A detection device for refractory production lines

Abstract

The application relates to the technical field of refractory material detection, in particular to a detection device for a refractory material production line, which comprises a supporting table, one end of the top of the supporting table is fixedly provided with a mounting frame, a compression resistance detection mechanism is installed on the mounting frame, a positioning mechanism is installed on the top of the supporting table to position and fix the refractory material, the positioning mechanism is located below the compression resistance detection mechanism, and a control box is fixedly installed on the outer side of the mounting frame. The hollow shaft can drive the rotating disc to realize intermittent rotation, so that the automatic switching of the refractory material can be realized, and the detection efficiency of the refractory material is greatly improved.

Description

Technical Field

[0001] This invention relates to the technical field of testing devices for refractory material production lines, and more particularly to a testing device for refractory material production lines. Background Technology

[0002] Refractory materials are used in various sectors of the national economy, including steel, non-ferrous metals, glass, cement, ceramics, petrochemicals, machinery, boilers, light industry, power, and military industry. They are essential basic materials for ensuring the production, operation, and technological development of these industries, playing an irreplaceable role in the development of high-temperature industrial production. After the refractory materials are produced and formed, they need to undergo flexural strength testing. By testing their flexural strength, the pass rate of the product can be further determined, effectively ensuring product quality. In traditional refractory material production lines, the refractory materials are pressed manually using tools. However, the pressure value that the refractory materials can withstand is inaccurate when judged manually, making it impossible to determine whether the product is qualified based on the correct pressure value, thus affecting the product pass rate. Moreover, this process is time-consuming, labor-intensive, and has low work efficiency.

[0003] In response, Chinese Patent Publication No. CN202122298994.8 discloses "a testing device for a refractory material production line, comprising a support platform, a material changing mechanism, a positioning mechanism, and a pressing mechanism. The material changing mechanism includes a motor and a shifting platform. The shifting platform is rotatably mounted on the upper part of the support platform, and its rotating shaft is connected to the motor located below the support platform. A central column is fixed in the center of the upper part of the shifting platform, and a universal pulley is provided at its bottom along the circumferential direction. The universal pulley slides along the circumference on the surface of the support platform. The positioning mechanism includes a clamping seat and a telescopic component. The clamping seats are evenly distributed around the periphery of the shifting platform along the circumference. The clamping seat includes a fixed seat fixed to the shifting platform and an adjustable seat that slides on the surface of the shifting platform. A telescopic component is fixed between the rear side of the adjustable seat and the central column."

[0004] This patent uses a cylinder output shaft to control a top pressure head to apply pressure to the refractory material. The pressure sensor is also under pressure. When the top pressure head outputs the set pressure value, the pressure sensor will transmit the top pressure information to the controller in the control box. However, after the previous refractory material is tested, the next refractory material cannot be automatically replaced. The motor needs to be manually operated to replace it, which cannot realize the automatic replacement of refractory materials, thus affecting the overall work efficiency. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies that cannot achieve automatic replacement of refractory materials, and to propose a detection device for refractory material production lines.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] Design a testing device for a refractory material production line, including a support platform, a mounting frame fixedly installed at one end of the top of the support platform, a pressure testing mechanism installed on the mounting frame, a positioning mechanism installed on the top of the support platform for positioning and fixing the refractory material, the positioning mechanism being located below the pressure testing mechanism, and a control box fixedly installed on the outside of the mounting frame.

[0008] Preferably, the pressure testing mechanism includes a first internally threaded cylinder, a lead screw, a pressure sensor, a compression block, and a limiting block; the first internally threaded cylinder is rotatably mounted on the top of the mounting frame, the lead screw passes through the first internally threaded cylinder and the top wall of the mounting frame and is threadedly connected to the first internally threaded cylinder, the pressure sensor is fixedly mounted on the bottom end of the lead screw, the compression block is fixedly mounted on the bottom of the pressure sensor, the limiting block is fixedly mounted on the top of the lead screw, and the pressure sensor is signal-connected to the control box.

[0009] Preferably, the pressure resistance testing mechanism further includes a first motor, a first gear, and a second gear; the first motor is fixedly mounted on the top of the mounting bracket, the first gear is fixedly mounted on the output shaft of the first motor, and the second gear is fixedly mounted on the top of the first internal threaded cylinder and meshes with the first gear.

[0010] Preferably, the positioning mechanism includes a hollow shaft, a turntable, a plurality of guide balls, and a plurality of clamping members; the hollow shaft passes through the support platform and is rotatably connected to the support platform; the turntable is fixedly installed on the top of the hollow shaft; the plurality of guide balls are rotatably installed on the bottom of the turntable and are evenly distributed around the turntable; and the plurality of clamping members are installed on the top of the turntable and are evenly distributed around the turntable.

[0011] Preferably, the top surface of the support platform is provided with a guide groove that matches the guide balls. The guide groove is a ring structure, and all of the guide balls can roll along the guide groove.

[0012] Preferably, the clamping component includes a fixed clamp, a slide rail, a movable clamp, a fixed plate, a second internal threaded cylinder, a screw, and a second bevel gear; the fixed clamp is fixedly installed on the outer edge of the top of the turntable, the slide rail is fixedly installed on the top of the turntable, the movable clamp is slidably installed on the slide rail, the fixed plate is fixedly installed on the top of the turntable, the second internal threaded cylinder passes through the fixed plate and is rotatably connected to the fixed plate, one end of the screw is threadedly connected to the second internal threaded cylinder, the other end of the screw is fixedly connected to the movable clamp, and the second bevel gear is fixedly installed at the end of the second internal threaded cylinder.

[0013] Preferably, a through-shaft is rotatably mounted inside the hollow shaft, and a first bevel gear is fixedly mounted on the top of the shaft, with a plurality of second bevel gears meshing with the first bevel gear.

[0014] Preferably, a drive mechanism is installed at the bottom of the support platform. The drive mechanism includes a fixed frame, a rotating seat, a second motor, a rotating wheel, a connecting plate, a drive block, and a third motor. The fixed frame is fixedly installed at the bottom of the support platform, and the rotating seat is fixedly installed at the bottom of the hollow shaft. The rotating seat has several mating slots that correspond one-to-one with the clamping parts. The second motor is fixedly installed on the fixed frame, and the rotating wheel is fixedly installed on the output shaft of the second motor. One end of the connecting plate is coaxially and fixedly connected to the rotating wheel, and the other end of the connecting plate is fixedly connected to the drive block. The drive block can cooperate with any of the mating slots. The third motor is fixedly installed on the fixed frame, and its output shaft is fixedly connected to the rotating shaft.

[0015] The present invention proposes a testing device for a refractory material production line, which has the following advantages:

[0016] 1. The extrusion block extrudes the refractory material, and the pressure sensor can detect the pressure. The pressure sensor will transmit the top pressure information to the controller in the control box. Finally, the refractory material is judged to be qualified by the state of the refractory material after extrusion.

[0017] 2. The hollow shaft can drive the turntable to rotate intermittently, which can realize the automatic switching of refractory materials and greatly improve the detection efficiency of refractory materials. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a testing device for a refractory material production line proposed in this invention;

[0019] Figure 2 This is a schematic diagram of the compressive strength testing mechanism of a testing device for a refractory material production line proposed in this invention;

[0020] Figure 3 This is a schematic diagram of the positioning mechanism of a detection device for a refractory material production line proposed in this invention;

[0021] Figure 4 This is a schematic diagram of the clamping component of a testing device for a refractory material production line proposed in this invention;

[0022] Figure 5 This is a schematic diagram of the support platform for a testing device used in a refractory material production line, as proposed in this invention.

[0023] Figure 6 This is a schematic diagram of the drive mechanism of a testing device for a refractory material production line proposed in this invention.

[0024] In the diagram: Support platform 1, guide groove 11, mounting bracket 2, pressure testing mechanism 3, first internal threaded cylinder 31, lead screw 32, pressure sensor 33, extrusion block 34, limit block 35, first motor 36, first gear 37, second gear 38, guide rod 39, positioning mechanism 4, hollow shaft 41, turntable 42, guide ball 43, rotating shaft 44, first bevel gear 45, clamping piece 46, fixed clamp 461, slide rail 462, movable clamp 463, fixed plate 464, second internal threaded cylinder 465, screw 466, second bevel gear 467, drive mechanism 5, fixed frame 51, rotating seat 52, docking groove 53, second motor 54, rotating wheel 55, connecting plate 56, drive block 57, third motor 58, control box 6. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0026] Example 1:

[0027] Reference Figure 1-2 A testing device for a refractory material production line includes a support platform 1, a mounting frame 2 fixedly installed at one end of the top of the support platform 1, a pressure testing mechanism 3 installed on the mounting frame 2, a positioning mechanism 4 installed on the top of the support platform 1 to position and fix the refractory material, the positioning mechanism 4 being located below the pressure testing mechanism 3, and a control box 6 fixedly installed on the outside of the mounting frame 2.

[0028] The pressure testing mechanism 3 includes a first internal threaded cylinder 31, a lead screw 32, a pressure sensor 33, a compression block 34, a limiting block 35, a first motor 36, a first gear 37, and a second gear 38. The first internal threaded cylinder 31 is rotatably mounted on the top of the mounting frame 2. The lead screw 32 passes through the first internal threaded cylinder 31 and the top wall of the mounting frame 2 and is threadedly connected to the first internal threaded cylinder 31. The pressure sensor 33 is fixedly mounted on the bottom end of the lead screw 32. The compression block 34 is fixedly mounted on the bottom of the pressure sensor 33. The limiting block 35 is fixedly mounted on the top of the lead screw 32. The pressure sensor 33 is signal-connected to the control box 6. The first motor 36 is fixedly mounted on the top of the mounting frame 2. The first gear 37 is fixedly mounted on the output shaft of the first motor 36. The second gear 38 is fixedly mounted on the top end of the first internal threaded cylinder 31 and meshes with the first gear 37. A guide rod 38 is fixedly installed between the limiting block 35 and the pressure sensor 33. The guide rod 38 passes through the top wall of the mounting frame 2 and is slidably connected to the mounting frame 2.

[0029] Working principle: First, the refractory material is positioned and fixed on the positioning mechanism 4. Then, the first motor 36 is started to make the first gear 37 rotate, which causes the second gear 38 to drive the first internal threaded cylinder 31 to rotate synchronously. This allows the lead screw 32 to drive the extrusion block 34 to move downward, thus extruding the refractory material. At the same time, the pressure sensor 33 can detect the pressure and transmit the top pressure information to the controller in the control box. Finally, the state of the refractory material after extrusion is used to determine whether the refractory material is qualified.

[0030] Example 2:

[0031] Reference Figure 1-6 In another preferred embodiment of the present invention, the difference from Embodiment 1 is that the positioning mechanism 4 includes a hollow shaft 41, a turntable 42, a plurality of guide balls 43, and a plurality of clamping members 46. The hollow shaft 41 passes through the support platform 1 and is rotatably connected to the support platform 1. The turntable 42 is fixedly installed on the top of the hollow shaft 41. The plurality of guide balls 43 are rotatably installed on the bottom of the turntable 42 and are evenly distributed around the turntable 42. The plurality of clamping members 46 are installed on the top of the turntable 42 and are evenly distributed around the turntable 42. A guide groove 11 matching the guide balls 43 is provided on the top surface of the support platform 1. The guide groove 11 has an annular structure, and the plurality of guide balls 43 can roll along the guide groove 11. The guide balls 43 can ensure that the turntable 42 can rotate smoothly, which greatly improves the overall stability of the positioning mechanism 4.

[0032] The clamping component 46 includes a fixed clamp 461, a slide rail 462, a movable clamp 463, a fixed plate 464, a second internal threaded cylinder 465, a screw 466, and a second bevel gear 467. The fixed clamp 461 is fixedly installed on the outer edge of the top of the turntable 42, the slide rail 462 is fixedly installed on the top of the turntable 42, the movable clamp 463 is slidably installed on the slide rail 462, the fixed plate 464 is fixedly installed on the top of the turntable 42, the second internal threaded cylinder 465 passes through the fixed plate 464 and is rotatably connected to the fixed plate 464, one end of the screw 466 is threadedly connected to the second internal threaded cylinder 465, and the other end of the screw 466 is fixedly connected to the movable clamp 463. The second bevel gear 467 is fixedly installed at the end of the second internal threaded cylinder 465. A through-rotating shaft 44 is rotatably installed inside the hollow shaft 41, and a first bevel gear 45 is fixedly installed on the top of the shaft 44. Several second bevel gears 467 mesh with the first bevel gear 45. The movable clamp 463 and the fixed clamp 461 can clamp the refractory material to ensure that the refractory material will not shift during the compression process.

[0033] A drive mechanism 5 is installed at the bottom of the support platform 1. The drive mechanism 5 includes a fixed frame 51, a rotating seat 52, a second motor 54, a rotating wheel 55, a connecting plate 56, a drive block 57, and a third motor 58. The fixed frame 51 is fixedly installed at the bottom of the support platform 1, and the rotating seat 52 is fixedly installed at the bottom of the hollow shaft 41. The rotating seat 52 has several mating slots 53 that correspond one-to-one with the clamping parts 46. The second motor 54 is fixedly installed on the fixed frame 51, and the rotating wheel 55 is fixedly installed on the output shaft of the second motor 54. One end of the connecting plate 56 is coaxially fixedly connected to the rotating wheel 55, and the other end of the connecting plate 56 is fixedly connected to the drive block 57. The drive block 57 can cooperate with any of the mating slots 53. The third motor 58 is fixedly installed on the fixed frame 51, and its output shaft is fixedly connected to the rotating shaft 44.

[0034] Working principle: First, multiple refractory materials are placed inside different clamping parts 46. Then, the third motor 58 is started to rotate the shaft 44, which causes the first bevel gear 45 to drive all the second bevel gears 467 to rotate. This causes all the second internal threaded cylinders 465 to rotate, which in turn causes all the screws 466 to drive the corresponding movable clamps 463 to slide towards the fixed clamp 461. This allows the movable clamps 463 and the fixed clamp 461 to clamp the refractory materials, effectively ensuring that the refractory materials do not shift during compression. In addition, this design can position refractory materials of different sizes, making it widely applicable.

[0035] During operation, starting the first motor 36 causes the first gear 37 to rotate, which in turn causes the second gear 38 to drive the first internal threaded cylinder 31 to rotate synchronously. This allows the lead screw 32 to drive the extrusion block 34 to move downward, thus extruding the refractory material. At the same time, the pressure sensor 33 can detect the pressure and transmit the top pressure information to the controller in the control box. Finally, the state of the refractory material after extrusion is used to determine whether the refractory material is qualified.

[0036] During operation, the second motor 54 is started simultaneously, causing the rotating wheel 55 to drive the connecting plate 56 to rotate. When the drive block 57 engages with one of the docking slots 53, the rotating seat 52 will drive the hollow shaft 41 to rotate a certain angle and then stop rotating. When the drive block 57 engages with the next docking slot 53, the rotating seat 52 will drive the hollow shaft 41 to rotate the same angle again. This cycle continues, and the hollow shaft 41 can drive the turntable 42 to rotate intermittently, which can realize the automatic switching of refractory materials and greatly improve the detection efficiency of refractory materials.

[0037] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A detection device for refractory production lines, comprising a support table (1), characterized in that, One end of the top of the support platform (1) is fixedly installed with a mounting rack (2), the mounting rack (2) is installed with a compression resistance detection mechanism (3), the top of the support platform (1) is installed with a positioning mechanism (4) to position and fix the refractory material, the positioning mechanism (4) is located below the compression resistance detection mechanism (3), the outer side of the mounting rack (2) is fixedly installed with a control box (6); The positioning mechanism (4) comprises a hollow shaft (41), a rotating disc (42), a plurality of guide balls (43) and a plurality of clamping pieces (46); the hollow shaft (41) penetrates through the support platform (1) and is rotatably connected with the support platform (1), the rotating disc (42) is fixedly installed at the top of the hollow shaft (41), a plurality of guide balls (43) are rotatably installed at the bottom of the rotating disc (42) and are uniformly distributed around the rotating disc (42), and a plurality of clamping pieces (46) are installed at the top of the rotating disc (42) and are uniformly distributed around the rotating disc (42); The top surface of the support platform (1) is provided with a guide groove (11) matched with the guide ball (43), the guide groove (11) is an annular structure, and a plurality of guide balls (43) can roll along the guide groove (11); The clamping piece (46) comprises a fixed clamping seat (461), a sliding rail (462), a movable clamping seat (463), a fixed plate (464), a second internal thread cylinder (465), a screw rod (466) and a second bevel gear (467); the fixed clamping seat (461) is fixedly installed at the outer edge of the top of the rotating disc (42), the sliding rail (462) is fixedly installed at the top of the rotating disc (42), the movable clamping seat (463) is slidably installed on the sliding rail (462), the fixed plate (464) is fixedly installed at the top of the rotating disc (42), the second internal thread cylinder (465) penetrates through the fixed plate (464) and is rotatably connected with the fixed plate (464), one end of the screw rod (466) is threadedly connected with the second internal thread cylinder (465), the other end of the screw rod (466) is fixedly connected with the movable clamping seat (463), and the second bevel gear (467) is fixedly installed at the end of the second internal thread cylinder (465); The hollow shaft (41) is rotatably installed with a penetrating rotating shaft (44), the top of the rotating shaft (44) is fixedly installed with a first bevel gear (45), and a plurality of second bevel gears (467) are engaged with the first bevel gear (45); The support table (1) bottom is provided with a driving mechanism (5), the driving mechanism (5) includes a fixed frame (51), a rotating seat (52), a second motor (54), a rotating wheel (55), a connecting plate (56), a driving block (57) and a third motor (58);The fixed frame (51) is fixedly installed on the bottom of support table (1), the rotating seat (52) is fixedly installed on the bottom of hollow shaft (41), a plurality of butt joints (53) corresponding to clamping piece (46) are formed in the rotating seat (52), the second motor (54) is fixedly installed on the fixed frame (51), the rotating wheel (55) is fixedly installed on the output shaft of the second motor (54), one end of the connecting plate (56) is coaxially fixedly connected with the rotating wheel (55), the other end of the connecting plate (56) is fixedly connected with the driving block (57), the driving block (57) can cooperate with any one butt joint (53), the third motor (58) is fixedly installed on the fixed frame (51), and the output shaft is fixedly connected with the rotating shaft (44).

2. The detection device for refractory production lines according to claim 1, characterized in that, The anti-pressure detection mechanism (3) includes a first internal thread cylinder (31), a lead screw (32), a pressure sensor (33), a pressing block (34) and a limiting block (35);The first internal thread cylinder (31) is rotatably installed on the top of the mounting frame (2), the lead screw (32) penetrates the first internal thread cylinder (31) and the top wall of the mounting frame (2), and is threadedly connected with the first internal thread cylinder (31), the pressure sensor (33) is fixedly installed on the bottom end of the lead screw (32), the pressing block (34) is fixedly installed on the bottom of the pressure sensor (33), the limiting block (35) is fixedly installed on the top of the lead screw (32), and the pressure sensor (33) is signal connected with the control box (6);The limiting block (35) and the pressure sensor (33) are fixedly installed with a guide rod (39), the guide rod (39) penetrates the top wall of the mounting frame (2) and is slidably connected with the mounting frame (2).

3. The detection device for refractory production lines according to claim 2, characterized in that, The anti-pressure detection mechanism (3) further includes a first motor (36), a first gear (37) and a second gear (38);The first motor (36) is fixedly installed on the top of the mounting frame (2), the first gear (37) is fixedly installed on the output shaft of the first motor (36), and the second gear (38) is fixedly installed on the top end of the first internal thread cylinder (31) and engaged with the first gear (37).

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