Method and processing equipment for stripping optical fiber from intelligent fiber reinforced plastic plate
By using a positioning sheet finder with a joint and a standardized peeling step, problems such as difficulty in accurately positioning and easy damage in smart fiber reinforced plastic boards are solved, and fiber peeling with high success rate and high efficiency are achieved.
Patent Information
- Application Number
- CN202211048576.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-29
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2042-08-29
AI Technical Summary
In the prior art, when peeling optical fibers from intelligent fiber reinforced plastic boards, there are problems such as not being easy to accurately locate, easy to damage the optical fibers, low peeling success rate, high scrap rate, and low peeling efficiency.
The positioning sheet finder with a joint is used to clamp the fiber reinforced plastic sheet base, and the positioning sheet finder is slided along the length direction of the fiber reinforced plastic sheet base to determine the position of the positioning sheet, and standardize the peeling steps to improve the success rate through cutting, longitudinal cutting and separation of the positioning sheet.
It significantly improves the success rate of fiber stripping, reduces the chance of fiber damage, improves the peeling efficiency, and reduces the scrap rate.
Smart Images

Figure CN115416093B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of preparation technology of intelligent fiber reinforced plastic plates, and in particular to a method for stripping optical fibers from intelligent fiber reinforced plastic plates and processing equipment. Background Art
[0002] Fiber Bragg grating is a diffraction grating. It mainly uses a certain method to increase the probability of refraction of the optical fiber core inside it, thereby forming a passive filtering element with axial periodic modulation; smart fiber reinforced plastic plate is a fiber reinforced plastic plate containing fiber Bragg grating. In recent years, smart fiber reinforced plastic plate has attracted much attention in the field of building reinforcement because it can provide dual functions of reinforcement and monitoring for buildings, and can provide more accurate monitoring data for tension stress control and later health monitoring. However, ordinary fiber reinforced plastic plates are used in the existing building reinforcement field, and the assembly process requires relatively low precision and is less difficult; while fiber Bragg grating is a product of the communication industry and is a highly precise optical transmission product. The related use operations are precise and complicated, and the operation is relatively difficult; smart fiber reinforced plastic plate is the product obtained by the comprehensive application of these two products. Therefore, the preparation steps of smart fiber reinforced plastic plate are relatively difficult, mainly reflected in the need to separate part of the optical fiber for fusion after the fiber Bragg grating is coupled with the ordinary fiber reinforced plastic plate, and the optical fiber has a thin diameter, resulting in a high process difficulty, which seriously limits the application and development of smart fiber reinforced plastic plate.
[0003] At present, pultrusion is often used to prepare smart fiber reinforced plastic boards. This method has little restriction on the size of the board and is an efficient processing method suitable for the production of carbon fiber, glass fiber or other fiber continuous boards.
[0004] When this method is used to prepare an intelligent fiber reinforced plastic plate, the entire bare fiber grating needs to be buried in the fiber reinforced plastic plate matrix, and a portion of the optical fiber of about 20 to 30 cm is taken out for fusion splicing; however, the optical fiber has a thin diameter of about 0.2 mm, and its strength is low, it is easily damaged, and its color is transparent or light yellow. After being buried in the fiber reinforced plastic plate matrix, it is easy to blend with the color of the fiber reinforced plastic plate matrix itself, and it is not easy to be found by the naked eye, and it is difficult to confirm the position. Under normal circumstances, the position of the optical fiber head in the middle of the fiber reinforced plastic plate matrix cannot be observed. When taking it out, the optical fiber is very likely to break, resulting in stripping failure.
[0005] In addition, the requirements for the operation technique when taking it out are also particularly high. Specifically, in the existing technical solution, a rubber sleeve is used to wrap a part of the optical fiber head end, and the optical fiber grating is completely buried in the fiber reinforced plastic plate matrix. After molding, the end of the optical fiber protected by the rubber sleeve is taken out, and the end of the optical fiber protected by the rubber sleeve is fused; wherein, the method of taking out the end of the optical fiber protected by the rubber sleeve is usually to cut and grind off the fiber reinforced plastic plate matrix around the optical fiber segment protected by the rubber sleeve little by little. The whole process of taking out mainly relies on careful grinding and removing the edge of the rubber protective sleeve little by little. The fiber reinforced plastic plate matrix with an edge and the optical fiber is not damaged, but this removal method takes a long time, has a low pass rate, and has very low production efficiency; and, since the optical fiber is easily entangled with the fiber and bent after being buried in the fiber reinforced plastic plate matrix, it is easy to cause damage to the optical fiber due to inaccurate positioning during the optical fiber stripping process; in the existing technical solutions, some technical solutions use a self-lubricating coating to apply to the surface of the optical fiber to be removed, and then cut it crosswise and longitudinally, and finally use a wire stripper to strip the wire. This removal method will also cause the aforementioned problems.
[0006] In summary, in the prior art, when stripping optical fibers from smart fiber reinforced plastic plates, there are problems such as difficulty in accurate positioning, easy damage to the optical fibers, low success rate during stripping, high scrap rate, and low stripping efficiency. Summary of the invention
[0007] The purpose of the present invention is to provide a method and processing equipment for stripping optical fibers from smart fiber reinforced plastic plates, so as to alleviate the problems in the prior art of preparing smart fiber reinforced plastic plates, such as difficulty in accurate positioning, easy damage to the optical fibers, low success rate during stripping, high scrap rate and low stripping efficiency when stripping optical fibers from smart fiber reinforced plastic plates.
[0008] To achieve the above objectives, the embodiments of the present invention adopt the following technical solutions:
[0009] In a first aspect, an embodiment of the present invention provides a method for stripping an optical fiber from an intelligent fiber reinforced plastic plate, wherein: the intelligent fiber reinforced plastic plate comprises a fiber reinforced plastic plate substrate, an optical fiber, an optical fiber extraction line and a positioning plate, one end of the optical fiber extraction line is parallel to and close to one end of the optical fiber, and one end of the optical fiber extraction line away from the optical fiber is fixedly connected to one end of the positioning plate in the length direction, the fiber reinforced plastic plate substrate comprises an upper fiber reinforced plastic plate and a lower fiber reinforced plastic plate, along the length direction of the fiber reinforced plastic plate substrate, the optical fiber, the optical fiber extraction line and the positioning plate are buried between the upper fiber reinforced plastic plate and the lower fiber reinforced plastic plate, and the thickness of the fiber reinforced plastic plate substrate at the positioning plate is greater than the thickness of other areas of the fiber reinforced plastic plate substrate except the positioning plate;
[0010] The method for stripping optical fiber from a smart fiber reinforced plastic plate comprises:
[0011] The fiber reinforced plastic plate substrate is clamped by a positioning piece finder having a slit, and the positioning piece finder is slid along the length direction of the fiber reinforced plastic plate substrate to determine the position of the positioning piece on the fiber reinforced plastic plate substrate, and the end mark and the tail mark of the positioning piece are respectively made at the positions on the fiber reinforced plastic plate substrate corresponding to the two ends of the positioning piece in the length direction;
[0012] Cutting the fiber reinforced plastic plate substrate along the end mark to cut off an excess end of the fiber reinforced plastic plate substrate;
[0013] Longitudinal cutting: using a cutting tool assembly, cutting the fiber reinforced plastic plate substrate along both sides of the positioning piece in the length direction, from one of the end mark and the tail mark toward the other of the end mark and the tail mark;
[0014] Separating the positioning sheet: using a stripping tool assembly to separate the positioning sheet from the upper fiber reinforced plastic plate and the lower fiber reinforced plastic plate;
[0015] Cutting off the separated upper fiber reinforced plastic plate and lower fiber reinforced plastic plate at the portion corresponding to the positioning piece;
[0016] Cutting off the redundant fiber reinforced plastic plates at both sides of the fiber reinforced plastic plate substrate in the length direction;
[0017] From the end cross section of the positioning piece, find the optical fiber extraction line and the optical fiber, first take out the optical fiber extraction line, and then use the optical fiber extraction line to pull out the optical fiber, and finally, remove the excess positioning piece inside the fiber reinforced plastic plate matrix and remove the optical fiber extraction line to complete the stripping of the head end of the optical fiber from the smart fiber reinforced plastic plate.
[0018] The method for stripping optical fibers from a smart fiber reinforced plastic plate provided in this embodiment can achieve at least the following beneficial effects in operation:
[0019] (1) It is possible to standardize the stripping steps and significantly improve the success rate of optical fiber stripping. According to nearly 100 stripping process statistical data, when the stripping method is not used in combination with a positioning sheet, the success rate of optical fiber stripping is 60-70%. However, when the stripping method provided by this embodiment is used, the success rate of optical fiber stripping can be increased to 95-99.9%.
[0020] (2) Reduce the difficulty of peeling and positioning. By using a positioning piece finder with a slit to clamp the fiber reinforced plastic plate substrate, the positioning piece finder is slid along the length direction of the fiber reinforced plastic plate substrate to determine the position of the positioning piece on the fiber reinforced plastic plate substrate, which effectively improves the positioning accuracy and avoids the influence of positioning inaccurately caused by residual positioning pieces or application of lubricating coating on mechanical properties;
[0021] (3) The loss rate of the optical fiber is significantly reduced. When the positioning plate is combined without using the stripping method, the probability of optical fiber damage is 10-20%. However, when the above-mentioned method provided by this embodiment is used, the risk of optical fiber damage can be avoided and the probability of damage can be reduced to less than 5%.
[0022] In summary, the present embodiment can effectively improve the success rate of optical fiber stripping, reduce the possibility of optical fiber breakage and the scrap rate, and alleviate the problems in the prior art of preparing smart fiber reinforced plastic plates, such as difficulty in accurate positioning, easy damage to the optical fiber, low success rate during stripping, high scrap rate, and low stripping efficiency when stripping the optical fiber from the smart fiber reinforced plastic plate.
[0023] In a second aspect, an embodiment of the present invention further provides an intelligent fiber reinforced plastic plate processing device, which is applied to the method for stripping optical fibers from an intelligent fiber reinforced plastic plate described in any one of the aforementioned embodiments, wherein: the intelligent fiber reinforced plastic plate processing device comprises a first frame assembly and a second frame assembly arranged opposite to each other;
[0024] The first frame assembly and the second frame assembly respectively include respective frames, platform plates, pressure plate assemblies and cutting tool assemblies;
[0025] The platform plate is horizontally connected to the frame, and the pressing plate assembly is configured to fix the edge of the smart fiber reinforced plastic plate to the platform plate;
[0026] The cutting tool assembly comprises a tool holder, a driving shaft, a first cutting wheel, a second cutting wheel and a driving mechanism;
[0027] The driving shaft is rotatably mounted on the top end of the tool holder; the first cutting wheel and the second cutting wheel are fixedly mounted on the driving shaft in a manner that their relative spacing can be adjusted; the tool holder is tilted, and the bottom end of the tool holder is connected to the frame; the driving mechanism is connected to the driving shaft, and the driving mechanism can drive the driving shaft to rotate, thereby driving the first cutting wheel and the second cutting wheel to rotate relative to the top end of the tool holder, so that the first cutting wheel and the second cutting wheel cut the smart fiber reinforced plastic board when the pressure plate assembly fixes the edge of the smart fiber reinforced plastic board to the platform plate.
[0028] The intelligent fiber reinforced plastic plate processing equipment provided in this embodiment has a simple structure, a high degree of automation in operation, and is convenient for standardized operations and improves production efficiency.
[0029] In an optional implementation manner of this embodiment, more preferably, the frame includes a bottom plate, a longitudinal bracket connected to the upper surface of the bottom plate, and a top plate connected to the longitudinal bracket and located above the bottom plate, and the platform plate is horizontally connected to the longitudinal bracket and located between the bottom plate and the top plate;
[0030] The pressure plate assembly includes a pressure plate, a pressure plate screw and a ball bearing. A threaded hole is provided on the top plate. The pressure plate is arranged between the top plate and the platform plate, and a bearing hole is provided on the pressure plate. The ball bearing is fixed inside the bearing hole. The rod of the pressure plate screw is threadedly connected to the threaded hole, and the nail cap of the pressure plate screw is arranged above the top plate. The tail end of the rod of the pressure plate screw is connected to the inside of the ball bearing. The pressure plate screw is configured to be able to rotate relative to the top plate to make the pressure plate approach or move away from the platform plate.
[0031] In an optional implementation manner of the present embodiment, more preferably, the cutting tool assembly also includes a first locking ring, a distance adjusting sleeve and a second locking ring; the first locking ring, the first cutting wheel, the distance adjusting sleeve, the second cutting wheel and the second locking ring are sequentially mounted on the outside of the driving shaft along the length direction of the driving shaft; and the first locking ring and the second locking ring are respectively threadedly connected to the driving shaft to be squeezed against the distance adjusting sleeve to fasten the first cutting wheel and the second cutting wheel to the driving shaft.
[0032] In an optional implementation manner of this embodiment, more preferably, a limit baffle extending in the longitudinal direction is provided on one side of the platform plate, and the limit baffle is used to limit the edges on both sides in the length direction of the smart fiber reinforced plastic plate.
[0033] In an optional implementation manner of this embodiment, more preferably, the tool holder is connected to the driving mechanism, and the driving mechanism can also drive the tool holder to rotate around the portion where the tool holder is connected to the frame.
[0034] In an optional implementation manner of this embodiment, more preferably, the frame of the first frame assembly and the frame of the second frame assembly are connected by a pitch-adjusting screw and nut assembly.
[0035] In an optional implementation manner of this embodiment, more preferably, the intelligent fiber reinforced plastic plate processing equipment further includes a stripping tool assembly;
[0036] The stripping tool assembly comprises a stripping tool holder and a stripping tool;
[0037] The two ends of the stripping knife seat are respectively fixedly connected to the frame of the first frame assembly and the frame of the second frame assembly, and the stripping knife seat and the platform plate are arranged on opposite sides of the frame; the portion of the stripping knife seat between the frame of the first frame assembly and the frame of the second frame assembly is the middle part of the stripping knife seat, and a positioning sheet stripping hole is arranged in the middle part of the stripping knife seat; the thickness of the middle part of the stripping knife seat gradually decreases from the end away from the platform plate to the end close to the platform plate, so that the upper surface and the lower surface of the middle part of the stripping knife seat are both inclined;
[0038] The stripping knife includes a handle and a blade, and the blade includes a rear end body, an upper blade and a lower blade. The rear end of the rear end body is connected to the handle, and the rear ends of the upper blade and the lower blade are both connected to the front end of the rear end body. A knife gap is formed between the upper blade and the lower blade. The upper blade and the lower blade are also respectively provided with a blade groove extending along the length direction of the blade, and the blade groove passes through the corresponding upper blade or the lower blade along the thickness direction of the blade; the upper blade and the lower blade can pass through the stripping hole of the positioning plate along the length direction.
[0039] In an optional implementation manner of this embodiment, more preferably, a magnet is provided inside the peeling hole of the positioning sheet.
[0040] In an optional implementation of the present embodiment, more preferably, the stripping tool assembly also includes a fixing screw; the two ends of the stripping tool seat are respectively fixedly connected to the frame of the first frame assembly and the frame of the second frame assembly by the fixing screws; wherein: the two ends of the stripping tool seat are respectively provided with long holes extending in the up and down directions, and the rod of the fixing screw passes through the long hole at the corresponding end of the stripping tool seat and is threadedly connected to the corresponding frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0042] Figure 1 A schematic diagram of the overall structure of a positioner in a method for stripping an optical fiber from an intelligent fiber reinforced plastic plate provided by an embodiment of the present invention;
[0043] Figure 2In the method for stripping an optical fiber from an intelligent fiber reinforced plastic plate provided in an embodiment of the present invention, a step of using a locator to find a positioning piece is shown. Figure 1 ;
[0044] Figure 3 In the method for stripping an optical fiber from an intelligent fiber reinforced plastic plate provided in an embodiment of the present invention, a step of using a locator to find a positioning piece is shown. Figure 2 ;
[0045] Figure 4 A schematic diagram of the step of cutting off an excess end of the fiber reinforced plastic plate substrate in the method for stripping an optical fiber from a smart fiber reinforced plastic plate provided by an embodiment of the present invention;
[0046] Figure 5 A schematic diagram of the step of longitudinally cutting a fiber reinforced plastic plate substrate in the method for stripping optical fibers from a smart fiber reinforced plastic plate provided by an embodiment of the present invention;
[0047] Figure 6 A schematic diagram of the step of separating the positioning sheet in the method for stripping an optical fiber from an intelligent fiber reinforced plastic plate provided by an embodiment of the present invention;
[0048] Figure 7 In the method for stripping an optical fiber from an intelligent fiber reinforced plastic plate provided in an embodiment of the present invention, a schematic diagram of the steps of removing the positioning sheet and the optical fiber extraction line is provided. Figure 1 ;
[0049] Figure 8 In the method for stripping an optical fiber from an intelligent fiber reinforced plastic plate provided in an embodiment of the present invention, a schematic diagram of the steps of removing the positioning sheet and the optical fiber extraction line is provided. Figure 2 ;
[0050] Fig. 9 A schematic diagram of the overall structure of an intelligent fiber reinforced plastic plate processing device provided by an embodiment of the present invention;
[0051] Fig.10 A partial structural assembly diagram of a cutting tool assembly in the intelligent fiber reinforced plastic plate processing equipment provided by an embodiment of the present invention;
[0052] Fig.11 A schematic diagram of the overall structure of a stripping tool holder of a stripping tool assembly in the intelligent fiber reinforced plastic plate processing equipment provided by an embodiment of the present invention;
[0053] Fig.12 A schematic diagram of the overall structure of a stripping knife of a stripping knife assembly in the intelligent fiber reinforced plastic plate processing equipment provided by an embodiment of the present invention.
[0054] Icons: 100-intelligent fiber reinforced plastic plate; 1-fiber reinforced plastic plate matrix; 1001-excess fiber reinforced plastic plate; 11-upper fiber reinforced plastic plate; 12-lower fiber reinforced plastic plate; 2-optical fiber; 3-optical fiber removal line; 4-positioning piece; 40-tear; 41-end mark; 42-tail mark; 5-positioning piece finder; 6-frame; 60-adjusting screw nut assembly; 61-bottom plate; 62-longitudinal bracket; 63-top plate; 7-platform plate; 71-limit baffle; 8-pressure plate assembly; 81-pressure plate; 82-pressure plate screw; 83- Ball bearing; 9-cutting tool assembly; 91-tool holder; 92-driving shaft; 93-first cutting wheel; 94-second cutting wheel; 95-first locking ring; 96-adjustable sleeve; 97-second locking ring; 10-stripping tool assembly; 101-stripping tool holder; 1011-positioning sheet stripping hole; 1012-inclined surface; 1013-long hole; 102-fixing screw; 103-stripping knife; 1031-knife handle; 1032-blade; 10321-upper blade; 10322-lower blade; 1033-knife gap; 1034-blade slot; 104-magnet. DETAILED DESCRIPTION
[0055] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0056] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0057] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0058] In the description of the present invention, it should be noted that the terms "upper", "lower", "vertical", "horizontal", "longitudinal", "inner", "outer", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0059] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0060] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting", "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0061] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0062] Embodiment 1
[0063] This embodiment provides a method for stripping optical fibers from a smart fiber reinforced plastic plate. Figures 1 to 8 The intelligent fiber reinforced plastic plate 100 corresponding to the method includes a fiber reinforced plastic plate substrate 1, an optical fiber 2, an optical fiber extraction line 3 and a positioning plate 4, one end of the optical fiber extraction line 3 is parallel to and close to one end of the optical fiber 2, and the end of the optical fiber extraction line 3 away from the optical fiber 2 is fixedly connected to one end of the positioning plate 4 in the length direction. The fiber reinforced plastic plate substrate 1 includes an upper fiber reinforced plastic plate 11 and a lower fiber reinforced plastic plate 12. Along the length direction of the fiber reinforced plastic plate substrate 1, the optical fiber 2, the optical fiber extraction line 3 and the positioning plate 4 are buried between the upper fiber reinforced plastic plate 11 and the lower fiber reinforced plastic plate 12, and the thickness of the fiber reinforced plastic plate substrate 1 at the positioning plate 4 is greater than the thickness of other areas of the fiber reinforced plastic plate substrate 1 except the positioning plate 4.
[0064] The method for stripping optical fibers from a smart fiber reinforced plastic plate provided in this embodiment includes:
[0065] Use Figure 1 The positioning piece finder 5 with a clamping gap shown in the figure clamps the fiber reinforced plastic plate substrate 1, as shown in the figure Figure 2 As shown, the positioning piece finder 5 is slid along the length direction of the fiber reinforced plastic plate substrate 1 to determine the position of the positioning piece 4 on the fiber reinforced plastic plate substrate 1, and as shown in FIG. Figure 3 As shown, the end mark 41 and the tail mark 42 of the positioning piece 4 are respectively made at the positions corresponding to the two ends of the positioning piece 4 in the length direction on the fiber reinforced plastic plate substrate 1. The end mark 41 and the tail mark 42 can be, but are not limited to, a marking point or a marking point. Figure 3 and Figure 4 The marking line perpendicular to the length direction of the positioning piece 4 shown in the figure, or another marking structure such as pasting a marker or another marking structure; wherein, the gap width of the positioning piece finder 5 is controlled according to the thickness of the fiber reinforced plastic plate substrate 1, and its width is set to be smaller than the thickness of the positioning piece 4 on the fiber reinforced plastic plate substrate 1 and about 0.01~0.09mm larger than the thickness of the area other than the positioning piece 4 on the fiber reinforced plastic plate substrate 1. The positioning piece finder 5 moves from one end to the other end on the fiber reinforced plastic plate substrate 1. When it moves to the positioning piece 4, the positioning piece finder 5 will be stuck by the positioning piece 4 because of the obvious change in thickness. At the place where it just got stuck, mark the end mark 41 and the tail mark 42 of the positioning piece 4 on the fiber reinforced plastic plate substrate 1 along the edge of the positioning piece finder 5.
[0066] like Figure 4 As shown, the fiber reinforced plastic plate substrate 1 is cut along the end mark 41, and the redundant end of the fiber reinforced plastic plate substrate 1 is cut off. The redundant fiber reinforced plastic plate 1001 can be Figure 4 Obtain; in this step, cutting off the excess fiber reinforced plastic plate 1001 can assist in positioning through the location of the positioning piece 4, avoiding the problem of over-cutting causing damage to the optical fiber and under-cutting causing difficulty in stripping;
[0067] like Figure 5 As shown, longitudinal cutting: using the cutting tool assembly 9, the fiber reinforced plastic plate substrate 1 is cut along both sides of the length direction of the positioning piece 4, from one of the end mark 41 and the tail mark 42 toward the other of the end mark 41 and the tail mark 42. The length direction of the positioning piece 4 is the "longitudinal direction" in this step. Preferably, the fiber reinforced plastic plate substrate 1 is cut from the end mark 41 to the tail mark 42;
[0068] like Figure 6As shown, the positioning sheet 4 is separated: the positioning sheet 4 is separated from the upper fiber reinforced plastic plate 11 and the lower fiber reinforced plastic plate 12 by using the stripping tool assembly 10;
[0069] Cutting off and separating the upper fiber reinforced plastic plate 11 and the lower fiber reinforced plastic plate 12 at the portion corresponding to the positioning plate 4;
[0070] The redundant fiber reinforced plastic plates 1001 on both sides of the fiber reinforced plastic plate substrate 1 in the length direction are cut off, and the removed redundant fiber reinforced plastic plates 1001 can be replaced by Figure 5 get;
[0071] like Figure 7 and Figure 8 As shown, the steps of removing the positioning piece 4 and the optical fiber extraction line 3 specifically include: finding the optical fiber extraction line 3 and the optical fiber 2 from the end cross section of the positioning piece 4, first taking out the optical fiber extraction line 3, and then using the optical fiber extraction line 3 to pull out the optical fiber 2; this step can specifically but not limited to, tearing a tear 40 at the end cross section of the positioning piece 4, lifting part of the optical fiber extraction line 3 from the tear 40, pinching the positioning piece 4 at the tear 40, and then lifting all the optical fiber extraction line 3, and then taking the optical fiber 2 out of the tear 40, and pulling out the positioning piece 4 and the optical fiber extraction line 3 along the length direction of the fiber reinforced plastic plate substrate 1; finally, removing the excess positioning piece 4 inside the fiber reinforced plastic plate substrate 1 and removing the optical fiber extraction line 3, and completing the stripping of the optical fiber head end from the smart fiber reinforced plastic plate.
[0072] The method for stripping optical fibers from a smart fiber reinforced plastic plate provided in this embodiment can achieve at least the following beneficial effects in operation:
[0073] (1) It is possible to standardize the stripping steps and significantly improve the success rate of optical fiber stripping. According to nearly 100 stripping process statistical data, when the positioning sheet 4 is combined without using the stripping method, the success rate of optical fiber stripping is 60-70%. When the stripping method provided by this embodiment is used, the success rate of optical fiber stripping can be increased to 95-99.9%.
[0074] (2) To reduce the difficulty of peeling and positioning, the fiber reinforced plastic plate substrate 1 is clamped by using a positioning piece finder 5 with a clamping gap, such as Figure 2 As shown, the positioning piece finder 5 is slid along the length direction of the fiber reinforced plastic plate substrate 1 to determine the position of the positioning piece 4 on the fiber reinforced plastic plate substrate 1, which effectively improves the positioning accuracy and avoids the influence of inaccurate positioning caused by the residual positioning piece 4 or the application of lubricating coating on the mechanical properties;
[0075] (3) The loss rate of the optical fiber is significantly reduced. When the positioning piece 4 is combined without using the stripping method, the probability of optical fiber damage is 10-20%. However, when the above-mentioned method provided by this embodiment is used, the risk of optical fiber damage can be avoided and the probability of damage can be reduced to less than 5%.
[0076] In summary, the present embodiment can effectively improve the success rate of optical fiber stripping, reduce the possibility of optical fiber breakage and the scrap rate, and alleviate the problems in the prior art of preparing smart fiber reinforced plastic plates, such as difficulty in accurate positioning, easy damage to the optical fiber, low success rate during stripping, high scrap rate, and low stripping efficiency when stripping the optical fiber from the smart fiber reinforced plastic plate.
[0077] Embodiment 2
[0078] This embodiment provides a smart fiber reinforced plastic plate processing device, and the smart fiber reinforced plastic plate processing device is applied to the method for stripping optical fibers from the smart fiber reinforced plastic plate provided in the first embodiment.
[0079] Specifically, Figures 9 to 12 As shown, the intelligent fiber reinforced plastic plate processing equipment includes a first frame assembly and a second frame assembly arranged relatively; Fig. 9 The first frame assembly and the second frame assembly respectively include respective frames 6, platform plates 7, pressing plate assemblies 8 and cutting tool assemblies 9. The platform plates 7 are horizontally connected to the frame 6, and the pressing plate assemblies 8 are configured to fix the edges of the smart fiber reinforced plastic board 100 to the platform plates 7. The cutting tool assembly 9 includes a tool holder 91, a drive shaft 92, a first cutting wheel 93, a second cutting wheel 94 and a driving mechanism (not shown); the driving shaft 92 is rotatably mounted on the top of the tool holder 91; the first cutting wheel 93 and the second cutting wheel 94 are fixedly mounted on the driving shaft 92 in a manner that the relative spacing can be adjusted; the tool holder 91 is tilted, and the bottom end of the tool holder 91 is connected to the frame 6; the driving mechanism is connected to the driving shaft 92, and the driving mechanism can drive the driving shaft 92 to rotate, and then drive the first cutting wheel 93 and the second cutting wheel 94 to rotate relative to the top of the tool holder 91, so that the first cutting wheel 93 and the second cutting wheel 94 cut the smart fiber reinforced plastic board 100 when the pressure plate assembly 8 fixes the edge of the smart fiber reinforced plastic board 100 to the platform plate 7, wherein the driving mechanism can be but not limited to using a motor and its transmission assembly to drive the driving shaft 92 to rotate.
[0080] In the longitudinal cutting step during peeling, the edge of the smart fiber reinforced plastic plate 100 can be fixed to the platform plate 7 by the pressing plate assembly 8, and the cutting wheel is brought into contact with the edge of the smart fiber reinforced plastic plate 100 by the driving mechanism, and the smart fiber reinforced plastic plate 100 is longitudinally cut along the two side edges in the length direction of the positioning piece 4, and the cutting is stopped when the tail mark 42 is reached; the spacing between the first cutting wheel 93 and the second cutting wheel 94 is pre-set according to the width of the positioning piece 4, so that the spacing is slightly smaller than the width of the positioning piece 4.
[0081] The intelligent fiber reinforced plastic plate processing equipment provided in this embodiment has a simple structure, a high degree of automation in operation, and is convenient for standardized operations and improves production efficiency.
[0082] Continue to refer to Fig. 9 In some optional implementations of the present embodiment, it is more preferred that the frame 6 includes a bottom plate 61, a longitudinal bracket 62 connected to the upper surface of the bottom plate 61, and a top plate 63 connected to the longitudinal bracket 62 and located above the bottom plate 61, and the platform plate 7 is horizontally connected to the longitudinal bracket 62 and located between the bottom plate 61 and the top plate 63. The above-mentioned pressure plate assembly 8 includes a pressure plate 81, a pressure plate screw 82 and a ball bearing 83. A threaded hole is provided on the top plate 63. The pressure plate 81 is arranged between the top plate 63 and the platform plate 7, and a bearing hole is provided on the pressure plate 81. The ball bearing 83 is fixed inside the bearing hole. The rod of the pressure plate screw 82 is threadedly connected to the aforementioned threaded hole, and the nail cap of the pressure plate screw 82 is arranged above the top plate 63. The tail end of the rod of the pressure plate screw 82 is connected to the inside of the ball bearing 83. The pressure plate screw 82 is configured to be able to rotate relative to the top plate 63 so that the pressure plate 81 is close to or away from the platform plate 7, thereby controlling the pressure plate 81 to press or release the edge of the smart fiber reinforced plastic plate 100 placed on the platform plate 7.
[0083] Reference Fig.10 In some optional implementations of the present embodiment, it is more preferred that the cutting tool assembly 9 further includes a first locking ring 95, a distance adjusting sleeve 96, and a second locking ring 97. The first locking ring 95, the first cutting wheel 93, the distance adjusting sleeve 96, the second cutting wheel 94, and the second locking ring 97 are sequentially sleeved on the outside of the driving shaft 92 along the length direction of the driving shaft 92, and the first locking ring 95 and the second locking ring 97 are respectively threadedly connected to the driving shaft to squeeze the distance adjusting sleeve 96 to fasten the first cutting wheel 93 and the second cutting wheel 94 to the driving shaft 92 to prevent loosening. By replacing the distance adjusting sleeve 96 of different lengths, the spacing between the first cutting wheel 93 and the second cutting wheel 94 can be controlled.
[0084] Continue to refer to Fig. 9In some optional implementations of the present embodiment, it is more preferred that a limit baffle 71 extending in the longitudinal direction is provided on one side of the platform plate 7, and the limit baffle 71 is used to limit the edges on both sides in the length direction of the smart fiber reinforced plastic plate 100 to prevent the smart fiber reinforced plastic plate 100 from tilting.
[0085] In some optional implementations of the present embodiment, it is more preferred that the tool holder 91 is connected to a driving mechanism, and the driving mechanism can also drive the tool holder 91 to rotate around the portion where the tool holder 91 is connected to the frame 6 to adjust the distance between the cutting wheel and the smart fiber reinforced plastic plate 100. The driving mechanism can adopt a chain or telescopic driving component structure similar to a manipulator, which can be easily achieved in the field of mechanical design and will not be described in detail in the present embodiment.
[0086] Continue to refer to Fig. 9 In some optional implementations of the present embodiment, it is more preferred that the rack 6 of the first rack assembly and the rack 6 of the second rack assembly are connected by a pitch-adjusting screw and nut assembly 60, so that the distance between the rack 6 of the first rack assembly and the rack 6 of the second rack assembly can be adjusted according to the width of the smart fiber reinforced plastic board 100 through the pitch-adjusting screw and nut assembly 60.
[0087] Continue to refer to Fig. 9 In some optional implementations of this embodiment, preferably, the intelligent fiber reinforced plastic plate processing equipment provided in this embodiment further includes a stripping tool assembly 10; Fig. 9 As shown, the stripping tool assembly 10 includes a stripping tool seat 101 and a stripping knife 103; the two ends of the stripping tool seat 101 are respectively fixedly connected to the frame 6 of the first frame assembly and the frame 6 of the second frame assembly, and the stripping tool seat 101 and the platform plate 7 are arranged on opposite sides of the frame 6.
[0088] like Fig.11 As shown, the portion where the stripping knife seat 101 is located between the frame 6 of the first frame assembly and the frame 6 of the second frame assembly is the middle part of the stripping knife seat 101, and a positioning plate stripping hole 1011 is provided in the middle part of the stripping knife seat 101; the thickness of the middle part of the stripping knife seat 101 gradually decreases from the end away from the platform plate 7 to the end close to the platform plate 7, so that the upper surface and the lower surface of the middle part of the stripping knife seat 101 are both inclined surfaces 1012, and the inclined surface 1012 is preferably a trapezoidal surface, which is used to facilitate the separation of the upper fiber reinforced plastic plate 11 and the lower fiber reinforced plastic plate 12 when the smart fiber reinforced plastic plate 100 is pushed toward the stripping knife seat 101.
[0089] like Figure 6 and Fig.12 As shown, combined Fig. 9In some optional implementations of the present embodiment, it is more preferred that the stripping knife 103 includes a handle 1031 and a blade 1032, the blade 1032 includes a rear end body, an upper blade 10321 and a lower blade 10322, the rear end of the rear end body is connected to the handle 1031, the rear ends of the upper blade 10321 and the lower blade 10322 are both connected to the front end of the rear end body, and a knife gap 1033 is formed between the upper blade 10321 and the lower blade 10322, and the upper blade 10321 and the lower blade 10322 are also respectively provided with a blade groove 1034 extending along the length direction of the blade 1032, and the blade groove 1034 passes through the corresponding upper blade 10321 or the lower blade 10322 along the thickness direction of the blade 1032; the upper blade 10321 and the lower blade 10322 can pass through the positioning sheet stripping hole 1011 along the length direction.
[0090] In the step of separating the positioning sheet 4 of the stripping method, the edge of the smart fiber reinforced plastic board 100 is fixed to the platform board 7 by using the pressure plate assembly 8. Since the release agent will vaporize during the molding process of the smart fiber reinforced plastic board 100, the positioning sheet 4 and the fiber reinforced plastic board substrate 1 are in a separated state. Therefore, when the blade 1032 cuts along the positioning sheet 4, the fiber reinforced plastic boards of the upper and lower layers of the positioning sheet 4 will automatically open, and the blade 1032 is inserted along the positioning sheet stripping hole 1011 in the stripping knife seat 101, so that the positioning sheet 4 can be exposed from the blade gap 1033 and the blade groove 1034 of the blade 1032, and the blade 1032 is pushed along the length direction of the smart fiber reinforced plastic board 100 to the position of the tail mark 42, and the separation of the positioning sheet 4 can be completed.
[0091] like Figure 6 and Fig.11 As shown, combined Fig. 9 In some optional implementations of the present embodiment, it is more preferred that a magnet 104 is provided inside the positioning piece stripping hole 1011. After the blade 1032 is inserted along the positioning piece stripping hole 1011 in the stripping knife seat 101, so that the positioning piece 4 can be exposed from the blade gap 1033 and the blade groove 1034 of the blade 1032, the magnet 104 is lifted to adsorb and fix the positioning piece 4 on the stripping knife seat 101, and the blade 1032 is continued to be pushed in to complete the separation of the positioning piece 4, so as to prevent the positioning piece 4 from offsetting and sliding and damaging the optical fiber 2. The stripping knife seat 101 is correspondingly made of metal material to cooperate with the magnet 104 to adsorb the positioning piece 4.
[0092] like Fig.11 As shown, combined Fig. 9In some optional implementations of the present embodiment, preferably, the stripping tool assembly 10 further includes a fixing screw 102, and the two ends of the stripping tool seat 101 are respectively fixedly connected to the frame 6 of the first frame assembly and the frame 6 of the second frame assembly through the fixing screw 102; wherein: the two ends of the stripping tool seat 101 are respectively provided with a long hole 1013 extending in the up and down direction, and the rod portion of the fixing screw 102 passes through the long hole 1013 at the corresponding end of the stripping tool seat 101 and is threadedly connected to the corresponding frame 6, and the long hole 1013 and the fixing screw 102 cooperate with each other to adjust the height of the stripping tool seat 101, preferably as Fig.11 As shown, the stripping blade holder 101 is H-shaped as a whole.
[0093] Finally, it should be noted that: the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referenced to each other; the above embodiments in this specification are only used to illustrate the technical solution of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that: it is still possible to modify the technical solutions recorded in the aforementioned embodiments, or to replace some or all of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present invention.
Claims
1. A method for stripping optical fiber from a smart fiber reinforced plastic plate, characterized in that: The intelligent fiber reinforced plastic plate (100) comprises a fiber reinforced plastic plate substrate (1), an optical fiber (2), an optical fiber extraction line (3) and a positioning plate (4); one end of the optical fiber extraction line (3) is parallel to and closely attached to one end of the optical fiber (2); one end of the optical fiber extraction line (3) away from the optical fiber (2) is fixedly connected to one end of the positioning plate (4) in the length direction; the fiber reinforced plastic plate substrate (1) comprises an upper fiber reinforced plastic plate (11) and a lower fiber reinforced plastic plate (12); along the length direction of the fiber reinforced plastic plate substrate (1), the optical fiber (2), the optical fiber extraction line (3) and the positioning plate (4) are buried between the upper fiber reinforced plastic plate (11) and the lower fiber reinforced plastic plate (12); and the thickness of the positioning plate (4) on the fiber reinforced plastic plate substrate (1) is greater than the thickness of other regions on the fiber reinforced plastic plate substrate (1) except for the positioning plate (4); The method for stripping optical fiber from a smart fiber reinforced plastic plate comprises: The fiber reinforced plastic plate substrate (1) is clamped by a positioning piece finder (5) having a clamping slit, and the positioning piece finder (5) is slid along the length direction of the fiber reinforced plastic plate substrate (1) to determine the position of the positioning piece (4) on the fiber reinforced plastic plate substrate (1), and an end mark (41) and a tail mark (42) of the positioning piece (4) are respectively made at positions on the fiber reinforced plastic plate substrate (1) corresponding to the two ends of the positioning piece (4) in the length direction; Cutting the fiber reinforced plastic plate substrate (1) along the end mark (41) to cut off an excess end of the fiber reinforced plastic plate substrate (1); Longitudinal cutting: using a cutting tool assembly (9), cutting the fiber reinforced plastic plate substrate (1) along both sides of the positioning sheet (4) in the length direction, from one of the end mark (41) and the tail mark (42) toward the other of the end mark (41) and the tail mark (42); Separating the positioning sheet (4): using a stripping tool assembly (10) to separate the positioning sheet (4) from the upper fiber reinforced plastic plate (11) and the lower fiber reinforced plastic plate (12); Cutting off and separating the upper fiber reinforced plastic plate (11) and the lower fiber reinforced plastic plate (12) at the portion corresponding to the positioning plate (4); Cutting off the excess fiber reinforced plastic plates at both sides of the fiber reinforced plastic plate substrate (1) in the length direction; From the end cross section of the positioning piece (4), the optical fiber extraction line (3) and the optical fiber (2) are found, the optical fiber extraction line (3) is firstly extracted, and then the optical fiber (2) is pulled out using the optical fiber extraction line (3), and finally, the excess positioning piece (4) inside the fiber reinforced plastic plate substrate (1) is removed and the optical fiber extraction line (3) is removed, thereby completing the stripping of the head end of the optical fiber from the intelligent fiber reinforced plastic plate.
2. A processing device for a smart fiber reinforced plastic plate, applied to the method for stripping optical fiber from a smart fiber reinforced plastic plate according to claim 1, characterized in that: The intelligent fiber reinforced plastic plate processing equipment comprises a first frame assembly and a second frame assembly which are arranged opposite to each other; The first frame assembly and the second frame assembly respectively comprise a frame (6), a platform plate (7), a pressure plate assembly (8) and a cutting tool assembly (9); The platform plate (7) is horizontally connected to the frame (6), and the pressing plate assembly (8) is configured to be able to fix the edge of the smart fiber reinforced plastic plate (100) to the platform plate (7); The cutting tool assembly (9) comprises a tool holder (91), a drive shaft (92), a first cutting wheel (93), a second cutting wheel (94) and a driving mechanism; The drive shaft (92) is rotatably mounted on the top end of the tool holder (91); the first cutting wheel (93) and the second cutting wheel (94) are fixedly mounted on the drive shaft (92) in a manner that their relative spacing can be adjusted; the tool holder (91) is tilted, and the bottom end of the tool holder (91) is connected to the frame (6); the drive mechanism is connected to the drive shaft (92), and the drive mechanism can drive the drive shaft (92) to rotate, thereby driving the first cutting wheel (93) and the second cutting wheel (94) to rotate relative to the top end of the tool holder (91), so that the first cutting wheel (93) and the second cutting wheel (94) cut the smart fiber reinforced plastic plate (100) when the pressure plate assembly (8) fixes the edge of the smart fiber reinforced plastic plate (100) to the platform plate (7).
3. The intelligent fiber reinforced plastic plate processing equipment according to claim 2, characterized in that: The frame (6) comprises a bottom plate (61), a longitudinal bracket (62) connected to the upper surface of the bottom plate (61), and a top plate (63) connected to the longitudinal bracket (62) and located above the bottom plate (61); the platform plate (7) is horizontally connected to the longitudinal bracket (62) and located between the bottom plate (61) and the top plate (63); The pressure plate assembly (8) comprises a pressure plate (81), a pressure plate screw (82) and a ball bearing (83), the top plate (63) being provided with a threaded hole, the pressure plate (81) being arranged between the top plate (63) and the platform plate (7), and a bearing hole being arranged on the pressure plate (81), the ball bearing (83) being fixedly arranged inside the bearing hole, the rod of the pressure plate screw (82) being threadedly connected to the threaded hole, and the nail cap of the pressure plate screw (82) being arranged above the top plate (63), the tail end of the rod of the pressure plate screw (82) being connected inside the ball bearing (83), and the pressure plate screw (82) being configured to be rotatable relative to the top plate (63) so as to move the pressure plate (81) closer to or farther away from the platform plate (7).
4. The intelligent fiber reinforced plastic board processing equipment according to claim 2, characterized in that: The cutting tool assembly (9) further comprises a first locking ring (95), a distance adjusting sleeve (96) and a second locking ring (97); The first locking ring (95), the first cutting wheel (93), the spacing sleeve (96), the second cutting wheel (94) and the second locking ring (97) are sequentially sleeved on the outside of the driving shaft (92) along the length direction of the driving shaft (92); and the first locking ring (95) and the second locking ring (97) are respectively threadedly connected to the driving shaft (92) to be pressed against the spacing sleeve (96) to fasten the first cutting wheel (93) and the second cutting wheel (94) to the driving shaft (92).
5. The intelligent fiber reinforced plastic board processing equipment according to claim 2, characterized in that: A limiting baffle (71) extending in the longitudinal direction is provided on one side of the platform plate (7), and the limiting baffle (71) is used to limit the edges on both sides of the intelligent fiber reinforced plastic plate (100) in the length direction.
6. The intelligent fiber reinforced plastic board processing equipment according to claim 2, characterized in that: The tool holder (91) is connected to the driving mechanism, and the driving mechanism is also capable of driving the tool holder (91) to rotate around a portion where the tool holder (91) is connected to the machine frame (6).
7. The intelligent fiber reinforced plastic board processing equipment according to claim 2, characterized in that: The frame (6) of the first frame assembly and the frame (6) of the second frame assembly are connected via a pitch-adjusting screw and nut assembly (60).
8. The intelligent fiber reinforced plastic board processing equipment according to claim 2, characterized in that: The intelligent fiber reinforced plastic plate processing equipment further comprises a stripping tool assembly (10); The stripping knife assembly (10) comprises a stripping knife seat (101) and a stripping knife (103); The two ends of the stripping knife seat (101) are respectively fixedly connected to the frame (6) of the first frame assembly and the frame (6) of the second frame assembly, and the stripping knife seat (101) and the platform plate (7) are arranged on opposite sides of the frame (6); the portion of the stripping knife seat (101) between the frame (6) of the first frame assembly and the frame (6) of the second frame assembly is the middle portion of the stripping knife seat (101), and a positioning sheet stripping hole (1011) is provided in the middle portion of the stripping knife seat (101); the thickness of the middle portion of the stripping knife seat (101) gradually decreases from the end away from the platform plate (7) to the end close to the platform plate (7), so that the upper surface and the lower surface of the middle portion of the stripping knife seat (101) are both inclined surfaces (1012); The stripping knife (103) comprises a knife handle (1031) and a blade (1032); the blade (1032) comprises a rear end body, an upper blade (10321) and a lower blade (10322); the rear end of the rear end body is connected to the knife handle (1031); the rear end of the upper blade (10321) and the rear end of the lower blade (10322) are both connected to the front end of the rear end body; and a knife gap ( 1033), the upper blade (10321) and the lower blade (10322) are respectively provided with a blade groove (1034) extending along the length direction of the blade (1032), and the blade groove (1034) passes through the corresponding upper blade (10321) or the lower blade (10322) along the thickness direction of the blade (1032); the upper blade (10321) and the lower blade (10322) can pass through the positioning plate peeling hole (1011) along the length direction.
9. The intelligent fiber reinforced plastic board processing equipment according to claim 8, characterized in that: A magnet (104) is provided inside the positioning sheet peeling hole (1011).
10. The intelligent fiber reinforced plastic plate processing equipment according to claim 8, characterized in that: The stripping tool assembly (10) further comprises a fixing screw (102); The two ends of the stripping knife seat (101) are respectively fixedly connected to the frame (6) of the first frame assembly and the frame (6) of the second frame assembly by means of the fixing screws (102); wherein: the two ends of the stripping knife seat (101) are respectively provided with long holes (1013) extending in the up-down direction, and the rod portion of the fixing screw (102) passes through the long hole (1013) at the corresponding end of the stripping knife seat (101) and is then threadedly connected to the corresponding frame (6).
Citation Information
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