blowing air duct 612. An air inlet is machined on the side surface of the annular pipe 611 and is butt-welded to the air inlet pipe 613. The other end of the blowing air duct 612 is installed with an air outlet port 614, and the shape of the air outlet port 614 is adjusted according to the on-site situation;

[0059] Step 4: Weld the fixed support 62 to the second shield 63 and ensure their coaxiality. Make the air duct assembly 61 fit reliably with the second shield 63 without hard bending or jamming, and fix it by welding;

[0060] Step 5: Fix the fixed support 62 on the dynamic protective cover 6 to the connecting shaft 9 by means of threads, clamp plates, etc. Connect the compressed air hose 7 to the air-cooled connection thread 615 at the port of the air inlet pipe 613 to achieve air cooling and air curtain;

[0061] Step 6: Connect the static guide cover 5 to the rod chamber flange 13 of the vibration cylinder 1 with bolts. The condensing pipe 52 is in reliable contact with the end face of the rod chamber flange 13 of the vibration cylinder 1. Connect the inlet pipe and the return pipe of the external water pipe 8 to the circulating water connection thread 521 respectively to achieve the circulating water condensation function;

[0062] Step 7: The air volume of the air cooling and air curtain can be adjusted through a valve according to the on-site situation, and the condensate water volume is adjusted according to the water flow meter on the return pipe for the water inlet volume, so that media such as water and air reach the most economical cooling value.

[0063] The static guide cover 5 of the present invention adopts a design of coiling copper condenser tubes 52 for cooling, which will not scale and has less water consumption compared with plate water cooling, and has good cooling effect; the dynamic protective cover 6 adopts a design of air cooling plus air curtain, which not only avoids the thermal deformation of the dynamic protective cover, but also forms an air curtain at the output part of the piston rod to prevent the accumulation of dust and sundries; the design of adding a pipe protective cover makes the structures of the guide cover and the protective cover more firm and can be disassembled and reused; at the same time, it can be adjusted and modified according to different oil cylinders, and has stronger applicability.

[0064] The present invention adopts the principle of mechanical seal static and dynamic rings, and realizes sealing protection through the designs of the static guide cover 5 and the dynamic protective cover 6; among them, the static guide cover 5 adopts a water flow condenser tube design to reduce the environmental temperature at the output part of the piston rod; among them, the dynamic protective cover 6 adopts a design of air cooling plus air curtain, which not only avoids the thermal deformation of the dynamic protective cover 6, but also forms an air curtain at the output part of the piston rod for protection, effectively preventing the accumulation of dust and sundries, and fundamentally solving the influence of external dust and sundries on the piston rod output shaft 11 of the vibration oil cylinder 1 through the basic function of mechanical seal; through the water cooling of the static guide cover 5 and the air cooling of the dynamic protective cover 6, the regional environmental temperature is effectively improved and the service life of the oil cylinder is increased;

[0065] The present invention does not need to modify the existing oil cylinder body. The protective device can be locally modified and installed according to the structural characteristics of different oil cylinders. It has low cost, is easy to manufacture, has obvious cooling and protection effects, is simple to manufacture, has a wide application range, and has high promotion and application value.

[0066] The above has schematically described the present invention and its implementation manners. This description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative work without departing from the purpose of the present invention, they shall fall within the protection scope of the present invention.

Claims

1. A protection method for a vibration oil cylinder protection device, which includes a vibration oil cylinder (1), characterized in that: The output end of the described vibration oil cylinder (1) is provided with a piston rod output shaft (11). A sealing ring (12) is arranged on the outer circle of the piston rod output shaft (11). The output end of the piston rod output shaft (11) is connected to a connecting shaft (9). One end of the connecting shaft (9) is connected to a vibration table frame (2). A mold frame (3) is fixedly arranged on the vibration table frame (2). The bottom of the mold frame (3) is connected to a billet (4). A static guide cover (5) and a dynamic protective cover (6) are arranged on the surface of the described vibration oil cylinder (1). A rod-end flange (13) is arranged on the surface of the described vibration oil cylinder (1). The static guide cover (5) is connected to the rod-end flange (13) by bolts. The static guide cover (5) is composed of a first protective cover (51), a copper condensing pipe (52), and a fixing clamp (53). The copper condensing pipe (52) is laid in the first protective cover (51). The copper condensing pipe (52) is fixed to the inner side of the first protective cover (51) by the fixing clamp (53). A positioning hole (511) is opened at the top end of the first protective cover (51). Mounting holes (512) are spaced apart on the bottom surface of the first protective cover (51). The dynamic protective cover (6) is composed of an air duct assembly (61), a fixed support (62), and a second protective cover (63). The dynamic protective cover (6) is fixed to the connecting shaft (9) by the fixed support (62). The fixed support (62) is welded to the second protective cover (63). The bottom surface of the second protective cover (63) is attached to the air duct assembly (61). The air duct assembly (61) is composed of an annular pipe (611), a blowing air pipe (612), and an air inlet pipe (613). Air outlet ports are uniformly machined at the lower part of the annular pipe (611). The port of the air outlet is butt-welded to the blowing air pipe (612). An air outlet port (614) is installed at the output end port of the blowing air pipe (612). An air inlet is machined on the side surface of the annular pipe (611). The port of the air inlet is butt-welded to the air inlet pipe (613). The input end of the air inlet pipe (613) is connected to a compressed air hose (7). Its protection method, the steps are as follows: Step 1: Fabricate the static guide cover (5). The static guide cover (5) is composed of a first protective cover (51), a copper condensing pipe (52), and a fixing clamp (53). The copper condensing pipe (52) is arranged in rows according to the shape of the first protective cover (51). The coiled copper condensing pipe (52) is welded or glued to the inner side of the first protective cover (51) with several fixing clamps (53) to ensure that the copper condensing pipe (52) is reliably attached to the first protective cover (51) without hard bends or dead corners. Step 2: Machine a positioning hole (511) in the middle of the top end of the first protective cover (51). Its inner diameter is larger than the piston rod output shaft (11) and does not interfere with the reciprocating movement of the piston rod output shaft (11). Machine mounting holes (512) circumferentially on the bottom surface of the first protective cover (51). The center distance and hole diameter are the same as those of the fastening bolts of the rod-end flange (13) of the vibration oil cylinder (1). Step 3: Fabricate the dynamic protective cover (6). The dynamic protective cover (6) consists of an air duct assembly (61), a fixed support (62), and a second protective cover (63). The air duct assembly (61) consists of an annular pipe (611), a blowing air duct (612), and an air inlet duct (613). The lower part of the annular pipe (611) is evenly processed with air outlet ports and is butt-welded to the blowing air duct (612). The side of the annular pipe (611) is processed with an air inlet and is butt-welded to the air inlet duct (613). The other end of the blowing air duct (612) is installed with an air outlet port (614), and the shape of the air outlet port (614) is adjusted according to the on-site situation. Step 4: Weld the fixed support (62) to the second protective cover (63) and ensure its coaxiality. Make the air duct assembly (61) fit reliably with the second protective cover (63) without hard bending or jamming, and fix it by welding. Step 5: Fix the fixed support (62) on the dynamic protective cover (6) to the connecting shaft (9) by means of threads and clamp plates. Connect the compressed air hose (7) to the air-cooled connecting screw thread (615) at the port of the air inlet duct (613) to achieve air cooling and air curtain. Step 6: Connect the static guiding cover (5) to the rod chamber flange (13) of the vibration cylinder (1) with bolts. Among them, the condensation pipe (52) is in reliable contact with the end face of the rod chamber flange (13) of the vibration cylinder (1). Connect the water inlet pipe and the water return pipe of the external water pipe (8) to the circulating water connecting screw thread (521) respectively to achieve the function of circulating water condensation. Step 7: Adjust the air volume of the air cooling and air curtain according to the on-site situation through a valve, and adjust the condensation water volume according to the water flow meter of the water return pipe for the water inlet volume.

2. The protection method of a vibration oil cylinder protection device according to claim 1, characterized in that: The vibration cylinder (1) drives the vibration table frame (2) to vibrate according to the set amplitude through the connecting shaft (9). The mold frame (3) vibrates synchronously with the vibration table frame (2), so that the billet (4) moves along an arc.

3. The protection method of a vibration oil cylinder protection device according to claim 2, characterized in that: The first protective cover (51) is in the shape of a round cap and is made of a metal steel plate. The copper condensation pipes (52) are arranged according to the shape of the first protective cover (51). Use several fixed clamps (53) to weld or bond the coiled copper condensation pipes (52) to the inner side of the first protective cover (51) to ensure that the copper condensation pipes (52) fit reliably with the first protective cover (51) without hard bending or dead corners.

4. The protection method of a vibration oil cylinder protection device according to claim 3, characterized in that: The inner diameter of the positioning hole (511) is larger than the outer diameter of the piston rod output shaft (11), and the positioning hole (511) does not interfere with the reciprocating movement of the piston rod output shaft (11).

5. The protection method of a vibration oil cylinder protection device according to claim 4, characterized in that: The center distance and hole diameter of the mounting hole (512) are the same as the fastening bolts of the rod chamber flange (13) of the vibration cylinder (1).

6. The protection method of a vibration oil cylinder protection device according to claim 5, characterized in that: The copper condensation pipes (52) adopt a pipe arrangement method combining the vertical direction and the horizontal direction. The pipe arrangement method in the vertical direction is to coil up and down, and the pipe arrangement method in the horizontal direction is to coil spirally.

7. The protection method of a vibration oil cylinder protection device according to claim 6, characterized in that: When the copper condensation pipes (52) are coiled spirally in the horizontal direction, the position of the mounting hole (512) needs to be reserved. The two ports of the copper condensation pipes (52) are respectively installed with circulating water connecting screw threads (521), and the circulating water connecting screw threads (521) are connected to the external water pipe (8). The external water pipe (8) includes a water inlet pipe and a water return pipe.

8. The protection method of a vibration oil cylinder protection device according to claim 7, characterized in that: An air-cooled connection thread (615) is provided at the input end port of the air inlet pipe (613) described above.

9. The protection method of a vibration oil cylinder protection device according to claim 8, characterized in that: The fixed support (62) described above is fixed on the connecting shaft (9) by means of threads or a clamping plate.

Citation Information

Patent Citations

  • Hydraulic oil cylinder with protective device

    CN107654440A

  • Disclosed is withdrawal and straightening oil cylinder piston rod cooling device

    CN211360591U

  • Oil cylinder protection device

    CN211573910U