A method for installing a high-performance terminal block

By using automated fast installation components during the installation of the wiring terminal, the problem of wiring quality caused by uneven heating of thermal cable terminals was solved, and the installation of high -efficiency and uniform wiring thermal components was realized, which improved the wiring quality and protection performance. Essence

CN115395342BActive Publication Date: 2025-01-24HEBEI MINGRUI ELECTRICAL EQUIPMENT TECHNOLOGY CO LTD

Patent Information

Application Number
CN202211087654.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-07
Publication Date
2025-01-24
Estimated Expiration
2042-09-07

AI Technical Summary

Technical Problem

The existing heat shrinkable terminals are prone to uneven heating during the heating and installation process, resulting in reduced wiring quality and gap problems.

Method used

Use quick installation components, including electric push rods, electric telescopic rods, rotary connectors, micro motors and hot air blowers, to cut, install and heat wiring heat shrink parts through automated steps to ensure that the heat shrink parts are evenly heated and adhere to the line outside the cable.

Benefits of technology

The automated heating installation of thermal reduction wiring terminals is realized to ensure that the wiring thermal components are closely fitted with the external cable, which improves the quality of the wiring and protecting the performance, and saves the time and cost of manual operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115395342B_ABST
Patent Text Reader

Abstract

The present invention discloses a method for installing a high-performance terminal block, including a heat shrink wiring component and a quick installation component, wherein the heat shrink wiring component includes: a protective layer, a filling layer is arranged on the inner side of the protective layer, an insulating layer is arranged on the inner side of the filling layer, and a reinforcement structure is arranged on the inner side of the filling layer, and the quick installation component includes: a box body, a top cover, a controller, a hot air blower, a heat shrink mechanism and a limit groove, wherein the inner cavity of the box body and the inner sides of the left and right limit grooves are both provided with a fixing mechanism, and the inner cavity of the box body and the left and right sides of the heat shrink mechanism are provided with an installation mechanism. The installation method of the high-performance terminal block can improve the protection performance of the heat shrink type terminal block, and can realize the automatic heating installation of the heat shrink type terminal block, so that the heat shrink type terminal block is evenly heated and fits tightly with the outside of the cable, thereby improving the wiring quality.
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Description

Technical Field

[0001] The invention relates to the technical field of wiring terminals, in particular to a method for installing high-performance wiring terminals. Background Art

[0002] Terminal blocks are an accessory product used to achieve electrical connections. They are classified as connectors in the industry. With the increasing degree of industrial automation and the increasingly stringent and precise requirements for industrial control, the use of terminal blocks has gradually increased. With the development of the electronics industry, the use of terminal blocks has become more and more extensive, and there are more and more types. In addition to PCB board terminals, the most widely used ones are hardware terminals, nut terminals, spring terminals, etc. Terminal blocks can be divided into: European terminal block series, plug-in terminal block series, transformer terminal blocks, building wiring terminals, fence terminal block series, spring terminal block series, track terminal block series, through-the-wall terminal block series, photoelectric coupling terminal block series, Ring terminal flag series terminals and sheath series, various types of ring terminals, tubular terminals, wiring terminals, copper strips and iron strips, etc. Among the wiring terminal sheath series, heat shrinkable wiring terminals are often used because of their small space occupation and low cost. Heat shrinkable wiring terminals are a special polyolefin heat shrinkable sleeve. The outer layer is made of high-quality soft cross-linked polyolefin material, and the inner layer is made of hot melt adhesive. The outer layer material has the characteristics of insulation, corrosion resistance, wear resistance, etc., and the inner layer has the advantages of low melting point, waterproof sealing and high adhesion. However, the existing heat shrinkable wiring terminals have poor performance, and are mostly heated and installed manually by staff. Once the heating is uneven, it is easy to cause gaps between the heat shrinkable wiring terminals and the outside of the cable, which will affect the wiring quality. Summary of the invention

[0003] The object of the present invention is to provide a method for installing a high-performance terminal block, so as to at least solve the problem in the above-mentioned background technology that uneven heating easily leads to gaps between the heat shrinkable terminal block and the outside of the cable, thereby affecting the wiring quality.

[0004] To achieve the above object, the present invention provides the following technical solution: a method for installing a high-performance terminal block, comprising the following steps:

[0005] Step 1: Assemble the internal device of the quick installation component to obtain a finished quick installation component used in conjunction with the wiring heat shrink component;

[0006] Step 2: Cut the wiring heat shrink components into blocks and open the top cover, place the wiring heat shrink components cut into blocks on the inner side of the semi-circular plate in the left and right installation mechanisms, and pass the damaged ends of the cable through the left and right limit grooves respectively and place them on the inner side of the clamp in the left and right fixing mechanisms, then close the top cover, start the controller, and the prefabricated program inside the controller controls the electric push rod, the second electric telescopic rod, the rotary connector, the micro motor and the hot air blower to start in sequence. The electric push rods in the left and right fixing mechanisms extend and push the clamp to move inward under the limiting action of the limiting guide rail to clamp and fix the cable. The second electric telescopic rods in the left and right installation mechanisms shorten and drive the semi-circular plate at the corresponding position to rotate inward with the rotation connection with the lifting seat pin shaft as the vertex, so that the semi-circular plate wraps the block wiring heat shrink component around the outside of the cable;

[0007] Step 3: Extend the first electric telescopic rod to push the lifting seat upward, so that the lifting seat, in cooperation with the semi-circular plate, lifts the bottom of the cable to a sufficient gap, and the rotary connector drives the bottom nozzle tube to rotate inward, so that the bottom nozzle tube penetrates into the gap below the cable. The micro motor drives the universal transmission shaft to rotate intermittently clockwise or counterclockwise, so that the universal transmission shaft drives one end of the spur gear set at the corresponding position on the front and rear sides to rotate, and under the transmission of the spur gear set itself, the front and rear two rotating disks drive one end of the connecting rod to move intermittently inward or outward in cooperation with the adjusting screw, so that the connecting rod is driven in cooperation with the connecting seat. The limiting plug rod moves inward or outward, and then the limiting plug rod is limited by the slot seat at the corresponding position, prompting the limiting plug rods on both sides to respectively drive the U-shaped nozzle tubes arranged on the outside of themselves to move inside and outside the cable, and the U-shaped nozzle tube drives the bottom nozzle tube to move synchronously inside and outside under the cable with the cooperation of the rotating connector, and the hot air blower discharges the internal hot air from the duct into the U-shaped nozzle tube and the bottom nozzle tube and sprays it to the outside of the cable, so that the wiring heat shrink component outside the cable is heated to a semi-molten state and adheres to the outside of the cable, thereby protecting the outside of the damaged or broken end of the cable, and taking out the cable after cooling.

[0008] Preferably, the quick installation components include: a box body, a top cover, a controller, a hot air blower, a heat shrink mechanism and a limit groove; the top end of the box body is hinged with a top cover, a controller is arranged on the front side of the top end of the top cover, a hot air blower is embedded in the inner opening of the top cover, the hot air blower and the controller are electrically connected, a heat shrink mechanism is installed at the bottom end of the top cover, and limit grooves are provided in the middle of the left and right sides of the box body, and the top of the limit groove is communicated with the top end of the box body, wherein a fixing mechanism is provided in the inner cavity of the box body and on the inner sides of the left and right limit grooves, and a mounting mechanism is provided in the inner cavity of the box body and on the left and right sides of the heat shrink mechanism.

[0009] Preferably, the fixing mechanism includes: a limiting guide rail, which is arranged at the bottom end of the inner cavity of the box body along the front-to-back direction, and the front and rear ends of the outer side of the limiting guide rail are respectively sleeved with clamps, and the front and rear sides of the limiting guide rail are respectively installed with electric push rods, and the telescopic ends of the front and rear electric push rods are respectively fixedly connected to the outer sides of the front and rear clamps, and the electric push rod is electrically connected to the controller.

[0010] Preferably, the mounting mechanism comprises: a mounting seat, which is arranged on the left and right sides of the middle part of the bottom end of the inner cavity of the box body along the front-to-back direction, and first electric telescopic rods are respectively arranged on the left and right ends of the top end of the mounting seat, and the first electric telescopic rod is electrically connected to a controller, and a lifting seat is arranged on the inner side of the telescopic end of the front and rear groups of the first electric telescopic rod, and the front and rear ends of the inner side of the lifting seat are respectively rotatably connected with semi-annular plates through pin shafts, and the front and rear ends and left and right sides of the outer side of the lifting seat are respectively rotatably connected with one end of the second electric telescopic rod through pin shafts, and the other ends of the second electric telescopic rods of the front and rear groups are respectively rotatably connected with the outer sides of the front and rear semi-annular plates through pin shafts, and the second electric telescopic rod is electrically connected to the controller.

[0011] Preferably, the heat shrink mechanism comprises: a mounting frame, which is mounted on the top of the top cover, a universal joint shaft is mounted on the inner side of the mounting frame, the outer sides of the front and rear output ends of the universal joint shaft are key-connected with one end of a spur gear set, a micro motor is arranged on the top of the top cover, the output end of the micro motor is fixedly connected to the axis of the rear output end of the universal joint shaft, the micro motor and the controller are electrically connected, the top of the top cover and the front and rear sides of the universal joint shaft are rotatably connected with a rotating disk through a pin shaft, the axis of the front and rear two rotating disks are respectively key-connected with the other end of the front and rear two spur gear sets, the outer sides of the top ends of the front and rear two rotating disks are provided with limit blocks, and the bottom ends of the front and rear two rotating disks are provided with adjusting screws. Two groups of slot seats are respectively provided at the top of the top cover and located on the outer sides of the left and right rotating disks, two groups of limit rods are respectively inserted into the inner sides of the two groups of slot seats, and connecting seats are respectively provided on the inner sides of the two groups of limit rods. The top ends of the two connecting seats are rotatably connected with one end of a connecting rod through a pin shaft, and the other ends of the two connecting rods are respectively rotatably connected to the movable ends of two adjusting screws through a pin shaft, and U-shaped nozzle pipes are respectively provided on the outer sides of the two groups of limit rods. The left and right U-shaped nozzle pipes and the hot air blower can be connected through a conduit, and rotating connectors are provided on the front and rear sides of the bottom ends of the outer walls of the front and rear two U-shaped nozzle pipes, and the rotating connectors are electrically connected to the controller, and bottom nozzle pipes are provided at the lower rotating ends of the left and right groups of rotating connectors.

[0012] Preferably, the two front and rear limit stops are symmetrically arranged.

[0013] Preferably, the inner cavities of the U-shaped nozzle tube and the bottom nozzle tube are communicated.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The wiring heat shrink components are cut into blocks and the top cover is opened, and the cut wiring heat shrink components are placed on the inner side of the semi-circular plates in the left and right installation mechanisms, and the damaged ends of the cable are respectively passed through the left and right limit grooves and placed on the inner side of the clamps in the left and right fixing mechanisms, and then the top cover is closed. The left and right fixing mechanisms clamp and fix the cable, and the second electric telescopic rods in the left and right installation mechanisms are shortened to drive the corresponding upper semi-circular plates to rotate inward with the rotation connection with the lifting seat pin shaft as the vertex, so that the semi-circular plates wrap the block wiring heat shrink components around the outside of the cable, and the first electric telescopic rod is extended to push the lifting seat to move upward, so that the lifting seat, with the cooperation of the semi-circular plates, lifts the bottom of the cable to a sufficient gap, and the rotary connector drives the bottom nozzle tube to rotate inward, and the bottom nozzle tube penetrates into the gap below the cable, and the micro motor drives the universal transmission shaft to rotate intermittently clockwise or counterclockwise, and the universal transmission shaft drives the front and rear sides One end of the spur gear set rotates at the corresponding position, and under the transmission of the spur gear set, the front and rear two rotating disks drive one end of the connecting rod to move intermittently inward or outward under the cooperation of the adjusting screw, so that the connecting rod drives the limiting plug rod under the cooperation of the connecting seat to drive the U-shaped nozzle tube to move inside and outside the cable under the limiting action of the slot seat, and the U-shaped nozzle tube drives the bottom nozzle tube to move synchronously inside and outside under the cable under the cooperation of the rotary connector. The hot air blower discharges the internal hot air from the duct into the U-shaped nozzle tube and the bottom nozzle tube and sprays it to the outside of the cable, so that the wiring heat shrink component outside the cable is heated to a semi-molten state and adheres to the outside of the cable, thereby protecting the outside of the damaged or broken end of the cable. The cable is taken out after cooling, thereby improving the protection performance of the heat shrinkable terminal block, and realizing automatic heating and installation of the heat shrinkable terminal block, so that the heat shrinkable terminal block is evenly heated and fits tightly to the outside of the cable, thereby improving the wiring quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the wiring heat shrink component of the present invention;

[0017] Figure 2 for Figure 1 sectional view of

[0018] Figure 3 It is a schematic diagram of the structure of the quick installation component of the present invention;

[0019] Figure 4 for Figure 3 Explosion diagram of

[0020] Figure 5 for Figure 4 A magnified image

[0021] Figure 6 for Figure 4 Schematic diagram of the explosion of the heat shrink mechanism.

[0022] In the figure: 1. protective layer, 2. filling layer, 3. insulating layer, 4. reinforcement structure, 5. box body, 6. top cover, 7. controller, 8. hot air blower, 9. heat shrink mechanism, 91. mounting frame, 92. universal transmission shaft, 93. spur gear set, 94. micro motor, 95. rotating disk, 96. limit block, 97. adjusting screw, 98. slot seat, 99. limit plug rod, 911. connecting seat, 912. connecting rod, 913. U-shaped nozzle pipe, 914. rotary connector, 915. bottom nozzle pipe, 10. limit groove, 11. limit guide rail, 12. clamp, 13. electric push rod, 14. mounting seat, 15. first electric telescopic rod, 16. lifting seat, 17. semi-annular plate, 18. second electric telescopic rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Example 1, please refer to Figure 1-Figure 2 The present invention provides a technical solution: a high-performance terminal block, including a heat shrinkable wiring component, the heat shrinkable wiring component including: a protective layer 1, a filling layer 2 is arranged on the inner side of the protective layer 1, an insulating layer 3 is arranged inside the filling layer 2, a reinforcing structure 4 is arranged inside the filling layer 2, the reinforcing structure 4 is arranged in a mesh-like circumferential direction on the inner side of the filling layer 2, the reinforcing structure 4 is made of flexible fiber, and the reinforcing structure 4 plays a role of resisting tension and hard bending on the inner side of the filling layer 2;

[0025] A cylindrical annular mold is used to place the reinforcement structure 4 in the inner cavity of the mold, and a filling layer 2 is injected into the mold to wrap the reinforcement structure 4 outside after cooling to form a base layer; the inside of the base layer is coated with glue and then the insulating layer 3 is inserted and cooled so that the insulating layer 3 and the inner side of the filling layer 2 are bonded to each other; a protective layer 1 is circumferentially coated on the outer side of the base layer, and after cooling and cleaning, the protective layer 1 completely covers the outer side of the filling layer 2.

[0026] Example 2, please refer to Figure 3-Figure 6 The present invention provides another technical solution: a method for installing a high-performance terminal block, comprising the following steps:

[0027] Step 1: Assemble the internal device of the quick installation component to obtain a finished quick installation component used in conjunction with the wiring heat shrink component;

[0028] Step 2: Cut the wiring heat shrink components into blocks and open the top cover 6, place the wiring heat shrink components cut into blocks on the inner side of the semi-circular plate 17 in the left and right installation mechanisms, and pass the damaged ends of the cable through the left and right limit grooves 10 respectively and place them on the inner side of the clamp 12 in the left and right fixing mechanisms, then close the top cover 6, start the controller 7, and the pre-made program inside the controller 7 controls the electric push rod 13, the second electric telescopic rod 18, the rotary connector 914, the micro motor 94 and the hot air blower 8 to start in sequence, the electric push rod 13 in the left and right fixing mechanisms is extended to push the clamp 12 to move inward under the limiting action of the limiting guide rail 11 to clamp and fix the cable, the second electric telescopic rod 18 in the left and right installation mechanisms is shortened to drive the semi-circular plate 17 at the corresponding position to rotate inward with the pin rotation connection with the lifting seat 16 as the vertex, so that the semi-circular plate 17 wraps the block wiring heat shrink component around the outside of the cable;

[0029] Step 3: The lifting seat 16 is pushed upward by extending the first electric telescopic rod 15, so that the lifting seat 16 lifts the bottom of the cable to a sufficient gap with the cooperation of the semi-circular plate 17, and the rotary connector 914 drives the bottom nozzle tube 915 to rotate inward, so that the bottom nozzle tube 915 penetrates into the gap below the cable, and the micro motor 94 drives the universal transmission shaft 92 to rotate intermittently clockwise or counterclockwise, so that the universal transmission shaft 92 drives one end of the spur gear set 93 at the corresponding position on the front and rear sides to rotate, and under the transmission of the spur gear set 93 itself, the front and rear two rotating disks 95 drive one end of the connecting rod 912 to move intermittently inward or outward with the cooperation of the adjusting screw 97, so that the connecting rod 912 is connected to the connecting seat 9 11 cooperates with the lower driving limit plug 99 to move inward or outward, so that the limit plug 99 is limited by the slot seat 98 at the corresponding position, so that the limit plugs 99 on both sides respectively drive the U-shaped nozzle tube 913 set on the outside of the cable to move inside and outside, and the U-shaped nozzle tube 913 drives the bottom nozzle tube 915 to move synchronously inside and outside under the cable under the cooperation of the rotary connector 914, and the hot air blower 8 discharges the internal hot air from the duct into the U-shaped nozzle tube 913 and the bottom nozzle tube 915 and sprays it to the outside of the cable, so that the wiring heat shrink component outside the cable is heated to a semi-molten state and adheres to the outside of the cable, thereby protecting the damaged or broken end of the cable, and taking out the cable after cooling;

[0030] Thereby, the protection performance of the heat shrinkable terminal block can be improved, and the heat shrinkable terminal block can be automatically heated and installed, so that the heat shrinkable terminal block is evenly heated and closely fits the outside of the cable, thereby improving the wiring quality and achieving the effect of energy and material saving.

[0031] As a preferred embodiment, further, the quick installation components include: a box body 5, a top cover 6, a controller 7, a hot air blower 8, a heat shrink mechanism 9 and a limiting groove 10; the top end of the box body 5 is hinged with the top cover 6, the box body 5 and the top cover 6 are made of heat-insulating material, a lock is provided at the connection between the top cover 6 and the box body 5 for locking, a controller 7 is provided at the front side of the top end of the top cover 6, a hot air blower 8 is embedded in the inner opening of the top cover 6, the hot air blower 8 and the controller 7 are electrically connected, the hot air blower 8 can be controlled by the controller 7 to start to generate hot air and discharge it into the nozzle pipe 913 through a duct, a heat shrink mechanism 9 is installed at the bottom end of the top cover 6, a limiting groove 10 is provided in the middle of the left and right sides of the box body 5, the top of the limiting groove 10 is communicated with the top end of the box body 5, wherein, the inner cavity of the box body 5 and the inner sides of the left and right limiting grooves 10 are provided with fixing mechanisms, and the inner cavity of the box body 5 and the left and right sides of the heat shrink mechanism 9 are provided with mounting mechanisms.

[0032] As a preferred embodiment, further, the fixing mechanism includes: a limiting guide rail 11, the limiting guide rail 11 is arranged at the bottom end of the inner cavity of the box body 5, and the front and rear ends of the outer side of the limiting guide rail 11 are respectively sleeved with clamps 12, and the clamp 12 can move inward and outward on the outer side of the limiting guide rail 11, and the front and rear sides of the limiting guide rail 11 are respectively installed with electric push rods 13, and the telescopic ends of the front and rear electric push rods 13 are respectively fixedly connected to the outer sides of the front and rear clamps 12, and the electric push rods 13 are electrically connected to the controller 7. The electric push rods 13 can be controlled by the controller 7 to extend and shorten themselves to drive the clamp 12 to move inward or outward.

[0033] As a preferred solution, further, the mounting mechanism includes: a mounting seat 14, the mounting seat 14 is arranged on the left and right sides of the middle of the bottom end of the inner cavity of the box body 5, and the first electric telescopic rods 15 are respectively arranged on the left and right ends of the top front and rear sides of the mounting seat 14, and the first electric telescopic rod 15 is electrically connected to the controller 7. The first electric telescopic rod 15 can be controlled by the controller 7 to extend and shorten itself to drive the lifting seat 16 to move upward or downward. The lifting seat 16 is arranged on the inner side of the telescopic ends of the front and rear groups of the first electric telescopic rods 15, and the inner front and rear ends of the lifting seat 16 are respectively connected to the semi-circular plate 17 through the pin shaft, so that the wiring hot plate cut into blocks is The heat shrink component is placed on the inner side of the semi-circular plate 17 in the left and right mounting mechanisms, and the semi-circular plate 17 wraps the wiring heat shrink component on the outside of the cable. The outer side of the lifting seat 16 is rotatably connected to one end of the second electric telescopic rod 18 on both sides through a pin shaft, and the other ends of the front and rear groups of second electric telescopic rods 18 are respectively rotatably connected to the outer sides of the front and rear semi-circular plates 17 through a pin shaft. The second electric telescopic rod 18 is electrically connected to the controller 7. The second electric telescopic rod 18 can be controlled by the controller 7 to extend and shorten itself to drive the semi-circular plate 17 to rotate inward or outward with the pin shaft rotation connection with the lifting seat 16 as the vertex.

[0034] As a preferred solution, further, the heat shrink mechanism 9 includes: a mounting frame 91, which is mounted on the top of the top cover 6, and a universal transmission shaft 92 is mounted on the inner side of the mounting frame 91. The outer sides of the front and rear output ends of the universal transmission shaft 92 are key-connected with one end of a spur gear set 93. A micro motor 94 is arranged on the top of the top cover 6, and the output end of the micro motor 94 is fixedly connected to the axis of the rear output end of the universal transmission shaft 92. The universal transmission shaft 92 itself is tilted to realize the transmission between the front and rear sides of the spur gear set 93. The micro motor 94 is electrically connected to the controller 7, and the micro motor 94 can be controlled by the controller 7 to drive the universal transmission shaft 92 to rotate. A rotating disk 95 is rotatably connected to the top of the top cover 6 and is located on the front and rear sides of the universal transmission shaft 92 through a pin shaft. The axis centers of the front and rear two rotating disks 95 are respectively key-connected with the other ends of the front and rear two spur gear sets 93. Limiting blocks 96 are arranged on the outer sides of the tops of the front and rear two rotating disks 95, and adjusting screws 97 are arranged on the bottom ends of the front and rear two rotating disks 95. The joint screw 97 can control the moving range of the connecting rod 912 by adjusting its own moving end. Two groups of slot seats 98 are respectively provided at the top of the top cover 6 and located on the outer sides of the left and right rotating disks 95. Two groups of limit plug rods 99 are respectively inserted into the inner sides of the two groups of slot seats 98. The inner sides of the two groups of limit plug rods 99 are respectively provided with connecting seats 911. The top ends of the two connecting seats 911 are rotatably connected to one end of the connecting rod 912 through the pin shaft. The other ends of the two connecting rods 912 are respectively connected to the moving ends of the two adjusting screws 97 through The pin shaft is rotatably connected, and U-shaped nozzle tubes 913 are respectively arranged on the outer sides of the two groups of limiting plug rods 99. The left and right U-shaped nozzle tubes 913 and the hot air blower 8 can be connected through a conduit. Rotating connectors 914 are arranged on the front and rear sides of the bottom ends of the outer walls of the front and rear U-shaped nozzle tubes 913. The rotating connector 914 is electrically connected to the controller 7. The rotating connector 914 can drive the bottom nozzle tube 915 to rotate. The lower rotating ends of the left and right groups of rotating connectors 914 are both provided with bottom nozzle tubes 915.

[0035] As a preferred solution, further, the front and rear limit blocks 96 are symmetrically arranged, and the limit blocks 96 play a role in limiting the rotating disk 95.

[0036] As a preferred solution, further, the inner cavities of the U-shaped nozzle tube 913 and the bottom nozzle tube 915 are connected, so that the U-shaped nozzle tube 913 drives the bottom nozzle tube 915 to move synchronously inward and outward under the cable with the cooperation of the rotating connector 914, and the hot air blower 8 discharges the internal hot air through the duct into the U-shaped nozzle tube 913 and the bottom nozzle tube 915 and sprays it to the outside of the cable, so that the wiring heat shrink components outside the cable are heated to a semi-molten state and adhere to the outside of the cable for fitting.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for installing a high-performance terminal block, characterized in that: The following steps are involved: Step 1: Assemble the internal device of the quick installation component to obtain a finished quick installation component used in conjunction with the wiring heat shrink component; The quick-install component comprises: a box body (5), a top cover (6), a controller (7), a hot air blower (8), a heat shrink mechanism (9) and a limiting groove (10); the top end of the box body (5) is hingedly connected to the top cover (6); the controller (7) is arranged on the front side of the top end of the top cover (6); the hot air blower (8) is embedded in the inner opening of the top cover (6); the hot air blower (8) and the controller (7) are electrically connected; the heat shrink mechanism (9) is installed on the bottom end of the top cover (6); the limiting grooves (10) are arranged in the middle of the left and right sides of the box body (5); the top ends of the limiting grooves (10) are communicated with the top end of the box body (5); the inner cavity of the box body (5) and the inner sides of the left and right limiting grooves (10) are both provided with fixing mechanisms; the inner cavity of the box body (5) and the left and right sides of the heat shrink mechanism (9) are provided with mounting mechanisms; The fixing mechanism comprises: a limiting guide rail (11), the limiting guide rail (11) being arranged at the bottom end of the inner cavity of the box body (5), the front and rear ends of the outer side of the limiting guide rail (11) being respectively sleeved with a clamp (12), the front and rear sides of the limiting guide rail (11) being respectively installed with an electric push rod (13), the telescopic ends of the front and rear two electric push rods (13) being respectively fixedly connected to the outer sides of the front and rear two clamps (12), and the electric push rod (13) being electrically connected to the controller (7); The mounting mechanism comprises: a mounting seat (14), the mounting seat (14) being arranged on the left and right sides of the middle of the bottom end of the inner cavity of the box body (5) along the front-to-back direction; first electric telescopic rods (15) are respectively arranged on the left and right ends of the top of the mounting seat (14); the first electric telescopic rods (15) are electrically connected to the controller (7); a lifting seat (16) is arranged on the inner side of the telescopic ends of the front and rear groups of the first electric telescopic rods (15); the inner side of the front and rear ends of the lifting seat (16) are rotatably connected to a semi-circular plate (17) via a pin shaft; the outer side of the front and rear ends of the lifting seat (16) are respectively rotatably connected to one end of a second electric telescopic rod (18) via a pin shaft; the other ends of the front and rear groups of the second electric telescopic rods (18) are respectively rotatably connected to the outer sides of the front and rear semi-circular plates (17) via a pin shaft; and the second electric telescopic rod (18) is electrically connected to the controller (7); The heat shrink mechanism (9) comprises: a mounting frame (91), the mounting frame (91) being mounted on the top of the top cover (6), a universal transmission shaft (92) being mounted on the inner side of the mounting frame (91), one end of a spur gear set (93) being key-connected to the outer sides of the front and rear output ends of the universal transmission shaft (92), a micro motor (94) being arranged on the top of the top cover (6), the output end of the micro motor (94) being fixedly connected to the axis of the rear output end of the universal transmission shaft (92), and the micro motor (94) being fixedly connected to the axis of the rear output end of the universal transmission shaft (92). The motor (94) and the controller (7) are electrically connected. A rotating disk (95) is rotatably connected to the top of the top cover (6) and is located at the front and rear sides of the universal transmission shaft (92) through a pin shaft. The axes of the front and rear rotating disks (95) are respectively connected to the other ends of the front and rear spur gear sets (93). Limiting blocks (96) are provided on the outer sides of the top ends of the front and rear rotating disks (95). Adjustment screws (97) are provided on the bottom ends of the front and rear rotating disks (95). The top cover (6) Two groups of slot seats (98) are respectively arranged at the top of the left and right rotating disks (95), two groups of limit rods (99) are respectively inserted into the inner sides of the two groups of slot seats (98), and connecting seats (911) are respectively arranged on the inner sides of the two groups of limit rods (99). The top ends of the two connecting seats (911) are rotatably connected to one end of a connecting rod (912) through a pin shaft, and the other ends of the two connecting rods (912) are respectively connected to the movable ends of the two adjusting screws (97) through a pin shaft. The two groups of limit rods (99) are connected, and U-shaped nozzle pipes (913) are respectively arranged on the outside of the two groups of limit rods (99). The two left and right U-shaped nozzle pipes (913) and the hot air blower (8) can be connected through a conduit. Rotary connectors (914) are arranged on both the front and rear sides of the bottom ends of the outer walls of the two front and rear U-shaped nozzle pipes (913). The rotary connectors (914) and the controller (7) are electrically connected. The lower rotating ends of the two left and right groups of rotary connectors (914) are both provided with bottom nozzle pipes (915); Step 2: Cut the wiring heat shrink component into blocks and open the top cover (6), place the wiring heat shrink component cut into blocks on the inner side of the semi-circular plate (17) in the left and right installation mechanisms, and pass the damaged ends of the cable through the left and right limit grooves (10) respectively and place them on the inner side of the clamps (12) in the left and right fixing mechanisms, then close the top cover (6), start the controller (7), and the pre-programmed controller (7) controls the electric push rod (13), the second electric telescopic rod (18), and the rotary connector (914) ), the micro motor (94) and the hot air blower (8) are started in sequence, the electric push rods (13) in the fixing mechanisms on the left and right sides are extended to push the clamp (12) to move inward under the limiting action of the limiting guide rail (11) to clamp and fix the cable, and the second electric telescopic rods (18) in the mounting mechanisms on the left and right sides are shortened to drive the upper semi-annular plate (17) at the corresponding position to rotate inward with the pin shaft connection with the lifting seat (16) as the vertex, so that the semi-annular plate (17) wraps the wiring block heat shrink component around the outside of the cable; Step 3: The first electric telescopic rod (15) is extended to push the lifting seat (16) upward, so that the lifting seat (16) lifts the bottom of the cable to a sufficient gap in cooperation with the semi-circular plate (17), and the rotary connector (914) drives the bottom nozzle tube (915) to rotate inward, so that the bottom nozzle tube (915) penetrates into the gap below the cable, and the micro motor (94) drives the universal transmission shaft (92) to rotate intermittently clockwise or counterclockwise, so that the universal transmission shaft (92) drives one end of the spur gear set (93) at the corresponding position on the front and rear sides to rotate, and under the transmission of the spur gear set (93) itself, the front and rear two rotating disks (95) are driven to intermittently move one end of the connecting rod (912) inward or outward in cooperation with the adjusting screw (97), so that the connecting rod (912) is moved inward or outward. The connection seat (911) cooperates with the lower driving limit plug rod (99) to move inward or outward, so that the limit plug rod (99) is limited by the slot seat (98) at the corresponding position, prompting the limit plug rods (99) on both sides to respectively drive the U-shaped nozzle tube (913) arranged on the outside of the cable to move inside and outside, and the U-shaped nozzle tube (913) drives the bottom nozzle tube (915) to move synchronously inside and outside under the cable in cooperation with the rotary connector (914). The hot air blower (8) discharges the internal hot air from the duct into the U-shaped nozzle tube (913) and the bottom nozzle tube (915) and sprays it to the outside of the cable, so that the wiring heat shrink component on the outside of the cable is heated to a semi-molten state and adheres to the outside of the cable, thereby protecting the outside of the damaged or broken end of the cable, and the cable is taken out after cooling.

2. The method for installing a high-performance terminal block according to claim 1, characterized in that: The two front and rear limit blocks (96) are symmetrically arranged.

3. The method for installing a high-performance terminal block according to claim 2, characterized in that: The inner cavities of the U-shaped nozzle tube (913) and the bottom nozzle tube (915) are in communication.

Citation Information

Patent Citations

  • Low-voltage connector for motor vehicle

    CN102882057A

  • Automatic terminal riveting machine capable of carrying out sleeve processing on terminal

    CN112397967A

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