A temperature gradient control device and method for purifying low-silver, low-sulfur ultra-high purity copper
By designing a temperature gradient control device for the electrolysis, circulation and recovery mechanisms, the problem of unstable water bath temperature was solved, the temperature uniformity in the water bath and the efficient recycling of the solution were achieved, and the purification efficiency of low-silver, low-sulfur ultra-high purity copper was improved.
Patent Information
- Application Number
- CN202210996616.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-19
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2042-08-19
AI Technical Summary
In the traditional low-silver, low-sulfur ultra-high purity copper purification process, the water bath temperature is unstable and the heating range is small, resulting in uneven temperature and affecting the purification efficiency.
A temperature gradient control device including an electrolysis mechanism, a circulation mechanism and a recovery mechanism was designed. Through a heating water tank, a drying box and a circulating water pipeline system, stable control of the water bath temperature and efficient recycling of the solution were achieved.
The uniformity of temperature in the water bath and the purification efficiency of the solution are improved, resource waste and solution loss are reduced, and electrolysis efficiency is enhanced.
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Figure CN115505967B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of low-silver, low-sulfur ultra-high purity copper purification, and in particular to a temperature gradient control device and method for low-silver, low-sulfur ultra-high purity copper purification. Background Art
[0002] Ultra-high purity copper has many superior properties compared to ordinary copper and can even be used to replace some higher-cost metals. It is currently widely used in cutting-edge technology fields such as electronics, communications, superconductivity, and aerospace. Today, electrolytic refining is the main method for obtaining high-purity copper. The main method of electrolytic refining of ultra-high purity copper is to highly purify the electrolyte and then use higher-purity copper for re-electrolysis. However, traditional low-silver, low-sulfur ultra-high purity copper purification still has the following defects:
[0003] When the temperature gradient is controlled in the traditional low-silver, low-sulfur ultra-high purity copper purification, the electric heating wire used for heating cannot maintain the stability of the water temperature in the water bath when heating the water in the water bath, and the heating range is small, resulting in uneven temperature inside the water bath, which in turn affects the purification process of the entire device. Summary of the Invention
[0004] The purpose of the present invention is to provide a low-silver, low-sulfur ultra-high purity copper purification temperature gradient control device and method to solve the problem proposed in the above background technology that the water temperature in the water bath cannot be kept stable and the heating range is small, resulting in uneven temperature inside the water bath.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a low-silver, low-sulfur ultra-high purity copper purification temperature gradient control device, comprising an outer frame, the inner side walls of the outer frame are fixedly installed with an electrolysis mechanism, a circulation mechanism and a recovery mechanism from left to right, the electrolysis mechanism comprises a water bath fixedly installed with the inner side wall of the outer frame, a transition leakage pipe is fixedly installed inside the water bath, an electrolytic cell is fixedly installed on the outer inner side wall of the water bath, the bottom of the electrolytic cell is connected to a liquid outlet pipe, a copper mesh and a filter membrane are fixedly installed on the inner side walls of the electrolytic cell, a support frame is fixedly installed on the top of the outer frame, a DC power supply is fixedly installed on the top of the support frame, both ends of the DC power supply are fixedly installed with connecting lines, and the bottom ends of the two connecting lines are fixedly installed with an anode plate and a cathode plate, respectively.
[0006] In order to enable the entire device to recycle the water used for water bath heating, as a preferred embodiment of the present invention, the circulation mechanism includes a transition water trough fixedly mounted on the inner wall of the outer frame, one side of the transition water trough is communicated with one side of the water bath, a configuration box is fixedly mounted on the inner side of the transition water trough, a liquid pump is fixedly mounted on the top side of the configuration box, the liquid inlet and liquid outlet of the liquid pump are respectively connected to the first material pipeline and the second material pipeline, and the liquid inlet of the first material pipeline is communicated with the top side of the configuration box.
[0007] In order to enable the entire device to dry and heat the solution after electrolysis, as a preferred embodiment of the present invention, the recovery mechanism includes a heating water tank fixedly installed on the inner wall of the outer frame, an electric heating wire fixedly installed inside the heating water tank, a drying box fixedly installed on the inner side of the heating water tank, a displacement grille slidably connected to the inside of the drying box, a pull rod fixedly installed on one side of the displacement grille, the outer side of the pull rod is slidably connected to the top side of the drying box, an electric hydraulic rod fixedly installed on one side of the pull rod, and the fixed end of the electric hydraulic rod is fixedly connected to one side of the drying box.
[0008] In order to make the overall device more convenient for configuring the electrolytic solution, as a preferred embodiment of the present invention, the recovery mechanism also includes a condensation pipe connected to one side of the top of the drying box, the liquid outlet of the condensation pipe is connected to the liquid storage tank, and one side of the heating water tank is provided with a storage box fixedly installed on the inner wall of the outer frame, and one side of the drying box and the storage box are respectively connected to the first discharge pipe and the second discharge pipe, and the discharge ports of the first discharge pipe and the second discharge pipe are respectively connected to the first feeding pump and the second feeding pump, and the discharge ports of the first feeding pump and the second feeding pump are respectively connected to the storage box and the configuration box.
[0009] In order to transport the heating water more efficiently, as a preferred embodiment of the present invention, the top of the liquid storage tank is connected to a liquid distribution pipe, the liquid outlet of the liquid distribution pipe is connected to the top of the distribution box, the liquid outlet of the liquid outlet pipe is connected to one side of the drying box, the heating water tank and one side of the transition water tank are connected to a direct current water pipe, the two sides of the heating water tank are connected to a first branch water pipe, the water outlet of the first branch water pipe is connected to a water pump, the water outlet of the water pump is connected to a second branch water pipe, and the branches of the second branch water pipe are respectively connected to the top of the transition water tank and the transition leakage pipe.
[0010] In order to enable the pipeline to transport liquid, as a preferred embodiment of the present invention, the interior of the configuration box and the transition water tank are rotatably connected to a stirring rod, the outer sides of the liquid outlet pipeline and the liquid distribution pipeline are respectively fixedly installed with a first auxiliary frame and a second auxiliary frame, the outer sides of the first auxiliary frame and the second auxiliary frame are respectively rotatably connected with a first transition rod and a second transition rod, the interiors of the liquid outlet pipeline and the liquid distribution pipeline are respectively rotatably connected with a guide rod, one end of the two guide rods is fixedly installed with an electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly installed with a connecting rod, the outer sides of the first transition rod, the second transition rod and the connecting rod are all fixedly installed with gears, and the outer sides of the stirring rod are respectively fixedly installed with a plurality of first guide vanes and a second guide vane.
[0011] In order to enable the liquid and solid inside the entire device to circulate and mix more effectively, as a preferred embodiment of the present invention, a first rotor is fixedly installed at one end of the stirring rod, and second rotors are fixedly installed at both ends of the first transition rod and one end of the second transition rod, one of the second rotors and the first rotor is provided with a first belt on the outer side, and the other two second rotors are provided with a second belt on the outer side, one end of one of the stirring rods is fixedly installed with a rotating motor, and an electric valve is fixedly installed on the outer side of the liquid outlet pipe.
[0012] In order to make the overall device easier to operate, as a preferred embodiment of the present invention, a switch panel is fixedly installed on one side of the outer frame, and a DC power supply switch, a liquid pump switch, an electric heating wire switch, an electric hydraulic rod switch, a first feeding pump switch, a second feeding pump switch, a water pump switch, an electric telescopic rod switch, a rotating motor switch and an electric valve switch are fixedly installed on the surface of the switch panel. The DC power supply, the liquid pump, the electric heating wire, the electric hydraulic rod, the first feeding pump, the second feeding pump, the water pump, the electric telescopic rod, the rotating motor and the electric valve are electrically connected to the external power supply through the DC power supply switch, the liquid pump switch, the electric heating wire switch, the electric hydraulic rod switch, the first feeding pump switch, the second feeding pump switch, the water pump switch, the electric telescopic rod switch, the rotating motor switch and the electric valve switch.
[0013] The present invention also discloses a method for controlling the temperature gradient of low-silver, low-sulfur ultra-high purity copper purification, which specifically comprises the following steps:
[0014] S1. During the overall operation, when the solution inside the electrolytic cell is electrolyzed, heat needs to be provided by the water bath. When the temperature of the water bath is maintained at a certain temperature value, the electrolysis efficiency inside the electrolytic cell reaches the best. After a large amount of solution is electrolyzed in the electrolytic cell, it can be sent to the drying box through the liquid outlet pipe for drying. The condensation pipe discharges the water vapor generated during the drying inside the drying box into the liquid storage tank for collection. The internal temperature of the water inside the water bath will gradually decrease during the heating process of the electrolytic cell. The water inside the electrolytic cell and the transition water tank can be sent to the heating water tank through the direct current water pipe for heating. The water pump acts on the first branch water pipe and the second branch water pipe, so that the heated liquid can be cooled through the first branch water pipe and the second branch water pipe, and when it reaches the appropriate temperature, it can be sent to the water bath for recycling.
[0015] S2. The solid dried inside the drying box is sent to the storage box through the first discharge pipe and the first feeding pump for storage. When the electrolytic cell needs to add solution, the solid material to be electrolyzed is sent to the configuration box through the second discharge pipe and the second feeding pump, and the liquid distribution pipe sends the liquid inside the liquid storage tank to the configuration box for solid-liquid mixing;
[0016] S3. The transition water tank preheats the solution configured inside the configuration box, thereby avoiding the influence of the low-temperature configuration solution added into the electrolytic cell on the original solution inside the electrolytic cell.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1) The heating water tank is used to heat water at a high temperature, and then the first and second branch water pipes are used to transport the water and cool it to a suitable temperature before it is sent to the water bath for use. At the same time, the transition water tank is used to preheat the solution to be used in the configuration box, thereby reducing the impact of the solution added to the electrolytic cell on the temperature of the original solution in the electrolytic cell and improving the purification efficiency of the entire device.
[0019] 2) The drying box provided can heat and dry the solution after electrolysis in the electrolytic cell, so that the material contained therein can be stored in the storage box for reuse, and the liquid produced by drying in the drying box is sent to the liquid storage tank for storage through the condensation pipe, thereby making it easier to control the concentration of the solution during configuration and reducing the loss of material inside the solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the present invention;
[0021] Figure 2 This is a schematic structural diagram of the recovery mechanism of the present invention;
[0022] Figure 3 Schematic diagram of the internal structure of the water bath of the present invention;
[0023] Figure 4 This is a schematic diagram of the internal structure of the drying box of the present invention;
[0024] Figure 5 This is a schematic diagram of the second auxiliary frame structure of the present invention.
[0025] In the figure: 1. outer frame; 2. electrolysis mechanism; 201. water bath; 202. transition leakage pipe; 203. electrolysis cell; 204. liquid outlet pipe; 205. copper mesh; 206. filter membrane; 207. support frame; 208. DC power supply; 209. connecting line; 210. anode plate; 211. cathode plate; 3. circulation mechanism; 301. transition water tank; 302. configuration box; 303. liquid pump; 304. first material pipeline; 305. second material pipeline; 4. recovery mechanism; 401. heating water tank; 402. electric heating wire; 403. drying box; 404. displacement grid; 405. pull rod; 406. electric hydraulic rod; 407. condensation pipeline; 40 8. Liquid storage tank; 409. Material storage tank; 410. First discharge pipe; 411. Second discharge pipe; 412. First feed pump; 413. Second feed pump; 5. Liquid distribution pipe; 6. Direct current water pipe; 7. First branch water pipe; 8. Water pump; 9. Second branch water pipe; 10. Stirring rod; 11. First auxiliary frame; 12. Second auxiliary frame; 13. First transition rod; 14. Second transition rod; 15. Guide rod; 16. Electric telescopic rod; 17. Connecting rod; 18. Gear; 19. First guide vane; 20. Second guide vane; 21. First rotor; 22. Second rotor; 23. First belt; 24. Second belt; 25. Rotating motor; 26. Electric valve. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5 , the present invention provides a technical solution:
[0028] A temperature gradient control device for purifying low-silver, low-sulfur ultra-high purity copper comprises an outer frame 1, on the inner side walls of the outer frame 1 are fixedly mounted an electrolysis mechanism 2, a circulation mechanism 3 and a recovery mechanism 4 from left to right, the electrolysis mechanism 2 comprises a water bath 201 fixedly mounted to the inner side wall of the outer frame 1, a transition leakage pipe 202 is fixedly mounted inside the water bath 201, an electrolysis cell 203 is fixedly mounted on the outer inner side wall of the water bath 201, the bottom of the electrolysis cell 203 is connected to a liquid outlet pipe 204, a copper mesh 205 and a filter membrane 206 are fixedly mounted on the inner side walls of the electrolysis cell 203, a support frame 207 is fixedly mounted on the top of the outer frame 1, a DC power supply 208 is fixedly mounted on the top of the support frame 207, connecting lines 209 are fixedly mounted at both ends of the DC power supply 208, and an anode plate 210 and a cathode plate 211 are fixedly mounted at the bottom ends of the two connecting lines 209.
[0029] In the present invention, the circulation mechanism 3 includes a transition water tank 301 fixedly mounted on the inner wall of the outer frame 1, one side of the transition water tank 301 is interconnected with one side of the water bath 201, a configuration box 302 is fixedly mounted on the inner side of the transition water tank 301, a liquid pump 303 is fixedly mounted on the top side of the configuration box 302, the liquid inlet and liquid outlet of the liquid pump 303 are respectively connected to the first material pipeline 304 and the second material pipeline 305, and the liquid inlet of the first material pipeline 304 is interconnected with the top side of the configuration box 302.
[0030] In the present invention, the recovery mechanism 4 includes a heating water tank 401 fixedly installed on the inner wall of the outer frame 1, an electric heating wire 402 fixedly installed inside the heating water tank 401, a drying box 403 fixedly installed on the inner side of the heating water tank 401, a displacement grille 404 slidingly connected inside the drying box 403, a pull rod 405 fixedly installed on one side of the displacement grille 404, the outer side of the pull rod 405 is slidingly connected to the top side of the drying box 403, an electric hydraulic rod 406 fixedly installed on one side of the pull rod 405, and the fixed end of the electric hydraulic rod 406 is fixedly connected to one side of the drying box 403.
[0031] In the present invention, the recovery mechanism 4 also includes a condensing pipe 407 connected to one side of the top of the drying box 403, and the liquid outlet of the condensing pipe 407 is connected to the liquid storage tank 408. One side of the heating water tank 401 is provided with a storage box 409 fixedly installed on the inner wall of the outer frame 1. One side of the drying box 403 and the storage box 409 are respectively connected to the first discharge pipe 410 and the second discharge pipe 411, and the discharge ports of the first discharge pipe 410 and the second discharge pipe 411 are respectively connected to the first feeding pump 412 and the second feeding pump 413, and the discharge ports of the first feeding pump 412 and the second feeding pump 413 are respectively connected to the storage box 409 and the configuration box 302.
[0032] In the present invention, the top of the liquid storage tank 408 is connected to the liquid distribution pipe 5, the liquid outlet of the liquid distribution pipe 5 is interconnected with the top of the distribution box 302, the liquid outlet of the liquid outlet pipe 204 is interconnected with one side of the drying box 403, the heating water tank 401 and one side of the transition water tank 301 are connected with a direct current water pipe 6, the two sides of the heating water tank 401 are connected with the first branch water pipe 7, the water outlet of the first branch water pipe 7 is connected to the water pump 8, the water outlet of the water pump 8 is connected to the second branch water pipe 9, and the branches of the second branch water pipe 9 are respectively interconnected with the top of the transition water tank 301 and the transition leakage pipe 202.
[0033] In the present invention, the interiors of the configuration box 302 and the transition water tank 301 are rotatably connected with a stirring rod 10, the outer sides of the liquid outlet pipe 204 and the liquid distribution pipe 5 are respectively fixedly installed with a first auxiliary frame 11 and a second auxiliary frame 12, the outer sides of the first auxiliary frame 11 and the second auxiliary frame 12 are respectively rotatably connected with a first transition rod 13 and a second transition rod 14, the interiors of the liquid outlet pipe 204 and the liquid distribution pipe 5 are respectively rotatably connected with a guide rod 15, one end of the two guide rods 15 is fixedly installed with an electric telescopic rod 16, the telescopic end of the electric telescopic rod 16 is fixedly installed with a connecting rod 17, the outer sides of the first transition rod 13, the second transition rod 14 and the connecting rod 17 are respectively fixedly installed with a gear 18, and the outer sides of the stirring rod 10 are respectively fixedly installed with a plurality of first guide vanes 19 and a second guide vane 20.
[0034] In the present invention, a first rotating wheel 21 is fixedly installed at one end of the stirring rod 10, and second rotating wheels 22 are fixedly installed at both ends of the first transition rod 13 and one end of the second transition rod 14. A first belt 23 is provided on the outer side of one of the second rotating wheels 22 and the first rotating wheel 21, and a second belt 24 is provided on the outer side of the other two second rotating wheels 22. A rotating motor 25 is fixedly installed at one end of one of the stirring rods 10, and an electric valve 26 is fixedly installed on the outer side of the liquid outlet pipe 204.
[0035] In the present invention, a switch panel is fixedly installed on one side of the outer frame 1, and a DC power switch, a liquid pump switch, an electric heating wire switch, an electric hydraulic rod switch, a first feeding pump switch, a second feeding pump switch, a water pump switch, an electric telescopic rod switch, a rotating motor switch and an electric valve switch are fixedly installed on the surface of the switch panel. The DC power supply 208, the liquid pump 303, the electric heating wire 402, the electric hydraulic rod 406, the first feeding pump 412, the second feeding pump 413, the water pump 8, the electric telescopic rod 16, the rotating motor 25 and the electric valve 26 are electrically connected to the external power supply through the DC power switch, the liquid pump switch, the electric heating wire switch, the electric hydraulic rod switch, the first feeding pump switch, the second feeding pump switch, the water pump switch, the electric telescopic rod switch, the rotating motor switch and the electric valve switch.
[0036] The present invention also discloses a method for controlling the temperature gradient of low-silver and low-sulfur ultra-high purity copper purification, which specifically comprises the following steps:
[0037] S1. During the overall operation, when the solution in the electrolytic cell 203 is electrolyzed, heat needs to be provided by the water bath 201. When the temperature of the water bath 201 is maintained at a certain temperature value, the electrolysis efficiency inside the electrolytic cell 203 reaches the best. After a large amount of solution is electrolyzed in the electrolytic cell 203, it can be sent to the drying box 403 through the liquid outlet pipe 204 for drying. The condensation pipe 407 discharges the water vapor generated when the drying box 403 is dried into the liquid storage tank 408 for collection. The internal temperature of the water in the water bath 201 will gradually decrease during the heating process of the electrolytic cell 203. The water in the electrolytic cell 203 and the transition water tank 301 can be sent to the heating water tank 401 through the direct current water pipe 6 for heating. The water in the first branch water pipe 7 and the second branch water pipe 9 is then acted on by the water pump 8, so that the heated liquid can be cooled through the first branch water pipe 7 and the second branch water pipe 9. When the heated liquid reaches a suitable temperature, it can be sent to the water bath 201 for recycling.
[0038] S2, the dried solids in the drying box 403 are sent to the storage box 409 through the first discharge pipe 410 and the first feed pump 412 for storage. When the electrolytic cell 203 needs to add solution, the solid material to be electrolyzed is sent to the configuration box 302 through the second discharge pipe 411 and the second feed pump 413. The liquid distribution pipe 5 sends the liquid in the liquid storage tank 408 to the configuration box 302 for solid-liquid mixing;
[0039] S3. The transition water tank 301 preheats the solution configured in the configuration box 302 to avoid the influence of the configured solution with low temperature added into the electrolytic cell 203 on the original solution in the electrolytic cell 203.
[0040] During use, when the whole is working, when the solution inside the electrolytic cell 203 is electrolyzed, heat needs to be provided by the water bath 201. When the temperature of the water bath 201 is maintained at a certain temperature value, the electrolysis efficiency inside the electrolytic cell 203 reaches the best. After a large amount of solution is electrolyzed in the electrolytic cell 203, it can be sent to the drying box 403 through the liquid outlet pipe 204 for drying. The condensation pipe 407 discharges the water vapor generated when the inside of the drying box 403 is dried into the liquid storage tank 408 for collection. The internal temperature of the water in the water bath 201 will gradually decrease during the heating process of the electrolytic cell 203. The water inside the electrolytic cell 203 and the transition water tank 301 can be sent to the heating water tank 401 through the direct current water pipe 6 for heating. The first branch water pipe 7 and the second branch water pipe 9 are then regulated by the water pump 8. The heated liquid can be cooled by the first branch water pipe 7 and the second branch water pipe 9, and sent to the water bath 201 for recycling when the appropriate temperature is reached; the solid dried in the drying box 403 is sent to the storage box 409 for storage through the first discharge pipe 410 and the first feed pump 412. When the electrolytic cell 203 needs to add solution, the solid matter to be electrolyzed is sent to the configuration box 302 through the second discharge pipe 411 and the second feed pump 413, and the liquid distribution pipe 5 sends the liquid in the liquid storage tank 408 to the configuration box 302 for solid-liquid mixing; the transition water tank 301 preheats the solution configured in the configuration box 302, avoiding the influence of the low temperature of the configured solution added to the electrolytic cell 203 on the original solution in the electrolytic cell 203.
[0041] In summary: when using the overall device to purify low-silver, low-sulfur ultra-high purity copper, the solution can be electrolyzed by the electrolysis mechanism 2, and at the same time, the circulation mechanism 3 can effectively control and recycle the water temperature of the water bath heated during electrolysis, and then the electrolyzed solution is recovered and heated by the recovery mechanism 4 to reduce waste and loss of resources. When the DC power supply 208 on the top of the support frame 207 is turned on, the anode plate 210 and the cathode plate 211 can be connected through the line 209 to electrolyze the solution inside the electrolytic cell 203. The solution inside the electrolytic cell 203 is filtered and partitioned through the copper mesh 205 and the filter membrane 206, so that the required pure copper can be adsorbed on the cathode plate 2 11, and when the water bath heating temperature of the electrolytic cell 203 by the water bath 201 reaches 55 degrees Celsius, the electrolysis effect inside the electrolytic cell 203 is the best. At this time, the first guide vane 19 can be driven to rotate by the stirring rod 10 inside the transition water tank 301, so that the water with a lower temperature at the bottom of the water bath 201 can move to the inside of the transition water tank 301, and then the water is sent to the inside of the heating water tank 401 for recycling through the direct current water pipe 6. The high temperature of the water inside the heating water tank 401 is heated by the electric heating wire 402, and the water pump 8 extracts the high temperature water through the second branch water pipe 9, and sends it to the inside of the transition leakage pipe 202 inside the water bath 201 through one of the branches of the first branch water pipe 7. The first branch water The pipe 7 and the second branch water pipe 9 can cool the high-temperature water during transportation, so that the transition leakage pipe 202 can evenly deliver water of suitable temperature to the inside of the water bath 201. After the solution in the electrolytic cell 203 is electrolyzed, the outlet pipe 204 can be opened by the electric valve 26, and the electric telescopic rod 16 at the position of the first auxiliary frame 11 is extended and retracted between the guide rod 15 and the connecting rod 17, so that the gear 18 at the position of the connecting rod 17 can be connected to the gear 18 at the position of the first transition rod 13, thereby driving the guide rod 15 to rotate inside the outlet pipe 204, and then delivering the solution inside the electrolytic cell 203 to the inside of the drying box 403 for drying. When the solution enters the drying box 403, the electric telescopic rod 16 at the position of the first auxiliary frame 11 is extended and retracted between the guide rod 15 and the connecting rod 17, so that the gear 18 at the position of the connecting rod 17 can be connected to the gear 18 at the position of the first transition rod 13, thereby driving the guide rod 15 to rotate inside the outlet pipe 204, and then delivering the solution inside the electrolytic cell 203 to the inside of the drying box 403 for drying. After the drying process is complete, the water inside the heating water tank 401 can be heated to a high temperature by the electric heating wire 402 inside the heating water tank 401 outside the drying box 403, so that the water content of the solution inside the drying box 403 can be condensed through the condensation pipe 407 and stored in the liquid storage tank 408. The electric hydraulic rod 406 outside the drying box 403 pulls the pull rod 405, so that the pull rod 405 can drive the displacement grid 404 to slide continuously inside the drying box 403, thereby accelerating the drying of the solution. At the same time, the solid produced after the solution is dried can be sent to the position of the first discharge pipe 410, and then sent to the storage box 409 for storage through the first feeding pump 412, thereby reducing the loss of raw materials in the solution.
[0042] When it is necessary to configure the solution used in the electrolytic cell 203, the second feeding pump 413 can be used to act on the second discharge pipe 411, so that the solid material in the storage box 409 can be more accurately delivered to the configuration box 302. At the same time, the electric telescopic rod 16 is extended and retracted between the guide rod 15 and the connecting rod 17 at the second auxiliary frame 12 position, so that the gear 18 on the connecting rod 17 is meshed and connected with the gear 18 on the second transition rod 14, and then the guide rod 15 can be driven to rotate inside the liquid distribution pipe 5, so that the liquid distribution pipe 5 can deliver the water in the liquid storage tank 408 to the configuration box 302 according to the required amount. The stirring rod 10 inside the configuration box 302 drives the rotation of the second guide vane 20, so that the water and solid material in the configuration box 302 can be mixed according to the required proportion. At the same time, through another branch of the first branch water pipe 7 The heated water is sent to the transition water tank 301, so that the transition water tank 301 can preheat the solution after configuration in the configuration box 302, reducing the impact of the configured solution entering the electrolytic cell 203 on the temperature of the original solution in the electrolytic cell 203. After the solution in the configuration box 302 is configured and preheated, the liquid pump 303 extracts the solution in the configuration box 302 through the first material pipeline 304 and sends it to the electrolytic cell 203 through the second material pipeline 305 for electrolysis. When the rotating motor 25 is turned on, the stirring rod 10 and the first transition rod 13 can be rotated synchronously through the action of the first wheel 21 and the first belt 23. At the same time, the second transition rod 14 can be rotated synchronously with the first transition rod 13 through the action of the second wheel 22 and the second belt 24, thereby improving the convenience of the overall device.
[0043] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A low-silver, low-sulfur ultra-high purity copper purification temperature gradient control device, comprising an outer frame (1), characterized in that: The inner side wall of the outer frame (1) is fixedly mounted with an electrolysis mechanism (2), a circulation mechanism (3) and a recovery mechanism (4) in sequence from left to right. The electrolysis mechanism (2) comprises a water bath (201) fixedly mounted on the inner side wall of the outer frame (1). A transition leakage pipe (202) is fixedly mounted inside the water bath (201). An electrolysis cell (203) is fixedly mounted on the outer inner side wall of the water bath (201). The bottom of the electrolysis cell (203) is connected to a liquid outlet pipe (204). A copper mesh (205) and a filter membrane (206) are fixedly mounted on the inner side wall of the electrolysis cell (203). A support frame (207) is fixedly mounted on the top of the outer frame (1). A DC power supply (208) is provided, and connecting lines (209) are fixedly installed at both ends of the DC power supply (208), and an anode plate (210) and a cathode plate (211) are fixedly installed at the bottom ends of the two connecting lines (209), respectively. The circulation mechanism (3) includes a transition water tank (301) fixedly installed on the inner wall of the outer frame (1), one side of the transition water tank (301) is connected to one side of the water bath (201), a configuration box (302) is fixedly installed on the inner side of the transition water tank (301), and a liquid pump (303) is fixedly installed on the top side of the configuration box (302), and a liquid inlet and a liquid outlet of the liquid pump (303) are respectively connected to a first material pipeline (304) and a second material pipeline. (305), the liquid inlet of the first material pipeline (304) is communicated with the top side of the configuration box (302), the recovery mechanism (4) includes a heating water tank (401) fixedly installed on the inner wall of the outer frame (1), an electric heating wire (402) is fixedly installed inside the heating water tank (401), a drying box (403) is fixedly installed on the inner side of the heating water tank (401), a displacement grid (404) is slidably connected inside the drying box (403), a pull rod (405) is fixedly installed on one side of the displacement grid (404), the outer side of the pull rod (405) is slidably connected to the top side of the drying box (403), and an electric hydraulic rod (406) is fixedly installed on one side of the pull rod (405). ), the fixed end of the electric hydraulic rod (406) is fixedly connected to one side of the drying box (403), the recovery mechanism (4) further comprises a condensing pipe (407) connected to one side of the top of the drying box (403), the liquid outlet of the condensing pipe (407) is connected to a liquid storage tank (408), one side of the heating water tank (401) is provided with a storage box (409) fixedly mounted to the inner side wall of the outer frame (1), one side of the drying box (403) and the storage box (409) are respectively connected to a first discharge pipe (410) and a second discharge pipe (411), the discharge ports of the first discharge pipe (410) and the second discharge pipe (411) are respectively connected to a first feed pump (412) and a second feed pump (413),The discharge ports of the first feeding pump (412) and the second feeding pump (413) are respectively communicated with the storage box (409) and the configuration box (302).
2. The low-silver, low-sulfur, ultra-high purity copper purification temperature gradient control device according to claim 1, characterized in that: The top of the liquid storage tank (408) is connected to a liquid distribution pipe (5), the liquid outlet of the liquid distribution pipe (5) is connected to the top of the distribution box (302), the liquid outlet of the liquid outlet pipe (204) is connected to one side of the drying box (403), the heating water tank (401) and one side of the transition water tank (301) are connected to a direct current water pipe (6), both sides of the heating water tank (401) are connected to a first branch water pipe (7), the water outlet of the first branch water pipe (7) is connected to a water pump (8), the water outlet of the water pump (8) is connected to a second branch water pipe (9), and the branches of the second branch water pipe (9) are connected to the top of the transition water tank (301) and the transition leakage pipe (202), respectively.
3. The low-silver, low-sulfur ultra-high purity copper purification temperature gradient control device according to claim 2, characterized in that: The configuration box (302) and the transition water tank (301) are both rotatably connected to the inside of a stirring rod (10); the outer sides of the liquid outlet pipe (204) and the liquid distribution pipe (5) are respectively fixedly mounted with a first auxiliary frame (11) and a second auxiliary frame (12); the outer sides of the first auxiliary frame (11) and the second auxiliary frame (12) are respectively rotatably connected to a first transition rod (13) and a second transition rod (14); the inner sides of the liquid outlet pipe (204) and the liquid distribution pipe (5) are respectively rotatably connected to a guide rod (15); one end of the two guide rods (15) is fixedly mounted with an electric telescopic rod (16); the telescopic end of the electric telescopic rod (16) is fixedly mounted with a connecting rod (17); the outer sides of the first transition rod (13), the second transition rod (14) and the connecting rod (17) are respectively fixedly mounted with a gear (18); and the outer sides of the stirring rod (10) are respectively fixedly mounted with a plurality of first guide vanes (19) and a second guide vane (20).
4. The low-silver, low-sulfur, ultra-high purity copper purification temperature gradient control device according to claim 3, characterized in that: A first rotating wheel (21) is fixedly mounted on one end of the stirring rod (10), and second rotating wheels (22) are fixedly mounted on both ends of the first transition rod (13) and one end of the second transition rod (14), wherein a first belt (23) is sleeved on the outer side of one of the second rotating wheels (22) and the first rotating wheel (21), and a second belt (24) is sleeved on the outer side of the other two second rotating wheels (22), and a rotating motor (25) is fixedly mounted on one end of one of the stirring rods (10), and an electric valve (26) is fixedly mounted on the outer side of the liquid outlet pipe (204).
5. The low-silver, low-sulfur ultra-high purity copper purification temperature gradient control device according to claim 4, characterized in that: A switch panel is fixedly mounted on one side of the outer frame (1), and a DC power switch, a liquid pump switch, an electric heating wire switch, an electric hydraulic rod switch, a first feed pump switch, a second feed pump switch, a water pump switch, an electric telescopic rod switch, a rotary motor switch, and an electric valve switch are fixedly mounted on the surface of the switch panel, respectively. The DC power supply (208), the liquid pump (303), the electric heating wire (402), the electric hydraulic rod (406), the first feed pump (412), the second feed pump (413), the water pump (8), the electric telescopic rod (16), the rotary motor (25), and the electric valve (26) are electrically connected to an external power supply via the DC power switch, the liquid pump switch, the electric heating wire switch, the electric hydraulic rod switch, the first feed pump switch, the second feed pump switch, the water pump switch, the electric telescopic rod switch, the rotary motor switch, and the electric valve switch, respectively.
6. A method for controlling the temperature gradient of low-silver, low-sulfur ultra-high purity copper purification, characterized by: The control method uses a low-silver, low-sulfur ultra-high purity copper purification temperature gradient control device according to any one of claims 1 to 5 to perform temperature gradient control, specifically comprising the following steps: S1. When the whole system is working, when the solution in the electrolytic cell (203) is electrolyzed, heat needs to be provided by the water bath (201). When the temperature of the water bath (201) is kept at a certain temperature value, the electrolysis efficiency inside the electrolytic cell (203) reaches the best. After a large amount of solution is electrolyzed in the electrolytic cell (203), it can be sent to the drying box (403) through the liquid outlet pipe (204) for drying. The condensation pipe (407) discharges the water vapor generated during the drying process inside the drying box (403) into the liquid storage tank (408) for collection. The internal temperature of the water in the water bath (201) will gradually decrease during the process of heating the electrolytic cell (203). The water in the electrolytic cell (203) and the transition water tank (301) can be sent to the heating water tank (401) through the direct current water pipe (6) for heating treatment. Then, the water pump (8) acts on the first branch water pipe (7) and the second branch water pipe (9), so that the heated liquid can be cooled through the first branch water pipe (7) and the second branch water pipe (9) and sent to the water bath (201) for circulation when the temperature reaches a suitable level. S2. The solid dried in the drying box (403) is sent to the storage box (409) through the first discharge pipe (410) and the first feed pump (412) for storage. When the electrolytic cell (203) needs to add a solution, the solid material to be electrolyzed is sent to the configuration box (302) through the second discharge pipe (411) and the second feed pump (413). The liquid distribution pipe (5) sends the liquid in the storage box (408) to the configuration box (302) for solid-liquid mixing. S3. The transition water tank (301) preheats the solution configured in the configuration box (302), thereby preventing the configuration solution having a low temperature from being added into the electrolytic cell (203) and affecting the original solution in the electrolytic cell (203).
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