Fully automatic bamboo strip bundling equipment

Abstract

The present invention discloses a technology in the field of bamboo strip bundling, specifically an automatic bamboo strip bundling device, which includes: a bamboo strip alignment module for sorting and arranging multiple bamboo strips to form a bamboo strip group, a bundling module for bundling the bamboo strip group arranged by the bamboo strip alignment module, and a blanking module for blanking the bamboo strip group bundled by the bundling module. One side of the bamboo strip alignment module is connected to the bundling module, and one side of the bundling module is connected to the blanking module. The bamboo strip alignment module includes: a working frame and a bamboo strip feeding port, and the bamboo strip feeding port is arranged on one side of the working frame. The present invention adopts a bamboo strip bundling machine, which has a simple structure, is beautiful and generous, durable, can realize the full-automatic operation of bamboo strip bundling, can effectively improve the working efficiency of bamboo strip sorting and bundling, reduce the labor intensity of workers, reduce the health hazards caused by long-term manual operation, and can effectively help enterprises cope with the increasingly serious labor shortage problem.

Description

Technical Field

[0001] The present invention relates to the technical field of bamboo strip bundling, and in particular to a fully automatic bamboo strip bundling device. Background Art

[0002] The current production status is that after the bamboo strips are processed by a rough planer, workers arrange a certain number of bamboo strips as required and then bundle them together with packing belts. The on-site working environment is harsh, and workers are suffering from noise and dust hazards. At the same time, the problem of labor shortage is becoming increasingly serious, and factories often face the situation of worker shortage.

[0003] Although some semi-automatic simple bamboo strip bundling devices have emerged successively in recent years, the production process still requires a large amount of manual and high-intensity and repetitive manual operations, and fails to solve the problems of reducing labor, lowering labor intensity, improving operation efficiency, improving operation quality, and ensuring the safety and health of workers. Therefore, a fully automatic bamboo strip bundling device is invented. Summary of the Invention

[0004] In view of the above and / or problems existing in the current fully automatic bamboo strip bundling device, the present invention is proposed.

[0005] Therefore, the object of the present invention is to provide a fully automatic bamboo strip bundling device that can solve the above-mentioned existing problems.

[0006] To solve the above technical problems, according to one aspect of the present invention, the following technical solutions are provided:

[0007] A fully automatic bamboo strip bundling device, which includes:

[0008] A bamboo strip alignment module for sorting and arranging multiple bamboo strips to form a bamboo strip group;

[0009] A bundling module for bundling the bamboo strip group arranged by the bamboo strip alignment module;

[0010] A blanking module for blanking the bamboo strip group bundled by the bundling module;

[0011] One side of the bamboo strip alignment module is connected to the bundling module, and one side of the bundling module is connected to the blanking module.

[0012] Optionally, the bamboo strip alignment module includes:

[0013] A working frame;

[0014] A bamboo strip inlet, which is arranged on one side of the working frame;

[0015] A handling component for handling the bamboo strips in the bamboo strip inlet, and the handling component is arranged on the working frame;

[0016] A mobile handling platform, which is installed on a working frame, and the mobile handling platform is located on one side of a handling component;

[0017] A height-limiting sheet metal for limiting the height of a bamboo strip group, and the height-limiting sheet metal is arranged on the mobile handling platform;

[0018] A sorting component for sorting the bamboo strip group on the mobile handling platform, and the sorting component is arranged on the working frame;

[0019] An electric control box for controlling the handling component and the sorting component, and the electric control box is installed on the working frame and is connected to the handling component and the sorting component;

[0020] A touch screen for controlling the electric control box, and the touch screen is installed on the working frame and is connected to the electric control box.

[0021] Optionally, the handling component includes:

[0022] A first handling shaft, which is arranged on one side of the working frame, and a pneumatic gripper is arranged on the first handling shaft;

[0023] A second handling shaft, which is arranged on the other side of the working frame, and a pneumatic gripper is arranged on the second handling shaft. The first handling shaft and the second handling shaft are symmetrically arranged.

[0024] Optionally, the sorting component includes:

[0025] A flattening device for pushing one side of the bamboo strip group, and the flattening device is arranged on the other side of the working frame;

[0026] A flat-blocking cylinder for blocking the other side of the bamboo strip group, and the flat-blocking cylinder is arranged on one side of the working frame;

[0027] A flattening cylinder for flattening the top of the bamboo strip group, and the flattening cylinder is installed on the working frame.

[0028] Optionally, the bundling module includes:

[0029] A bracket, one side of which is fixedly installed on the working frame;

[0030] A bundling mechanism for bundling the bamboo strip group, and the bundling mechanism is fixedly installed on the other side of the bracket;

[0031] A driving roller for moving the sorted bamboo strip group to the bundling mechanism, and the driving roller is rotatably connected to one side of the working frame;

[0032] An alignment component for aligning the bamboo strip group in the center position, and the alignment component is arranged on the bracket.

[0033] Optionally, the centering component includes:

[0034] Drainage plates, which are symmetrically and fixedly installed at both ends on the other side of the bracket, and the inlet ends of the two groups of drainage plates are arranged in a wide-angle manner;

[0035] Cylinders, which are symmetrically and fixedly installed at both ends on one side of the bracket, and the output ends of the cylinders are fixedly installed with extrusion plates through piston rods.

[0036] Optionally, the blanking module includes:

[0037] A frame, on one side of which a bracket is fixedly installed;

[0038] A pushing mechanism for pushing down the bamboo strip group on the frame, and the pushing mechanism is arranged on the frame.

[0039] Optionally, the pushing mechanism includes:

[0040] A pushing cylinder, which is fixedly installed on the frame;

[0041] A pushing plate, and the output end of the pushing cylinder is fixedly installed with the pushing plate through a piston rod.

[0042] Optionally, a buffer area for buffering the bamboo strip group is provided on the side of the bamboo strip alignment module. A hollow area sunken downward is provided in the middle of the buffer area. A plurality of moving strips arranged horizontally are provided in the hollow area. The plurality of moving strips are arranged at intervals. A plurality of protrusions are provided on the top of the moving strips. The heights of the protrusions on the moving strips are different. The protrusions have outer side walls arranged outward. A plurality of card slots are convexly provided on the outer side walls of the protrusions. The card slots penetrate along the length direction of the bamboo strip group;

[0043] Before the bamboo strip group enters the buffer area, the plurality of moving strips sink in the hollow area. After the bamboo strip group is in the buffer area, the plurality of moving strips move upward until the plurality of protrusions are exposed above the bottom of the buffer area. After the protrusions are embedded in the bottom of the bamboo strip group, they reciprocally rub along the width direction of the bamboo strip group. The card slots on the protrusions engage with the bamboo strips in the bamboo strip group to shift, so as to narrow the gaps between the plurality of bamboo strips in the bamboo strip group.

[0044] Optionally, during the process of the moving strips reciprocally rubbing along the width direction of the bamboo strip group, the moving strips gradually decrease in height until the protrusions on the moving strips sink into the hollow area, and then the moving strips stop moving. During the process of the plurality of moving strips reciprocally rubbing along the width direction of the bamboo strip group, the moving speeds of adjacent moving strips are different;

[0045] Both sides of the buffer area are provided with support platforms for supporting the bamboo strip group. There are spaced slits in the support platforms, and the bottom of the spaced slits communicates with the recycling box. During the process that the bamboo strip group is reciprocally rubbed by the moving strip in the buffer area, impurities in the bamboo strip group fall into the recycling box through the spaced slits.

[0046] Compared with the prior art:

[0047] The present invention adopts a bamboo strip bundling machine, which has a simple structure, is beautiful and generous, durable, can realize the fully automatic operation of bamboo strip bundling, can effectively improve the working efficiency of bamboo strip sorting and bundling, reduce the labor intensity of workers, reduce the health hazards caused by long-term manual operation, and can effectively help enterprises cope with the increasingly serious labor shortage problem. Description of the Drawings

[0048] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0049] Figure 2 is a schematic diagram of the structure of the bamboo strip alignment module of the present invention;

[0050] Figure 3 is a schematic diagram of the structure of the bundling module of the present invention;

[0051] Figure 4 is a schematic diagram of the structure of the blanking module of the present invention;

[0052] Figure 5 is a front view schematic diagram of the structure of the buffer area of the present invention;

[0053] Figure 6 is a front view schematic diagram of the connection between the moving strip and the protrusion of the present invention;

[0054] Figure 7 is a side view schematic diagram of the partial structure of the buffer area of the present invention.

[0055] Bamboo strip alignment module 10, bamboo strip inlet 11, flattening device 12, first handling shaft 13, second handling shaft 14, moving handling platform 15, height-limiting sheet metal 16, flattening cylinder 17, sheet metal-blocking cylinder 18, electric control box 19, touch screen 191, bundling module 20, drainage plate 21, bundling mechanism 22, driving roller 23, cylinder 24, support 25, blanking module 30, pushing mechanism 31, frame 32, buffer area 40, hollow area 41, moving strip 42, protrusion 43, clamping groove 44, support platform 45, spaced slit 46, recycling box 47. Detailed Embodiments

[0056] To make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the drawings.

[0057] The present invention provides a fully automatic bamboo strip bundling device. Please refer to Figures 1-7 which includes: a bamboo strip alignment module 10 for sorting and arranging a plurality of bamboo strips to form a bamboo strip group, a bundling module 20 for bundling the bamboo strip group arranged by the bamboo strip alignment module 10, and a blanking module 30 for blanking the bamboo strip group bundled by the bundling module 20;

[0058] One side of the bamboo strip alignment module 10 is connected to the bundling module 20, and one side of the bundling module 20 is connected to the blanking module 30.

[0059] The bamboo strip alignment module 10 includes: a working frame, a bamboo strip inlet 11, a handling component for handling the bamboo strips in the bamboo strip inlet 11, a moving handling platform 15, a height limiting sheet metal 16 for limiting the height of the bamboo strip group, a sorting component for sorting the bamboo strip group on the moving handling platform 15, an electric control box 19 for controlling the handling component and the sorting component, and a touch screen 191 for controlling the electric control box 19;

[0060] The bamboo strip inlet 11 is arranged on one side of the working frame, the handling component is arranged on the working frame, the moving handling platform 15 is installed on the working frame, and the moving handling platform 15 is located on one side of the handling component. The height limiting sheet metal 16 is arranged on the moving handling platform 15, the sorting component is arranged on the working frame, the electric control box 19 is installed on the working frame, the electric control box 19 is connected to the handling component and the sorting component, the touch screen 191 is installed on the working frame, and the touch screen 191 is connected to the electric control box 19.

[0061] The handling component includes: a first handling shaft 13 and a second handling shaft 14;

[0062] The first handling shaft 13 is arranged on one side of the working frame, and pneumatic grippers are arranged on the first handling shaft 13. The second handling shaft 14 is arranged on the other side of the working frame, and pneumatic grippers are arranged on the second handling shaft 14. The first handling shaft 13 and the second handling shaft 14 are symmetrically arranged.

[0063] The sorting component includes: a flattening device 12 for pushing one side of the bamboo strip group, a blocking flat cylinder 18 for blocking the other side of the bamboo strip group, and a flattening cylinder 17 for flattening the bamboo strips;

[0064] The flattening device 12 is arranged on the other side of the working frame, the blocking flat cylinder 18 is arranged on one side of the working frame, and the flattening cylinder 17 is installed on the working frame.

[0065] The bundling module 20 includes: a bracket 25, a bundling mechanism 22 for bundling the bamboo strip group, a driving roller 23 for moving the aligned bamboo strip group to the bundling mechanism 22, and a centering component for keeping the bamboo strip group in the centering position;

[0066] On one side of the support 25, a working frame is fixedly installed, and the bundling mechanism 22 is fixedly installed on the other side of the support 25. The bundling mechanism 22 is set as a bundling machine, and the driving roller 23 is rotatably connected to one side of the working frame. One end of the driving roller 23 is connected to a motor, and the centering component is arranged on the support 25.

[0067] The centering component includes: a drainage plate 21 and a cylinder 24;

[0068] On both ends of the other side of the support 25, the drainage plates 21 are symmetrically and fixedly installed, and the inlet ends of the two groups of drainage plates 21 are arranged in a wide-angle manner. On both ends of one side of the support 25, the cylinders 24 are symmetrically and fixedly installed, and the output end of the cylinder 24 is fixedly installed with a pressing plate through a piston rod.

[0069] The blanking module 30 includes: a frame 32 and a pushing mechanism 31 for pushing down the bamboo strip group on the frame 32;

[0070] On one side of the frame 32, the support 25 is fixedly installed, and the pushing mechanism 31 is arranged on the frame 32.

[0071] The pushing mechanism 31 includes: a pushing cylinder and a pushing plate;

[0072] The pushing cylinder is fixedly installed on the frame 32, and the output end of the pushing cylinder is fixedly installed with a pushing plate through a piston rod.

[0073] On the side of the bamboo strip alignment module 10, a buffer area 40 for buffering the bamboo strip group is provided. In the middle of the buffer area 40, a sunken hollow area 41 is provided. In the hollow area 41, a plurality of horizontally arranged moving strips 42 are provided. The plurality of moving strips 42 are arranged at intervals. On the top of the moving strips 42, a plurality of protrusions 43 are provided. The heights of the protrusions 43 on the moving strips 42 are different. The protrusions 43 have outer side walls arranged outward. A plurality of card slots 44 are convexly provided on the outer side walls of the protrusions 43. The card slots 44 are arranged through along the length direction of the bamboo strip group;

[0074] Before the bamboo strip group enters the buffer area, the plurality of moving strips 42 sink in the hollow area 41. After the bamboo strip group is in the buffer area 40, the plurality of moving strips 42 move upward, that is, move upward through the Y-axis (not marked in the figure) until a plurality of protrusions 43 are exposed above the bottom of the buffer area 40. After a plurality of protrusions 43 are embedded in the bottom of the bamboo strip group, they reciprocally rub along the width direction of the bamboo strip group, that is, move along the width direction of the bamboo strip group through the X-axis (not marked in the figure). The card slots 44 on the protrusions 43 engage with the bamboo strips in the bamboo strip group to shift, so as to reduce the gap between the plurality of bamboo strips in the bamboo strip group;

[0075] As the moving bars 42 reciprocate along the width of the bamboo strip group, the moving bars 42 gradually descend in height until the protrusions 43 on the moving bars 42 sink into the hollow area 41, and then the moving bars 42 stop moving. As the multiple moving bars 42 reciprocate along the width of the bamboo strip group, the moving speeds of adjacent moving bars 42 are different.

[0076] There are support platforms 45 on both sides of the buffer area 40 to support the bamboo stick group. A spacing gap 46 is provided in the support platform 45. The bottom of the spacing gap 46 is connected to the recycling box 47. When the bamboo stick group is rubbed back and forth by the moving bar 42 in the buffer area 40, impurities in the bamboo stick group fall into the recycling box 47 through the spacing gap 46.

[0077] For neatly shaped bamboo strips, the aforementioned moving bars 42 are not required to rub the strips to make the strips in the strip group denser. However, for irregularly shaped or irregularly shaped bamboo strips, such as those with bends or protrusions or depressions on their outer surfaces, when multiple strips are stacked together, there will be large gaps between the strips, resulting in an overall less dense strip group. Therefore, the aforementioned moving bars 42 can be rubbed laterally at the bottom of the strip group to reduce the gaps between the strips and make the strip group denser.

[0078] Working Principle: The bamboo strip inlet 11 is docked with the planer outlet. When the bamboo strips are stacked to a specified number at the bamboo strip inlet 11, the clamps on the first and second transport shafts 13 and 14 respectively grasp the ends of the bamboo strips and transport them from the planer outlet to the mobile transport platform 15. On the mobile transport platform 15, the bamboo strips are aligned using the height-limiting sheet metal 16, the flattening cylinder 17, the leveling cylinder 18, and the pushing device 12. After alignment, the bamboo strips are automatically transported to the bundling module for bundling.

[0079] After the bamboo strips are aligned, they are transported to the bundling position, i.e., the bundling mechanism 22, by the active roller 23. During the transportation, the guide plate 21 and the cylinder 24 keep the arranged bamboo strips in the center position. At the same time, the bundling mechanism 22 automatically bundles the bamboo strips. The bundling position and number of bundlings can be adjusted according to actual needs.

[0080] The bundled bamboo strips are transported from the bundling module 20 to the rack 32 , and then the bundled bamboo strips are pushed to a designated position by the pushing mechanism 31 for easy loading and unloading.

[0081] Although the present invention has been described above with reference to the embodiments, various modifications can be made thereto and components thereof can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in the present invention can be combined with each other in any way, and the reason for not exhaustively describing the situations of these combinations in this specification is only for the sake of saving space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. Automatic bamboo strip bundling equipment, characterized in that Including: A bamboo strip alignment module for sorting and arranging multiple bamboo strips to form a bamboo strip group; A bundling module for bundling the bamboo strip group arranged by the bamboo strip alignment module; A blanking module for blanking the bamboo strip group bundled by the bundling module; One side of the bamboo strip alignment module is connected to the bundling module, and one side of the bundling module is connected to the blanking module; A buffer area for caching the bamboo strip group is provided on the side of the bamboo strip alignment module. A hollow area sunken downward is provided in the middle of the buffer area. A plurality of horizontally arranged moving strips are provided in the hollow area. The plurality of moving strips are arranged at intervals. A plurality of protrusions are provided on the top of the moving strip. The heights of the protrusions on the moving strip are different. The protrusion has an outer side wall arranged outward. A plurality of card slots are convexly provided on the outer side wall of the protrusion. The card slots penetrate along the length direction of the bamboo strip group; Before the bamboo strip group enters the buffer area, the plurality of moving strips sink in the hollow area. After the bamboo strip group is stored in the buffer area, the plurality of moving strips move upward until the plurality of protrusions are exposed above the bottom of the buffer area. After the protrusions are embedded in the bottom of the bamboo strip group, they reciprocally rub along the width direction of the bamboo strip group. The card slots on the protrusions engage with the bamboo strips in the bamboo strip group to shift, so that the gaps between the plurality of bamboo strips in the bamboo strip group are reduced; During the process of the moving strip reciprocally rubbing along the width direction of the bamboo strip group, the height of the moving strip gradually decreases until the protrusions on the moving strip sink into the hollow area, and then the moving strip stops moving. During the process of the plurality of moving strips reciprocally rubbing along the width direction of the bamboo strip group, the moving speeds of adjacent moving strips are different; Both sides of the buffer area have support platforms for supporting the bamboo strip group. Interval seams are provided in the support platforms. The bottom of the interval seams communicates with the recycling box. During the process of the bamboo strip group being reciprocally rubbed by the moving strips in the buffer area, the impurities in the bamboo strip group fall into the recycling box through the interval seams.

2. The fully automatic bamboo strip bundling device according to claim 1, characterized in that The bamboo strip alignment module includes: A working frame; A bamboo strip feeding port provided on one side of the working frame; A handling component for handling the bamboo strips in the bamboo strip feeding port, and the handling component is provided on the working frame; A moving handling platform installed on the working frame, and the moving handling platform is located on one side of the handling component; A height-limiting sheet metal for limiting the height of the bamboo strip group, and the height-limiting sheet metal is provided on the moving handling platform; A sorting component for sorting the bamboo strip group on the moving handling platform, and the sorting component is provided on the working frame; An electric control box for controlling the handling component and the sorting component, and the electric control box is installed on the working frame and is connected to the handling component and the sorting component; A touch screen for controlling the electric control box, and the touch screen is installed on the working frame and is connected to the electric control box.

3. The fully automatic bamboo strip bundling device according to claim 2, wherein, The handling component includes: A first handling shaft provided on one side of the working frame, and a pneumatic gripper is provided on the first handling shaft; A second handling shaft provided on the other side of the working frame, and a pneumatic gripper is provided on the second handling shaft. The first handling shaft and the second handling shaft are symmetrically arranged.

4. The fully automatic bamboo strip bundling device according to claim 2, characterized in that, The sorting component includes: A flattening device for pushing one side of the bamboo strip group, and the flattening device is arranged on the other side of the working frame; A flattening cylinder for blocking the other side of the bamboo strip group, and the flattening cylinder is arranged on one side of the working frame; A flattening cylinder for pressing the top of the bamboo strip group flat, and the flattening cylinder is installed on the working frame.

5. The fully automatic bamboo strip bundling device according to claim 1, characterized in that, The bundling module includes: A bracket, and one side of the bracket is fixedly installed with a working frame; A bundling mechanism for bundling the bamboo strip group, and the bundling mechanism is fixedly installed on the other side of the bracket; A driving roller for moving the aligned bamboo strip group to the bundling mechanism, and the driving roller is rotatably connected to one side of the working frame; An alignment component for positioning the bamboo strip group in the center, and the alignment component is arranged on the bracket.

6. The fully automatic bamboo strip bundling device according to claim 5, characterized in that, The alignment component includes: Drainage plates, and the two ends of the other side of the bracket are symmetrically and fixedly installed with drainage plates, and the inlet ends of the two groups of drainage plates are arranged in a wide-angle manner; Cylinders, and the two ends of one side of the bracket are symmetrically and fixedly installed with cylinders, and the output ends of the cylinders are fixedly installed with pressing plates through piston rods.

7. The fully automatic bamboo strip bundling device according to claim 1, characterized in that, The blanking module includes: A frame, and one side of the frame is fixedly installed with a bracket; A feeding mechanism for pushing the bamboo strip group on the frame down, and the feeding mechanism is arranged on the frame.

8. The fully automatic bamboo strip bundling device according to claim 7, characterized in that The feeding mechanism includes: A feeding cylinder, and the feeding cylinder is fixedly installed on the frame; A push plate, and the output end of the feeding cylinder is fixedly installed with the push plate through a piston rod.

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