A waterproof cloth laying device for tunnel construction

By designing a tarp laying device, using automatic nailing technology and a variety of driving mechanisms, the efficient and tight laying of tarp cloth in tunnel construction is achieved, and the problems of high manual operation strength and insufficient fit are solved.

CN115522962BActive Publication Date: 2025-07-18CHINA RAILWAY 19 BUREAU GRP CO LTD
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Patent Information

Application Number
CN202211310452.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-25
Publication Date
2025-07-18
Estimated Expiration
2042-10-25

AI Technical Summary

Technical Problem

During tunnel construction, during laying of tarps, manual operation strength is high and it is difficult to achieve tight fit, resulting in the tarps being not fixed tightly enough and errors.

Method used

A tarp cloth laying device for tunnel construction is designed, including a tarp cloth laying mounting frame, a roll clamping assembly, a tension fitting assembly and an adjustable nail assembly. The pneumatic nail gun is automatically shot with a combination of a variety of driving mechanisms to realize the automatic laying and fixing of the tarp cloth.

Benefits of technology

It improves the working efficiency of tarp cloth installation, reduces the labor intensity of manual work, ensures that the tarp cloth fits closely in the tunnel, and reduces operating errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of waterproofing for tunnel construction, and specifically relates to a waterproof cloth laying device for tunnel construction. It includes a waterproof cloth laying and installation frame, a roll clamping assembly, a tensioning and fitting assembly, and a waterproof cloth roll; the waterproof cloth laying and installation frame is installed on the double-track drive system of the tunnel jumbo; it also includes an adjustable nail shooting assembly installed on the waterproof cloth laying and installation frame; the adjustable nail shooting assembly includes a pneumatic nail gun capable of automatically shooting nails, and the pneumatic nail gun is arranged between the roll clamping assembly and the tensioning and fitting assembly in an angle-adjustable manner. This application can automatically nail the nails at the required positions during the process of laying the waterproof cloth, realize the cloth hanging operation of the waterproof cloth inside the tunnel, improve the working efficiency of the installation of the waterproof cloth, can automatically adjust the position of the pneumatic nail gun, so that the automatic nail shooting function can be achieved during reciprocating laying, and can also change the nail shooting angle.
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Description

Technical Field

[0001] The present invention relates to the technical field of waterproofing technology for tunnel construction, and specifically relates to a waterproof cloth laying device for tunnel construction. Background Art

[0002] When laying a waterproof cloth during tunnel construction, a waterproof cloth laying trolley is required. When the rotating trolley lays the waterproof cloth along the curvature of the tunnel inner wall on the lining layer, the waterproof cloth needs to be fixed to the primary lining surface by nails. The above operations are usually carried out manually. The operator stands on the electric side platform and controls the lifting of the electric side platform through a screw jack. Thus, the operator manually holds a pneumatic nail gun to nail and fix the waterproof cloth at different positions. This method has a high manual operation intensity, and the operator needs to continuously change the operation position, making the laying process of the waterproof cloth more cumbersome. Moreover, manual reinforcement requires auxiliary measurement, further increasing the work intensity and prone to errors, resulting in insufficient tightness of the waterproof cloth fitting.

[0003] Therefore, it is necessary to design a waterproof cloth laying device for tunnel construction and its implementation method to solve the above problems. Summary of the Invention

[0004] Based on this, it is necessary to provide a waterproof cloth laying device for tunnel construction and its implementation method for the problems of the existing technology.

[0005] To solve the problems of the existing technology, the technical solution adopted by the present invention is as follows:

[0006] The present invention provides a waterproof cloth laying device for tunnel construction, which includes a waterproof cloth laying mounting frame, a roll clamping assembly, a tensioning and fitting assembly, and a waterproof cloth roll;

[0007] The waterproof cloth laying mounting frame is installed on the compound track drive system of the tunnel trolley;

[0008] Both the roll clamping assembly and the tensioning and fitting assembly are installed on the waterproof cloth laying mounting frame;

[0009] The waterproof cloth roll is arranged on the roll clamping assembly;

[0010] It further includes an adjustable nail shooting assembly installed on the waterproof cloth laying mounting frame;

[0011] The adjustable nail shooting assembly includes a pneumatic nail gun capable of automatically shooting nails, and the pneumatic nail gun is arranged between the roll clamping assembly and the tensioning and fitting assembly in an angle-adjustable manner.

[0012] Preferably, the adjustable nail shooting assembly further includes a vertical displacement driving mechanism, an angle deflection driving mechanism, a horizontal mounting frame, a horizontal displacement driving mechanism, and a horizontal pushing mechanism;

[0013] There are two sets of vertical displacement driving mechanisms and angular deflection driving mechanisms respectively located at both ends of the waterproof cloth laying and installation frame;

[0014] The vertical displacement driving mechanism is fixedly installed on the waterproof cloth laying and installation frame, and the output direction of the vertical displacement driving mechanism is consistent with the width direction of the waterproof cloth laying and installation frame;

[0015] The horizontal pushing mechanism is installed at the output end of the vertical displacement driving mechanism. The output direction of the horizontal pushing mechanism is perpendicular to the length direction of the waterproof cloth laying and installation frame, and the output direction of the horizontal pushing mechanism points to the side close to the inner wall of the tunnel;

[0016] The angular deflection driving mechanism is installed at the output end of the horizontal pushing mechanism;

[0017] The horizontal installation frame is installed between the two sets of angular deflection driving mechanisms, and the horizontal installation frame is in transmission connection with the angular deflection driving mechanism;

[0018] The horizontal displacement driving mechanism is horizontally installed on the horizontal installation frame;

[0019] The pneumatic nail gun is in transmission connection with the horizontal displacement driving mechanism.

[0020] Preferably, the angular deflection driving mechanism includes a first connecting rod, a second connecting rod and an electric push rod;

[0021] Both the first connecting rod and the second connecting rod are located between the horizontal installation frame and the waterproof cloth laying and installation frame;

[0022] One end of the first connecting rod is fixedly connected to the side wall of the horizontal pushing mechanism;

[0023] The second connecting rod is located between the horizontal installation frame and the first connecting rod. One end of the second connecting rod is hinged to the end of the first connecting rod away from the waterproof cloth laying and installation frame, and the other end of the second connecting rod is fixedly connected to the side wall of the horizontal installation frame;

[0024] The electric push rod is rotatably connected to the horizontal pushing mechanism through a mounting seat, and the output end of the electric push rod is rotatably connected to the side wall of the end of the second connecting rod close to the horizontal installation frame.

[0025] Preferably, there are two pneumatic nail guns;

[0026] The two pneumatic nail guns are respectively installed on both sides of the horizontal installation frame, and both pneumatic nail guns are in transmission connection with the horizontal displacement driving mechanism.

[0027] Preferably, the horizontal displacement driving mechanism includes a first rotary driver, a bidirectional threaded rod and a threaded seat;

[0028] The first rotary drive is installed at one end of the horizontal mounting frame;

[0029] The bidirectional threaded rod is horizontally installed in the horizontal mounting frame, and both ends of the bidirectional threaded rod are axially connected to both ends of the horizontal mounting frame;

[0030] The output end of the first rotary drive is drivingly connected to one end of the bidirectional threaded rod;

[0031] There are two threaded seats, and the two threaded seats are symmetrically arranged at both ends of the bidirectional threaded rod respectively. The threaded seats are threadedly connected to the bidirectional threaded rod;

[0032] Two pneumatic nail guns are respectively fixedly installed on the two threaded seats.

[0033] Preferably, the waterproof cloth laying mounting frame includes a first mounting plate, a transmission seat and a second mounting plate;

[0034] There are two transmission seats and two second mounting plates;

[0035] The two transmission seats are installed at both ends of the first mounting plate, and the first mounting plate is drivingly connected to the double-track transmission system through the transmission seats;

[0036] The two second mounting plates are respectively located at both ends of the first mounting plate and on the same side of the first mounting plate. The length direction of the second mounting plate is perpendicular to the length direction of the first mounting plate, and the length direction of the first mounting plate is consistent with the tunnel traveling direction;

[0037] There are two sets of roll clamping assemblies, and the two sets of roll clamping assemblies are respectively located at one end of the two second mounting plates away from the first mounting plate. The roll clamping assembly includes a shaft connecting seat, a rotating bracket and an end clamping mechanism;

[0038] The shaft connecting seat is arranged at one end of the second mounting plate away from the first mounting plate, and the axis direction of the shaft connecting seat is consistent with the length direction of the first mounting plate;

[0039] The rotating bracket is rotatably installed on the second mounting plate through the shaft connecting seat, and the middle part of the rotating bracket is connected to the shaft connecting seat;

[0040] The length of the rotating bracket is less than the length of the first mounting plate, and the rotating bracket can rotate on the first mounting plate around the axis of the shaft connecting seat;

[0041] There are two end clamping mechanisms, and the two end clamping mechanisms are respectively installed at both ends of the rotating bracket. The symmetric end clamping mechanisms in the two sets of roll clamping assemblies are respectively used to clamp both ends of the same waterproof cloth roll, that is, the roll clamping assembly can clamp two sets of waterproof cloth rolls at the same time.

[0042] Preferably, the roll clamping assembly further includes a second rotary drive and a synchronous transmission mechanism;

[0043] The second rotary driver is fixedly mounted on a side of the first mounting plate close to the tarpaulin roll;

[0044] The second rotary driver and the shaft connection seat are transmission connected via a synchronous transmission mechanism.

[0045] Preferably, the tensioning and fitting assembly includes a linear drive, a push rod, a tensioning pressure plate and a limit plate;

[0046] The linear drive is horizontally fixedly mounted on the tarpaulin laying mounting frame, and the output direction of the linear drive is perpendicular to the length direction of the tarpaulin laying mounting frame;

[0047] The tensioning plate is arranged on the side of the waterproof cloth laying installation frame close to the waterproof cloth rolling roller, and the tensioning plate can press the waterproof cloth against the primary lining surface;

[0048] The push rod is horizontally arranged between the linear drive and the tensioning plate, one end of the push rod is fixedly connected to the output end of the linear drive, and the other end of the push rod is fixedly connected to the side wall of the tensioning plate close to the waterproof cloth laying mounting frame;

[0049] The limit plate is arranged between the linear drive and the tensioning plate. The length direction of the limit plate is consistent with the push rod. One end of the limit plate is fixedly connected to the side wall of the tensioning plate close to the waterproof cloth laying installation frame, and the other end of the limit plate is slidably connected to the side wall of the waterproof cloth laying installation frame.

[0050] Preferably, a contact plate is provided on the side of the tensioning plate close to the initial lining of the tunnel, and a telescopic rod is horizontally provided between the tensioning plate and the contact plate. The two ends of the telescopic rod are respectively fixedly connected to the side walls of the contact plate and the tensioning plate. A spring is also sleeved on the telescopic rod to provide a certain tightening elastic force for the contact plate.

[0051] The present invention also provides an implementation method of a waterproof cloth laying device for tunnel construction, comprising the following steps:

[0052] S1: The roller clamping assembly realizes the installation function of two tarpaulin rollers through the shaft seat and the rotating bracket, and clamps the ends of the tarpaulin rollers through the end clamping mechanism, so that the tarpaulin rollers move synchronously with the rotating bracket;

[0053] S2: The two transmission seats are connected to the compound track transmission system, so that the first mounting plate and the load-bearing device mounted thereon can follow the output end of the compound track transmission system to reciprocate in an arc shape, thereby realizing the displacement operation of laying the waterproof cloth;

[0054] S3: Drive the push rod to move through the output of the linear driver. The push rod drives the tensioning pressing plate fixedly connected thereto to displace towards the waterproof cloth. The surface of the tensioning pressing plate closely adheres the waterproof cloth to the primary lining surface. During the continuous advancement of the waterproof cloth laying and installation frame, the tensioning pressing plate gradually completes the tensioning and extrusion function of the waterproof cloth;

[0055] S4: During hanging installation, through the output of the horizontal pushing mechanism, push the angle deflection driving mechanism and the horizontal installation frame outwards, so that the pneumatic nail gun installed on the horizontal installation frame reaches the working position. The angle deflection driving mechanism outputs, and changes the angle of the pneumatic nail gun relative to the waterproof cloth laying and installation frame according to the fixed change of the position in the tunnel, so that the nails can be driven into the waterproof cloth at the best angle;

[0056] S5: The first rotary driver outputs to drive the bidirectional threaded rod to rotate. When the bidirectional threaded rod rotates, it drives the two threaded seats threadedly connected thereto to move towards or away from each other, and further drives the two pneumatic nail guns fixedly installed on the threaded seats to displace synchronously. The pneumatic nail gun outputs to drive the nails into the primary lining surface;

[0057] S6: When the hanging direction of the waterproof cloth is opposite, adjust the relative position of the adjustable nail shooting assembly on the waterproof cloth laying and installation frame through the output of the vertical displacement driving mechanism, so that the pneumatic nail gun can be located at the joint of the waterproof cloth and the primary lining surface.

[0058] The beneficial effects of this application compared with the prior art are as follows:

[0059] 1. This application can automatically drive the nails to the required positions during the process of laying the waterproof cloth, realize the hanging cloth operation of the waterproof cloth inside the tunnel, improve the working efficiency of the waterproof cloth installation, and reduce the labor intensity of workers.

[0060] 2. Automatically adjust the relative position of the pneumatic nail gun and the tensioning and fitting assembly according to the laying sequence, so that the function of automatically shooting nails can be achieved during reciprocating laying. It can change the angle of the pneumatic nail gun on the waterproof cloth laying and installation frame according to the different curvatures of different positions in the tunnel, and accurately drive the nails. Brief Description of the Drawings

[0061] Figure 1 is a three-dimensional structural schematic diagram of the embodiment;

[0062] Figure 2 is a side view of the embodiment;

[0063] Figure 3 is a front view of the embodiment;

[0064] Figure 4 is a three-dimensional structural schematic diagram of the waterproof cloth laying and installation frame, the roll clamping assembly and the waterproof cloth roll of the embodiment;

[0065] Figure 5 is Figure 4 a side view of;

[0066] Figure 6 is a perspective structural schematic diagram of the tensioning and fitting component of the embodiment;

[0067] Figure 7 is Figure 6 an enlarged view of part A in;

[0068] Figure 8 is a perspective structural schematic diagram of the waterproof cloth laying and installation frame and the adjustable nail shooting component of the embodiment;

[0069] Figure 9 is a perspective structural schematic diagram of the adjustable nail shooting component of the embodiment;

[0070] Figure 10 is a front view of the adjustable nail shooting component of the embodiment;

[0071] Figure 11 is a partial perspective structural schematic diagram of the adjustable nail shooting component of the embodiment;

[0072] Figure 12 is a process flow chart of the embodiment.

[0073] The reference numerals in the figure are:

[0074] 1 - waterproof cloth laying and installation frame; 2 - adjustable nail shooting component; 3 - roll clamping component; 4 - tensioning and fitting component; 5 - waterproof cloth roll; 1a - first mounting plate; 1b - transmission seat; 1c - second mounting plate; 2a - pneumatic nail gun; 2b - vertical displacement driving mechanism; 2c - angle deflection driving mechanism; 2c1 - first connecting rod; 2c2 - second connecting rod; 2c3 - electric push rod; 2d - horizontal mounting frame; 2e - horizontal displacement driving mechanism; 2e1 - first rotary driver; 2e2 - bidirectional threaded rod; 2e3 - threaded seat; 2f - horizontal pushing mechanism; 3a - shaft connecting seat; 3b - rotating bracket; 3c - end clamping mechanism; 3d - second rotary driver; 3e - synchronous transmission mechanism; 4a - linear driver; 4b - push rod; 4c - tensioning pressing plate; 4c1 - abutting plate; 4c2 - telescopic rod; 4c3 - spring; 4d - limiting plate. Detailed implementation manners

[0075] To further understand the features, technical means, specific purposes and functions achieved by the present invention, the present invention will be further described in detail below in conjunction with the drawings and specific implementation manners.

[0076] As Figures 1 to 3 shown, a waterproof cloth laying device for tunnel construction includes a waterproof cloth laying and installation frame 1, a roll clamping component 3, a tensioning and fitting component 4 and a waterproof cloth roll 5;

[0077] The waterproof cloth laying and installing frame 1 is installed on the compound track drive system of the tunnel jumbo;

[0078] Both the roll clamping assembly 3 and the tensioning and fitting assembly 4 are installed on the waterproof cloth laying and installing frame 1;

[0079] The waterproof cloth roll 5 is arranged on the roll clamping assembly 3;

[0080] It further includes an adjustable nail shooting assembly 2 installed on the waterproof cloth laying and installing frame 1;

[0081] The adjustable nail shooting assembly 2 includes a pneumatic nail gun 2a capable of automatically shooting nails, and the pneumatic nail gun 2a is arranged between the roll clamping assembly 3 and the tensioning and fitting assembly 4 in an angle-adjustable manner.

[0082] The waterproof cloth roll 5 is automatically clamped on the waterproof cloth laying and installing frame 1 by the roll clamping assembly 3 and moves along the inner wall of the tunnel following the compound track drive system. During the movement, the waterproof cloth is tensioned and laid on the primary lining surface by the tensioning and fitting assembly 4. During the laying process, the pneumatic nail gun 2a in the adjustable nail shooting assembly 2 moves between the roll clamping assembly 3 and the tensioning and fitting assembly 4, and the pneumatic nail gun 2a drives the nails into the tunnel primary lining surface where the waterproof cloth has been laid, realizing the function of automatically shooting and fixing nails during the waterproof cloth laying process, improving the installation progress of the waterproof cloth, improving work efficiency, reducing the labor intensity of workers, and during the reciprocating laying process of the waterproof cloth, automatically adjusting the relative position of the pneumatic nail gun 2a and the tensioning and fitting assembly 4 according to the laying sequence, and changing the angle of the pneumatic nail gun 2a on the waterproof cloth laying and installing frame 1 according to the different curvatures at different positions of the tunnel, so as to accurately drive the nails.

[0083] Such as Figures 8 to 11 The adjustable nail shooting assembly 2 shown also includes a vertical displacement driving mechanism 2b, an angle deflection driving mechanism 2c, a horizontal mounting frame 2d, a horizontal displacement driving mechanism 2e, and a horizontal pushing mechanism 2f;

[0084] There are two groups of both the vertical displacement driving mechanism 2b and the angle deflection driving mechanism 2c, and the two groups of vertical displacement driving mechanisms 2b and angle deflection driving mechanisms 2c are respectively located at both ends of the waterproof cloth laying and installing frame 1;

[0085] The vertical displacement driving mechanism 2b is fixedly installed on the waterproof cloth laying and installing frame 1, and the output direction of the vertical displacement driving mechanism 2b is consistent with the width direction of the waterproof cloth laying and installing frame 1;

[0086] The horizontal pushing mechanism 2f is installed on the output end of the vertical displacement driving mechanism 2b, the output direction of the horizontal pushing mechanism 2f is perpendicular to the length direction of the waterproof cloth laying and installing frame 1, and the output direction of the horizontal pushing mechanism 2f points to the side close to the inner wall of the tunnel;

[0087] The angle deflection driving mechanism 2c is installed at the output end of the horizontal pushing mechanism 2f;

[0088] The horizontal mounting frame 2d is installed between two sets of angle deflection driving mechanisms 2c, and the horizontal mounting frame 2d is in transmission connection with the angle deflection driving mechanism 2c;

[0089] The horizontal displacement driving mechanism 2e is horizontally installed on the horizontal mounting frame 2d;

[0090] The pneumatic nail gun 2a is in transmission connection with the horizontal displacement driving mechanism 2e.

[0091] Through the vertical displacement driving mechanism 2b, the adjustable nail shooting assembly 2 can be driven to displace integrally on the waterproof cloth laying and mounting frame 1 along the direction perpendicular to the length of the waterproof cloth laying and mounting frame 1, that is, the position of the adjustable nail shooting assembly 2 between the roll clamping assembly 3 and the tensioning and fitting assembly 4 can be adjusted. When the waterproof cloth on one of the waterproof cloth rolls 5 is being laid, one end of the waterproof cloth is wound around the waterproof cloth roll 5, and the other end passes through the tensioning and fitting assembly 4 and is hung in the tunnel. The adjustable nail shooting assembly 2 is displaced by the vertical displacement driving mechanism 2b to the part where the waterproof cloth has passed through the tensioning and fitting assembly 4 and is fitted, and the pneumatic nail gun 2a automatically nails the nails on the waterproof cloth to complete the hanging of the waterproof cloth.

[0092] During the hanging installation, through the output of the horizontal pushing mechanism 2f, the angle deflection driving mechanism 2c and the horizontal mounting frame 2d are pushed outwards, so that the pneumatic nail gun 2a installed on the horizontal mounting frame 2d reaches the working position. The angle deflection driving mechanism 2c outputs, and according to the fixed change of the position in the tunnel, the angle of the pneumatic nail gun 2a relative to the waterproof cloth laying and mounting frame 1 is changed, so that the nails can be driven into the waterproof cloth at the best angle. The horizontal displacement driving mechanism 2e outputs to drive the pneumatic nail gun 2a to move along the length direction of the waterproof cloth laying and mounting frame 1, that is, the pneumatic nail gun 2a can automatically move along the width direction of the waterproof cloth to adjust the density of the nails according to requirements.

[0093] The angle deflection driving mechanism 2c includes a first connecting rod 2c1, a second connecting rod 2c2 and an electric push rod 2c3;

[0094] Both the first connecting rod 2c1 and the second connecting rod 2c2 are located between the horizontal mounting frame 2d and the waterproof cloth laying and mounting frame 1;

[0095] One end of the first connecting rod 2c1 is fixedly connected to the side wall of the horizontal pushing mechanism 2f;

[0096] The second connecting rod 2c2 is located between the horizontal mounting frame 2d and the first connecting rod 2c1, one end of the second connecting rod 2c2 is hinged to the end of the first connecting rod 2c1 away from the waterproof cloth laying mounting frame 1, and the other end of the second connecting rod 2c2 is fixedly connected to the side wall of the horizontal mounting frame 2d;

[0097] The electric push rod 2c3 is rotatably connected to the horizontal pushing mechanism 2f through a mounting seat, and the output end of the electric push rod 2c3 is rotatably connected to the side wall of one end of the second connecting rod 2c2 close to the horizontal mounting frame 2d.

[0098] The angle of the pneumatic nail gun 2a relative to the waterproof cloth laying installation frame 1 can be adjusted through the angle deflection driving mechanism 2c. When the angle deflection driving mechanism 2c is working, the second connecting rod 2c2 hinged thereto is driven to move through the output of the electric push rod 2c3. The second connecting rod 2c2 deflects around the hinged end with the first connecting rod 2c1, thereby changing the angle between the pneumatic nail gun 2a and the waterproof cloth laying installation frame 1. When the angle deflection driving mechanism 2c is working, the vertical displacement driving mechanism 2b is controlled by the controller to output synchronously, so that the pneumatic nail gun 2a always remains at the predetermined output position, that is, only the nail shooting angle is changed, but the nail shooting position is not changed, thereby improving the linkage.

[0099] There are two pneumatic nail guns 2a;

[0100] Two pneumatic nail guns 2a are respectively installed on both sides of the horizontal mounting frame 2d, and the two pneumatic nail guns 2a are both transmission-connected to the horizontal displacement driving mechanism 2e.

[0101] Providing two pneumatic nail guns 2a can improve the firing efficiency of a single layer of nails. At the same time, the relative positions of the two pneumatic nail guns 2a on the width of the waterproof cloth can be synchronously adjusted through the horizontal displacement drive mechanism 2e. The firing position of the pneumatic nail gun 2a can be adjusted according to actual needs, which improves efficiency while having autonomous adjustment capabilities. Compared with installing multiple pneumatic nail guns 2a at fixed positions, it has better actual working effects.

[0102] The horizontal displacement driving mechanism 2e includes a first rotation driver 2e1, a bidirectional threaded rod 2e2 and a threaded seat 2e3;

[0103] The first rotary driver 2e1 is mounted on one end of the horizontal mounting frame 2d;

[0104] The bidirectional threaded rod 2e2 is horizontally installed in the horizontal mounting frame 2d, and the two ends of the bidirectional threaded rod 2e2 are respectively axially connected to the two ends of the horizontal mounting frame 2d;

[0105] The output end of the first rotary driver 2e1 is transmission-connected to one end of the bidirectional threaded rod 2e2;

[0106] There are two threaded seats 2e3, which are symmetrically arranged at the two ends of the bidirectional threaded rod 2e2, and the threaded seats 2e3 are threadedly connected with the bidirectional threaded rod 2e2;

[0107] The two pneumatic nail guns 2a are fixedly mounted on the two threaded seats 2e3 respectively.

[0108] The horizontal displacement driving mechanism 2e can drive two pneumatic nail guns 2a to move along the width direction of the waterproof cloth. The output of the first rotation driver 2e1 drives the bidirectional threaded rod 2e2 to rotate. When rotating, the bidirectional threaded rod 2e2 drives the two threaded seats 2e3 threadedly connected to it to move toward or oppositely, thereby driving the two pneumatic nail guns 2a fixedly installed on the threaded seats 2e3 to move synchronously, thereby realizing the horizontal displacement driving function of the pneumatic nail guns 2a.

[0109] like Figures 4 to 7 The waterproof cloth laying installation frame 1 shown includes a first installation plate 1a, a transmission seat 1b and a second installation plate 1c;

[0110] The transmission seat 1b and the second mounting plate 1c are each provided with two;

[0111] Two transmission seats 1b are installed at both ends of the first mounting plate 1a, and the first mounting plate 1a is connected to the compound track transmission system through the transmission seats 1b;

[0112] The two second mounting plates 1c are respectively located at the two ends of the first mounting plate 1a and on the same side of the first mounting plate 1a. The length direction of the second mounting plates 1c is perpendicular to the length direction of the first mounting plate 1a. The length direction of the first mounting plate 1a is consistent with the tunnel travel direction.

[0113] There are two groups of roller clamping assemblies 3, which are respectively located at one end of the two second mounting plates 1c away from the first mounting plate 1a. The roller clamping assemblies 3 include a shaft connection seat 3a, a rotating bracket 3b and an end clamping mechanism 3c.

[0114] The shaft connection seat 3a is arranged at one end of the second mounting plate 1c away from the first mounting plate 1a, and the axis direction of the shaft connection seat 3a is consistent with the length direction of the first mounting plate 1a;

[0115] The rotating bracket 3b is rotatably mounted on the second mounting plate 1c through the shaft connection seat 3a, and the middle part of the rotating bracket 3b is connected to the shaft connection seat 3a;

[0116] The length of the rotating bracket 3b is smaller than the length of the first mounting plate 1a, and the rotating bracket 3b can rotate on the first mounting plate 1a around the axis of the shaft seat 3a;

[0117] There are two end clamping mechanisms 3c, which are respectively installed at both ends of the rotating bracket 3b. The symmetrically arranged end clamping mechanisms 3c in the two sets of roll clamping assemblies 3 are respectively used to clamp both ends of the same waterproof cloth roll 5, that is, the roll clamping assembly 3 can clamp two sets of waterproof cloth rolls 5 at the same time.

[0118] The two transmission seats 1b are connected to the compound track transmission system, so that the first mounting plate 1a and the load carried thereon can follow the output end of the compound track transmission system to reciprocate in an arc, realizing the displacement operation of the waterproof cloth laying. The roll clamping assembly 3 can be installed on the waterproof cloth laying mounting frame 1 through the second mounting plate 1c, so that the waterproof cloth roll 5 installed on the roll clamping assembly 3 moves synchronously with the first mounting plate 1a. The roll clamping assembly 3 realizes the installation function of two waterproof cloth rolls 5 through the shaft connection seat 3a and the rotating bracket 3b. The end clamping mechanism 3c clamps the ends of the waterproof cloth roll 5, so that the waterproof cloth roll 5 moves synchronously with the rotating bracket 3b. When the end clamping mechanism 3c clamps the waterproof cloth roll 5, the end of the waterproof cloth roll 5 is axially connected to the output end of the end clamping mechanism 3c, ensuring that the waterproof cloth roll 5 can rotate around its own axis.

[0119] The roll clamping assembly 3 further includes a second rotary driver 3d and a synchronous transmission mechanism 3e;

[0120] The second rotary driver 3d is fixedly installed on one side of the first mounting plate 1a close to the waterproof cloth roll 5;

[0121] The second rotary driver 3d and the shaft connection seat 3a are connected by a synchronous transmission mechanism 3e.

[0122] By controlling the operation of the synchronous transmission mechanism 3e through the output of the second rotary driver 3d, the synchronous transmission mechanism 3e drives the shaft connection seat 3a connected to it to rotate, and the shaft connection seat 3a drives the rotating bracket 3b to rotate, realizing the swapping of the positions of the two waterproof cloth rolls 5, realizing the rotary driving function of the roll clamping assembly 3 for the waterproof cloth roll 5, so that both ends of the rotating bracket 3b can cooperate with the tunnel jumbo, realizing the automatic feeding process of the waterproof cloth roll 5 and improving the feeding efficiency of the waterproof cloth.

[0123] The tensioning and fitting assembly 4 includes a linear driver 4a, a push rod 4b, a tensioning pressing plate 4c and a limiting plate 4d;

[0124] The linear driver 4a is horizontally and fixedly installed on the waterproof cloth laying mounting frame 1, and the output direction of the linear driver 4a is perpendicular to the length direction of the waterproof cloth laying mounting frame 1;

[0125] The tensioning pressing plate 4c is arranged on one side of the waterproof cloth laying mounting frame 1 close to the waterproof cloth roll 5, and 4c can press the waterproof cloth against the primary lining surface;

[0126] The push rod 4b is horizontally arranged between the linear drive 4a and the tensioning plate 4c, one end of the push rod 4b is fixedly connected to the output end of the linear drive 4a, and the other end of the push rod 4b is fixedly connected to the side wall of the tensioning plate 4c close to the waterproof cloth laying mounting frame 1;

[0127] The limit plate 4d is arranged between the linear drive 4a and the tensioning plate 4c. The length direction of the limit plate 4d is consistent with the push rod 4b. One end of the limit plate 4d is fixedly connected to the side wall of the tensioning plate 4c close to the waterproof cloth laying installation frame 1, and the other end of the limit plate 4d is slidably connected to the side wall of the waterproof cloth laying installation frame 1.

[0128] The waterproof cloth pulled out from the waterproof cloth roller 5 can be tightly pressed against the inner wall of the tunnel through the tensioning and fitting component 4, so that the surface of the waterproof cloth is tightly fitted with the primary lining surface. The push rod 4b is driven to move through the output of the linear driver 4a, and the push rod 4b drives the tensioning plate 4c fixedly connected thereto to move toward the direction of the waterproof cloth. The surface of the tensioning plate 4c tightly fits the waterproof cloth on the primary lining surface. During the continuous movement of the waterproof cloth laying and mounting frame 1, the tensioning plate 4c gradually completes the tensioning and squeezing function of the waterproof cloth, which is convenient for the subsequent nail shooting operation.

[0129] The tensioning plate 4c has a certain elasticity. When the tensioning plate 4c is in contact with the waterproof cloth, the elastic force provides an extrusion force for the tensioning plate 4c, so that the waterproof cloth is tightly hung inside the tunnel without tearing the waterproof cloth.

[0130] A contact plate 4c1 is also provided on the side of the tensioning plate 4c close to the initial lining of the tunnel. A telescopic rod 4c2 is horizontally provided between the tensioning plate 4c and the contact plate 4c1. The two ends of the telescopic rod 4c2 are respectively fixedly connected to the contact plate 4c1 and the side walls of the tensioning plate 4c. A spring 4c3 is also sleeved on the telescopic rod 4c2 to provide a certain elastic force for the contact plate 4c1.

[0131] When the tensioning and fitting component 4 is tensioning and fitting the waterproof cloth, the contact plate 4c1 fits against the surface of the waterproof cloth, and the elastic connection between the contact plate 4c1 and the tensioning pressure plate 4c is achieved through the telescopic rod 4c2 and the spring 4c3. When the linear drive 4a is outputting, the tensioning pressure plate 4c is squeezed by the push rod 4b, and the tensioning pressure plate 4c drives the contact plate 4c1 to move. The compression of the telescopic rod 4c2 and the spring 4c3 provides a resisting elastic force for the contact plate 4c1, so that the contact plate 4c1 can always maintain the squeezing effect with the waterproof cloth during operation, that is, during the displacement of the tensioning and fitting component 4, the tensioning and fitting function of the waterproof cloth is always achieved.

[0132] like Figure 12 The implementation method of a waterproof cloth laying device for tunnel construction shown includes the following steps:

[0133] S1: The roller clamping assembly 3 realizes the installation function of the two waterproof cloth rollers 5 through the shaft seat 3a and the rotating bracket 3b, and clamps the ends of the waterproof cloth rollers 5 through the end clamping mechanism 3c, so that the waterproof cloth rollers 5 move synchronously with the rotating bracket 3b;

[0134] S2: The two transmission seats 1b are connected to the compound track transmission system, so that the first mounting plate 1a and the load mounted thereon can follow the output end of the compound track transmission system to reciprocate in an arc shape, thereby realizing the displacement operation of laying the waterproof cloth;

[0135] S3: The push rod 4b is driven to move by the output of the linear drive 4a, and the push rod 4b drives the tensioning plate 4c fixedly connected thereto to move toward the direction of the waterproof cloth. The surface of the tensioning plate 4c makes the waterproof cloth closely fit on the primary lining surface. During the continuous movement of the waterproof cloth laying installation frame 1, the tensioning plate 4c gradually completes the tensioning and squeezing function of the waterproof cloth;

[0136] S4: When hanging, the horizontal pushing mechanism 2f outputs to push the angle deflection driving mechanism 2c and the horizontal mounting frame 2d outward, so that the pneumatic nail gun 2a installed on the horizontal mounting frame 2d reaches the working position, and the angle deflection driving mechanism 2c outputs to change the angle of the pneumatic nail gun 2a relative to the tarpaulin laying mounting frame 1 according to the fixed position change in the tunnel, so that the nails can be driven into the tarpaulin at the best angle;

[0137] S5: The first rotary driver 2e1 outputs to drive the bidirectional threaded rod 2e2 to rotate. When the bidirectional threaded rod 2e2 rotates, it drives the two threaded seats 2e3 threadedly connected thereto to move toward or in the opposite direction, thereby driving the two pneumatic nail guns 2a fixedly mounted on the threaded seats 2e3 to move synchronously. The pneumatic nail guns 2a output to drive nails into the primary lining surface;

[0138] S6: When the hanging direction of the waterproof cloth is opposite, the relative position of the adjustable nail assembly 2 on the waterproof cloth laying mounting frame 1 is adjusted through the output of the vertical displacement drive mechanism 2b, so that the pneumatic nail gun 2a can be located at the joint between the waterproof cloth and the primary lining surface.

[0139] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. A waterproof cloth laying device for tunnel construction, characterized in that It includes a waterproof cloth laying and mounting frame (1), a roller clamping assembly (3), a tensioning and fitting assembly (4), and a waterproof cloth roller (5); The waterproof cloth laying and mounting frame (1) is installed on the double-track transmission system of the tunnel jumbo; Both the roller clamping assembly (3) and the tensioning and fitting assembly (4) are installed on the waterproof cloth laying and mounting frame (1); The waterproof cloth roller (5) is arranged on the roller clamping assembly (3); It further includes an adjustable nail shooting assembly (2) installed on the waterproof cloth laying and mounting frame (1); The adjustable nail shooting assembly (2) includes a pneumatic nail gun (2a) capable of automatically shooting nails. The pneumatic nail gun (2a) is arranged between the roller clamping assembly (3) and the tensioning and fitting assembly (4) with an adjustable angle; The adjustable nail shooting assembly (2) further includes a vertical displacement driving mechanism (2b), an angle deflection driving mechanism (2c), a horizontal mounting frame (2d), a horizontal displacement driving mechanism (2e), and a horizontal pushing mechanism (2f); There are two sets of both the vertical displacement driving mechanism (2b) and the angle deflection driving mechanism (2c). The two sets of vertical displacement driving mechanisms (2b) and angle deflection driving mechanisms (2c) are respectively located at both ends of the waterproof cloth laying and mounting frame (1); The vertical displacement driving mechanism (2b) is fixedly installed on the waterproof cloth laying and mounting frame (1), and the output direction of the vertical displacement driving mechanism (2b) is consistent with the width direction of the waterproof cloth laying and mounting frame (1); The horizontal pushing mechanism (2f) is installed on the output end of the vertical displacement driving mechanism (2b). The output direction of the horizontal pushing mechanism (2f) is perpendicular to the length direction of the waterproof cloth laying and mounting frame (1), and the output direction of the horizontal pushing mechanism (2f) points to the side close to the inner wall of the tunnel; The angle deflection driving mechanism (2c) is installed on the output end of the horizontal pushing mechanism (2f); The horizontal mounting frame (2d) is installed between the two sets of angle deflection driving mechanisms (2c), and the horizontal mounting frame (2d) is in transmission connection with the angle deflection driving mechanism (2c); The horizontal displacement driving mechanism (2e) is horizontally installed on the horizontal mounting frame (2d); The pneumatic nail gun (2a) is in transmission connection with the horizontal displacement driving mechanism (2e); The angle deflection driving mechanism (2c) includes a first connecting rod (2c1), a second connecting rod (2c2), and an electric push rod (2c3); Both the first connecting rod (2c1) and the second connecting rod (2c2) are located between the horizontal mounting frame (2d) and the waterproof cloth laying and mounting frame (1); One end of the first connecting rod (2c1) is fixedly connected to the horizontal pushing mechanism (2f); The second connecting rod (2c2) is located between the horizontal mounting frame (2d) and the first connecting rod (2c1). One end of the second connecting rod (2c2) is hinged to the end of the first connecting rod (2c1) far from the waterproof cloth laying and mounting frame (1), and the other end of the second connecting rod (2c2) is fixedly connected to the side wall of the horizontal mounting frame (2d); The electric push rod (2c3) is connected to the horizontal pushing mechanism (2f) through a mounting seat in a deflectable manner, and the output end of the electric push rod (2c3) is rotationally connected to the side wall of the end of the second connecting rod (2c2) close to the horizontal mounting frame (2d).

2. The waterproof cloth laying device for tunnel construction according to claim 1, characterized in that, The pneumatic nail gun (2a) is provided with two; Two pneumatic nail guns (2a) are respectively mounted on two sides of the horizontal mounting frame (2d), and the two pneumatic nail guns (2a) are both drivingly connected to the horizontal displacement driving mechanism (2e).

3. The waterproof cloth laying device for tunnel construction according to claim 2, characterized in that The horizontal displacement driving mechanism (2e) comprises a first rotation driver (2e1), a bidirectional threaded rod (2e2) and a threaded seat (2e3); The first rotary driver (2e1) is mounted on one end of the horizontal mounting frame (2d); The bidirectional threaded rod (2e2) is horizontally installed in the horizontal installation frame (2d), and the two ends of the bidirectional threaded rod (2e2) are respectively axially connected to the two ends of the horizontal installation frame (2d); The output end of the first rotary driver (2e1) is drivingly connected to one end of the bidirectional threaded rod (2e2); There are two threaded seats (2e3), which are symmetrically arranged at two ends of the bidirectional threaded rod (2e2), and the threaded seats (2e3) are threadedly connected to the bidirectional threaded rod (2e2); The two pneumatic nail guns (2a) are respectively fixedly mounted on two threaded seats (2e3).

4. A waterproof cloth laying device for tunnel construction according to claim 1, characterized in that, The waterproof cloth laying installation frame (1) comprises a first installation plate (1a), a transmission seat (1b) and a second installation plate (1c); The transmission seat (1b) and the second mounting plate (1c) are each provided with two; Two transmission seats (1b) are mounted at two ends of the first mounting plate (1a), and the first mounting plate (1a) is connected to the compound track transmission system through the transmission seats (1b); The two second mounting plates (1c) are respectively located at two ends of the first mounting plate (1a) and on the same side of the first mounting plate (1a); the length direction of the second mounting plates (1c) is perpendicular to the length direction of the first mounting plate (1a); and the length direction of the first mounting plate (1a) is consistent with the direction of travel of the tunnel; The roller clamping assembly (3) is provided with two groups, and the two groups of roller clamping assemblies (3) are respectively located at one end of the two second mounting plates (1c) away from the first mounting plate (1a), and the roller clamping assembly (3) comprises a shaft connection seat (3a), a rotating bracket (3b) and an end clamping mechanism (3c); The shaft connection seat (3a) is arranged at one end of the second mounting plate (1c) away from the first mounting plate (1a), and the axial direction of the shaft connection seat (3a) is consistent with the length direction of the first mounting plate (1a); The rotating bracket (3b) is rotatably mounted on the second mounting plate (1c) via the shaft connection seat (3a), and the middle part of the rotating bracket (3b) is connected to the shaft connection seat (3a); The length of the rotating bracket (3b) is smaller than the length of the first mounting plate (1a), and the rotating bracket (3b) is capable of rotating on the first mounting plate (1a) around the axis of the shaft connection seat (3a); Two end clamping mechanisms (3c) are provided, and the two end clamping mechanisms (3c) are respectively mounted on the two ends of the rotating bracket (3b); the symmetrical end clamping mechanisms (3c) in the two groups of roller clamping assemblies (3) are respectively used to clamp the two ends of the same waterproof cloth roller (5), that is, the roller clamping assembly (3) can clamp two groups of waterproof cloth rollers (5) at the same time.

5. The waterproof cloth laying device for tunnel construction according to claim 4, characterized in that, The roll clamping assembly (3) further includes a second rotary driver (3d) and a synchronous transmission mechanism (3e); The second rotary driver (3d) is fixedly installed on one side of the first mounting plate (1a) close to the waterproof cloth roll (5); The second rotary driver (3d) and the shaft connecting seat (3a) are in transmission connection through the synchronous transmission mechanism (3e).

6. The waterproof cloth laying device for tunnel construction according to claim 1, characterized in that, The tensioning and fitting assembly (4) includes a linear driver (4a), a push rod (4b), a tensioning pressing plate (4c) and a limiting plate (4d); The linear driver (4a) is horizontally and fixedly installed on the waterproof cloth laying and mounting frame (1), and the output direction of the linear driver (4a) is perpendicular to the length direction of the waterproof cloth laying and mounting frame (1); The tensioning pressing plate (4c) is arranged on one side of the waterproof cloth laying and mounting frame (1) close to the waterproof cloth roll (5), and the tensioning pressing plate (4c) can press the waterproof cloth against the primary lining surface; The push rod (4b) is horizontally arranged between the linear driver (4a) and the tensioning pressing plate (4c). One end of the push rod (4b) is fixedly connected to the output end of the linear driver (4a), and the other end of the push rod (4b) is fixedly connected to the side wall of the tensioning pressing plate (4c) close to the waterproof cloth laying and mounting frame (1); The limiting plate (4d) is arranged between the linear driver (4a) and the tensioning pressing plate (4c). The length direction of the limiting plate (4d) is the same as that of the push rod (4b). One end of the limiting plate (4d) is fixedly connected to the side wall of the tensioning pressing plate (4c) close to the waterproof cloth laying and mounting frame (1), and the other end of the limiting plate (4d) is slidably connected to the side wall of the waterproof cloth laying and mounting frame (1).

7. The waterproof cloth laying device for tunnel construction according to claim 6, characterized in that, A contact plate (4c1) is further arranged on one side of the tensioning pressing plate (4c) close to the tunnel primary lining surface. An expansion rod (4c2) is horizontally arranged between the tensioning pressing plate (4c) and the contact plate (4c1). Two ends of the expansion rod (4c2) are respectively fixedly connected to the side walls of the contact plate (4c1) and the tensioning pressing plate (4c). A spring (4c3) is further sleeved on the expansion rod (4c2), and the spring (4c3) provides a certain pressing elastic force for the contact plate (4c1).

Citation Information

Patent Citations

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    CN211370440U

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    CN216866733U