Battery deburring equipment

By designing a battery deburring device including a burr treatment mechanism, the problem of low efficiency of manual battery burr removal in the prior art is solved, and automated deburring treatment is realized, and efficiency and synchronization are improved.

CN115502483BActive Publication Date: 2025-03-21SUGA ELECTRONICS (DONGGUAN) CO LTD
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Patent Information

Application Number
CN202211133204.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-17
Publication Date
2025-03-21
Estimated Expiration
2042-09-17

AI Technical Summary

Technical Problem

The prior art requires manual participation in removing burrs on the battery surface during battery manufacturing, which is inefficient and has a fixed removal speed and cannot be adjusted.

Method used

A battery deburring device is designed, including a rack, a positioning plate, a burring treatment mechanism, a fixing frame and a material conveying mechanism. The burr treatment mechanism consists of an operating table, a deburr assembly, a pressing assembly and a deburr box, and uses a third cylinder, a buffer portion and a scraper to achieve automatic deburr treatment.

Benefits of technology

The battery deburring process is automated, the work efficiency is improved, multiple batteries can be processed simultaneously, and the complete and synchronous problem is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a battery deburring device, comprising a frame, a positioning plate is fixedly arranged on the inner side of the frame, a burr processing mechanism, a fixing frame and a material conveying mechanism are arranged on the positioning plate, the burr processing mechanism and the fixing frame are symmetrically arranged on both sides of the positioning plate, the material conveying mechanism is fixedly arranged on one side of the burr processing mechanism, a manipulator for taking and placing materials and moving between the burr processing mechanism and the material conveying mechanism is arranged on the fixing frame, a supporting plate is provided at the bottom of the frame, a debris collecting mechanism is fixedly arranged on the supporting plate, the debris collecting mechanism is connected with the deburring mechanism, the positioning plate is arranged between the debris collecting mechanism and the burr processing mechanism, in the present invention, the manipulator sucks the material and puts it into the deburring processing mechanism, after the burr processing is completed, the manipulator takes out the material and conveys it to the material conveying mechanism, and performs debris processing while deburring to prevent affecting the subsequent burr processing process, the whole processing process is automated, and the work efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of battery deburring, and in particular to a battery deburring device. Background Art

[0002] Button batteries are one of the important components commonly used in electronic devices. The performance of button batteries often directly affects the working state of electronic products. During the battery manufacturing process, the burrs on the surface of the processed batteries need to be processed. The disadvantage of the existing technology is that it requires manual operation, including product input, equipment startup, debris cleaning, appearance observation, etc., which require full participation of personnel. Burr recovery also requires manual cleaning. The burr scraping speed cannot be adjusted, the time is fixed, and the efficiency and output are low. Therefore, it is urgent to develop a burr removal equipment for battery production that can replace manual labor. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a battery deburring device.

[0004] The technical solution of the present invention is as follows:

[0005] A battery deburring device comprises a frame, a positioning plate is fixedly provided on the inner side of the frame, a burr processing mechanism, a fixing frame and a material conveying mechanism are arranged on the positioning plate, the burr processing mechanism and the fixing frame are symmetrically arranged on both sides of the positioning plate, the material conveying mechanism is fixedly provided on one side of the burr processing mechanism, a manipulator for taking and placing materials and moving between the burr processing mechanism and the material conveying mechanism is provided on the fixing frame, a support plate is provided at the bottom of the frame, a debris collecting mechanism is fixedly provided on the support plate, the debris collecting mechanism is connected to the burr processing mechanism, and the positioning plate is arranged between the debris collecting mechanism and the burr processing mechanism.

[0006] Further, the burr processing mechanism includes an operating table, a deburring assembly, a material pressing assembly and a lower crushing box, the deburring assembly, the lower crushing box and the material pressing assembly are respectively arranged on the operating table, a support column is arranged between the material pressing assembly and the operating table, the material pressing assembly and the operating table are fixedly connected through the support column, the deburring assembly is arranged below the material pressing assembly, the deburring assembly includes a third cylinder, a third mounting plate, a buffer part, a knife seat and a scraper, the third mounting plate is bent into an L-shape by a plate material, the third cylinder is fixedly arranged on the upper end of the operating table, the telescopic end of the third cylinder is fixedly connected to the third mounting plate, the knife seat is arranged on the third mounting plate, the scraper is installed on the knife seat, the buffer part is arranged between the knife seat and the third mounting plate, and the buffer part, the knife seat and the scraper are all provided with multiple groups and the number is consistent;

[0007] A plurality of mounting bases are arranged in the lower crushing box, the number of the mounting bases is consistent with the number of the scrapers, a battery is detachably arranged in the mounting base, and the scraper abuts against the battery when it moves to the maximum displacement.

[0008] Further, the material pressing assembly includes a horizontal propulsion part and a vertical propulsion part;

[0009] The horizontal propulsion unit comprises a first mounting plate, a first fixing block, a first push rod and a first cylinder fixed on the support column, the first fixing block and the first cylinder are both fixed on the first mounting plate, and the first push rod passes through the first fixing block and is slidably connected thereto;

[0010] The vertical propulsion portion includes a second mounting plate, a second fixed block, a second push rod, a second cylinder, an upper crushing box and a pressing block, the second mounting plate is fixedly connected to the first push rod, the connecting surface of the second mounting plate and the first push rod abuts against the movable end of the first cylinder, the second fixed block and the second cylinder are both fixedly arranged on the second mounting plate, the second push rod passes through the second fixed block and is slidably connected thereto, an upper crushing box corresponding to the lower crushing box is fixedly arranged at the lower end of the second push rod, the upper crushing box abuts against the movable end of the second cylinder, and a plurality of pressing blocks compatible with the battery are fixedly arranged on the inner wall of the upper crushing box, the first fixed block, the first push rod, the second fixed block and the second push rod are symmetrically arranged in two, the first cylinder is arranged between the two first fixed blocks, and the second cylinder is arranged between the two second fixed blocks.

[0011] Furthermore, the buffer portion includes a slide rail fixed to the third mounting plate, a slider matched with the slide rail, and a buffer spring, one side of the slider is slidably connected to the slide rail, and the other side of the slider is fixedly connected to the knife holder, the slide rail abuts a bending portion of the third mounting plate, one end of the buffer spring is fixedly connected to an end of the knife holder away from the scraper, and the other end of the buffer spring is fixed to another bending portion of the third mounting plate.

[0012] Furthermore, a first drive motor is provided on one side of the lower crushing box, an active rod is fixedly provided at the end of the output shaft of the first drive motor, one end of the active rod is meshedly connected with a driven rod, the driven rod passes through one side of the lower crushing box and is rotatably connected to the inner wall of the lower crushing box, the driven rod is fixedly provided with a brush, the brush is placed in the lower crushing box, the rotation angle of the driven rod is 0-90°, and the brush abuts the battery when the driven rod is rotated to the maximum angle.

[0013] Furthermore, a plurality of rotating wheels are provided at the lower end of the operating table, and a base rotating shaft is fixedly connected inside the rotating wheels, and the base rotating shaft passes through the operating table and is fixedly connected to the mounting base;

[0014] A second drive motor and a limit wheel are symmetrically arranged below the operating table. The second drive motor is arranged below the operating table. The output end of the second drive motor is fixedly connected to the drive wheel. A limit shaft is fixedly connected inside the limit wheel. The limit shaft is fixed below the operating table. The connecting line between the second drive motor and the limit wheel is parallel to the connecting line of the plurality of rotating wheels.

[0015] A plurality of parallel guide wheels are provided between the second driving motor and the rotating wheel, a guide shaft is fixedly connected inside the guide wheel, and the guide shaft is fixed under the operating table;

[0016] A belt is provided between the rotating wheel, the limiting wheel, the driving wheel and the guide wheel, and the rotating wheel, the limiting wheel, the driving wheel and the guide wheel are connected by the belt. The guide wheel is provided on the side of the perpendicular midline connecting the two adjacent rotating wheels close to the second driving motor.

[0017] Further, the material conveying mechanism includes a feeding component and a discharging component, the feeding component includes a first bracket fixed to the positioning plate, a feeding conveyor belt is provided on the first bracket, two first limit blocks parallel to the running direction of the feeding conveyor belt are symmetrically arranged on the feeding conveyor belt, a first tray is detachably provided on the feeding conveyor belt, two sides of the first tray are respectively abutted against the first limit blocks, both ends of the feeding conveyor belt are provided with a first rotating shaft, a first chain is provided on the side of the feeding conveyor belt away from the burr processing mechanism, one end of the first chain is connected to the first rotating shaft, and the other end is connected to a first servo motor, and the first servo motor is fixed below the positioning plate;

[0018] The discharging assembly includes a second bracket fixed to the positioning plate, a discharging conveyor belt is provided on the second bracket, two second limit blocks parallel to the running direction are symmetrically arranged on the discharging conveyor belt, a second tray is detachably provided on the discharging conveyor belt, two sides of the second tray are respectively abutted against the second limit blocks, second rotating shafts are provided at both ends of the discharging conveyor belt, a second chain is provided on the side of the discharging conveyor belt away from the burr processing mechanism, one end of the second chain is connected to the second rotating shaft, and the other end passes through the positioning plate and is connected to a second servo motor, and the second servo motor is fixed under the positioning plate.

[0019] Furthermore, the debris collection mechanism includes a vacuum fan, which is connected to a debris collection box through a pipeline, and the top of the debris collection box is connected to a feed pipe, and one end of the feed pipe away from the debris collection box passes through the positioning plate and is installed on the lower debris box.

[0020] Furthermore, a groove adapted to the bottom of the battery is provided in the mounting base, and the battery is plugged into and matched with the mounting base.

[0021] The beneficial effects of the present invention are:

[0022] 1. The operating table is provided with multiple groups of mounting bases. Driven by the second driving motor, the driving wheel, the limiting wheel, the guide wheel and the rotating wheel are synchronously rotated through the belt transmission to drive the mounting base to rotate. The button batteries can rotate in the same direction in their respective mounting bases. The button batteries are pressed by the pressing block on the pressing mechanism to prevent the button batteries from flying out of the rotating mounting base during deburring. The slider is pushed by the third cylinder to drive the knife holder to move and deburr the button batteries. The buffer spring on the knife holder can automatically adjust the extension and retraction of the scraper to prevent the product from being scrapped due to excessive cutting when scraping burrs, thereby ensuring synchronous deburring of multiple stations and complete removal.

[0023] 2. When the pressing block abuts against the button battery and the upper crushing box is covered on the lower crushing box, the deburring mechanism works to deburr the button battery to prevent debris from flying out. The first driving motor drives the active rod to drive the brush fixed on the driven rod to rotate to clean the debris on the surface of the product, while not interfering with the robot arm to absorb the product and the debris generated during the burr treatment process.

[0024] 3. The material is conveyed to the bottom of the robot through the feeding component. The robot automatically sucks the material to the deburring mechanism for deburring. During the burr removal process, the debris on the surface of the material is scraped off by a brush. The scraped debris is recycled by the debris collection mechanism. After the processing is completed, the robot sucks the material into the discharging component. The discharging component conveys the processed material to the finished product area and waits for the operator to place the feeding frame. The entire burr processing process is automatically completed with high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is an isometric view of the present invention;

[0026] Figure 2 for Figure 1 A magnified view of the structure at center;

[0027] Figure 3 It is a structural diagram of the material transmission structure of the present invention;

[0028] Figure 4 is a side view of the present invention;

[0029] Figure 5 It is a front view of the present invention;

[0030] Figure 6 is an isometric view of the burr treatment mechanism of the present invention;

[0031] Figure 7It is a side view of the burr treatment mechanism of the present invention;

[0032] Figure 8 A top view of the burr treatment mechanism of the present invention;

[0033] Fig. 9 It is a bottom view of the rotary wheel drive in the burr treatment mechanism of the present invention;

[0034] Fig.10 It is a side view of the rotary wheel drive in the burr treatment mechanism of the present invention;

[0035] Fig.11 It is an isometric view of the rotary wheel drive in the burr treatment mechanism of the present invention;

[0036] Fig.12 It is a structural diagram of the installation base of the present invention.

[0037] Reference numerals:

[0038] 1. Frame; 2. Positioning plate; 3. Burr treatment mechanism; 31. Operating table; Support column 311; 32. Deburring assembly; 321. Third cylinder; 322. Third mounting plate; 323. Buffering part; 3231. Slide rail; 3232. Sliding block; 3233. Buffering spring; 324. Knife seat; 325. Scraper; 33. Pressing assembly; 331. Horizontal propulsion part; 3311. First mounting plate; 3312. a fixed block; 3313, a first push rod; 3314, a first cylinder; 332, a vertical propulsion unit; 3321, a second mounting plate; 3322, a second fixed block; 3323, a second push rod; 3324, a second cylinder; 3325, an upper crushing box; 3326, a pressing block; 34, a lower crushing box; 35, a mounting base; 351, a battery; 36, a first driving motor; 361, an active rod; 362, a driven rod; 3 63, brush; 37, rotating wheel; 371, base rotating shaft; 372, second driving motor; 373, limiting wheel; 374, driving wheel; 375, limiting shaft; 376, guide wheel; 377, guide shaft; 378, belt; 4, fixed frame; 5, material conveying mechanism; 51, feeding assembly; 511, first bracket; 512, feeding conveyor belt; 513, first limiting block; 514, first tray; 515, first Rotating shaft; 516, chain; 517, first servo motor; 52, discharging assembly; 521, second bracket; 522, discharging conveyor belt; 523, second limit block; 524, second tray; 525, second rotating shaft; 526, second chain; 527, second servo motor; 6, manipulator; 7, support plate; 8, debris collection mechanism; 801, vacuum fan; 802, debris collection box; 803, feed pipe. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Reference Figure 1 , Figure 4 and Figure 5 A battery deburring device includes a frame 1, a positioning plate 2 is fixedly arranged on the inner side of the frame 1, a burr processing mechanism 3, a fixing frame 4 and a material conveying mechanism 5 are arranged on the positioning plate 2, the burr processing mechanism 3 and the fixing frame 4 are symmetrically arranged on both sides of the positioning plate 2, the material conveying mechanism 5 is fixedly arranged on one side of the burr processing mechanism 3, a manipulator 6 for taking and placing materials between the burr processing mechanism 3 and the material conveying mechanism 5 is arranged on the fixing frame 4, a support plate 7 is provided at the bottom of the frame 1, a debris collecting mechanism 8 is fixedly arranged on the support plate 7, the debris collecting mechanism 8 is connected to the burr processing mechanism 3, and the positioning plate 2 is arranged between the debris collecting mechanism 8 and the burr processing mechanism 3.

[0041] When the material is transmitted to the bottom of the manipulator 6 through the material conveying mechanism 5, the PLC transmits a signal to the control mechanism, and the manipulator 6 starts to work. The manipulator 6 starts to absorb the material on the material conveying mechanism 5 and puts it into the burr processing mechanism 3 for burr removal. The debris generated during the burr removal process is processed by the debris collecting mechanism 8. After the burr removal is completed, the manipulator 6 absorbs the material and puts it back into the material conveying mechanism 5. The material conveying mechanism 5 conveys the material to the finished product area and waits for the operator to put it into the material frame. The end of the manipulator 6 performs the intelligent function of the mechanism design. When the robot completes a single cycle, the end actuator will automatically blow air to blow away the debris stuck on the mechanism at one time to avoid failure of absorption when taking materials next time.

[0042] Reference Figure 6 , Figure 7 and Figure 8The burr processing mechanism 3 includes an operating table 31, a deburring assembly 32, a pressing assembly 33 and a lower crushing box 34. The deburring assembly 32, the lower crushing box 34 and the pressing assembly 33 are respectively arranged on the operating table 31. A support column 311 is provided between the pressing assembly 33 and the operating table 31. The pressing assembly 33 and the operating table 31 are fixedly connected through the support column 311. The deburring assembly 32 is arranged below the pressing assembly 33. The deburring assembly 32 includes a third cylinder 321, a third mounting plate 322, a buffer portion 323, a knife seat 324 and a scraper 325. The third mounting plate 322 is bent into an L shape by a plate. The third cylinder 321 is fixedly arranged on the upper end of the operating table 31. The telescopic end of the third cylinder 321 is fixedly connected to the third mounting plate 322. The knife seat 324 is arranged on the third mounting plate 322, the scraper 324 is installed on the knife seat 324, the buffer part 323 is arranged between the knife seat 324 and the third mounting plate 322, and the buffer part 323, the knife seat 324 and the scraper 325 are all provided with multiple groups and the number is the same; the buffer part 323 includes a slide rail 3231 fixedly arranged on the third mounting plate 322, a slider 3232 adapted to the slide rail 3231 and a buffer spring 3233, one side of the slider 3232 is slidably connected to the slide rail 3231, and the other side of the slider 3232 is fixedly connected to the knife seat 324, the slide rail 3231 abuts against a bending part of the third mounting plate 322, one end of the buffer spring 3233 is fixedly connected to one end of the knife seat 324 away from the scraper 325, and the other end of the buffer spring 3233 is fixedly connected to another bending part of the third mounting plate 322;

[0043] A plurality of mounting bases 35 are provided in the lower crushing box 34. The number of the mounting bases 35 is the same as the number of the scrapers 325. A battery 351 is detachably provided in the mounting base 35. The scrapers 325 move to the maximum displacement position and abut against the battery 351.

[0044] When in use, the battery 351 is placed in the mounting base 35. When the pressing assembly 33 is pressed on the top of the battery 351, the mounting base 35 can fix the battery 351 to prevent the battery 351 from sliding in the horizontal direction. The pressing assembly 33 is pressed on the battery 351 to prevent the battery 351 from flying out of the mounting base 35 when subjected to external force. After the battery 351 is fixed, the third cylinder 321 works to push the third mounting plate 322 to move in the installation direction of the battery 351. The knife holder 324 fixed on the third mounting plate 322 synchronously drives the scraper 325 to move to the maximum displacement position and abut against the burr surface of the battery 351. When the scraper 325 is pushed too deep, the battery 351 is The pool 351 applies a reverse force to the scraper 325, so that the slider 3232 fixed under the knife seat 324 slides toward the side of the bending part of the third mounting plate 322 relative to the slide rail 3231 fixed on the third mounting plate 322, and the buffer spring 3233 between the knife seat 324 and the bending part of the third mounting plate 322 shrinks. The buffer spring 3233 arranged on the knife seat 324 can automatically adjust the extension and contraction of the scraper 325 to prevent the product from being scrapped due to excessive cutting when scraping burrs. After the burr removal is completed, the third cylinder 321 shrinks, the third mounting plate 322 drives the knife seat 324 and the scraper 325 to retreat, and the buffer spring 3233 is reset.

[0045] Reference Figure 6 , Figure 7 and Figure 8 The pressing assembly 33 includes a horizontal pushing portion 331 and a vertical pushing portion 332;

[0046] The horizontal propulsion unit 331 includes a first mounting plate 3311 fixed on the support column 311, a first fixing block 3312, a first push rod 3313 and a first cylinder 3314. The first fixing block 3312 and the first cylinder 3314 are both fixed on the first mounting plate 3311. The first push rod 3313 penetrates the first fixing block 3312 and is slidably connected thereto.

[0047] The vertical propulsion unit 332 includes a second mounting plate 3321, a second fixed block 3322, a second push rod 3323, a second cylinder 3324, an upper crushing box 3325 and a pressing block 3326. The second mounting plate 3321 is fixedly connected to the first push rod 3313. The connecting surface of the second mounting plate 3321 and the first push rod 3313 abuts against the movable end of the first cylinder 3314. The second fixed block 3322 and the second cylinder 3324 are both fixedly arranged on the second mounting plate 3321. The second push rod 3323 penetrates the second fixed block 3322 and is slidably connected thereto. An upper crushing box 3325 corresponding to the lower crushing box 34 is fixedly provided at the lower end of the second push rod 3323, and the upper crushing box 3325 abuts against the movable end of the second cylinder 3324. A plurality of pressing blocks 3326 adapted to the battery 351 are fixedly provided on the inner wall of the upper crushing box 3325. Two first fixed blocks 3312, first push rod 3313, second fixed blocks 3322 and second push rod 3323 are symmetrically arranged. The first cylinder 3314 is arranged between the two first fixed blocks 3312, and the second cylinder 3324 is arranged between the two second fixed blocks 3322.

[0048] When in use, the first cylinder 3314 fixed on the first mounting plate 3311 works, and the movable end of the first cylinder 3314 pushes the second mounting plate 3321 to move. The second mounting plate 3321 drives the two first push rods 3313 fixed thereon to slide along the two first fixed blocks 3312 respectively. When the pressing block 3326 of the vertical propulsion unit 332 moves to the top of the battery 351, the horizontal propulsion unit 331 stops. At this time, the second cylinder 3324 starts to work, and the movable end of the second cylinder 3324 The upper crushing box 3325 fixedly connected thereto is pushed to move toward the lower crushing box 34, and the lower crushing box 34 simultaneously drives the two second push rods 3323 fixed on the upper crushing box 3325 to slide along the two second fixed blocks 3322 respectively. When the pressing block 3326 abuts against the battery 351, the vertical propulsion portion 332 stops. At this time, the upper crushing box 3325 is covered above the lower crushing box 34 to form an enclosed space to prevent the debris generated during the burr removal process from splashing onto the operating table 31, increasing the difficulty of cleaning.

[0049] Reference Figure 6 , Figure 7 and Figure 8 A first driving motor 36 is provided on one side of the lower crushing box 34, and an active rod 361 is fixedly provided at the end of the output shaft of the first driving motor 36. One end of the active rod 361 is meshedly connected with a driven rod 362. The driven rod 362 passes through one side of the lower crushing box 34 and is rotatably connected to the inner wall of the lower crushing box 34. A brush 363 is fixedly provided on the driven rod 362. The brush 363 is placed in the lower crushing box 34. The rotation angle of the driven rod 362 is 0-90°. When the driven rod 362 rotates to the maximum angle, the brush 363 abuts against the battery 351.

[0050] When in use, under the action of the first driving motor 36, the active rod 361 drives the driven rod 362 engaged therewith to rotate, and the brush 363 fixed on the driven rod 362 stops when it rotates to be parallel to the battery 351, and is used to clean the burrs and debris removed by the burr processing mechanism 3. After cleaning, the brush 363 is reset.

[0051] Reference Fig. 9 , Fig.10 and Fig.11 A plurality of rotating wheels 37 are provided at the lower end of the operating platform 31, and a base rotating shaft 371 is fixedly connected inside the rotating wheel 37. The base rotating shaft 371 passes through the operating platform 31 and is fixedly connected to the mounting base 35. The mounting base 35 and the rotating wheel 37 can rotate synchronously relative to the base rotating shaft 371. A second driving motor 372 and a limiting wheel 373 are symmetrically provided below the operating platform 31. The second driving motor 372 is arranged below the operating platform 31. A driving wheel 374 is fixedly connected to the output end of the second driving motor 372. The second driving motor 372 is used to drive the driving wheel 374 to rotate.

[0052] The limiting wheel 373 is fixedly connected with a limiting shaft 375, and the limiting wheel 373 rotates relative to the limiting shaft 375. The limiting shaft 375 is fixed below the operating table 31. The connecting line between the second driving motor 372 and the limiting wheel 373 is parallel to the connecting line of the plurality of rotating wheels 37. A plurality of parallel guide wheels 376 are arranged between the second driving motor 372 and the rotating wheels 37. A guide shaft 377 is fixedly connected with the guide wheel 376. The guide shaft 377 is fixed below the operating table 31. The guide wheel 376 rotates relative to the guide shaft 377.

[0053] A belt 378 is provided between the rotating wheel 37, the limiting wheel 373, the driving wheel 374 and the guide wheel 376, and the rotating wheel 37, the limiting wheel 373, the driving wheel 374 and the guide wheel 376 are connected by the belt 378. The rotating wheel 37 is used to drive the mounting base 35 to rotate synchronously, and the guide wheel 376 is used to change the winding direction of the belt 378, so that multiple rotating wheels 37 can drive multiple mounting bases 35 to rotate synchronously. The angle between the connecting line of the limiting wheel 373 and the second driving motor 372 and the connecting line of the limiting wheel 373 and the rotating wheel 37 is 90°. The guide wheel 376 is arranged on the side of the perpendicular midline of the connecting line of two adjacent rotating wheels 37 close to the second driving motor 372. Under the action of the second driving motor 372, the driving wheel 374, the limiting wheel 373 and the guide wheel 376 rotate synchronously, so that the multiple rotating wheels 37 drive the mounting base 35 to rotate in the same direction, realizing multi-station synchronous drive, deburring multiple batteries at one time, and improving the burr removal efficiency.

[0054] Reference Figure 1-3The material conveying mechanism 5 includes a feeding component 51 and a discharging component 52. The feeding component 51 includes a first bracket 511 fixed on the positioning plate 2. A feeding conveyor belt 512 is provided on the first bracket 511. Two first limit blocks 513 parallel to the running direction of the feeding conveyor belt 512 are symmetrically arranged. A first tray 514 is detachably provided on the feeding conveyor belt 512. Both sides of the first tray 514 are respectively abutted against the first limit blocks 513. Both ends of the feeding conveyor belt 512 are provided with a first rotating shaft 515. A first chain 516 is provided on the side of the feeding conveyor belt 512 away from the burr processing mechanism 3. One end of the first chain 516 is connected to the first rotating shaft 515, and the other end is connected to a first servo motor 517. The first servo motor 517 is fixed below the positioning plate 2.

[0055] The discharging assembly 52 includes a second bracket 521 fixed on the positioning plate 2, a discharging conveyor belt 522 is provided on the second bracket 521, two second limit blocks 523 parallel to the running direction are symmetrically arranged on the discharging conveyor belt 522, a second tray 524 is detachably provided on the discharging conveyor belt 522, both sides of the second tray 524 are respectively abutted against the second limit blocks 523, second rotating shafts 525 are provided at both ends of the discharging conveyor belt 522, a second chain 526 is provided on the side of the discharging conveyor belt 522 away from the burr processing mechanism 3, one end of the second chain 526 is connected to the second rotating shaft 525, and the other end passes through the positioning plate 2 and is connected to a second servo motor 527, and the second servo motor 527 is fixed under the positioning plate 2.

[0056] When in use, the batteries are placed in the first tray 514. There are 5*5 battery placement slots on the first tray 514 and the second tray 524 to ensure that the position of each battery is uniform. The first tray 514 with full batteries flows from the feed conveyor belt 512 to the bottom of the manipulator 6, and the PLC transmits a signal to the control mechanism. The manipulator 6 starts to suck the batteries on the tray and put them into the burr processing mechanism 3. After the burr processing mechanism 3 performs burr processing, the manipulator 6 sucks the batteries and puts them on the second tray 524. After the second tray 524 is fully loaded, the discharge conveyor belt 522 automatically transports the fully loaded second tray 524 to the finished product area to wait for the operator to place the feed frame. The first limit blocks 513 on both sides of the first tray 514 are used to fix the position of the first tray 514 to prevent the first tray 514 from shifting during operation and affecting the manipulator 6's absorption effect on the material.

[0057] Reference Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6The debris collection mechanism 8 includes a vacuum fan 801, which is connected to a debris collection box 802 through a pipeline. The top of the debris collection box 802 is connected to a feed pipe 803, and one end of the feed pipe 803 away from the debris collection box 802 passes through the positioning plate 2 and is installed on the lower debris box 34.

[0058] During the battery burr removal process, the burrs removed from the battery surface are swept into the lower debris box 34 by the brush 363. During the burr removal process, the vacuum fan 801 runs synchronously to pass the debris in the closed chamber formed between the lower debris box 34 and the upper debris box 3325 into the debris collection box 802 through the feed pipe 803. It is only necessary to clean the debris in the debris collection box 802 regularly, thereby avoiding the trouble of debris processing after each burr removal is completed, thereby improving work efficiency.

[0059] Reference Fig.12 The mounting base 35 is provided with a groove matched with the bottom of the battery 351 , and the battery 351 is plugged into and matched with the mounting base 35 .

[0060] The bottom of the battery 351 is inserted into the groove of the mounting base 35 to stabilize its horizontal direction. Together with the pressing block 3326, it can ensure that the battery 351 will not fly out of the mounting base 35 due to external force during the deburring process, causing safety hazards and affecting work efficiency.

[0061] Working principle: multiple batteries 351 are placed on the first tray 514. After the first tray 514 is full, the feeding component 51 transports the first tray 514 to the bottom of the manipulator 6. The manipulator 6 absorbs the finished battery products 351 to be processed to the deburring processing mechanism. After the batteries 351 are placed on multiple mounting bases 35 respectively, the pressing component 33 works, and the horizontal propulsion part 331 pushes the vertical propulsion part 332 to move. When the vertical propulsion part 332 moves to the top of the battery 351, the horizontal propulsion part 331 stops, and the vertical propulsion part 332 moves downward until the pressing block 3326 abuts against the battery 351 and stops, so as to prevent the battery 351 from flying out of the mounting base 35 during the deburring process and affecting the burr removal effect. At this time, the upper crushing box 3325 covers the lower crushing box 34 to form a closed space. Under the action of the second driving motor 372, the driving wheel 374, the limiting wheel 373, the rotating wheel 37, and the guide wheel 376 are driven by the belt 378 rotates synchronously. Under the synchronous drive of each wheel, each battery 351 can rotate in the same direction in its respective mounting base 35, and the burr processing mechanism 3 works to realize that multiple scrapers 325 reach the burr surface of the battery product synchronously. During the burr removal process, the first drive motor 36 drives the active rod 361 to drive the driven rod 362 provided with a brush 363 to rotate, and stops after rotating 90°. At this time, the brush 363 contacts each battery 351 at the same time, and the mounting base 35 rotates continuously. The brush 363 can clean up the debris on the surface of the product in time without interfering with the robot 6 to absorb the product. After the burr removal is completed, the deburring component 32 returns, the brush 363 is reset, and the pressing component 33 is reset. The robot 6 absorbs the processed battery 351 to the second tray 524. After the second tray 524 is full, it is transmitted to the finished product area via the discharge transmission belt 522. After replacing the finished battery to be processed, the above action is repeated.

[0062] The above content is a further detailed description of the present invention in combination with specific preferred implementation methods, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, without departing from the concept of the present invention, its architecture can be flexible and can derive a series of products. Just making a few simple deductions or substitutions should be regarded as belonging to the scope of patent protection of the present invention determined by the submitted claims.

Claims

1. A battery deburring device, characterized in that: The invention comprises a frame (1), a positioning plate (2) is fixedly provided on the inner side of the frame (1), a burr processing mechanism (3), a fixing frame (4) and a material conveying mechanism (5) are provided on the positioning plate (2), the burr processing mechanism (3) and the fixing frame (4) are symmetrically arranged on both sides of the positioning plate (2), the material conveying mechanism (5) is fixedly provided on one side of the burr processing mechanism (3), the fixing frame (4) is provided with a manipulator (6) for moving between the burr processing mechanism (3) and the material conveying mechanism (5) for taking and placing materials, a support plate (7) is provided at the bottom of the frame (1), a debris collecting mechanism (8) is fixedly provided on the support plate (7), the debris collecting mechanism (8) is connected to the burr processing mechanism (3), and the positioning plate (2) is provided between the debris collecting mechanism (8) and the burr processing mechanism (3); The burr processing mechanism (3) comprises an operating table (31), a deburring assembly (32), a material pressing assembly (33) and a lower crushing box (34); the deburring assembly (32), the lower crushing box (34) and the material pressing assembly (33) are respectively arranged on the operating table (31); a support column (311) is arranged between the material pressing assembly (33) and the operating table (31); the material pressing assembly (33) and the operating table (31) are fixedly connected via the support column (311); the deburring assembly (32) is arranged below the material pressing assembly (33); the deburring assembly (32) comprises a third cylinder (321), a third mounting plate (322), a buffer portion ( The third mounting plate (322) is formed by bending a plate into an L-shape, the third cylinder (321) is fixedly arranged at the upper end of the operating table (31), the telescopic end of the third cylinder (321) is fixedly connected to the third mounting plate (322), the knife seat (324) is arranged on the third mounting plate (322), the scraper (324) is installed on the knife seat (324), the buffer portion (323) is arranged between the knife seat (324) and the third mounting plate (322), and the buffer portion (323), the knife seat (324) and the scraper (325) are all provided in multiple groups and the number is the same; A plurality of mounting bases (35) are provided in the lower crushing box (34), the number of the mounting bases (35) being the same as the number of the scrapers (325), a battery (351) being detachable from the mounting base (35), and the scraper (325) abutting against the battery (351) when it moves to the maximum displacement position; The material pressing assembly (33) comprises a horizontal propulsion portion (331) and a vertical propulsion portion (332); The horizontal propulsion unit (331) comprises a first mounting plate (3311) fixed on the support column (311), a first fixing block (3312), a first push rod (3313) and a first cylinder (3314), wherein the first fixing block (3312) and the first cylinder (3314) are both fixed on the first mounting plate (3311), and the first push rod (3313) passes through the first fixing block (3312) and is slidably connected thereto; The vertical propulsion unit (332) includes a second mounting plate (3321), a second fixed block (3322), a second push rod (3323), a second cylinder (3324), an upper crushing box (3325) and a pressing block (3326); the second mounting plate (3321) is fixedly connected to the first push rod (3313); the connecting surface between the second mounting plate (3321) and the first push rod (3313) abuts against the movable end of the first cylinder (3314); the second fixed block (3322) and the second cylinder (3324) are both fixedly arranged on the second mounting plate (3321); the second push rod (3323) passes through the second fixed block (3322) and is slidably connected thereto; An upper crushing box (3325) corresponding to the lower crushing box (34) is fixedly provided at the lower end of the second push rod (3323), and the upper crushing box (3325) abuts against the movable end of the second cylinder (3324). A plurality of pressing blocks (3326) adapted to the battery (351) are fixedly provided on the inner wall of the upper crushing box (3325). Two of the first fixed block (3312), the first push rod (3313), the second fixed block (3322) and the second push rod (3323) are symmetrically arranged. The first cylinder (3314) is arranged between the two first fixed blocks (3312), and the second cylinder (3324) is arranged between the two second fixed blocks (3322).

2. A battery deburring device according to claim 1, characterized in that: The buffer portion (323) comprises a slide rail (3231) fixedly mounted on the third mounting plate (322), a slider (3232) matched with the slide rail (3231), and a buffer spring (3233); one side of the slider (3232) is slidably connected to the slide rail (3231), and the other side of the slider (3232) is fixedly connected to the knife seat (324); the slide rail (3231) abuts against a bent portion of the third mounting plate (322); one end of the buffer spring (3233) is fixedly connected to one end of the knife seat (324) away from the scraper (325), and the other end of the buffer spring (3233) is fixedly connected to another bent portion of the third mounting plate (322).

3. A battery deburring device according to claim 1, characterized in that: A first driving motor (36) is provided on one side of the lower crushing box (34); an active rod (361) is fixedly provided at the end of the output shaft of the first driving motor (36); one end of the active rod (361) is meshingly connected with a driven rod (362); the driven rod (362) passes through one side of the lower crushing box (34) and is rotatably connected to the inner side wall of the lower crushing box (34); a brush (363) is fixedly provided on the driven rod (362); the brush (363) is placed in the lower crushing box (34); the rotation angle of the driven rod (362) is 0-90°; when the driven rod (362) rotates to a maximum angle, the brush (363) abuts against the battery (351).

4. A battery deburring device according to claim 1, characterized in that: A plurality of rotating wheels (37) are provided at the lower end of the operating platform (31), a base rotating shaft (371) is fixedly connected inside the rotating wheel (37), and the base rotating shaft (371) passes through the operating platform (31) and is fixedly connected to the mounting base (35); A second driving motor (372) and a limiting wheel (373) are symmetrically arranged below the operating platform (31); the second driving motor (372) is arranged below the operating platform (31); the output end of the second driving motor (372) is fixedly connected to a driving wheel (374); a limiting shaft (375) is fixedly connected inside the limiting wheel (373); the limiting shaft (375) is fixed below the operating platform (31); and a line connecting the second driving motor (372) and the limiting wheel (373) is parallel to a line connecting the plurality of rotating wheels (37); A plurality of parallel guide wheels (376) are provided between the second drive motor (372) and the rotating wheel (37), a guide shaft (377) is fixedly connected inside the guide wheel (376), and the guide shaft (377) is fixed below the operating table (31); A belt (378) is provided between the rotating wheel (37), the limiting wheel (373), the driving wheel (374) and the guide wheel (376); the rotating wheel (37), the limiting wheel (373), the driving wheel (374) and the guide wheel (376) are connected via the belt (378); and the guide wheel (376) is provided on a side of a perpendicular midline of a line connecting two adjacent rotating wheels (37) close to the second driving motor (372).

5. The battery deburring device according to claim 1, characterized in that: The material conveying mechanism (5) comprises a feeding assembly (51) and a discharging assembly (52), wherein the feeding assembly (51) comprises a first bracket (511) fixed on the positioning plate (2), a feeding conveyor belt (512) is arranged on the first bracket (511), two first limit blocks (513) parallel to the running direction of the feeding conveyor belt (512) are symmetrically arranged on the feeding conveyor belt (512), a first tray (514) is detachably arranged on the feeding conveyor belt (512), and the first tray (514) is 514) are respectively in contact with the first limit blocks (513), both ends of the feed conveyor belt (512) are provided with a first rotating shaft (515), and a first chain (516) is provided on the side of the feed conveyor belt (512) away from the burr processing mechanism (3), one end of the first chain (516) is connected to the first rotating shaft (515), and the other end is connected to a first servo motor (517), and the first servo motor (517) is fixed below the positioning plate (2); The discharging assembly (52) comprises a second bracket (521) fixed on the positioning plate (2), a discharging conveyor belt (522) is provided on the second bracket (521), two second limit blocks (523) parallel to the running direction of the discharging conveyor belt (522) are symmetrically arranged on the discharging conveyor belt (522), a second tray (524) is detachably provided on the discharging conveyor belt (522), two sides of the second tray (524) are respectively abutted against the second limit blocks (523), two ends of the discharging conveyor belt (522) are provided with a second rotating shaft (525), a second chain (526) is provided on the side of the discharging conveyor belt (522) away from the burr processing mechanism (3), one end of the second chain (526) is connected to the second rotating shaft (525), and the other end passes through the positioning plate (2) and is connected to a second servo motor (527), and the second servo motor (527) is fixed below the positioning plate (2).

6. A battery deburring device according to claim 1, characterized in that: The debris collection mechanism (8) comprises a vacuum fan (801), the vacuum fan (801) is connected to a debris collection box (802) via a pipeline, the top of the debris collection box (802) is connected to a feed pipe (803), and the end of the feed pipe (803) away from the debris collection box (802) passes through the positioning plate (2) and is installed on the lower debris box (34).

7. A battery deburring device according to claim 1, characterized in that: The mounting base (35) is provided with a groove matched with the bottom of the battery (351), and the battery (351) is plugged into and matched with the mounting base (35).

Citation Information

Patent Citations

  • Semi-automatic turning equipment

    CN112157274A

  • Battery deburring equipment

    CN115502483A

  • Deburring device for metal die casting

    CN211939357U

  • Short pipe deburring tool

    CN212734482U