A Halbach magnet shaping assembly structure and assembly method thereof
By designing the positioning, pushing and pressing box mechanism in Helbeck magnet assembly, the automatic linear arrangement and fixing of magnets is achieved, the misalignment problem in linear magnet assembly is solved, and assembly efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202210944134.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-05
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2042-08-05
AI Technical Summary
The linear Helbeck array magnet is prone to flip and adsorption misalignment during assembly, resulting in low assembly efficiency, high labor intensity, and high misalignment rate. The prior art mainly relies on manual assembly.
A Haierbeck magnet orientation assembly structure is designed, including a positioning mechanism, a pushing plate mechanism and a box pressing mechanism, and the transverse and longitudinal limits of the magnet are realized through the first positioning assembly and the second positioning assembly, and the pushing rod and the pressing plate are used. The cylinder and other components are automatically assembled to ensure the linear arrangement of magnets and the correct bonding of the fixing sheets.
Automatic directional assembly of linear magnetic components is realized, assembly efficiency is improved, labor intensity is reduced, magnet misalignment is effectively avoided, and assembly accuracy and efficiency is improved.
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Figure CN115360005B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automated assembly of magnetic components, and in particular to a Halbach magnet directional assembly structure and an assembly method thereof. Background Art
[0002] The Halbach array is a magnet structure that is a near-ideal structure in engineering. The magnet implemented using the Halbach array is called a Halbach array magnet, and its goal is to produce the strongest magnetic field with the least amount of magnets. In the Halbach array magnet, permanent magnets with different magnetization directions are arranged in a certain order, so that the magnetic field on one side of the Halbach array magnet is significantly enhanced, while the magnetic field on the other side is significantly weakened.
[0003] Halbach array magnets generally include annular Halbach arrays and linear Halbach arrays. In the linear Halbach array magnets, since the combined magnets are not arranged in the direction of their magnetic lines of force, the magnets are easily flipped, adsorbed and misaligned without intervention. At present, the industry mostly uses manual means to assemble linear magnetic components, which is labor-intensive, low-efficiency and high-misalignment rate. Summary of the invention
[0004] In view of the above problems existing in the existing magnet assembly, the present invention aims to provide a Halbach magnet directional assembly structure and an assembly method thereof with high automation, high assembly efficiency and no assembly misalignment.
[0005] The specific technical solutions are as follows:
[0006] A Halbach magnet directional assembly structure, comprising: a plurality of magnets and fixing plates are assembled into a Halbach magnet assembly through a shaping box, the assembly structure comprising:
[0007] A positioning mechanism, the positioning mechanism comprising a first positioning component and a second positioning component, the first positioning component is used to limit the plurality of magnets laterally, and the second positioning component is used to position the plurality of magnets longitudinally so that the plurality of magnets are linearly arranged and positioned;
[0008] A box pressing mechanism, the box pressing mechanism is used to push the positioned magnets into the shaping box;
[0009] The sheet pushing mechanism is used to push the fixing sheet into the shaping box, and press the fixing sheet downward through the box pressing mechanism, and fix the fixing sheet to be connected with the plurality of magnets in the shaping box.
[0010] As a further improvement and optimization of the present solution, the first positioning assembly includes a positioning box, the positioning box has a first accommodating cavity which is longitudinally open, one side of the positioning box has a magnetic inlet port which is connected to the first accommodating cavity, a plurality of the magnets enter the first accommodating cavity through the magnetic inlet port, and the side wall of the first accommodating cavity limits the plurality of the magnets laterally;
[0011] The first positioning assembly further includes: a support plate and a plurality of elastic members, the positioning box is arranged on the support plate, and the plurality of elastic members are disposed between the positioning box and the support plate.
[0012] As a further improvement and optimization of this solution, the second positioning assembly includes a support plate, a positioning drive member and a pressure plate, the support plate is arranged in the first accommodating cavity and slidably cooperates with the first accommodating cavity, the pressure plate is movably arranged on the top of the positioning box, the pressure plate and the support plate are used to longitudinally limit the plurality of magnets in the first accommodating cavity, and the positioning drive member is transmission-coordinated with the pressure plate;
[0013] A plate groove connected to the first accommodating cavity is provided on the top of the positioning box, and the free end of the pressure plate can be operably located at a first position and a second position. When the pressure plate is located at the first position, the free end of the pressure plate is located at the top of the first accommodating cavity and is limitedly cooperated with the plurality of magnets in the first accommodating cavity. When the pressure plate is located at the second position, the free end of the pressure plate is located in the plate groove.
[0014] As a further improvement and optimization of the present solution, the shaping box has a second longitudinally open accommodating cavity, the box pressing mechanism is used to push the positioned magnets in the first accommodating cavity into the second accommodating cavity, the sheet pushing mechanism is used to push the fixing sheet into the second accommodating cavity, and the box pressing mechanism pushes the fixing sheet to bond and fix it to the magnets in the second accommodating cavity.
[0015] As a further improvement and optimization of the present solution, the box pressing mechanism is arranged directly above the positioning box, and the box pressing mechanism includes a box pressing assembly and a sheet pressing assembly. The box pressing assembly is used to press down the shaping box and push the several magnets in the first accommodating cavity into the second accommodating cavity. The sheet pressing assembly is used to longitudinally limit the magnets in the second accommodating cavity, press down the fixing plate in the second accommodating cavity, and bond and fix it to the upper surface of the several magnets.
[0016] As a further improvement and optimization of this solution, the pressing box assembly includes a pressing box driving member and a pressing claw, and the pressing box driving member drives the pressing claw to press down the shaping box, so that the plurality of magnets in the first accommodating cavity are pushed into the second accommodating cavity;
[0017] The tablet pressing assembly comprises a tablet pressing cylinder and a pressing head. The tablet pressing cylinder is mounted on the pressing claw, and the pressing head is mounted on the output end of the tablet pressing cylinder and is used for pressing a plurality of the magnets or pressing down the fixing plate.
[0018] As a further improvement and optimization of this solution, the second accommodating chamber includes an upper chamber and a lower chamber, the bottom of the upper chamber is connected to the top of the upper chamber, and the opening of the upper chamber is smaller than the opening of the lower chamber;
[0019] The pressing box assembly is used to press down the shaping box and push the several magnets in the first accommodating cavity into the lower cavity, the pressing sheet assembly is used to press and hold the upper surfaces of the pushed several magnets until the several magnets are longitudinally limited with the top of the lower cavity, the pushing sheet mechanism is used to push the fixing sheet into the upper cavity, and push the fixing sheet to the upper surfaces of the several magnets in the lower cavity through the pressing sheet assembly for bonding and fixing.
[0020] As a further improvement and optimization of the present solution, a plurality of limit assemblies are provided in both sides of the upper chamber, and the sheet pushing mechanism is used to push the fixing sheet to the top of the limit assemblies and to mount the fixing sheet on the plurality of limit assemblies.
[0021] As a further improvement and optimization of the present solution, the assembly structure further includes a push rod, which is used to push the plurality of magnets after dispensing into the first accommodating cavity and to laterally limit the plurality of magnets together with the inner wall of the first accommodating cavity.
[0022] An assembly method, comprising the above-mentioned assembly structure, the method comprising:
[0023] Step S1: the push rod pushes the plurality of magnets after dispensing into the first accommodating cavity through the magnet inlet of the positioning box, and the inner wall of the first accommodating cavity and the push rod are used to perform lateral positioning, and the pressing plate cooperates with the supporting plate to perform longitudinal positioning on the plurality of magnets, so that the plurality of magnets in the first accommodating cavity are linearly arranged and positioned;
[0024] Step S2: Push the shaping box to the top of the positioning box, the pressing cylinder in the box pressing mechanism drives the pressing head to move downward, and presses and holds the positioned magnets, and limits the magnets longitudinally, and the positioning driving member drives the pressing plate to disengage from the longitudinal limit of the magnets until the pressing plate is retracted into the plate slot;
[0025] Step S3: the pressing box driving member drives the pressing claw to press down the shaping box, and transforms the plurality of magnets in the first accommodating chamber into the lower chamber, and the pressing head always limits the plurality of magnets longitudinally until the plurality of magnets are longitudinally limited with the top of the lower chamber, and then the driving cylinder drives the pressing head to disengage, and the inner wall of the lower chamber limits the plurality of magnets laterally;
[0026] Step S4: the sheet pushing mechanism pushes the fixing sheet to the top of the plurality of limiting assemblies, the sheet pressing cylinder drives the pressing head to press down the fixing sheet, and retracts the plurality of limiting assemblies, so that the fixing sheet is bonded and fixed to the plurality of magnets, thereby completing the assembly of the Halbach magnetic assembly in the molding box.
[0027] Compared with the prior art, the above technical solution has the following positive effects:
[0028] (1) The present invention realizes the automated directional assembly of linear magnetic components through the combined linkage of the positioning mechanism, the sheet pushing mechanism and the box pressing mechanism, which can better replace manual labor, effectively avoid the misalignment of the magnets during the assembly process, improve efficiency and reduce labor intensity.
[0029] (2) In the present invention, when the plurality of magnets are fixed by the fixing plate, the plurality of magnets are kept horizontally and vertically limited in the first accommodating chamber and the upper chamber, so that the plurality of magnets are always kept linearly arranged and distributed, which facilitates the fixing of the plurality of magnets by the fixing plate and improves the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 A schematic diagram of the structure of a Halbach magnet directional assembly structure of the present invention after assembly;
[0031] Figure 2 It is an enlarged schematic diagram of point A of a Halbach magnet directional assembly structure of the present invention;
[0032] Figure 3 It is a structural schematic diagram of a Halbach magnet directional assembly structure during assembly of the present invention;
[0033] Figure 4 It is a structural schematic diagram of a positioning mechanism of a Halbach magnet directional assembly structure of the present invention;
[0034] Figure 5 It is a structural schematic diagram of a shaping box of a Halbach magnet directional assembly structure of the present invention;
[0035] Figure 6 A cross-sectional view of a shaping box of a Halbach magnet directional assembly structure of the present invention;
[0036] Figure 7 It is a schematic diagram of the installation of a support plate of a Halbach magnet directional assembly structure of the present invention;
[0037] Figure 8 It is a schematic diagram of assembling a magnetic component of a Halbach magnet directional assembly structure of the present invention;
[0038] In the attached figure:
[0039] 1. Push rod; 2. Push drive member;
[0040] 3. Pushing plate mechanism; 31. Pushing plate rod; 32. Pushing plate cylinder; 33. Fixed plate;
[0041] 4. Positioning mechanism; 41. First positioning assembly; 42. Second positioning assembly; 411. Positioning box;
[0042] 412, first accommodating cavity; 413, magnetic inlet; 414, first elastic member; 415, supporting plate; 416, supporting plate; 421, positioning driving member; 422, pressing plate; 423, plate slot;
[0043] 5. Pressing box mechanism; 51. Pressing box assembly; 52. Tablet pressing assembly; 511. Pressing box driving member; 512. Pressing claw; 521. Pressing head; 522. Tablet pressing cylinder;
[0044] 6. Forming box; 61. Second accommodating chamber; 62. Position limiting assembly; 63. First avoidance groove; 64. Second avoidance groove; 65. Film inlet; 611. Lower chamber; 612. Upper chamber; 621. Marbles; 622. Second elastic member;
[0045] 7. Bottom plate; 71. Positioning hole;
[0046] 8. Magnet. DETAILED DESCRIPTION
[0047] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but they are not intended to limit the present invention.
[0048] Figure 1 This is a schematic diagram of the structure of a Halbach magnet directional assembly structure after assembly of the present invention. Figure 2 This is an enlarged schematic diagram of point A of a Halbach magnet directional assembly structure of the present invention. Figure 3 This is a schematic diagram of the structure of a Halbach magnet directional assembly structure during assembly of the present invention. Figure 4 This is a schematic structural diagram of a positioning mechanism of a Halbach magnet directional assembly structure of the present invention. Figure 5 This is a schematic diagram of the structure of a shaping box of a Halbach magnet directional assembly structure of the present invention. Figure 6 This is a cross-sectional view of a shaping box of a Halbach magnet directional assembly structure of the present invention. Figure 7 This is a schematic diagram of the installation of a support plate of a Halbach magnet directional assembly structure of the present invention. Figure 8 FIG. 1 is a schematic diagram of the assembly of a magnetic component of a Halbach magnet directional assembly structure according to the present invention. Figures 1 to 8 As shown, a Halbach magnet directional assembly structure of a preferred embodiment is shown, which is used to assemble a plurality of magnets 8 and a fixing plate 33 into a Halbach magnetic assembly through a shaping box 6. The assembly structure includes a positioning mechanism 4, a pressing box mechanism 5 and a pushing mechanism 3. The positioning mechanism 4 includes a first positioning component 41 and a second positioning component 42. The first positioning component 41 limits the plurality of magnets 8 laterally, and the second positioning component 42 is used to longitudinally position the plurality of magnets 8 so that the plurality of magnets 8 are linearly arranged and positioned. The pressing box mechanism 5 is used to push the positioned plurality of magnets 8 into the shaping box 6. The pushing mechanism 3 is used to push the fixing plate 33 into the shaping box 6, and press the fixing plate 33 downward through the pressing box mechanism 5, and fix it to the plurality of magnets 8 in the shaping box 6.
[0049] The assembly structure also includes a push rod 1 and a push driving member 2. The push driving member 2 is used to drive the push rod 1 to push the plurality of magnets 8 after dispensing into the first accommodating cavity 412, and to laterally limit the plurality of magnets 8 together with the inner wall of the first accommodating cavity 412.
[0050] Further, as a preferred embodiment, the first positioning assembly 41 includes a positioning box 411, the positioning box 411 has a first accommodating cavity 412 which is longitudinally open, one side of the positioning box 411 has a magnetic inlet 413 which is connected to the first accommodating cavity 412, the push rod 1 pushes the plurality of magnets 8 into the first accommodating cavity 412 through the magnetic inlet 413, and the side wall of the first accommodating cavity 412 limits the plurality of magnets 8 laterally;
[0051] The first positioning assembly 41 further includes: a support plate 415 and a plurality of first elastic members 414, the positioning box 411 is disposed on the support plate 415, and the plurality of first elastic members 414 are disposed between the positioning box 411 and the support plate 415;
[0052] The second positioning assembly 42 includes a support plate 416, a positioning drive member 421 and a pressure plate 422. The support plate 416 is disposed in the first accommodating cavity 412 and slidably cooperates with the first accommodating cavity 412. The pressure plate 422 is movably disposed on the top of the positioning box 411. The pressure plate 422 and the support plate 416 are used to longitudinally limit the plurality of magnets 8 in the first accommodating cavity 412. The positioning drive member 421 and the pressure plate 422 are in transmission cooperation.
[0053] Specifically, the directional assembly structure of the Halbach magnet 8 further includes a bottom plate 7 , on which a positioning hole 71 is provided. The positioning box 411 is slidably disposed in the positioning hole 71 , and the support plate 416 is fixed to the inner wall of the positioning hole 71 .
[0054] The top of the positioning box 411 is provided with a plate groove 423 which is connected to the first accommodating cavity 412. The free end of the pressure plate 422 can be operably located at the first position and the second position. When the pressure plate 422 is located at the first position, the free end of the pressure plate 422 is located at the top of the first accommodating cavity 412 and is limitedly matched with a plurality of magnets 8 in the first accommodating cavity 412. When the pressure plate 422 is located at the second position, the free end of the pressure plate 422 is located in the plate groove 423.
[0055] Furthermore, as a preferred embodiment, the shaping box 6 has a second accommodating cavity 61 which is longitudinally open, the box pressing mechanism 5 is used to push the positioned magnets 8 in the first accommodating cavity 412 into the second accommodating cavity 61, the sheet pushing mechanism 3 is used to push the fixing sheet 33 into the second accommodating cavity 61, and the box pressing mechanism 5 pushes the fixing sheet 33 to be bonded and fixed to the magnets 8 in the second accommodating cavity 61.
[0056] Further, as a preferred embodiment, the box pressing mechanism 5 is arranged just above the positioning box 411;
[0057] The box pressing mechanism 5 includes a box pressing assembly 51 and a sheet pressing assembly 52. The box pressing assembly 51 is used to press down the shaping box 6 and push the plurality of magnets 8 in the first accommodating cavity 412 into the second accommodating cavity 61. The sheet pressing assembly 52 is used to longitudinally limit the magnets 8 in the second accommodating cavity 61 and press down the fixing sheet 33 in the second accommodating cavity 61 and fix it to the upper surface of the plurality of magnets 8 by bonding.
[0058] The pressing box assembly 51 includes a pressing box driving member 511 and a pressing claw 512. The pressing box driving member 511 drives the pressing claw 512 to press down the shaping box 6, so that the plurality of magnets 8 in the first accommodating cavity 412 are pushed into the second accommodating cavity 61.
[0059] The tablet pressing assembly 52 includes a tablet pressing cylinder 522 and a pressing head 521 . The tablet pressing cylinder 522 is mounted on the pressing claw 512 . The pressing head 521 is mounted at the output end of the tablet pressing cylinder 522 and is used to press and hold a plurality of magnets 8 or press down the fixing plate 33 .
[0060] Further, as a preferred embodiment, the second accommodating chamber 61 includes an upper chamber 612 and a lower chamber 611, the bottom of the upper chamber 612 is connected to the top of the upper chamber 612, and the opening of the upper chamber 612 is smaller than the opening of the lower chamber 611;
[0061] The pressing box assembly 51 is used to press down the shaping box 6 and push the plurality of magnets 8 in the first accommodating cavity 412 into the lower chamber 611. The pressing sheet assembly 52 is used to press and hold the upper surfaces of the pushed plurality of magnets 8 until the plurality of magnets 8 are longitudinally limited with the top of the lower chamber 611. The pushing sheet mechanism 3 is used to push the fixing sheet 33 into the upper chamber 612, and push the fixing sheet 33 to the upper surfaces of the plurality of magnets 8 in the lower chamber 611 through the pressing sheet assembly 52 for bonding and fixing.
[0062] Furthermore, as a preferred embodiment, a plurality of limit assemblies 62 are provided in both sides of the upper chamber 612 , and the sheet pushing mechanism 3 is used to push the fixing sheet 33 to the top of the limit assemblies 62 , and to mount the fixing sheet 33 on the plurality of limit assemblies 62 .
[0063] Each limiting assembly 62 includes: a marble 621 and a second elastic member 622. The second elastic member 622 and the marble 621 are installed in the side wall of the upper chamber 612. The second elastic member 622 drives the marble 621 to extend into the upper chamber 612. The pushing mechanism 3 is used to push the fixing plate 33 to the top of the limiting assembly 62 and to mount the fixing plate 33 on several limiting assemblies 62.
[0064] A first avoidance groove 63 and a second avoidance groove 64 are provided at the bottom of the shaping box 6 . When a plurality of magnets 8 are pushed into the lower chamber 611 , the pressing plate 422 contracts into the first avoidance groove 63 , and the pushing rod 1 is located in the second avoidance groove 64 .
[0065] Specifically, the groove depth of the first avoidance groove 63 is not less than the thickness of the magnet 8 .
[0066] An assembly method, including a Halbach magnet directional assembly structure, the assembly method comprising:
[0067] Step S1: The push rod 1 pushes the plurality of magnets 8 after dispensing into the first accommodating cavity 412 through the magnetic inlet port 413 of the positioning box 411, and the push rod 1 is horizontally limited by the inner wall of the first accommodating cavity 412, and the pressing plate 422 cooperates with the supporting plate 416 to longitudinally limit the plurality of magnets 8, so that the plurality of magnets 8 in the first accommodating cavity 412 are linearly arranged and positioned;
[0068] Step S2: Push the shaping box 6 to the top of the positioning box 411, the pressing cylinder 522 in the box pressing mechanism 5 drives the pressing head 521 to move downward, and presses and holds the plurality of magnets 8 after positioning, and limits the plurality of magnets 8 longitudinally, and the positioning driving member 421 drives the pressing plate 422 to disengage from the longitudinal limit of the plurality of magnets 8, until the pressing plate 422 is retracted into the plate slot 423;
[0069] Step S3: the pressing box driving member 511 drives the pressing claw 512 to press down the shaping box 6, and the plurality of magnets 8 in the first accommodating cavity 412 are transferred to the lower chamber 611, and the pressing head 521 always limits the plurality of magnets 8 longitudinally, until the plurality of magnets 8 are longitudinally limited with the top of the lower chamber 611, and then the driving cylinder drives the pressing head 521 to separate, and the inner wall of the lower chamber 611 limits the plurality of magnets 8 laterally;
[0070] Step S4: the sheet pushing mechanism 3 pushes the fixing sheet 33 to the top of the plurality of limit assemblies 62, and the sheet pressing cylinder 522 drives the pressing head 521 to press down the fixing sheet 33 and retract the plurality of limit assemblies 62, so that the fixing sheet 33 is bonded and fixed to the plurality of magnets 8, thereby completing the assembly of the Halbach magnetic assembly in the shaping box 6.
[0071] In this embodiment, the positioning mechanism 4, the sheet pushing mechanism 3 and the box pressing mechanism 5 are combined and linked to realize the automated directional assembly of the linear magnetic assembly, which can better replace manual labor, improve efficiency, reduce labor intensity, and effectively avoid the misalignment of the magnet 8.
[0072] In this embodiment, when the pushing rod 1 pushes the plurality of magnets 8 into the first accommodating cavity 412 in the positioning box 411, the free end of the pushing rod 1 and the inner wall of the first accommodating cavity 412 laterally limit the plurality of magnets 8 in the first accommodating cavity 412, and the support plate 416 and the pressure plate 422 longitudinally limit the plurality of magnets 8 in the first accommodating cavity 412, so that the plurality of magnets 8 in the first accommodating cavity 412 are linearly arranged and distributed, avoiding the misalignment of the magnets 8 with each other, facilitating the subsequent fixing of the plurality of magnets 8 by the fixing plate 33, and improving the assembly efficiency.
[0073] When the plurality of magnets 8 are fixed by the fixing plate 33 in this embodiment, the pressing head 521 moves downward and presses the top of the plurality of magnets 8 in the first accommodating cavity 412, so that the fixing plate 33 limits the plurality of magnets 8 longitudinally, and then the free end of the pressing plate 422 moves from the first position to the second position and disengages from the plurality of magnets 8, and then the pressing claw 512 presses down the shaping box 6, and the plurality of magnets 8 in the first accommodating cavity 412 are moved from the first accommodating cavity 412 to the lower cavity 611 under the joint action of the pressing head 521 and the supporting plate 416 for longitudinal positioning and the push rod 1 and the inner wall of the first accommodating cavity for lateral positioning, until the plurality of magnets 8 are aligned with the first accommodating cavity 412. The top of the lower chamber 611 is longitudinally limited, and the pressure head 521 moves upward at this time until it returns to its initial position. The pushing mechanism 3 pushes a fixing plate 33 to the top of the limiting assembly 62, and the pressure head 521 is pressed down again, and the lower limiting assembly 62 is contracted to allow the fixing plate 33 to be bonded and fixed to the plurality of magnets 8, thereby completing the assembly of the magnetic assembly. When the plurality of magnets 8 are fixed by the fixing plate 33, the plurality of magnets 8 maintain horizontal and longitudinal limits in the first accommodating cavity 412 and the upper chamber 612, so that the plurality of magnets 8 always maintain a linear arrangement and distribution, thereby facilitating the fixation of the plurality of magnets 8 by the fixing plate 33 and improving the assembly efficiency.
[0074] More preferably, a film inlet 65 communicating with the upper chamber 612 is provided at the top of the shaping box 6 , the film inlet 65 faces the film pushing mechanism 3 , and the film pushing mechanism 3 pushes the fixing sheet 33 into the upper chamber 612 in the shaping box 6 through the film inlet 65 .
[0075] Furthermore, as a preferred embodiment, the sheet pushing mechanism 3 includes: a sheet pushing rod 32 and a sheet pushing cylinder 31, the sheet pushing rod 32 is installed at the output end of the sheet pushing cylinder 31, and the sheet pushing cylinder 31 pushes the fixing sheet 33 into the shaping box 6 through the sheet pushing rod 32.
[0076] The above description is only a preferred embodiment of the present invention, and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.
Claims
1. A Halbach magnet directional assembly structure, characterized in that: include: It is used to assemble a plurality of magnets and fixing plates into a Halbach magnetic assembly through a shaping box, and the assembly structure includes: A positioning mechanism, the positioning mechanism comprising a first positioning component and a second positioning component, the first positioning component is used to limit the plurality of magnets laterally, and the second positioning component is used to position the plurality of magnets longitudinally so that the plurality of magnets are linearly arranged and positioned; A box pressing mechanism, the box pressing mechanism is used to push the positioned magnets into the shaping box; A sheet pushing mechanism, the sheet pushing mechanism is used to push the fixing sheet into the shaping box, and press the fixing sheet downward through the box pressing mechanism, and fix it to the plurality of magnets in the shaping box; The first positioning assembly includes a positioning box, wherein the positioning box has a first accommodating cavity which is longitudinally open, and one side of the positioning box has a magnetic inlet port which is connected with the first accommodating cavity, and the plurality of magnets enter the first accommodating cavity through the magnetic inlet port, and the side wall of the first accommodating cavity limits the plurality of magnets in a transverse direction; The second positioning assembly includes: a support plate and a pressure plate, the support plate is arranged in the first accommodating cavity and slidably cooperates with the first accommodating cavity, the pressure plate is movably arranged on the top of the positioning box, and the pressure plate and the support plate are used to longitudinally limit the plurality of magnets in the first accommodating cavity.
2. The Halbach magnet directional assembly structure according to claim 1, characterized in that: The first positioning assembly further includes: a support plate and a plurality of elastic members, the positioning box is arranged on the support plate, and the plurality of elastic members are disposed between the positioning box and the support plate.
3. The Halbach magnet directional assembly structure according to claim 2, characterized in that: The second positioning assembly further comprises a positioning driving member, and the positioning driving member is in driving cooperation with the pressing plate; A plate groove connected to the first accommodating cavity is provided on the top of the positioning box, and the free end of the pressure plate can be operably located at a first position and a second position. When the pressure plate is located at the first position, the free end of the pressure plate is located at the top of the first accommodating cavity and is limitedly cooperated with the plurality of magnets in the first accommodating cavity. When the pressure plate is located at the second position, the free end of the pressure plate is located in the plate groove.
4. The Halbach magnet directional assembly structure according to claim 3, characterized in that: The shaping box has a second accommodating cavity that is longitudinally open. The box pressing mechanism is used to push the positioned magnets in the first accommodating cavity into the second accommodating cavity. The sheet pushing mechanism is used to push the fixing sheet into the second accommodating cavity. The box pressing mechanism pushes the fixing sheet to bond and fix it to the magnets in the second accommodating cavity.
5. The Halbach magnet directional assembly structure according to claim 4, characterized in that: The box pressing mechanism is arranged directly above the positioning box, and includes a box pressing assembly and a sheet pressing assembly. The box pressing assembly is used to press down the shaping box and push the several magnets in the first accommodating cavity into the second accommodating cavity. The sheet pressing assembly is used to longitudinally limit the magnets in the second accommodating cavity, press down the fixing plate in the second accommodating cavity, and bond and fix it to the upper surface of the several magnets.
6. The Halbach magnet directional assembly structure according to claim 5, characterized in that: The pressing box assembly comprises a pressing box driving member and a pressing claw, wherein the pressing box driving member drives the pressing claw to press down the shaping box, so that the plurality of magnets in the first accommodating cavity are pushed into the second accommodating cavity; The tablet pressing assembly comprises a tablet pressing cylinder and a pressing head. The tablet pressing cylinder is mounted on the pressing claw, and the pressing head is mounted on the output end of the tablet pressing cylinder and is used for pressing a plurality of the magnets or pressing down the fixing plate.
7. The Halbach magnet directional assembly structure according to claim 6, characterized in that: The second accommodating chamber includes an upper chamber and a lower chamber, the bottom of the upper chamber is connected to the top of the upper chamber, and the opening of the upper chamber is smaller than the opening of the lower chamber; The pressing box assembly is used to press down the shaping box and push the several magnets in the first accommodating cavity into the lower cavity, the pressing sheet assembly is used to press and hold the upper surfaces of the pushed several magnets until the several magnets are longitudinally limited with the top of the lower cavity, the pushing sheet mechanism is used to push the fixing sheet into the upper cavity, and push the fixing sheet to the upper surfaces of the several magnets in the lower cavity through the pressing sheet assembly for bonding and fixing.
8. The Halbach magnet directional assembly structure according to claim 7, characterized in that: A plurality of position-limiting components are arranged in both sides of the upper chamber, and the sheet-pushing mechanism is used to push the fixing sheet to the top of the position-limiting components and to mount the fixing sheet on the plurality of position-limiting components.
9. The Halbach magnet directional assembly structure according to claim 8, characterized in that: The assembly structure also includes a push rod, which is used to push the plurality of magnets after dispensing into the first accommodating cavity and to laterally limit the plurality of magnets together with the inner wall of the first accommodating cavity.
10. An assembly method, characterized in that: Using the assembly structure according to claim 9, the assembly method comprises: Step S1: the push rod pushes the plurality of magnets after dispensing into the first accommodating cavity through the magnet inlet of the positioning box, and the inner wall of the first accommodating cavity and the push rod are used to perform lateral positioning, and the pressing plate cooperates with the supporting plate to perform longitudinal positioning on the plurality of magnets, so that the plurality of magnets in the first accommodating cavity are linearly arranged and positioned; Step S2: Push the shaping box to the top of the positioning box, the pressing cylinder in the box pressing mechanism drives the pressing head to move downward, and presses and holds the positioned magnets, and limits the magnets longitudinally, and the positioning driving member drives the pressing plate to disengage from the longitudinal limit of the magnets until the pressing plate is retracted into the plate slot; Step S3: the pressing box driving member drives the pressing claw to press down the shaping box, and transforms the plurality of magnets in the first accommodating chamber into the lower chamber, and the pressing head always limits the plurality of magnets longitudinally until the plurality of magnets are longitudinally limited with the top of the lower chamber, and then the driving cylinder drives the pressing head to disengage, and the inner wall of the lower chamber limits the plurality of magnets laterally; Step S4: the sheet pushing mechanism pushes the fixing sheet to the top of the plurality of limiting assemblies, and the sheet pressing cylinder drives the pressing head to press down the fixing sheet and retract the plurality of limiting assemblies so that the fixing sheet is bonded and fixed to the plurality of magnets, thereby completing the assembly of the Halbach magnetic assembly in the molding box.