Parts surface treatment equipment for intelligent manufacturing and use method

Abstract

The present invention discloses a surface treatment device for parts used in intelligent manufacturing and a method for using the same, and relates to the technical field of intelligent manufacturing; a device base for supporting; a grinding component arranged on the device base; wherein the grinding component includes a height-adjustable grinding assembly; the grinding assembly includes a transition piece and a self-rotating active shaft, a connecting shaft is fixedly mounted on the upper end of the active shaft, the upper end of the connecting shaft is arranged in a transition cavity inside the transition piece, and a plurality of pump blades are mounted on the connecting shaft; a cross bar is arranged at the lower end of the active shaft for jumping during rotation, and polishing brushes are arranged on both sides of the bottom of the cross bar; a liquid spray port connected to the output end of the transition cavity is arranged in the middle position of the bottom of the cross bar; the transition cavity is externally connected to a cooling liquid; and a clamping component arranged on the device base; wherein the clamping component includes clamping assemblies arranged on both sides, and a self-protection mechanism for preventing over-clamping is arranged on the clamping assembly.

Description

Technical Field

[0001] The present invention relates to the field of intelligent manufacturing technology, and in particular to a surface treatment device for parts used in intelligent manufacturing and a method for using the device. Background Art

[0002] Intelligent manufacturing is a human-machine integrated intelligent system composed of intelligent machines and human experts. It can perform intelligent activities such as analysis, reasoning, judgment, conception and decision-making in the manufacturing process. Through the cooperation between people and intelligent machines, it expands, extends and partially replaces the mental labor of human experts in the manufacturing process. It updates the concept of manufacturing automation and expands it to flexibility, intelligence and high integration. Intelligence is the development direction of manufacturing automation. Artificial intelligence technology is widely used in almost every link of the manufacturing process.

[0003] Parts need to have their surfaces processed during the machining process, but the existing technology usually has operational errors during the processing, resulting in excessive clamping force when clamping the parts, causing damage to the parts and equipment. Therefore, a part surface treatment equipment for intelligent manufacturing is provided to solve the above technical problems. Summary of the invention

[0004] The purpose of the present invention is to provide a part surface treatment device for intelligent manufacturing and a method of use to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution:

[0006] A part surface treatment device for intelligent manufacturing, comprising: a device base for supporting;

[0007] The grinding parts are arranged on the base of the equipment;

[0008] Wherein, the polishing component comprises a height-adjustable polishing assembly; the polishing assembly comprises a transition piece and a self-rotating active shaft, a connecting shaft is fixedly mounted on the upper end of the active shaft, the upper end of the connecting shaft is arranged in a transition cavity inside the transition piece, and a plurality of pump blades are mounted on the connecting shaft; a cross bar which is arranged to jump during the rotation process is arranged at the lower end of the active shaft, polishing brushes are arranged on both sides of the bottom of the cross bar; a liquid spray port which is connected to the output end of the transition cavity is arranged in the middle position of the bottom of the cross bar; the transition cavity is externally connected to a coolant;

[0009] and, a clamping member disposed on a base of the device;

[0010] Wherein, the clamping component includes clamping components arranged on both sides, and the clamping components are provided with a self-protection mechanism for preventing over-clamping.

[0011] As a further solution of the present invention: the transition piece is fixedly mounted on the output end of the telescopic piece, the telescopic piece is fixedly mounted on the equipment base, and the active shaft is rotatably mounted on the output end of the telescopic piece.

[0012] As a further solution of the present invention: a jumping shaft is arranged at the bottom of the active rotating shaft, the jumping shaft is arranged on the active rotating shaft to jump up and down, and the cross bar is fixedly installed on the jumping shaft.

[0013] As a further solution of the present invention: a jumping mechanism is also arranged on the active rotating shaft.

[0014] As a further solution of the present invention: the clamping assembly includes a slider and a clamping member elastically mounted on the slider, and the clamping member is arranged through a through hole on the slider. The self-protection mechanism includes a protection seat fixedly mounted on the slider, one end of the clamping member is arranged in a through hole on the protection seat, a locking plate is arranged in the through hole, one end of the locking plate is rotatably mounted on one side of the through hole, and the other end of the locking plate is sucked on the other side of the through hole.

[0015] As a further solution of the present invention: the clamping component also includes a power assembly.

[0016] As a further solution of the present invention: the power assembly includes a driving rod rotatably arranged inside the device base, and connecting rods are rotatably connected on both sides of the driving rod. The connecting rod is rotatably connected to the lower part of the slider at one end away from the driving rod, and the bottom of the slider is slidably arranged in a slideway on the device base.

[0017] As a further solution of the present invention: a gear is fixedly installed at the lower end of the driving rod, the gear is meshed with the rack, and sliding rods are installed on both sides of the rack, and the sliding rods are slidably arranged inside the equipment base.

[0018] As a further solution of the present invention: a threaded hole is provided on one side of the slide rod, a lead screw is provided through the threaded hole on the slide rod, the lead screw is electrically connected to a locking motor provided inside the base of the device, and the locking motor is a forward and reverse motor.

[0019] The present invention provides another technical solution as follows:

[0020] A method for using a surface treatment device for parts used in intelligent manufacturing, characterized in that it comprises the following steps:

[0021] Place the parts to be processed between the clamping components, and then the clamping components clamp the parts;

[0022] After clamping is completed, the grinding assembly extends and the polishing brush set is placed on the outside of the part;

[0023] The active shaft rotates by itself, driving the transition cavity on the crossbar to jump up and down during the rotation process for grinding. At the same time, the connecting shaft drives the pump blades to rotate to supply materials to the spray port.

[0024] Compared with the prior art, the beneficial effects of the present invention are: a self-protection mechanism is set to effectively prevent excessive clamping of parts, thereby effectively protecting parts and clamping components; because the rotation speed of the connecting shaft is consistent with the rotation speed of the active rotating shaft, the liquid supply speed of the pump blade changes with the grinding speed of the cross bar, and automatic adjustment is achieved, making the liquid supply more precise; the polishing brush jumps and grinds under the drive of the cross bar during the rotation and grinding process, changes the grinding position, and realizes more comprehensive grinding of the part surface with better grinding effect; the present invention can well realize the grinding of parts, and at the same time realize over-pressure protection of equipment and parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the structure of the parts surface treatment equipment for intelligent manufacturing.

[0026] Figure 2 This is a schematic diagram of the structure of the grinding components in the surface treatment equipment for parts used in intelligent manufacturing.

[0027] Figure 3 This is a schematic diagram of the structure of the beating shaft in the surface treatment equipment for parts used in intelligent manufacturing.

[0028] Figure 4 This is a schematic diagram of the structure of the clamping assembly in the surface treatment equipment for parts used in intelligent manufacturing.

[0029] In the figure: 1-equipment base, 2-liquid storage tank, 3-transition piece, 4-connecting shaft, 5-pump blade, 6-transition chamber, 7-telescopic piece, 8-active shaft, 9-jumping shaft, 10-first elastic piece, 11-active motor, 12-connecting seat, 13-first flow channel, 14-feeding sleeve, 15-cross bar, 16-polishing brush, 17-slider, 18-clamping piece, 19-locking plate, 20-protective seat, 21-driving rod, 22-connecting rod, 23-gear, 24-rack, 25-sliding rod, 26-resistance rod, 27-screw, 28-locking motor, 29-ring. DETAILED DESCRIPTION

[0030] In the description of the present invention, it is to be understood that the terms "first", "second", etc. are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first", "second", etc. may explicitly or implicitly include one or more of the feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figures 1 to 4 ,In an embodiment of the present invention, a part surface treatment device for intelligent manufacturing includes, an equipment base 1 for supporting;

[0033] A grinding component is arranged on the equipment base 1;

[0034] The grinding component includes a height-adjustable grinding assembly; the grinding assembly includes a transition piece 3 and a self-rotating active shaft 8, a connecting shaft 4 is fixedly installed on the upper end of the active shaft 8, the upper end of the connecting shaft 4 is arranged in a transition cavity 6 inside the transition piece 3, and a plurality of pump blades 5 are installed on the connecting shaft 4; a cross bar 15 is arranged at the lower end of the active shaft 8 for jumping during rotation, and polishing brushes 16 are arranged on both sides of the bottom of the cross bar 15; a liquid spray port connected to the output end of the transition cavity 6 is arranged at the middle position of the bottom of the cross bar 15; the transition cavity 6 is externally connected to a coolant;

[0035] and, a clamping member disposed on the device base 1;

[0036] The clamping component comprises clamping assemblies arranged on both sides, and the clamping assemblies are provided with a self-protection mechanism for preventing over-clamping.

[0037] Specifically, the shaft to be processed is placed on the equipment base 1, and the clamping assemblies on both sides are close to each other for clamping. Due to the self-protection mechanism, excessive clamping of the parts is effectively prevented, and the parts and clamping components can be effectively protected; after clamping is completed, the grinding component descends, and the polishing brushes 16 on both sides of the cross bar 15 are sleeved on the outside of the parts, and the active shaft 8 rotates by itself, driving the connecting shaft 4 and the cross bar 15 to rotate, and the connecting shaft 4 drives the pump blade 5 to rotate, and the coolant inside the transition chamber 6 is delivered to the liquid spraying port on the cross bar 15 for spraying, so that the surface of the parts can be cooled and the leakage of grinding dust can be prevented at the same time; because the rotation speed of the connecting shaft 4 is consistent with the rotation speed of the active shaft 8, the liquid supply speed of the pump blade 5 changes with the grinding speed of the cross bar 15, and automatic adjustment is achieved, so that the liquid supply is more accurate; the polishing brush 16 jumps and grinds under the drive of the cross bar 15 during the rotation and grinding process, changes the grinding position, and realizes a more comprehensive grinding of the surface of the parts, and the grinding effect is better.

[0038] The transition piece 3 is fixedly mounted on the output end of the telescopic piece 7, the telescopic piece 7 is fixedly mounted on the equipment base 1, and the active shaft 8 is rotatably mounted on the output end of the telescopic piece 7; this arrangement facilitates the adjustment of the height of the active shaft 8.

[0039] In order to drive the crossbar 15 to rotate, a jumping shaft 9 is provided at the bottom of the active shaft 8, and the jumping shaft 9 is arranged on the active shaft 8 to jump up and down, and the crossbar 15 is fixedly mounted on the jumping shaft 9. This arrangement can drive the active shaft 8 to rotate.

[0040] A feed sleeve 14 is rotatably sleeved on the outer side of the beating shaft 9, and the feed sleeve 14 is fixedly installed at the output end of the telescopic member 7; the interior of the feed sleeve 14 is connected to the first flow channel 13 inside the beating shaft 9 through a through hole, the first flow channel 13 is connected to the second flow channel inside the cross bar 15, the second flow channel is connected to the spray port, and the output end of the feed sleeve 14 is connected to the output end of the transition chamber 6; this arrangement allows the coolant to be input into the first flow channel 13 through the feed sleeve 14, and then sprayed out through the spray port on the cross bar 15.

[0041] In order to drive the jumping shaft 9 to jump, a jumping mechanism is also provided on the active rotating shaft 8. Specifically, the jumping mechanism includes a connecting seat 12 fixedly installed at the output end of the telescopic member 7, a circular ring 29 fixedly installed at the bottom of the connecting seat 12, and a resisting rod 26 is abutted on both sides of the upper end of the circular ring 29. The resisting rods 26 on both sides are symmetrically arranged, and the resisting rods 26 on both sides are fixedly installed on the jumping shaft 9. The circular ring 29 is symmetrically provided with arc-shaped protrusions, and the arc-shaped protrusions are arranged on the rotation track of the resisting rod 26. This arrangement makes the resisting rod 26 intermittently abut against the arc-shaped protrusions during the rotation of the jumping shaft 9, thereby causing the jumping shaft 9 to jump up and down. The driving cross bar 15 drives the polishing brush 16 to jump up and down for polishing.

[0042] The upper end of the beating shaft 9 is slidably arranged inside the active rotating shaft 8, and the upper end of the beating shaft 9 is installed inside the active rotating shaft 8 through the first elastic member 10. Guide members are arranged on both sides of the upper end of the beating shaft 9, and the guide members are slidably arranged in the slide groove inside the active rotating shaft 8. This arrangement enables the beating shaft 9 to be slidably arranged at the bottom of the active rotating shaft 8.

[0043] Since it is necessary to provide power for the active rotating shaft 8 to rotate, an active motor 11 is fixedly installed at the bottom of the output end of the telescopic member 7. The active motor 11 is transmission-connected to the active rotating shaft 8. This arrangement further provides power for the active rotating shaft 8 to rotate.

[0044] In order to prevent liquid from flowing out of the liquid spraying port when not in use, a pressure valve is provided on the input pipe section of the supply sleeve 14. When the internal pressure of the pipeline reaches a certain level, the pressure valve is opened to input cooling liquid into the supply sleeve 14.

[0045] The clamping assembly includes a slider 17 and a clamping member 18 elastically mounted on the slider 17 , wherein the clamping member 18 is disposed through a through hole on the slider 17 .

[0046] The self-protection mechanism includes a protection seat 20 fixedly mounted on the slider 17, one end of the clamping member 18 is arranged in a through hole on the protection seat 20, a locking plate 19 is arranged in the through hole, one end of the locking plate 19 is rotatably mounted on one side of the through hole, and the other end of the locking plate 19 is sucked on the other side of the through hole. Specifically, when the clamping force received by the clamping member 18 is greater than the suction force borne by the locking plate 19, the locking plate 19 will be opened, and then the clamping member 18 passes through the locking plate 19, thereby achieving pressure relief and protecting the parts and devices.

[0047] A first magnet is disposed on the locking plate 19 , and a second magnet is disposed on the through hole. The first magnet and the second magnet are attracted to each other.

[0048] In order to drive the clamping components on both sides to move closer to or away from each other, the clamping component also includes a power component. The power component includes a driving rod 21 rotatably arranged inside the device base 1, and connecting rods 22 are rotatably connected to both sides of the driving rod 21. The connecting rod 22 is rotatably connected to the lower part of the slider 17 at one end away from the driving rod 21, and the bottom of the slider 17 is slidably arranged in a slideway on the device base 1. The driving rod 21 rotates, and drives the sliders 17 on both sides to move closer to or away from each other through the connecting rod 22.

[0049] In order to drive the driving rod 21 to rotate, a gear 23 is fixedly installed at the lower end of the driving rod 21, and the gear 23 is meshed with a rack 24. Slide rods 25 are installed on both sides of the rack 24, and the slide rods 25 are slidably set inside the equipment base 1; when the rack 24 moves through the gear 23, the driving rod 21 is driven to rotate, thereby providing power for the clamping of the slider 17.

[0050] Since the movement of the slide bar 25 requires power, a threaded hole is provided on one side of the slide bar 25, and a lead screw 27 is provided through the threaded hole on the slide bar 25. The lead screw 27 is electrically connected to a locking motor 28 provided inside the device base 1, and the locking motor 28 is a forward and reverse motor. The lead screw 27 is provided to rotate and drive the slide bar 25 to drive the rack 24 to move, thereby providing power for the rotation of the drive rod 21. The lead screw 27 can stop at a certain position and lock the clamped parts, which has a better use effect.

[0051] The output end of the transition chamber 6 is connected to the liquid storage tank 2 through a pipeline, thereby providing cooling liquid to the transition chamber 6 .

[0052] The working principle of the present invention is:

[0053] The shaft to be processed is placed on the equipment base 1, and the locking motor 28 drives the lead screw 27 to rotate. The lead screw 27 drives the driving rod 21 to rotate through the slide bar 25 and the gear 23. The driving rod 21 makes the sliders 17 on both sides approach each other through the connecting rod 22, and the clamping member 18 on the slider 17 clamps the part; after the clamping is completed, the telescopic member 7 on the grinding part drives the whole to descend, so that the polishing brushes 16 on both sides of the cross bar 15 are placed on the outside of the part, the active motor 11 is powered on and rotated, driving the active shaft 8 to rotate, driving the connecting shaft 4 and the cross bar 15 to rotate, and the connecting shaft 4 drives the pump blade 5 to rotate, and the coolant inside the transition cavity 6 is delivered to the spray on the cross bar 15. The liquid is sprayed out from the liquid outlet, thereby cooling the surface of the part and preventing the leakage of grinding dust; since the rotation speed of the connecting shaft 4 is consistent with the rotation speed of the active rotating shaft 8, the liquid supply speed of the pump blade 5 changes with the grinding speed of the cross bar 15, and automatic adjustment is achieved, making the liquid supply more accurate; the beating shaft 9 rotates with the active rotating shaft 8, and the abutment rod 26 intermittently abuts against the arc-shaped protrusion during the rotation of the beating shaft 9, so that the beating shaft 9 jumps up and down; the polishing brush 16 jumps and grinds under the drive of the cross bar 15 during the rotation and grinding process, changes the grinding position, and realizes a more comprehensive grinding of the part surface with a better grinding effect.

[0054] The present invention also provides a method for using a part surface treatment device for intelligent manufacturing, which comprises the following steps:

[0055] Place the parts to be processed between the clamping components, and then the clamping components clamp the parts;

[0056] After clamping is completed, the grinding assembly is extended and the polishing brush 16 is placed on the outside of the part;

[0057] The active rotating shaft 8 rotates by itself, driving the transition cavity 6 on the crossbar 15 to jump up and down for grinding during the rotation process. At the same time, the connecting shaft 4 drives the pump blade 5 to rotate to supply material to the liquid spray port.

[0058] This method makes the rotation speed of the connecting shaft 4 consistent with the rotation speed of the active rotating shaft 8, so that the liquid supply speed of the pump blade 5 changes with the grinding speed of the cross bar 15, and realizes automatic adjustment, making the liquid supply more accurate; the polishing brush 16 jumps and grinds under the drive of the cross bar 15 during the rotation and grinding process, changes the grinding position, realizes more comprehensive grinding of the part surface, and has a better grinding effect.

[0059] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0060] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A part surface treatment equipment for intelligent manufacturing, characterized in that: It includes a device base (1) for supporting; A grinding component, arranged on the equipment base (1); The grinding component comprises a height-adjustable grinding assembly; the grinding assembly comprises a transition piece (3) and a self-rotating active shaft (8); a connecting shaft (4) is fixedly mounted on the upper end of the active shaft (8); the upper end of the connecting shaft (4) is arranged in a transition cavity (6) inside the transition piece (3), and a plurality of pump blades (5) are mounted on the connecting shaft (4); a cross bar (15) which is arranged to jump during rotation is arranged at the lower end of the active shaft (8); polishing brushes (16) are arranged on both sides of the bottom of the cross bar (15); a liquid spray port which is connected to the output end of the transition cavity (6) is arranged at the middle position of the bottom of the cross bar (15); the transition cavity (6) is externally connected to a cooling liquid; and, a clamping component arranged on the device base (1); Wherein, the clamping component comprises clamping assemblies arranged on both sides, and the clamping assemblies are provided with a self-protection mechanism for preventing over-clamping; The transition piece (3) is fixedly mounted on the output end of the telescopic piece (7), the telescopic piece (7) is fixedly mounted on the equipment base (1), and the active rotating shaft (8) is rotatably mounted on the output end of the telescopic piece (7); A jumping shaft (9) is arranged at the bottom of the active rotating shaft (8), the jumping shaft (9) is arranged on the active rotating shaft (8) to jump up and down, and the cross bar (15) is fixedly mounted on the jumping shaft (9); The active rotating shaft (8) is also provided with a jumping mechanism; the jumping mechanism comprises a connecting seat (12) fixedly mounted on the output end of the telescopic member (7); a circular ring (29) is fixedly mounted on the bottom of the connecting seat (12); both sides of the upper end of the circular ring (29) are in contact with contact rods (26); the contact rods (26) on both sides are symmetrically arranged, and the contact rods (26) on both sides are fixedly mounted on the jumping shaft (9); arc-shaped protrusions are symmetrically arranged on the circular ring (29), and the arc-shaped protrusions are arranged on the rotation trajectory of the contact rods (26); The clamping assembly comprises a slider (17) and a clamping member (18) elastically mounted on the slider (17), wherein the clamping member (18) is disposed through a through hole on the slider (17); The clamping component also includes a power assembly; the power assembly includes a driving rod (21) rotatably arranged inside the device base (1), and connecting rods (22) are rotatably connected on both sides of the driving rod (21), and one end of the connecting rod (22) away from the driving rod (21) is rotatably connected to the lower part of the slider (17), and the bottom of the slider (17) is slidably arranged in a slideway on the device base (1); a gear (23) is fixedly installed on the lower end of the driving rod (21), and the gear (23) is meshed with a rack (24), and sliding rods (25) are installed on both sides of the rack (24), and the sliding rods (25) are slidably arranged inside the device base (1); a threaded hole is arranged on one side of the sliding rod (25), and a lead screw (27) is arranged through the threaded hole on the sliding rod (25), and the lead screw (27) is electrically connected to a locking motor (28) arranged inside the device base (1), and the locking motor (28) is a forward and reverse motor.

2. The part surface treatment equipment for intelligent manufacturing according to claim 1 is characterized in that: The self-protection mechanism comprises a protection seat (20) fixedly mounted on the slider (17); one end of the clamping member (18) is arranged in a through hole on the protection seat (20); a locking plate (19) is arranged in the through hole; one end of the locking plate (19) is rotatably mounted on one side of the through hole; and the other end of the locking plate (19) is attracted to the other side of the through hole.

3. A method for using the intelligent manufacturing parts surface treatment equipment according to any one of claims 1-2, characterized in that: The following steps are involved: Place the parts to be processed between the clamping components, and then the clamping components clamp the parts; After clamping is completed, the grinding assembly is extended and the polishing brush (16) is placed on the outside of the part; The active rotating shaft (8) rotates by itself, driving the transition chamber (6) on the crossbar (15) to bounce up and down during the rotation process for grinding, while the connecting shaft (4) drives the pump blade (5) to rotate to supply material to the liquid spray port.

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