An automatic magnetic stripe inserting device

Abstract

This application belongs to the technical field of equipment manufacturing for inserting magnetic strips, and specifically relates to an automatic magnetic strip inserting device, which includes a vibrating machine, a claw pole tooling manipulator, a magnetic strip clamping hand, a product grasping manipulator, and a conveying mechanism. The vibrating machine is arranged on one side of the conveying mechanism, and the output end of the vibrating machine is connected to the conveying mechanism through a magnetic strip conveyor. On one side of the conveying mechanism, a magnetic strip clamping hand, a claw pole tooling manipulator, and a product grasping manipulator are sequentially arranged from the starting end to the terminal end. The claw pole tooling manipulator is within the stroke range of the magnetic strip clamping hand, and the product grasping manipulator is within the stroke range of the claw pole tooling manipulator. A magnetic strip tray is placed on the conveying mechanism, and a magnetic strip tray limiter is provided on the conveying mechanism corresponding to the magnetic strip clamping hand, solving the problem of how to use machines to automatically insert magnetic strips into products instead of manual labor.

Description

Technical Field

[0001] This application belongs to the technical field of equipment manufacturing for inserting magnetic strips, and specifically relates to an automatic magnetic strip inserting device. Background Art

[0002] When inserting magnetic strips into products, manual operation is currently adopted, and the efficiency of manual operation is very low. Therefore, it is necessary to design a machine to replace manual labor. Utility Model Content

[0003] The purpose of this application is to address the shortcomings of the prior art. By using a conveying mechanism in cooperation with a vibrating machine, a claw pole tooling manipulator, a magnetic strip clamping hand, and a product grasping manipulator, an automatic magnetic strip inserting device is designed, which can automatically insert magnetic strips onto products, and solves the problem of how to use a machine to replace manual labor to automatically insert magnetic strips onto products.

[0004] To achieve the above object, this application provides the following technical solutions:

[0005] An automatic magnetic strip inserting device includes a vibrating machine, a claw pole tooling manipulator, a magnetic strip clamping hand, a product grasping manipulator, and a conveying mechanism. The vibrating machine is arranged on one side of the conveying mechanism, and the output end of the vibrating machine is connected to the conveying mechanism through a magnetic strip conveyor. On one side of the conveying mechanism, the magnetic strip clamping hand, the claw pole tooling manipulator, and the product grasping manipulator are arranged in sequence from the starting end to the terminal end. The claw pole tooling manipulator is located within the stroke range of the magnetic strip clamping hand, and the product grasping manipulator is located within the stroke range of the claw pole tooling manipulator. A magnetic strip tray is placed on the conveying mechanism, and a magnetic strip tray limiter is arranged on the conveying mechanism corresponding to the magnetic strip clamping hand.

[0006] Preferably, the conveying mechanism is a circular conveyor line, the vibrating machine is located outside the circular conveyor line, and the claw pole tooling manipulator, the magnetic strip clamping hand, and the product grasping manipulator are all located inside the circular conveyor line.

[0007] Preferably, the conveying mechanism includes two parallel and end-aligned linear conveyor lines. The conveying directions of the two linear conveyor lines are opposite, and a magnetic strip tray clamping manipulator is arranged between the ends of the two linear conveyor lines. The vibrating machine is arranged outside the two linear conveyor lines, the claw pole tooling manipulator, the magnetic strip clamping hand, and the product grasping manipulator are all located between the two linear conveyor lines, and a tray sensor is arranged at the end of the linear conveyor line. The tray sensor is signal-connected to the magnetic strip tray clamping manipulator.

[0008] Preferably, there are two vibrating machines, which are arranged on the same side of the whole formed by the two linear conveyors. There are two claw pole tooling manipulators and two magnetic strip clamping hands respectively, and one product grasping manipulator. The two claw pole tooling manipulators are located on both sides of the product grasping manipulator, and the two magnetic strip clamping hands are also located on both sides of the product grasping manipulator. Each claw pole tooling manipulator is located between the magnetic strip clamping hand and the product grasping manipulator.

[0009] Preferably, the magnetic strip tray limiter includes a tray inductor and a telescopic rod. The tray inductor is electrically connected to the telescopic rod. There are side walls on both sides of the linear conveyor. The tray inductor is arranged on the side wall, and the sensing surface of the tray inductor faces between the two side walls. The telescopic rod is also arranged on the side wall. The telescopic rod is parallel to the conveying surface of the linear conveyor and perpendicular to the side wall. The distance between the telescopic rod and the conveying surface of the linear conveyor is less than the height of the magnetic strip tray.

[0010] Preferably, a lifting platform is arranged within the stroke range of the product grasping manipulator on the side of the whole formed by the two linear conveyors facing away from the vibrating machine.

[0011] Preferably, there are 8 mutually parallel magnetic strip placement grooves on the magnetic strip tray, and a preset gap is provided between adjacent two magnetic strip placement grooves. There is also a clamping groove on the magnetic strip tray. The clamping groove is perpendicular to the magnetic strip placement grooves. The depth of the clamping groove is less than that of the magnetic strip placement grooves, and the two ends of the clamping groove intersect with the two ends of each magnetic strip placement groove.

[0012] Compared with the prior art, the beneficial effects of this application are as follows:

[0013] 1. This application adopts a method of combining a conveying mechanism with a vibrating machine, a claw pole tooling manipulator, a magnetic strip clamping hand, and a product grasping manipulator to design an automatic magnetic strip inserting device, which can automatically insert magnetic strips onto products, and solves the problem of how to use machines to replace manual labor to automatically insert magnetic strips onto products.

[0014] 2. The setting of the annular conveyor in this application enables the magnetic strip tray to return to its original position (the outlet of the magnetic strip conveyor) to continue loading magnetic strips after the magnetic strips in the magnetic strip tray are clamped.

[0015] 3. This application realizes transporting the magnetic strip tray 5 to its original position (the outlet of the magnetic strip conveyor) to continue loading magnetic strips by setting two linear conveyors with opposite conveying directions. Compared with the annular conveyor, it can save workshop space.

[0016] 4. By setting two vibrating machines, a claw pole tooling manipulator, and a magnetic strip clamping hand to clamp the magnetic strip, the speed of inserting the magnetic strip is increased, and the production efficiency is improved in this application. Brief Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of this application;

[0018] Figure 2 is Figure 1 an enlarged view of part A in

[0019] Figure 3 is Figure 1 an enlarged view of part B in

[0020] Figure 4 is Figure 3 an enlarged view of part C in

[0021] Figure 5 is Figure 3 an enlarged view of part D in

[0022] Figure 6 is Figure 1 a top view of

[0023] Figure 7 is Figure 6 an enlarged view of part E in

[0024] Among them, 1. vibrating machine; 2. claw pole tooling manipulator; 3. magnetic strip clamping hand; 4. product grasping manipulator; 5. magnetic strip tray; 6. linear conveyor; 7. magnetic strip tray clamping manipulator; 8. tray sensor; 9. tray inductor; 10. side wall; 11. lifting table; 12. magnetic strip placement groove; 13. clamping groove; 14. magnetic strip conveyor; 15. telescopic rod. Detailed Embodiment

[0025] Referring to Figures 1-7 , an automatic magnetic strip inserting device includes a vibrating machine 1, a claw pole tooling manipulator 2, a magnetic strip clamping hand 3, a product grasping manipulator 4, and a conveying mechanism. The vibrating machine 1 is arranged on one side of the conveying mechanism, and the output end of the vibrating machine 1 is connected to the conveying mechanism through a magnetic strip conveyor 14. On one side of the conveying mechanism, the magnetic strip clamping hand 3, the claw pole tooling manipulator 2, and the product grasping manipulator 4 are sequentially arranged from the starting end to the terminal end. The claw pole tooling manipulator 2 is within the stroke range of the magnetic strip clamping hand 3, and the product grasping manipulator 4 is within the stroke range of the claw pole tooling manipulator 2. A magnetic strip tray 5 is placed on the conveying mechanism, and a magnetic strip tray limiter is arranged on the conveying mechanism corresponding to the magnetic strip clamping hand 3.

[0026] In this embodiment, during use, several magnetic strips are placed in the vibrator 1. The vibrator 1 vibrates the magnetic strips and then conveys them in sequence through the magnetic strip conveyor 4 into the magnetic strip tray 5 on the conveying mechanism. The magnetic strip conveyor is an inclined plate with grooves. After the magnetic strips come out of the vibrator 1, they slide down the inclined plate into the magnetic strip tray 5 on the conveying mechanism. When the magnetic strip tray 5 is conveyed to the magnetic strip gripper 3 under the action of the conveying mechanism, the magnetic strip tray limiter holds the magnetic strip tray 5, making the magnetic strip tray 5 stop moving, and supplying the magnetic strip gripper 3 to grip the magnetic strips. At the same time, the product grasping manipulator 4 grabs the workpiece to which the magnetic strips need to be inserted. The magnetic strip gripper 3 inserts the gripped magnetic strips onto the claw pole tooling manipulator 2, and the claw pole tooling manipulator 2 installs the magnetic strips onto the product grabbed by the product grasping manipulator 4. The setting of the claw pole tooling manipulator 2 enables several magnetic strips (usually 8 magnetic strips) to be inserted into the product simultaneously, ensuring that the relative positions between the inserted magnetic strips remain unchanged and avoiding the positions of the magnetic strips being affected by each other when the magnetic strips are inserted into the product one by one.

[0027] As a preferred method, the conveying mechanism is a circular conveyor line. The vibrator 1 is located outside the circular conveyor line, and the claw pole tooling manipulator 2, the magnetic strip gripper 3, and the product grasping manipulator 4 are all located inside the circular conveyor line. The setting of the circular conveyor line enables the magnetic strip tray 5 to return to the original position (the outlet of the magnetic strip conveyor 4) to continue loading magnetic strips after the magnetic strips in the magnetic strip tray 5 have been gripped.

[0028] As a preferred method, the conveying mechanism includes two parallel and end - aligned linear conveyor lines 6. The conveying directions of the two linear conveyor lines 6 are opposite. A magnetic strip tray clamping manipulator 7 is provided between the ends of the two linear conveyor lines 6. The vibrator 1 is arranged outside the two linear conveyor lines 6, and the claw pole tooling manipulator 2, the magnetic strip gripper 3, and the product grasping manipulator 4 are all located between the two linear conveyor lines 6. Tray sensors 8 are provided at the ends of the linear conveyor lines 6, and the tray sensors 8 are signal - connected to the magnetic strip tray clamping manipulator 7. By setting two linear conveyor lines 6 with opposite conveying directions to convey the magnetic strip tray 5 back to the original position (the outlet of the magnetic strip conveyor 4) to continue loading magnetic strips, compared with the circular conveyor line, it can save workshop space.

[0029] As a preferred embodiment, two vibrating machines 1 are provided. The two vibrating machines 1 are arranged on the same side of the whole formed by the two linear conveying lines 6. Two claw pole tooling manipulators 2 and two magnetic strip clamping hands 3 are provided respectively, and one product grasping manipulator 4 is provided. The two claw pole tooling manipulators 2 are located on both sides of the product grasping manipulator 4, and the two magnetic strip clamping hands 3 are also located on both sides of the product grasping manipulator 4. Each claw pole tooling manipulator 2 is located between the magnetic strip clamping hand 3 and the product grasping manipulator 4. By providing two vibrating machines 1, claw pole tooling manipulators 2 and magnetic strip clamping hands 3 to clamp the magnetic strips, the speed of inserting the magnetic strips is increased, and the production efficiency is improved.

[0030] As a preferred embodiment, the magnetic strip tray limiter includes a tray inductor 9 and a telescopic rod 15. The tray inductor 9 is electrically connected to the telescopic rod 15. Side walls 10 are provided on both sides of the linear conveying line 6. The tray inductor 9 is arranged on the side wall 10. The sensing surface of the tray inductor 9 faces between the two side walls 10. The telescopic rod 15 is also arranged on the side wall 10. The telescopic rod 15 is parallel to the conveying surface of the linear conveying line 6 and perpendicular to the side wall 10. The distance between the telescopic rod 15 and the conveying surface of the linear conveying line 6 is less than the height of the magnetic strip tray 5. In this embodiment, when the tray inductor 9 senses the tray, the telescopic rod 15 extends out to clamp the magnetic strip tray 5, so that the magnetic strip tray 5 no longer moves along with the linear conveying line, for the magnetic strip clamping hand 3 to grasp the magnetic strip, thus playing a role in limiting.

[0031] As a preferred embodiment, a lifting platform 11 is provided on the side of the whole formed by the two linear conveying lines 6 facing away from the vibrating machine 1 within the stroke range of the product grasping manipulator 4. By providing the lifting platform 11, the product is conveyed to the stroke range of the product grasping manipulator 4.

[0032] As a preferred embodiment, 8 mutually parallel magnetic strip placement grooves 12 are provided on the magnetic strip tray 5. A preset gap is provided between two adjacent magnetic strip placement grooves 12. A clamping groove 13 is also provided on the magnetic strip tray 5. The clamping groove 13 is perpendicular to the magnetic strip placement grooves 12. The depth of the clamping groove 13 is less than that of the magnetic strip placement grooves 12. The two ends of the clamping groove 13 intersect with the two ends of each magnetic strip placement groove 12. The provided magnetic strip placement grooves 12 are used to place the magnetic strips, and the clamping groove 13 is provided to ensure that when the magnetic strip clamping hand 3 grasps the magnetic strip, there is enough contact surface between the magnetic strip clamping hand 3 and the magnetic strip to prevent slipping.

Claims

1. An automatic magnetic stripe inserting device, characterized in that, it includes a vibrator (1), a claw pole tooling manipulator (2), a magnetic stripe clamping manipulator (3), a product grasping manipulator (4), and a conveying mechanism. The vibrator (1) is arranged on one side of the conveying mechanism. The output end of the vibrator (1) is connected to the conveying mechanism through a magnetic stripe conveyor (14). On one side of the conveying mechanism, the magnetic stripe clamping manipulator (3), the claw pole tooling manipulator (2), and the product grasping manipulator (4) are arranged in sequence from the starting end to the terminal end. The claw pole tooling manipulator (2) is within the stroke range of the magnetic stripe clamping manipulator (3), and the product grasping manipulator (4) is within the stroke range of the claw pole tooling manipulator (2). A magnetic stripe tray (5) is placed on the conveying mechanism, and a magnetic stripe tray limiter is provided on the conveying mechanism corresponding to the magnetic stripe clamping manipulator (3); There are two vibrators (1), and the two vibrators (1) are arranged on the same side of the whole formed by two linear conveying lines (6). There are two claw pole tooling manipulators (2) and two magnetic stripe clamping manipulators (3) respectively, and there is one product grasping manipulator (4). The two claw pole tooling manipulators (2) are located on both sides of the product grasping manipulator (4), and the two magnetic stripe clamping manipulators (3) are also located on both sides of the product grasping manipulator (4). Each claw pole tooling manipulator (2) is located between the magnetic stripe clamping manipulator (3) and the product grasping manipulator (4).

2. The automatic magnetic stripe inserting device according to claim 1, characterized in that, the conveying mechanism is an annular conveying line, the vibrator (1) is located outside the annular conveying line, and the claw pole tooling manipulator (2), the magnetic stripe clamping manipulator (3), and the product grasping manipulator (4) are all located inside the annular conveying line.

3. The automatic magnetic stripe inserting device according to claim 1, characterized in that, the magnetic stripe tray limiter includes a tray inductor (9) and a telescopic rod (15). The tray inductor (9) is electrically connected to the telescopic rod (15). Side walls (10) are provided on both sides of the linear conveying line (6). The tray inductor (9) is arranged on the side wall (10). The sensing surface of the tray inductor (9) faces between the two side walls (10). The telescopic rod (15) is also arranged on the side wall (10). The telescopic rod (15) is parallel to the conveying surface of the linear conveying line (6), the telescopic rod (15) is perpendicular to the side wall (10), and the distance between the telescopic rod (15) and the conveying surface of the linear conveying line (6) is less than the height of the magnetic stripe tray (5).

4. The automatic magnetic stripe inserting device according to claim 1, characterized in that, a lifting platform (11) is provided within the stroke range of the product grasping manipulator (4) on the side of the whole formed by the two linear conveying lines (6) facing away from the vibrator (1).

5. The automatic magnetic stripe inserting device according to claim 1, characterized in that, The magnetic stripe tray (5) is provided with 8 mutually parallel magnetic stripe placement grooves (12), a preset gap is provided between two adjacent magnetic stripe placement grooves (12), the magnetic stripe tray (5) is further provided with a clamping groove (13), the clamping groove (13) is perpendicular to the magnetic stripe placement grooves (12), the depth of the clamping groove (13) is less than that of the magnetic stripe placement grooves (12), and the intersection is formed between both ends of the clamping groove (13) and both ends of each magnetic stripe placement groove (12).

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