A high-strength booster station installation device for high pile cap foundations

Abstract

The present application discloses a high-strength booster station installation device for high-pile foundations used in the offshore wind power field. The installation device, through the setting of an identification and positioning component, enables the identification and positioning component to identify the auxiliary positioning block through a color recognition sensor to accurately align the positioning connecting column and the corresponding positioning connecting seat, so that the booster station can be positioned quickly and accurately, thereby improving the installation efficiency and installation effect of the booster station. Moreover, through the joint setting of a collaborative controller, anti-deviation cylinder, anti-deviation pipe, etc., after the positioning is completed, the ringing reminder module will issue a reminder to the relevant staff, prompting the staff to perform subsequent operations in a timely manner. At the same time, the anti-deviation cylinder and anti-deviation pipe can also provide a guiding and anti-deviation effect, so that even if a sea breeze blows during the process of lowering the booster station, it is difficult for the booster station to deviate, which can further improve the installation efficiency and installation effect of the booster station.

Description

Technical Field

[0001] The present application relates to the field of offshore wind power, and more specifically, to a high-strength booster station installation device for high-pile cap foundations. Background Art

[0002] A high pile cap is a pile foundation structure consisting of several piles and a cap located above the ground (or above the scour line). The piles and cap are typically made of reinforced concrete. Their function is to transmit external forces from the superstructure through the cap and piles to the deeper bearing strata of the foundation.

[0003] For offshore wind farms, which have large installed capacity and are located far from shore, it is necessary to build an offshore booster station to reduce transmission line losses. When constructing an offshore booster station, the station can be installed on a high pile foundation.

[0004] When installing a booster station on a high pile cap, it is usually necessary to use lifting equipment to lift the booster station above the high pile cap. In the existing technology, it is difficult to accurately position the booster station before lowering it. Even after successfully positioning it, the booster station is easily affected by the sea breeze during the slow lowering process, causing it to shift, affecting the efficiency and effectiveness of the booster station installation. Therefore, we propose a high-strength booster station installation device for high pile cap foundations. Summary of the Invention

[0005] The purpose of the present application is to solve the problem that it is difficult to accurately position the booster station when installing it on a high pile foundation. Compared with the existing technology, a high-strength booster station installation device for a high pile foundation is provided, including an upper mounting connecting plate and a lower mounting connecting plate matching the upper mounting connecting plate. The bottom end of the upper mounting connecting plate is fixedly connected with a plurality of positioning connecting columns distributed along a rectangular array, and the top end of the lower mounting connecting plate is fixedly connected with a plurality of positioning connecting seats distributed along a rectangular array. The positioning connecting seat is provided with a connection groove matching the positioning connecting columns. The number of positioning connecting seats and positioning connecting columns is equal and corresponds one to one. The upper mounting connecting plate and the lower mounting connecting plate are provided with an identification and positioning component, and the identification and positioning component includes an upper support plate fixedly connected to the upper mounting connecting plate, a lower support plate fixedly connected to the lower mounting connecting plate The bottom end of the upper support plate is fixedly connected to a recognition support seat, and the bottom end of the recognition support seat is embedded with a plurality of recognition auxiliary fixing blocks distributed along a rectangular array. The top end of the lower support plate is fixedly connected to an identification support seat, and the top end of the identification support seat is fixedly connected to a plurality of color recognition sensors distributed along a rectangular array. The number of recognition auxiliary fixing blocks is four, and the number of color recognition sensors is equal to and one-to-one corresponding to the number of recognition auxiliary fixing blocks. The surfaces of the four recognition auxiliary fixing blocks are painted with paints of different colors, and the color of the paint matches the recognition color of the corresponding color recognition sensor, so that the recognition and positioning component can recognize the recognition auxiliary fixing blocks through the color recognition sensor to accurately align the positioning connecting column and the corresponding positioning connecting seat, so that the booster station can be positioned quickly and accurately, thereby improving the installation efficiency and installation effect of the booster station.

[0006] Optionally, a collaborative controller is fixedly installed on the identification support seat, and the collaborative controller is provided with an identification connection module and a ring reminder module. Multiple color recognition sensors are signal-connected to the identification connection module, and the identification connection module is electrically connected to the ring reminder module. Through the setting of the collaborative controller, after the four color recognition sensors simultaneously identify the paint on the corresponding identification auxiliary embedded blocks, the identification connection module will start the ring reminder module, so that the ring reminder module will remind relevant staff by sounding a bell, prompting the staff to perform subsequent operations in a timely manner, thereby improving practicality.

[0007] Optionally, anti-deviation cylinders are fixedly installed on both sides of the identification support seat, and anti-deviation tubes matching the anti-deviation cylinders are fixedly installed on both sides of the identification support seat. A cylinder control module is also provided in the collaborative controller, and the cylinder control module is connected to the anti-deviation cylinder signal, which can further improve the installation efficiency and installation effect of the booster station.

[0008] Optionally, an installation groove is provided at the top of the identification support seat, and a distance sensor is installed in the installation groove. A ranging connection module is also provided in the collaborative controller. The distance sensor is signal-connected to the ranging connection module, and the ranging connection module is electrically connected to the cylinder control module. This can prevent the output end of the anti-deviation cylinder from colliding with the upper support plate while ensuring the guiding and anti-deviation effects, thereby improving practicality.

[0009] Optionally, the outer cover of the color recognition sensor is provided with a light-shielding hood tube, and a light-transmitting insert is embedded through the outer wall of the top of the light-shielding hood tube. The light-shielding hood tube is made of opaque material, and the light-transmitting insert is made of transparent material. The light-shielding hood tube and the light-transmitting insert can limit the recognition range of the color recognition sensor, narrow the recognition range of the color recognition sensor, and thus accurately recognize the auxiliary identification insert of the color recognition sensor, thereby improving the accuracy of positioning.

[0010] Optionally, light-transmitting panels are embedded on the outer walls of both sides of the light-shielding tube. The light-transmitting panels are made of transparent material, so that light can enter the light-shielding tube through the light-transmitting panels, thereby facilitating the color recognition sensor to identify the identification aid block.

[0011] Optionally, a plurality of upper mounting holes are provided on the upper mounting connecting plate, and a plurality of lower mounting holes are provided on the lower mounting connecting plate, so that the upper mounting connecting plate and the lower mounting connecting plate are easy to install on the booster station and the high pile cap.

[0012] Optionally, the upper support plate is fixedly connected to the upper mounting connecting plate by bolts, and the lower support plate is fixedly connected to the lower mounting connecting plate by bolts, so that the upper support plate and the lower support plate can be removed from the upper mounting connecting plate and the lower mounting connecting plate. Therefore, when the positioning connecting column is inserted into the connecting groove on the positioning connecting seat, subsequent positioning work can be completed by the positioning connecting column and the positioning connecting seat. At this time, the upper support plate and the lower support plate can be removed from the upper mounting connecting plate and the lower mounting connecting plate, so that the identification and positioning components can be recycled and reused, which greatly improves practicality.

[0013] Compared with the existing technology, the advantages of this application are:

[0014] (1) The present application sets up an identification and positioning component so that the identification and positioning component can accurately align the positioning connection column and the corresponding positioning connection seat by using a color recognition sensor to identify the auxiliary positioning block, thereby quickly and accurately positioning the booster station, thereby improving the installation efficiency and installation effect of the booster station.

[0015] (2) Through the setting of the collaborative controller, when the four color recognition sensors simultaneously recognize the paint on the corresponding identification aid insert, the recognition connection module will start the ring reminder module, so that the ring reminder module will send a reminder to the relevant staff by sounding a bell, prompting the staff to perform subsequent operations in a timely manner, thereby improving practicality.

[0016] (3) Through the joint setting of the collaborative controller, the anti-deviation cylinder, and the anti-deviation tube, after the four color recognition sensors simultaneously recognize the paint on the corresponding identification auxiliary insert, the cylinder control module will start the anti-deviation cylinder, so that the output end of the anti-deviation cylinder extends upward until the output end of the anti-deviation cylinder is inserted into the anti-deviation tube. In this way, a guiding and anti-deviation effect can be provided. Even if a sea breeze blows during the process of lowering the booster station, it is difficult for the booster station to deviate, which can further improve the installation efficiency and installation effect of the booster station.

[0017] (4) Through the setting of the cooperative controller, the installation slot, and the distance sensor, when the booster station is lowered, the distance sensor will detect the distance between it and the distance sensor in real time. The distance measurement connection module will analyze and calculate this data, and the cylinder control module will continuously control the anti-deviation cylinder, causing the output end of the anti-deviation cylinder to fall down as the booster station moves downward. This can prevent the output end of the anti-deviation cylinder from colliding with the upper support plate while ensuring the guiding and anti-deviation effects, thereby improving practicality.

[0018] (5) The outer cover of the color recognition sensor is provided with a light-shielding hood tube, and a light-transmitting insert is embedded through the outer wall of the top of the light-shielding hood tube. The light-shielding hood tube is made of opaque material, and the light-transmitting insert is made of transparent material. The light-shielding hood tube and the light-transmitting insert can limit the recognition range of the color recognition sensor, narrow the recognition range of the color recognition sensor, and thus accurately recognize the identification aid insert by the color recognition sensor, thereby improving the accuracy of positioning.

[0019] (6) Transparent panels are embedded on the outer walls of both sides of the light shield tube. The translucent panels are made of transparent material so that light can enter the light shield tube through the translucent panels, thereby facilitating the color recognition sensor to identify the auxiliary identification block.

[0020] (7) A plurality of upper mounting holes are provided on the mounting connecting plate, and a plurality of lower mounting holes are provided on the lower mounting connecting plate, so that the upper mounting connecting plate and the lower mounting connecting plate can be easily installed on the booster station and the high pile cap.

[0021] (8) The upper support plate is fixedly connected to the upper mounting connecting plate by bolts, and the lower support plate is fixedly connected to the lower mounting connecting plate by bolts, so that the upper support plate and the lower support plate can be removed from the upper mounting connecting plate and the lower mounting connecting plate, so that when the positioning connecting column is inserted into the connecting groove on the positioning connecting seat, the subsequent positioning work can be completed by the positioning connecting column and the positioning connecting seat. At this time, the upper support plate and the lower support plate can be removed from the upper mounting connecting plate and the lower mounting connecting plate, so that the identification and positioning components can be recycled and reused, which greatly improves practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic diagram of the three-dimensional structure of this application;

[0023] Figure 2 This is a schematic diagram of the three-dimensional structure where the connecting plate is installed in this application;

[0024] Figure 3 For this application Figure 2 Schematic diagram of the enlarged structure at A in the middle;

[0025] Figure 4 This is a schematic diagram of the three-dimensional structure where the connecting plate is installed under this application;

[0026] Figure 5 For this application Figure 4 Schematic diagram of the enlarged structure at B in the middle;

[0027] Figure 6 This is a schematic diagram of the front structure of this application;

[0028] Figure 7 This is a schematic cross-sectional view of the light shield tube of this application;

[0029] Figure 8 A schematic diagram of the top view of the structure at the support seat for identification of this application;

[0030] Figure 9 This is a system structure diagram of the collaborative controller for this application;

[0031] Figure 10 This is a structural diagram of positioning the booster platform in this application.

[0032] Description of the numbers in the figure:

[0033] 101. Upper mounting connecting plate; 102. Lower mounting connecting plate; 103. Positioning connecting column; 104. Positioning connecting seat; 105. Upper mounting hole; 106. Lower mounting hole; 201. Upper support plate; 202. Lower support plate; 203. Identification support seat; 204. Identification auxiliary block; 205. Identification support seat; 206. Color recognition sensor; 207. Light shield tube; 208. Transparent block; 209. Transparent panel; 003. Collaborative controller; 401. Anti-deflection cylinder; 402. Anti-deflection tube; 501. Mounting slot; 502. Distance sensor. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0035] Example 1:

[0036] See also Figure 1-6 The present application discloses a high-strength booster station installation device for high-pile foundation, comprising an upper mounting connecting plate 101 and a lower mounting connecting plate 102 matching the upper mounting connecting plate 101. The bottom end of the upper mounting connecting plate 101 is fixedly connected to a plurality of positioning connecting columns 103 distributed along a rectangular array, and the top end of the lower mounting connecting plate 102 is fixedly connected to a plurality of positioning connecting seats 104 distributed along a rectangular array. The positioning connecting seats 104 are provided with connection grooves matching the positioning connecting columns 103. The number of positioning connecting seats 104 and the positioning connecting columns 103 is equal and corresponds one to one. The upper mounting connecting plate 101 and the lower mounting connecting plate 102 are provided with identification and positioning components, which include an upper portion fixedly connected to the upper mounting connecting plate 101 The support plate 201 and the lower support plate 202 are fixedly connected to the lower mounting connecting plate 102. The bottom end of the upper support plate 201 is fixedly connected to a support seat 203 for identification. The bottom end of the support seat 203 is embedded with a plurality of auxiliary identification blocks 204 distributed along a rectangular array. The top of the lower support plate 202 is fixedly connected to an identification support seat 205. The top of the identification support seat 205 is fixedly connected to a plurality of color recognition sensors 206 distributed along a rectangular array. The number of auxiliary identification blocks 204 is four. The number of color recognition sensors 206 and the number of auxiliary identification blocks 204 are equal and one-to-one corresponding. The surfaces of the four auxiliary identification blocks 204 are painted with paint of different colors, and the color of the paint matches the recognition color of the corresponding color recognition sensor 206.

[0037] See also Figure 10By identifying the setting of the positioning component, when installing the booster station, the upper mounting connecting plate 101 can be fixedly installed to the bottom end of the booster station, and the lower mounting connecting plate 102 can be fixedly installed to the top of the high pile cap. Then, after the booster station is hoisted above the high pile cap, the booster station is continuously moved in small amplitudes until the four color recognition sensors 206 can simultaneously and accurately identify the paint on the corresponding identification aid insert 204, so that the positioning connecting column 103 and the corresponding positioning connecting seat 104 can be accurately aligned, and the upper The installation connecting plate 101 and the lower installation connecting plate 102 are accurately aligned, so that the accurate positioning of the booster station can be completed. Then the booster station can be lowered until the positioning connecting column 103 is fully inserted into the positioning connecting seat 104. Therefore, the identification and positioning component can use the color recognition sensor 206 to identify the auxiliary positioning block 204 to accurately align the positioning connecting column 103 and the corresponding positioning connecting seat 104, so that the booster station can be positioned quickly and accurately, thereby improving the installation efficiency and installation effect of the booster station.

[0038] See also Figure 1 The upper mounting connecting plate 101 is provided with a plurality of upper mounting holes 105, and the lower mounting connecting plate 102 is provided with a plurality of lower mounting holes 106, so that the upper mounting connecting plate 101 and the lower mounting connecting plate 102 are easy to install on the boosting station and the high pile cap.

[0039] See also Figure 1-2 and Figure 4 The upper support plate 201 is fixedly connected to the upper mounting connecting plate 101 by bolts, and the lower support plate 202 is fixedly connected to the lower mounting connecting plate 102 by bolts, so that the upper support plate 201 and the lower support plate 202 can be removed from the upper mounting connecting plate 101 and the lower mounting connecting plate 102, so that when the positioning connecting column 103 is inserted into the connecting groove on the positioning connecting seat 104, the subsequent positioning work can be completed by the positioning connecting column 103 and the positioning connecting seat 104. At this time, the upper support plate 201 and the lower support plate 202 can be removed from the upper mounting connecting plate 101 and the lower mounting connecting plate 102, so that the identification and positioning components can be recycled and reused, which greatly improves practicality.

[0040] See also Figure 6-7 The outer cover of the color recognition sensor 206 is provided with a light-shielding hood tube 207, and a light-transmitting insert 208 is embedded in the top outer wall of the light-shielding hood tube 207. The light-shielding hood tube 207 is made of opaque material, and the light-transmitting insert 208 is made of transparent material. The light-shielding hood tube 207 and the light-transmitting insert 208 can limit the recognition range of the color recognition sensor 206, narrow the recognition range of the color recognition sensor 206, thereby accurately identifying the auxiliary identification insert 204 by the color recognition sensor 206, thereby improving the accuracy of positioning.

[0041] See also Figure 7 , light-transmitting panels 209 are embedded on the outer walls of both sides of the light-shielding cover tube 207. The light-transmitting panels 209 are made of transparent material, so that light can enter the light-shielding cover tube 207 through the light-transmitting panels 209, thereby facilitating the color recognition sensor 206 to identify the auxiliary identification block 204.

[0042] See also Figure 5 and Figure 9 A collaborative controller 003 is fixedly installed on the identification support seat 205, and an identification connection module and a ringing reminder module are provided in the collaborative controller 003. Multiple color recognition sensors 206 are signal-connected to the identification connection module, and the identification connection module is electrically connected to the ringing reminder module. Through the setting of the collaborative controller 003, after the four color recognition sensors 206 simultaneously recognize the paint on the corresponding identification auxiliary embedded block 204, the identification connection module will start the ringing reminder module, so that the ringing reminder module will remind the relevant staff by sounding a bell, prompting the staff to perform subsequent operations in a timely manner, thereby improving practicality.

[0043] See also Figure 6 and Figure 9 , anti-deviation cylinders 401 are fixedly installed on both sides of the identification support seat 205, and anti-deviation tubes 402 matching the anti-deviation cylinders 401 are fixedly installed on both sides of the supply identification support seat 203. A cylinder control module is also provided in the cooperative controller 003, and the cylinder control module is connected to the anti-deviation cylinder 401 signal. Through the joint setting of the cooperative controller 003, the anti-deviation cylinder 401 and the anti-deviation tube 402, after the four color recognition sensors 206 simultaneously identify the paint on the corresponding supply identification auxiliary insert 204, the cylinder control module will start the anti-deviation cylinder 401 to extend the output end of the anti-deviation cylinder 401 upward until the output end of the anti-deviation cylinder 401 is inserted into the anti-deviation tube 402. In this way, a guiding and anti-deviation effect can be provided. Even if a sea breeze blows during the process of lowering the booster station, it is difficult for the booster station to deviate, which can further improve the installation efficiency and installation effect of the booster station.

[0044] See also Figure 8-9, an installation groove 501 is provided at the top of the identification support seat 205, and a distance sensor 502 is installed in the installation groove 501. A distance measurement connection module is also provided in the cooperative controller 003. The distance sensor 502 is signal-connected to the distance measurement connection module, and the distance measurement connection module is electrically connected to the cylinder control module. Through the setting of the cooperative controller 003, the installation groove 501, and the distance sensor 502, during the process of lowering the booster station, the distance sensor 502 will detect the distance between it and the distance sensor 502 in real time. The distance measurement connection module will analyze and calculate this data, and enable the cylinder control module to continuously control the anti-deviation cylinder 401, causing the output end of the anti-deviation cylinder 401 to fall downward as the booster station moves downward, thereby preventing the output end of the anti-deviation cylinder 401 from colliding with the upper support plate 201 while ensuring the guiding and anti-deviation effects, thereby improving practicality.

[0045] The above description is merely a preferred embodiment of the present application; however, the scope of protection of the present application is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present application, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present application shall be covered by the scope of protection of the present application.

Claims

1. A high-strength booster station installation device for a high-pile foundation, comprising an upper installation connecting plate (101) and a lower installation connecting plate (102) matching the upper installation connecting plate (101), characterized in that: The bottom end of the upper mounting connection plate (101) is fixedly connected to a plurality of positioning connection columns (103) distributed along a rectangular array, and the top end of the lower mounting connection plate (102) is fixedly connected to a plurality of positioning connection seats (104) distributed along a rectangular array, and the positioning connection seats (104) are provided with connection grooves matching the positioning connection columns (103), and the number of the positioning connection seats (104) and the positioning connection columns (103) is equal and one-to-one corresponding, and the upper mounting connection plate (101) and the lower mounting connection plate (102) are provided with identification and positioning components, and the identification and positioning components include an upper support plate (201) fixedly connected to the upper mounting connection plate (101) and a lower support plate (202) fixedly connected to the lower mounting connection plate (102), and the The bottom end of the upper support plate (201) is fixedly connected to a recognition support seat (203), and the bottom end of the recognition support seat (203) is embedded with a plurality of recognition auxiliary blocks (204) distributed along a rectangular array. The top end of the lower support plate (202) is fixedly connected to an identification support seat (205), and the top end of the identification support seat (205) is fixedly connected to a plurality of color recognition sensors (206) distributed along a rectangular array. The number of the recognition auxiliary blocks (204) is four, and the number of the color recognition sensors (206) and the recognition auxiliary blocks (204) is equal and one-to-one corresponding. The surfaces of the four recognition auxiliary blocks (204) are painted with paints of different colors, and the colors of the paints match the recognition colors of the corresponding color recognition sensors (206). A cooperative controller (003) is fixedly mounted on the identification support seat (205), and an identification connection module and a ringing reminder module are provided in the cooperative controller (003). The plurality of color identification sensors (206) are all signal-connected to the identification connection module, and the identification connection module is electrically connected to the ringing reminder module. Anti-deflection cylinders (401) are fixedly mounted on both sides of the identification support seat (205), and anti-deflection tubes (402) matching the anti-deflection cylinders (401) are fixedly mounted on both sides of the identification support seat (203). A cylinder control module is also provided in the cooperative controller (003), and the cylinder control module is signal-connected to the anti-deflection cylinder (401).

2. The high-strength booster station installation equipment for high pile cap foundation according to claim 1, characterized in that: The top of the identification support seat (205) is provided with a mounting groove (501), a distance sensor (502) is installed in the mounting groove (501), and a distance measurement connection module is also provided in the collaborative controller (003).

3. The high-strength booster station installation equipment for high-pile cap foundation according to claim 2, characterized in that: The distance sensor (502) is signal-connected to a distance measurement connection module, and the distance measurement connection module is electrically connected to a cylinder control module.

4. The high-strength booster station installation equipment for high pile cap foundation according to claim 1, characterized in that: The outer cover of the color recognition sensor (206) is provided with a light shield tube (207), and a light-transmitting insert (208) is embedded through the top outer wall of the light shield tube (207). The light shield tube (207) is made of opaque material, and the light-transmitting insert (208) is made of transparent material.

5. The high-strength booster station installation equipment for high pile cap foundation according to claim 4 is characterized in that: Transparent panels (209) are embedded on the outer walls of both sides of the light shield tube (207), and the transparent panels (209) are made of transparent material.

6. The high-strength booster station installation equipment for high pile cap foundation according to claim 1, characterized in that: The upper mounting connecting plate (101) is provided with a plurality of upper mounting holes (105), and the lower mounting connecting plate (102) is provided with a plurality of lower mounting holes (106).

7. The high-strength booster station installation equipment for high pile cap foundation according to claim 1, characterized in that: The upper support plate (201) is fixedly connected to the upper mounting connection plate (101) via bolts, and the lower support plate (202) is fixedly connected to the lower mounting connection plate (102) via bolts.

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