A production system for welding aluminum templates
By designing the production system of welding aluminum templates, a variety of positioning and clamping mechanisms are used to solve the problem that existing equipment cannot achieve accurate feeding and positioning clamping, and achieve efficient and stable aluminum template welding production.
Patent Information
- Application Number
- CN202211136815.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-19
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2042-09-19
AI Technical Summary
Existing aluminum formwork welding equipment cannot achieve precise feeding and positioning clamping, resulting in unstable welding quality, low production efficiency and product quality.
A production system for welding aluminum templates is designed, including cross -shift chain lines, welding stations of outer sealing plates, strengthening tendon welding stations and turning machines. Precise positioning and clamping.
Achieve automated continuous production, improve product quality and production efficiency, and reduce labor intensity.
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Figure CN115533411B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum template welding equipment, and in particular to a production system for welding aluminum templates. Background Art
[0002] Aluminum formwork is the full name of aluminum alloy formwork for construction. It is a new generation of formwork system after wooden formwork and steel formwork. Aluminum formwork is designed according to the module and produced by special equipment. It can be freely combined according to different structural dimensions. Aluminum alloy formwork is made of aluminum alloy profiles as the main material. It is suitable for concrete engineering through mechanical processing and welding. It is designed according to the module and is composed of panels, ribs, main profiles, plane formwork, corner formwork, and early disassembly device. In the production process of aluminum formwork, sawing, punching, milling, welding and other operations are required. Aluminum formwork is generally welded by mountain plate, sealing plate and reinforcing ribs.
[0003] At present, the production of aluminum formwork adopts manual welding or semi-automatic welding with complex tooling, which is heavy workload and unstable production quality. Although the more advanced aluminum formwork welding equipment has a matching clamping device, it is unable to accurately feed and position the aluminum formwork, making it easy for the sealing plate and reinforcing ribs to shift during welding operations, and the coordination degree of each process is not high, which reduces the production efficiency and product quality of the aluminum formwork. Summary of the invention
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a production system for welding aluminum templates to solve the problems raised in the above-mentioned background technology, which can realize automatic operation and is conducive to realizing automated continuous production.
[0005] In order to solve the above technical problems, the production system of welded aluminum formwork provided by the present invention includes a transverse chain line, a first outer sealing plate welding station and a second outer sealing plate welding station respectively connected to one end of the transverse chain line at the first end, a first reinforcement rib welding station and a second reinforcement rib welding station respectively connected to the other end of the first outer sealing plate welding station and the second outer sealing plate welding station at the first end, at least one set of third reinforcement rib welding station connected to the other end of the first reinforcement rib welding station at the first end, at least one set of fourth reinforcement rib welding station connected to the other end of the second reinforcement rib welding station at the first end, a turning machine connected to the third reinforcement rib welding station and the fourth reinforcement rib welding station, and the first reinforcement The reinforcing rib welding station, the second reinforcing rib welding station, the third reinforcing rib welding station and the fourth reinforcing rib welding station all have a welding platform connected to the previous process, a welding robot located on one side of the welding platform, and the welding platform has a conveying mechanism that pushes the aluminum template to move on the welding platform; the first outer sealing plate welding station and the second outer sealing plate welding station both include a first welding platform, a first positioning and blocking mechanism connected to one end of the first welding platform, a first outer sealing plate feeding mechanism connected to the first welding platform and the first positioning and blocking mechanism, a transition roller conveyor with a first end connected to the first positioning and blocking mechanism, and a second positioning and blocking mechanism connected to the other end of the transition roller conveyor. A second welding platform with one end connected to the second positioning and blocking mechanism, a second outer sealing plate feeding mechanism connected to the second welding platform and the second positioning and blocking mechanism, a first welding robot located on one side of the first welding platform, and a second welding robot located on one side of the second welding platform; the first welding platform and the second welding platform both include a roller conveyor, a positioning plate connected to one side of the roller conveyor, a template width adjustment positioning and clamping mechanism connected to the roller conveyor, a plurality of template side pressing mechanisms respectively connected to the template width adjustment positioning and clamping mechanism, the positioning plate or the roller conveyor, and a first outer sealing plate feeding mechanism connected to the positioning plate, the roller conveyor, the first outer sealing plate feeding mechanism or the second outer sealing plate feeding mechanism. A first template side positioning mechanism connected to a material mechanism, and a second template side positioning mechanism connected to the template width adjustment positioning clamping mechanism; the first positioning and blocking mechanism and the second positioning and blocking mechanism both include a door frame, a first guide rail connected to the columns on both sides of the door frame respectively, a mounting seat slidably connected to the first guide rail, a first telescopic mechanism connected between a cylinder seat and the door frame and a piston rod and the mounting seat, a second guide rail connected to the bottom plate of the mounting seat, a support plate slidably connected to the second guide rail, a second telescopic mechanism connected to the mounting seat and the support plate at both ends respectively, a number of outer sealing plate pressing hook mechanisms connected to the outer sealing plate blocking plate of the mounting seat, and a template bottom plate pressing mechanism;The first outer sealing plate feeding mechanism and the second outer sealing plate feeding mechanism both include a sealing plate bin, a pushing synchronous conveyor belt connected to the sealing plate bin, a pushing plate connected to the pushing synchronous conveyor belt, a sealing plate pressing cylinder connected to the end of the sealing plate bin, a sealing plate discharging conveying rack connected to one end of the sealing plate bin, a discharging conveying synchronous belt connected to the sealing plate discharging conveying rack, a first punching plate connected to the discharging conveying synchronous belt, and a gap mechanism connected to the end of the sealing plate bin; the roller conveyor of the second welding platform can rotate forward or reverse, the assembly directions of the first positioning blocking mechanism and the second positioning blocking mechanism are opposite, the first outer sealing plate feeding mechanism and The assembly direction of the second outer sealing plate feeding mechanism is also opposite; the first reinforcing rib welding station, the second reinforcing rib welding station, the third reinforcing rib welding station and the fourth reinforcing rib welding station also have a base, a rib bin connected to the base, a pushing mechanism located on one side of the rib bin and connected to the base, a feeding conversion mechanism connected to the pushing mechanism, a material transfer mechanism located above the pushing mechanism and connected to the pushing mechanism, an elevator located on the other side of the rib bin, a thin rib plate feeding mechanism connected to the base, a loading truss connected to the base, and a loading mechanism connected to the loading truss; the thin rib plate feeding mechanism includes a thin rib plate bin, which is connected to the A feeding synchronous belt connected to a thin-ribbed plate bin, a feeding plate connected to the feeding synchronous belt, a gantry-type crossbeam connected to the end of the thin-ribbed plate bin, a rib pressing cylinder connected to the gantry-type crossbeam, a discharging positioning plate connected to one end of the thin-ribbed plate bin, a punching rack connected to one end of the thin-ribbed plate bin or the discharging positioning plate, a punching synchronous belt connected to the punching rack, a second punching plate slidably connected to the punching rack and connected to the punching synchronous belt, a reverse thrust mechanism connected to the end of the thin-ribbed plate bin, an end surface positioning plate connected to the thin-ribbed plate bin, a third guide rail connected to the gantry-type crossbeam, and a thin-ribbed plate bin away from the end of the punching synchronous belt. A fourth guide rail connected to the material pushing platform, a floating positioning plate connected to the third guide rail and the fourth guide rail at both ends respectively; the pushing mechanism includes a frame connected to the base, a pushing platform connected to the frame, a slide rail connected to the frame, a pushing synchronous belt connected to the frame, a pushing plate slidably connected to the slide rail and connected to the pushing synchronous belt, a first crossbeam located above the pushing platform and connected to the frame or the pushing platform, a third telescopic mechanism and a fourth telescopic mechanism connected to the first crossbeam and used to press down the ribs, a material sensor connected to the first crossbeam, a material diverting guide plate connected to the pushing platform, and a second positioning plate connected to the pushing platform;The feeding conversion mechanism includes a linear slide rail connected to the frame, a conversion mechanism mounting seat slidably connected to the linear slide rail, a fifth telescopic mechanism connected to the frame and the conversion mechanism mounting seat at both ends, a rib baffle, a fifth guide rail and a slide groove connected to the conversion mechanism mounting seat, a movable seat connected to the fifth guide rail and the slide groove, a fixing knob connected to the movable seat and the slide groove, a conversion clamping cylinder connected to the movable seat, a clamping plate connected to the piston rod of the conversion clamping cylinder, a rib to material sensor connected to the conversion mechanism mounting seat, and a thin rib plate slide groove connected to the conversion mechanism mounting seat. , a thin ribbed plate positioning plate located at the outer side of one end of the thin ribbed plate slide groove and connected to the conversion mechanism mounting seat, a thin ribbed plate arrival sensor connected to the conversion mechanism mounting seat, and a buffer connected to the frame; the feeding mechanism includes a truss guide rail and a truss rack connected to the feeding truss crossbeam, a feeding mechanism mounting plate slidably connected to the truss guide rail, a feeding transverse movement servo motor connected to the feeding mechanism mounting plate, a gear connected to the feeding transverse movement servo motor and meshing with the truss rack, a feeding lifting mechanism mounting seat connected to the bottom surface of the feeding mechanism mounting plate, and a gear connected to the feeding lifting mechanism mounting seat. A lifting guide rail connected to the lowering mechanism mounting seat, a lifting rod slidably connected to the lifting guide rail, a lifting rack connected to the lifting rod, a loading lifting servo motor connected to the loading lifting mechanism mounting seat, a gear connected to the loading lifting servo motor and meshingly connected to the lifting rack, a loading clamping claw mounting plate connected to the end of the lifting rod away from the loading mechanism mounting plate, a loading slide rail connected to the bottom surface of the loading clamping claw mounting plate, a floating plate slidably connected to the loading slide rail, two floating rods with one end connected to the floating plate and the other end slidably connected to the loading clamping claw mounting plate, two floating rods are respectively sleeved on On two floating rods, a spring located between the floating rod and a loading clamp mounting plate, a clamp connecting plate connected to the floating plate, a loading clamp cylinder connected to the clamp connecting plate, a loading clamp connected to the loading clamp cylinder, a first loading pressing cylinder and a second loading pressing cylinder located on both sides of the loading clamp cylinder and connected to the clamp connecting plate, and pressure plates connected to the first loading pressing cylinder and the second loading pressing cylinder respectively; the transverse chain line includes a first conveyor roller line and a second conveyor roller line, and a lifting transverse chain line located between the first conveyor roller line and the second conveyor roller line;The lifting and transverse shifting chain line includes a lifting base, a first lifting link shaft and a second lifting link shaft connected to the lifting base, at least two pairs of lifting swing arm pairs consisting of a first lifting swing arm hinged to the first lifting link shaft in the middle and a second lifting swing arm hinged to the second lifting link shaft in the middle, a lifting chain frame hinged to one end of the first lifting swing arm and the second lifting swing arm of each lifting swing arm pair, a driving shaft connected to the lifting chain frame, a driving motor connected to the lifting chain frame and drivingly connected to the driving shaft, at least two driving gears connected to the driving shaft, at least two sprocket groups connected to the lifting chain frame and including any driving gear, at least two transmission chains respectively connected to each sprocket group, at least two other ends of the first lifting swing arm and the second lifting swing arm of the lifting swing arm pair respectively The lifting connecting rod is hinged at one end, and at least one set of sixth telescopic mechanisms are respectively hinged to the lifting base and one of the lifting connecting rods at both ends; the first conveying roller line and the second conveying roller line have a notch for the lifting chain frame and the conveying chain to pass through on one side of the lifting and traversing chain line near the lifting and traversing chain line; the turning machine includes a turning frame, a first conveyor, a second conveyor and a third conveyor connected to the turning frame, a turning motor respectively located between the first conveyor and the second conveyor, and between the second conveyor and the third conveyor, and both connected to the turning frame, a turning shaft with both ends pivotally connected to the turning frame and one end drivingly connected to the turning motor, a turning fixture connected to the turning shaft, and a blocking mechanism respectively located at the discharge ends of the first conveyor, the second conveyor and the third conveyor, and both connected to the turning frame. ;
[0006] As a further improved technical solution, the present invention provides a production system for welded aluminum formwork, wherein the sprocket group of the transverse chain line includes a driving gear connected to the drive shaft, a first driven gear and a second driven gear connected to the lifting chain frame, and at least one tensioning wheel connected to the lifting chain frame; the transverse chain line also has a baffle connected to the side of the first conveyor roller line or the second conveyor roller line away from the lifting and transverse chain line, and a lifting and lowering blocking mechanism is arranged at one end of the first conveyor roller line and the second conveyor roller line.
[0007] As a further improved technical solution, the production system of welded aluminum formwork provided by the present invention, the material diverting mechanism of the first reinforcement rib welding station, the second reinforcement rib welding station, the third reinforcement rib welding station and the fourth reinforcement rib welding station includes a material diverting frame connected to the pushing mechanism, a material diverting slide rail connected to the lower part of the material diverting frame, a material diverting slide plate slidably connected to the material diverting slide rail, a material diverting plate connected to one end of the material diverting slide plate, a material diverting driving mechanism connected to the material diverting frame and driving the material diverting slide plate to move along the material diverting slide rail, a seventh telescopic mechanism connected to one side of the material diverting frame, and a guide plate connected to the piston rod of the seventh telescopic mechanism.
[0008] As a further improved technical solution, the production system of welded aluminum formwork provided by the present invention, the elevators of the first reinforcement rib welding station, the second reinforcement rib welding station, the third reinforcement rib welding station and the fourth reinforcement rib welding station include a lifting frame, a lifting platform slidably connected to the lifting frame, a chain sprocket mechanism connected to the lifting frame to drive the lifting platform to lift and lower, a motor connected to the lifting frame to drive the chain sprocket mechanism to move, and a counterweight block connected to one end of the chain sprocket mechanism away from the lifting platform; the lifting platform extends into the rib material bin; the rib material bin includes a fixed baffle connected to the base, a rib material bin guide rail connected to the base, a movable bin door that can move along the rib material bin guide rail, and a rib material bin lifting and reaching position sensor connected to the fixed baffle; the rib material bin also has a limit locking mechanism connected to the rib material bin guide rail and the movable bin door to fix the position of the movable bin door.
[0009] As a further improved technical solution, the production system of welded aluminum formwork provided by the present invention, the feeding mechanism of the first reinforcement rib welding station, the second reinforcement rib welding station, the third reinforcement rib welding station and the fourth reinforcement rib welding station also has a pad whose two ends are respectively connected to the clamp connecting plate and the feeding clamp cylinder; the reverse thrust mechanism includes a reverse thrust mechanism mounting plate connected to the end of the thin rib plate silo, a reverse thrust cylinder and a linear bearing connected to the reverse thrust mechanism mounting plate, and a reverse thrust plate connected to the linear bearing through a guide shaft and connected to the piston rod of the reverse thrust cylinder.
[0010] As a further improved technical solution, the present invention provides a production system for welded aluminum formwork, wherein the turning fixture of the turning machine includes a plurality of rectangular frames for the building formwork to pass through, a first guide rod respectively connected to the two symmetrical sides of the rectangular frame, a polyurethane buffer plate lining the inner surface of the other two symmetrical frames of the rectangular frame, and a wool felt sleeved on the outside of the first guide rod; the blocking mechanism includes a blocking seat connected to the turning frame, a blocking plate slidably connected to the blocking seat, an eighth telescopic mechanism in which a cylinder seat is connected to the blocking seat and a piston rod is connected to the blocking plate; the turning machine also has a feeding sensor connected to the turning frame and located at the feeding end of the turning frame; a material arrival sensor connected to the turning frame and located at the discharging end of the turning frame, a turning limit position sensor connected to the turning frame for controlling the maximum turning angle of the turning fixture, a second guide rod connected to the feeding ends of the first conveyor and the second conveyor, and a second guide rod connected to the feeding ends of the first conveyor, the second conveyor and the third conveyor.
[0011] As a further improved technical solution, the production system of welded aluminum formwork provided by the present invention, the template width adjustment positioning clamping mechanism of the first outer sealing plate welding station and the second outer sealing plate welding station includes a sixth guide rail connected to the roller conveyor, a clamping base slidingly connected to the sixth guide rail, a screw nut pair connected to the roller conveyor and the clamping base, a servo motor transmission-connected to the screw nut pair, a template side pressing mechanism connected to the clamping base and a second template side positioning mechanism.
[0012] As a further improved technical solution, the present invention provides a production system for welded aluminum formwork, wherein the template side pressing mechanisms of the first outer sealing plate welding station and the second outer sealing plate welding station include a pressing mechanism mounting seat connected to the template width adjustment positioning clamping mechanism, positioning plate or roller conveyor, a connecting rod hinged at one end to the pressing mechanism mounting seat, a pressing mechanism cylinder connected to the pressing mechanism mounting seat, and a pressing hook hinged at the middle to one end of the connecting rod and at one end to the piston rod of the pressing mechanism cylinder; the outer sealing plate pressing hook mechanism includes an outer sealing plate pressing hook mechanism mounting seat connected to the outer sealing plate blocking plate, a second connecting rod hinged at one end to the outer sealing plate pressing hook mechanism mounting seat, a second cylinder connected to the outer sealing plate pressing hook mechanism mounting seat, a hook hinged at the middle to one end of the second connecting rod, at one end to the piston rod of the second cylinder, and the other end extending out of the outer sealing plate blocking plate.
[0013] As a further improved technical solution, the production system of welded aluminum formwork provided by the present invention, the formwork bottom plate pressing down mechanism of the first outer sealing plate welding station and the second outer sealing plate welding station includes a formwork bottom plate pressing down mechanism mounting seat connected to the outer sealing plate blocking plate, a third cylinder connected to the formwork bottom plate pressing down mechanism mounting seat, a middle part slidingly connected to the formwork bottom plate pressing down mechanism mounting seat, one end extending out of the outer sealing plate blocking plate, and the other end of the pressing hook connected to the piston rod of the third cylinder.
[0014] As a further improved technical solution, the production system of welded aluminum formwork provided by the present invention, the gap mechanism of the first outer sealing plate welding station and the second outer sealing plate welding station includes a gap cylinder mounting seat connected to the end of the sealing plate silo, a gap cylinder connected to the gap cylinder mounting seat, a gap push plate whose first end is hinged to the piston rod of the gap cylinder, and a third connecting rod whose two ends are respectively hinged to the gap cylinder mounting seat and the middle part of the gap push plate; the first welding platform also has a third guide rod connected to the roller conveyor.
[0015] In the absence of conflict, the aforementioned improved technical solutions can be implemented individually or in combination.
[0016] The technical solution provided by the present invention simultaneously positions and clamps the aluminum template profile, the outer sealing plate, and the ribs, so that displacement between the profile and the outer sealing plate, and between the profile and the ribs is not easy to occur during welding operations, thereby improving product quality and production efficiency. The outer sealing plates and the middle ribs at both ends of the template can be welded at one time, which is conducive to realizing automated continuous production during the production process and reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of this application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a structural schematic diagram of a production system for welding aluminum templates in an embodiment;
[0019] Figure 2 is a schematic diagram of the structure of the first outer sealing plate welding station and the second outer sealing plate welding station in the embodiment;
[0020] Figure 3 is a partial structural schematic diagram of an outer sealing plate welding station in an embodiment;
[0021] Figure 4 1 is a partial structural schematic diagram of a welding platform and a positioning and blocking mechanism of an outer sealing plate welding station in an embodiment;
[0022] Figure 5 1 is a schematic structural diagram of a positioning and blocking mechanism and an outer sealing plate feeding mechanism of an outer sealing plate welding station in an embodiment;
[0023] Figure 6 is a structural schematic diagram of one of the partial views of the positioning and blocking mechanism of the outer sealing plate welding station in the embodiment;
[0024] Figure 7 2 is a structural schematic diagram of a partial view of the positioning and blocking mechanism of the outer sealing plate welding station in the embodiment,
[0025] Figure 8 is a structural schematic diagram of a third partial view of the positioning and blocking mechanism of the outer sealing plate welding station in the embodiment;
[0026] Fig. 9 3. It is a schematic diagram of the three-dimensional structure of the sealing plate silo of the outer sealing plate welding station in the embodiment;
[0027] Fig.10 It is a structural schematic diagram of one of the viewing directions of the template width adjustment positioning clamping mechanism of the outer sealing plate welding station in the embodiment;
[0028] Fig.11It is a structural schematic diagram of the template width adjustment positioning clamping mechanism of the outer sealing plate welding station in the embodiment in the second viewing direction;
[0029] Fig.12 is a structural schematic diagram of a template side pressing mechanism of an outer sealing plate welding station in an embodiment;
[0030] Fig.13 is a structural schematic diagram of a template bottom plate pressing mechanism of an outer sealing plate welding station in an embodiment;
[0031] Fig.14 is a schematic structural diagram of a gap mechanism of an outer sealing plate welding station in an embodiment;
[0032] Fig.15 is a partial structural schematic diagram of a reinforcement rib welding station in an embodiment;
[0033] Fig.16 is a partial structural schematic diagram of a reinforcement rib welding station in an embodiment;
[0034] Fig.17 is a structural schematic diagram of a thin rib plate feeding mechanism of a rib welding station in an embodiment;
[0035] Fig.18 It is a structural schematic diagram of one of the parts of the thin rib plate feeding mechanism of the reinforcing rib welding station in the embodiment;
[0036] Fig.19 2 is a structural schematic diagram of a second part of the thin rib plate feeding mechanism of the reinforcing rib welding station in the embodiment;
[0037] Fig. 20 2 is a schematic structural diagram of a reverse thrust mechanism of a thin rib plate feeding mechanism of a rib welding station in an embodiment;
[0038] Fig.21 It is a structural schematic diagram of a material pushing mechanism and a material feeding conversion mechanism of a reinforcement rib welding station in an embodiment;
[0039] Fig. 22 is a structural schematic diagram of a feeding conversion mechanism of a reinforcement welding station in an embodiment;
[0040] Fig.23 is a structural schematic diagram of a feeding mechanism of a reinforcement welding station in an embodiment;
[0041] Fig.24 It is a structural schematic diagram of a part of a feeding mechanism of a reinforcement welding station in an embodiment;
[0042] Fig.25 1 is a structural schematic diagram of a second part of the feeding mechanism of the reinforcing rib welding station in the embodiment;
[0043] Fig.26It is a partial front view structural diagram of a feeding mechanism of a reinforcing rib welding station in an embodiment;
[0044] Fig. 27 2 is a schematic structural diagram of a material shifting mechanism of a reinforcement welding station in an embodiment;
[0045] Fig.28 1 is a partial structural schematic diagram of a material shifting mechanism of a reinforcing rib welding station in an embodiment;
[0046] Fig.29 is a schematic structural diagram of a lifter of a reinforcement welding station in an embodiment;
[0047] Fig.30 It is a schematic diagram of the structure in which the elevator of the reinforcement welding station and the thin reinforcement plate silo are combined in the embodiment;
[0048] Fig.31 is a schematic structural diagram of a transverse chain line in an embodiment;
[0049] Fig.32 is a schematic structural diagram of a conveyor roller conveyor in an embodiment;
[0050] Fig.33 2 is a schematic diagram of the main structure of the transverse chain line in the embodiment;
[0051] Fig.34 yes Fig.33 A-A structural diagram in FIG.
[0052] Fig.35 yes Fig.33 Schematic diagram of the B-B direction structure;
[0053] Fig.36 is a schematic diagram of the top view of the transverse chain line in the embodiment;
[0054] Fig.37 is a schematic diagram of the three-dimensional structure of the transverse chain line in the embodiment;
[0055] Fig.38 is a schematic structural diagram of a turning machine in an embodiment;
[0056] Fig.39 is a schematic structural diagram of a blocking mechanism of a turning machine in an embodiment;
[0057] Fig.40 Schematic diagram of the structure of the turning fixture of the turning machine in the embodiment. DETAILED DESCRIPTION
[0058] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings.
[0059] like Figure 1The production system of welded aluminum formwork shown in the figure includes a transverse chain line 1, a first outer cover plate welding station 2 and a second outer cover plate welding station 3 whose first ends are respectively connected to one end of the transverse chain line 1, a first stiffener welding station 4 and a second stiffener welding station 5 whose first ends are respectively connected to the other ends of the first outer cover plate welding station 2 and the second outer cover plate welding station 3, at least one set of third stiffener welding station 6 whose first end is connected to the other end of the first stiffener welding station 4, at least one set of fourth stiffener welding station 7 whose first end is connected to the other end of the second stiffener welding station 5, a turning machine 8 connected to the third stiffener welding station 6 and the fourth stiffener welding station 7, the first stiffener welding station 4, the second stiffener welding station 5, the third stiffener welding station 6 and the fourth stiffener welding station 7 all have a welding platform 9 docking with the previous process, a welding robot 10 located on one side of the welding platform 9, and the welding platform has a conveying mechanism for pushing the aluminum formwork to move on the welding platform 9.
[0060] like Figure 2 The first outer sealing plate welding station 2 and the second outer sealing plate welding station 3 both include a first welding platform 101, a first positioning and blocking mechanism 102 connected to one end of the first welding platform 101, a first outer sealing plate feeding mechanism 103 connected to the first welding platform 101 and the first positioning and blocking mechanism 102, a transition roller conveyor 147 connected to the first positioning and blocking mechanism 102 at the first end, a second positioning and blocking mechanism 148 connected to the other end of the transition roller conveyor 147, a second welding platform 149 connected to the second positioning and blocking mechanism 148 at one end, a second outer sealing plate feeding mechanism 150 connected to the second welding platform 149 and the second positioning and blocking mechanism 148, a first welding robot 151 located at one side of the first welding platform 101, and a second welding robot 152 located at one side of the second welding platform 149. The first welding platform 101 and the second welding platform 149 have the same structure, but the roller conveyor of the second welding platform 149 can rotate forward or reverse. The assembly directions of the first positioning and blocking mechanism 102 and the second positioning and blocking mechanism 148 are opposite, and the assembly directions of the first outer sealing plate feeding mechanism 103 and the second outer sealing plate feeding mechanism 150 are also opposite.
[0061] like Figure 3 As shown, the first welding platform 101 and the second welding platform 149 both include a roller conveyor 104, a positioning plate 105 connected to one side of the roller conveyor 104, a template width adjustment positioning clamping mechanism 107 connected to the roller conveyor 104, a plurality of template side pressing mechanisms 108 respectively connected to the template width adjustment positioning clamping mechanism 107, the positioning plate 105 or the roller conveyor 104, a first template side positioning mechanism 109 connected to the positioning plate 105, the roller conveyor 104, the first outer sealing plate feeding mechanism 103 or the second outer sealing plate feeding mechanism 150, and a second template side positioning mechanism 110 connected to the template width adjustment positioning clamping mechanism 107.
[0062] like Figures 4 to 9 As shown, the first positioning and blocking mechanism 102 and the second positioning and blocking mechanism 148 both include a door frame 111, a first guide rail 112 connected to the columns on both sides of the door frame, a mounting seat 113 slidably connected to the first guide rail 112, a first telescopic mechanism 114 connected between the cylinder seat and the door frame 111 and the piston rod and the mounting seat 113, a second guide rail 115 connected to the bottom plate of the mounting seat 113, a support plate 116 movably connected to the second guide rail 115, a second telescopic mechanism 117 connected to the mounting seat 113 and the support plate 116 at both ends, and a plurality of outer sealing plate pressing hook mechanisms 118 connected to the outer sealing plate blocking plates 128 of the mounting seat 113 and a template bottom plate pressing down mechanism 119; the first outer sealing plate feeding mechanism 103 and the second outer sealing plate feeding mechanism 150 both include a sealing plate bin 120, a pushing synchronous conveyor belt 121 connected to the sealing plate bin 120, a pushing plate 122 connected to the pushing synchronous conveyor belt 121, a sealing plate pressing down cylinder 123 connected to the end of the sealing plate bin 120, a sealing plate discharging conveying frame 124 connected to one end of the sealing plate bin 120, a discharging conveying synchronous belt 125 connected to the sealing plate discharging conveying frame 124, a first punching plate 126 connected to the discharging conveying synchronous belt 125, and a gap mechanism 127 connected to the end of the sealing plate bin 120.
[0063] like Fig.15 and Fig.16 As shown, the first reinforcing rib welding station 4, the second reinforcing rib welding station 5, the third reinforcing rib welding station 6 and the fourth reinforcing rib welding station 7 also have a base 201, a rib material bin 202 connected to the base 201, a pushing mechanism 203 located at one side of the rib material bin 202 and connected to the base 201, a feeding conversion mechanism 204 connected to the pushing mechanism 203, a material shifting mechanism 205 located above the pushing mechanism 203 and connected to the pushing mechanism 203, an elevator 285 located at the other side of the rib material bin 202, a thin rib plate feeding mechanism connected to the base 201, a loading truss 206 connected to the base 201, and a loading mechanism 207 connected to the loading truss 206. Figures 17 to 20As shown, the thin ribbed plate feeding mechanism includes a thin ribbed plate bin 208, a feeding synchronous belt 209 connected to the thin ribbed plate bin 208, a feeding plate 210 connected to the feeding synchronous belt 209, a gantry-type crossbeam 211 connected to the end of the thin ribbed plate bin 208, a rib pressing cylinder 212 connected to the gantry-type crossbeam 211, a discharge positioning plate 213 connected to one end of the thin ribbed plate bin 208, a material beating rack 214 connected to one end of the thin ribbed plate bin 208 or the discharge positioning plate 213, and a material beating rack 214 connected to the material beating rack 214. A material punching synchronous belt 215, a second material punching plate 216 which is slidably connected to the material punching frame 214 and connected to the material punching synchronous belt 215, a reverse thrust mechanism 217 connected to the end of the thin-ribbed plate bin 208, an end surface positioning plate 218 connected to the thin-ribbed plate bin 208, a third guide rail 219 connected to the gantry crossbeam 211, a fourth guide rail 220 connected to the end of the thin-ribbed plate bin 208 away from the material punching synchronous belt 215, and a floating positioning plate 221 with the third guide rail 219 and the fourth guide rail 220 connected to their two ends respectively.
[0064] like Fig.21 As shown, the pushing mechanism 203 includes a frame 222 connected to the base 201, a pushing platform 223 connected to the frame 222, a slide rail 224 connected to the frame 222, a pushing synchronous belt 225 connected to the frame 222, a pushing plate 226 slidably connected to the slide rail 224 and connected to the pushing synchronous belt 225, a first cross beam 227 located above the pushing platform 223 and connected to the frame 222 or the pushing platform 223, a third telescopic mechanism 228 and a fourth telescopic mechanism 229 connected to the first cross beam 227 and used to press down the ribs, a material sensor 230 connected to the first cross beam 227, a material diverting guide plate 231 connected to the pushing platform 223, and a second positioning plate 232 connected to the pushing platform 223.
[0065] like Fig.21 and Fig. 22As shown, the feeding conversion mechanism 204 includes a linear slide rail 233 connected to the frame 222, a conversion mechanism mounting seat 234 slidably connected to the linear slide rail 233, a fifth telescopic mechanism 235 connected to the frame 222 and the conversion mechanism mounting seat 234 at both ends, a rib baffle 236, a fifth guide rail 237 and a slide groove 238 connected to the conversion mechanism mounting seat 234, a moving seat 239 connected to the fifth guide rail 237 and the slide groove 238, and a fixed knob 240 connected to the moving seat 239 and the slide groove 238. A conversion clamping cylinder 241 connected to the movable seat 239, a clamping plate 242 connected to the piston rod of the conversion clamping cylinder 241, a rib-to-material sensor 243 connected to the conversion mechanism mounting seat 234, a thin-rib plate slide groove 244 connected to the conversion mechanism mounting seat 234, a thin-rib plate positioning plate 245 located on the outside of one end of the thin-rib plate slide groove 244 and connected to the conversion mechanism mounting seat 234, a thin-rib plate-to-material sensor 246 connected to the conversion mechanism mounting seat 234, and a buffer 247 connected to the frame 222.
[0066] like Figure 23 to Figure 26 As shown, the feeding mechanism 207 includes a truss guide rail 248 and a truss rack 249 connected to the crossbeam of the feeding truss 206, a feeding mechanism mounting plate 250 slidably connected to the truss guide rail 248, a feeding transverse movement servo motor 251 connected to the feeding mechanism mounting plate 250, a gear (not shown in the figure) connected to the feeding transverse movement servo motor 251 and meshingly connected to the truss rack 249, a feeding lifting mechanism mounting seat 252 connected to the bottom surface of the feeding mechanism mounting plate 250, a lifting guide rail 253 connected to the feeding lifting mechanism mounting seat 252, a lifting rod 254 slidably connected to the lifting guide rail 253, a lifting rack 255 connected to the lifting rod 254, a feeding lifting servo motor 256 connected to the feeding lifting mechanism mounting seat 252, a gear connected to the feeding lifting servo motor 256 and meshingly connected to the lifting rack 255, and a feeding mechanism away from the lifting rod 254. A loading jaw mounting plate 257 connected to the end of the mounting plate 250, a loading slide rail 258 connected to the bottom surface of the loading jaw mounting plate 257, a floating plate 259 slidably connected to the loading slide rail 258, two floating rods 260 connected to the floating plate 259 at one end and slidably connected to the loading jaw mounting plate 257 at the other end, two floating rods 260 respectively sleeved on the two floating rods 260, and a spring 261 located between the floating rod 260 and the loading jaw mounting plate 257. , a clamp connecting plate 262 connected to the floating plate 259, a feeding clamp cylinder 263 connected to the clamp connecting plate 262, a feeding clamp 264 connected to the feeding clamp cylinder 263, a first feeding pressing cylinder 265 and a second feeding pressing cylinder 266 located on both sides of the feeding clamp cylinder 263 and connected to the clamp connecting plate 262, and a pressing plate 267 respectively connected to the first feeding pressing cylinder 265 and the second feeding pressing cylinder 266.
[0067] like Figure 31 to Figure 37 As shown, the transverse chain line 1 includes a first conveyor roller line 301 and a second conveyor roller line 302, and a lifting transverse chain line 303 located between the first conveyor roller line 301 and the second conveyor roller line 302; the lifting transverse chain line 303 includes a lifting base 304, a first lifting connecting rod rotating shaft 305 and a second lifting connecting rod rotating shaft 306 connected to the lifting base 304, at least two pairs of lifting swing arm pairs consisting of a first lifting swing arm 307 hinged to the first lifting connecting rod rotating shaft 305 in the middle and a second lifting swing arm 308 hinged to the second lifting connecting rod rotating shaft 306 in the middle, a lifting chain frame 309 hinged to one end of the first lifting swing arm 307 and the second lifting swing arm 308 of each lifting swing arm pair, a driving shaft 310 connected to the lifting chain frame 309, and a lifting chain frame 309 connected to the lifting chain frame 309. A driving motor 311 connected to the frame 309 and connected to the driving shaft 310, at least two driving gears 312 connected to the driving shaft 310, at least two sprocket groups connected to the lifting chain frame 309 and including any driving gear 312, at least two transmission chains 313 connected to each sprocket group, at least two lifting connecting rods 314 respectively hinged to the other ends of the first lifting swing arm 307 and the second lifting swing arm 308 of the lifting swing arm pair, at least one set of sixth telescopic mechanism 315 whose two ends are respectively hinged to the lifting base 304 and one of the lifting connecting rods 314; a notch 316 for the lifting chain frame 309 and the transmission chain 313 to pass through is provided on the side near the lifting and traversing chain line 303 of the first conveying roller line 301 and the second conveying roller line 302.
[0068] like Figures 38 to 40 As shown, the flipping machine 8 includes a flipping frame 401, a first conveyor 402, a second conveyor 403 and a third conveyor 419 connected to the flipping frame 401, a flipping motor 404 which is respectively located between the first conveyor 402 and the second conveyor 403 and between the second conveyor 403 and the third conveyor 419 and is connected to the flipping frame 401, a flipping shaft 405 which is pivotally connected to the flipping frame 401 at both ends and transmission-connected to the flipping motor 404 at one end, a flipping fixture 406 connected to the flipping shaft 405, and a blocking mechanism 407 which is respectively located at the discharge ends of the first conveyor 402, the second conveyor 403 and the third conveyor 419 and is connected to the flipping frame 401.
[0069] Working principle: The sixth telescopic mechanism 315 of the transverse chain line 1 drives the lifting link 314, the first lifting swing arm 307 and the second lifting swing arm 30 of the lifting swing arm pair to lift the lifting chain frame 309. When the lifting chain frame 309 is lifted, the aluminum template is lifted by the lifting chain frame 309, and the transmission chain 313 can transfer the aluminum template between the first conveyor roller line 301 and the second conveyor roller line 302, and move from one conveyor roller line to the other. When the lifting chain frame 309 is lowered, the aluminum template falls on the first conveyor roller line 301 or the second conveyor roller line 302. Two or more pairs of lifting swing arm pairs are set, and each pair of lifting swing arm pairs is connected by a lifting link 314, which can make the lifting chain frame 309 rise and fall smoothly. During operation, the machined aluminum template enters the first conveyor roller line 301 or the second conveyor roller line 302 along the conveyor line. When the conveyor roller line needs to be changed, the sixth telescopic mechanism 315 drives the lifting chain frame 309 to lift, and the driving motor 311 drives the transmission chain 313 to move the aluminum template from one conveyor roller line to another conveyor roller line, so that the two parallel welding production lines can operate evenly or switch to one welding production line for operation.
[0070] After the building template enters the first outer sealing plate welding station 2 or the second outer sealing plate welding station 3, Figure 4 and Figure 5 As shown, the first telescopic mechanism 114 of the first positioning and blocking mechanism 102 is extended to place the mounting seat 113 in the welding position. At this time, the outer sealing plate blocking plate 128 can block the passage of the building template. Figure 7 As shown, the second telescopic mechanism 117 of the first positioning and blocking mechanism 102 is retracted, so that the support plate 116 slides out toward the roller conveyor 104, and the outer sealing plate pressing hook mechanism 118 and the template bottom plate pressing mechanism 119 are operated to make them both in the lifting state. Figure 5 , Fig. 9 As shown, the sealing plate pressing cylinder 123 of the outer sealing plate feeding mechanism 103 contracts, the pushing synchronous conveyor belt 121 starts, and the pushing plate 122 pushes the outer sealing plate toward the sealing plate discharging conveying rack 124. After the front outer sealing plate arrives at the sealing plate discharging conveying rack 124, the pushing synchronous conveyor belt 121 stops, and the gap mechanism 127 starts to push the outer sealing plate back a gap distance. The piston rod of the sealing plate pressing cylinder 123 extends out to press the second outer sealing plate near the sealing plate discharging conveying rack 124, and the discharging conveying synchronous belt 125 starts, driving the first punching plate 126 to send the outer sealing plate that enters the sealing plate discharging conveying rack 124 to the support plate 116 until one end of the outer sealing plate reaches the first template side positioning mechanism 109 to complete the positioning, and the outer sealing plate pressing hook mechanism 118 starts to clamp the outer sealing plate toward the outer sealing plate blocking plate 128 so that the outer sealing plate is close to the outer sealing plate blocking plate 128. Figure 3 and Figure 4As shown, the driving mechanism drives the conveying rollers of the roller conveyor 104 to rotate, and the profiles for making the building formwork enter from the feeding end of the roller conveyor 104. The positioning plate 105 and the guide rod 106 play a guiding role. When one end of the profile reaches the outer sealing plate, the conveying rollers of the roller conveyor 104 stop running, the profile stops moving, and the template width adjustment positioning clamping mechanism 107 is started to push the profile toward the positioning plate 105. After being pushed into place, the template side pressing mechanism 108, the first template side positioning mechanism 109, the second template side positioning mechanism 110, and the template bottom plate pressing mechanism 119 are activated to press the template to complete the positioning and clamping operation of the profile and the outer sealing plate, and then the first welding robot 151 or the second welding robot 152 can perform corresponding welding operations. After welding is completed, the template side pressing mechanism 108, the first template side positioning mechanism 109, the second template side positioning mechanism 110, the outer sealing plate pressing hook mechanism 118, and the template bottom plate pressing mechanism 119 are lifted to release the clamping of the template, and the second telescopic mechanism 117 of the first positioning blocking mechanism 102 is extended to move the support plate 116 away from the roller conveyor 104 and retract it into the outer sealing plate blocking plate 128. The first telescopic mechanism 114 contracts to place the mounting seat 113 in the lifting position, and the construction template can pass from under the mounting seat 113. The driving mechanism drives the conveying roller of the roller conveyor 104 to rotate, and the construction template with the outer sealing plate welded on one end is output from the roller conveyor 104 into the transition roller conveyor 147. When welding the outer sealing plate at the other end, the first telescopic mechanism 114 of the second positioning and blocking mechanism 148 first drives the mounting seat 113 to lift, so that the profile after the outer sealing plate is welded at the first end passes through the second positioning and blocking mechanism 148 and is sent to the second welding platform 149. Then the roller conveyor of the second welding platform 149 is reversed, and the welding of the outer sealing plate at the second end of the profile is completed according to the aforementioned principle and process.
[0071] The outer sealing plate blocking plate 128 and the outer sealing plate pressing hook mechanism 118 clamp the outer sealing plate from both sides. When positioning, one end of the outer sealing plate is pressed against the reference positioning surface of the first template side positioning mechanism 109. The support plate 116 and the first template side positioning mechanism 109 position the outer sealing plate in the up and down, left and right directions, solving the technical problems of positioning and clamping the outer sealing plate. The template width adjustment positioning clamping mechanism 107 is suitable for the production of templates of different specifications, and can position the profile of the template. The template side pressing mechanism 108, the first template side positioning mechanism 109, the second template side positioning mechanism 110, and the template bottom plate pressing mechanism 119 press and fix the profile of the template. The use of a movable support plate can not only realize the support and positioning of the outer sealing plate, but also avoid interference with the lifting of the first positioning blocking mechanism 102 when the template is discharged. The technical solution provided by the present invention simultaneously positions and clamps the aluminum template profile and the outer sealing plate, so that displacement between the profile and the outer sealing plate is not easy to occur during welding, thereby improving product quality and production efficiency. The outer sealing plates at both ends of the template can be welded in one loading, which is conducive to realizing automated continuous production in the production process and reducing labor intensity.
[0072] The rib bins 202 of the first reinforcing rib welding station 4, the second reinforcing rib welding station 5, the third reinforcing rib welding station 6 and the fourth reinforcing rib welding station 7 are used to store rectangular ribs and can be stacked in several layers. The elevator 285 is used to lift the ribs in the rib bin 202. When the bottom of the topmost rib reaches the height of the pushing platform 223 and there is enough space on the pushing platform 223 to store the ribs, the material shifting mechanism 205 can be activated to shift the topmost rib to the pushing platform 223 of the pushing mechanism 203. The pushing mechanism 203 pushes out each rib in turn and sends it to the feeding conversion mechanism 204. The loading mechanism 207 transfers the ribs on the feeding conversion mechanism 204 to the welding station. When shifting materials, the elevator 285 lifts the ribs in the rib bin 202. When the bottom of the topmost rib reaches the height of the pushing platform 223, the material shifting mechanism 205 shifts the topmost rib to the pushing platform 223 to complete the shifting of materials. The pusher synchronous belt 225 drives the push plate 226 to move toward the first crossbeam 227, and sends the ribs to the feed conversion mechanism 204. When the ribs enter the feed conversion mechanism 204 from the pusher platform 223, after the first rib near the feed conversion mechanism 204 enters the feed conversion mechanism 204, the piston rods of the third telescopic mechanism 228 and the fourth telescopic mechanism 229 extend to press the second rib near the feed conversion mechanism 204, so that the ribs on the pusher platform 223 will not fall off. The feed conversion mechanism 204 is provided with a rib baffle 236 to keep the ribs in a fixed position. The rib baffle 236, the fifth guide rail 237, the slide 238 and the thin rib plate slide 244 are parallel to each other, the movable seat 239 can move along the fifth guide rail 237, the slide 238 cooperates with the fixed knob 240, when the fixed knob 240 is loosened, the movable seat 239 can move, and when the fixed knob 240 is tightened, the position of the movable seat 239 can be fixed, so as to adapt to the operation requirements of ribs of different lengths. On the one hand, due to the fast running speed of the fifth telescopic mechanism 235, the buffers 247 located at both ends of the running range of the mounting seat 234 can achieve the function of slowing down and stabilizing. On the other hand, the buffers 247 can fine-tune the position of the movable seat 239 and provide a force to make the rib baffle 236 adapt to the position of the rib pushed out by the pushing mechanism 203, so that one side of the rib is close to the rib baffle 236. The feeding synchronous belt 209 of the thin rib plate feeding mechanism drives the feeding plate 210 to push the thin rib plate toward the discharge positioning plate 213. When the front thin rib plate reaches the discharge positioning plate 213, the reverse pushing mechanism 217 reverses the thin rib plate, so that there is a gap between the front thin rib plate and the discharge positioning plate 213. The rib plate pressing cylinder 212 presses the second thin rib plate near the discharge positioning plate 213, making it easier to punch out the front thin rib plate. When the feeding conversion mechanism 204 is used to transport thin rib plates, the thin rib plate chute 244 corresponds to the position of the discharge positioning plate 213 and the second punching plate 216 of the thin rib plate feeding mechanism, and the second punching plate 216 pushes the front thin rib plate into the thin rib plate chute 244.The material presence sensor 230 detects whether the pushing mechanism 203 pushes the ribs onto the movable seat 239. Only when it is detected that the pushing mechanism 203 has pushed the ribs onto the movable seat 239, or the thin-ribbed plate arrival sensor 246 detects that there is a thin-ribbed plate in the thin-ribbed plate slide groove 244, can the program be operated. The material presence sensor 230 and the thin-ribbed plate arrival sensor 246 can optionally use proximity switches, etc.
[0073] The loading transverse movement servo motor 251 can drive the loading mechanism mounting plate 250 to move along the truss guide rail 248, and drive the loading clamp 264 to move along the axial direction of the crossbeam of the loading truss 206. The loading lifting servo motor 256 can drive the lifting rod 254 to move up and down, and the lifting rod 254 drives the loading clamp 264 to move up and down, lifting or lowering the ribs or thin rib plates, thereby transferring the ribs or thin rib plates from the moving seat 239 to the welding station. When the feeding clamp 264 grabs the ribs or thin ribs, the clamping position often has a small offset. Due to the offset of the clamping position, interference often occurs when the ribs or thin ribs are loaded into the template, making it difficult to insert, thereby affecting product quality and operating efficiency. The floating plate 259 can slide along the feeding slide rail 258. When the ribs or thin ribs are loaded into the template, the position of the ribs or thin ribs can be automatically adjusted and calibrated by swinging. When the ribs or thin ribs are loaded into the template, the first feeding pressing cylinder 265 and the second feeding pressing cylinder 266 drive the pressing plate 267 to press the ribs or thin ribs tightly and flatten them. The spring 261 pushes the floating plate 259 to reset, so that the feeding clamp 264 tends to be in a fixed position directly below the lifting rod 254. The first reinforcement rib welding station 4, the second reinforcement rib welding station 5, the third reinforcement rib welding station 6 and the fourth reinforcement rib welding station 7 can provide ribs (such as rectangular ribs) and thin rib sheet material feeding solutions to meet the requirements of automated, efficient and precise material feeding of ribs and thin rib sheets, which is conducive to realizing automated production of aluminum formwork welding.
[0074] After welding, the building template enters the turning machine 8. When the front end of the building template reaches the blocking mechanism 407, the turning motor 404 is started, the building template entering the turning fixture 406 is turned over and transferred to the conveyor next to it. The opening direction of the building template is turned over, the blocking mechanism 407 descends, and the building template can be sent to the next workstation.
[0075] As one example, Figure 31 to Figure 35As shown, on the basis of the aforementioned basic scheme, the sprocket group of the transverse chain line 1 of the production system for welding aluminum formwork includes a driving gear 312 connected to the drive shaft 310, a first driven gear 317 and a second driven gear 318 connected to the lifting chain frame 309, and at least one tensioning wheel 319 connected to the lifting chain frame 309; the transverse chain line 1 also has a baffle 320 connected to the side of the first conveyor roller line 301 or the second conveyor roller line 302 away from the lifting and transverse chain line 303, and a lifting and blocking mechanism 321 arranged at one end of the first conveyor roller line 301 and the second conveyor roller line 302.
[0076] As one example, Fig. 27 and Fig.28 As shown, on the basis of the aforementioned basic scheme, the material dispensing mechanism 205 of the first reinforcement welding station 4, the second reinforcement welding station 5, the third reinforcement welding station 6 and the fourth reinforcement welding station 7 of the production system for welding aluminum formwork includes a material dispensing frame 268 connected to the pushing mechanism 203, a material dispensing slide rail 269 connected to the lower part of the material dispensing frame 268, a material dispensing slide plate 270 slidably connected to the material dispensing slide rail 269, a material dispensing plate 271 connected to one end of the material dispensing slide plate 270, a material dispensing driving mechanism 272 connected to the material dispensing frame 268 to drive the material dispensing slide plate 270 to move along the material dispensing slide rail 269, a seventh telescopic mechanism 273 connected to one side of the material dispensing frame 268, and a guide plate 274 connected to the piston rod of the seventh telescopic mechanism 273.
[0077] As one example, Fig.29 and Fig.30As shown, on the basis of the aforementioned basic scheme, the elevator 285 of the first reinforcement welding station 4, the second reinforcement welding station 5, the third reinforcement welding station 6 and the fourth reinforcement welding station 7 of the production system for welding aluminum formwork includes a lifting frame 275, a lifting platform 276 slidably connected to the lifting frame 275, a chain sprocket mechanism 277 connected to the lifting frame 275 to drive the lifting platform 276 to rise and fall, a motor connected to the lifting frame 275 to drive the chain sprocket mechanism 277 to move, and a counterweight block 278 connected to one end of the chain sprocket mechanism 277 away from the lifting platform 276; the lifting platform 276 extends into the rib silo 202; the rib silo 202 includes a fixed baffle 279 connected to the base 201, a rib silo guide rail 280 connected to the base 201, a movable silo door 281 that can move along the rib silo guide rail 280, and a rib silo lift position sensor 282 connected to the fixed baffle 279. The rib silo 202 also has a limit locking mechanism 283 connected to the rib silo guide rail 280 and the movable silo door 281 to fix the position of the movable silo door 281. The movable silo door 281 can slide along the rib silo guide rail 280, and the position of the movable silo door 281 is adjusted according to the length of the ribs to make the thickness of the silo adapt to the length of the ribs. The movable silo door 281 is provided with a locking mechanism 283, and the position of the movable silo door 281 on the rib silo guide rail 280 is fixed after the position is adjusted. The in-place sensor 282 can be a photoelectric sensor to sense and control the lifting height of the ribs.
[0078] As one example, Fig.25 and Fig.26 As shown, on the basis of the above basic scheme, the feeding mechanism 207 of the first reinforcing rib welding station 4, the second reinforcing rib welding station 5, the third reinforcing rib welding station 6 and the fourth reinforcing rib welding station 7 of the production system for welding aluminum formwork further comprises a pad 284 connected to the clamping claw connecting plate 262 and the feeding clamping claw cylinder 263 at both ends. Fig. 20 As shown, the reverse thrust mechanism 217 includes a reverse thrust mechanism mounting plate 286 connected to the end of the thin-ribbed plate bin 208, a reverse thrust cylinder 287 and a linear bearing 288 connected to the reverse thrust mechanism mounting plate 286, and a reverse thrust plate 289 connected to the linear bearing 288 through a guide shaft and connected to the piston rod of the reverse thrust cylinder 287.
[0079] As one example, Figures 38 to 40As shown, on the basis of the aforementioned basic scheme, the flipping fixture 406 of the flipping machine 8 of the production system of the welded aluminum formwork includes a plurality of rectangular frames 408 for the construction formwork to pass through, a first guide rod 409 respectively connected to the two symmetrical sides of the rectangular frame 408, a polyurethane buffer plate 410 lining the inner surface of the other two symmetrical frames of the rectangular frame 408, and a wool felt 411 sleeved on the outside of the first guide rod 409; the blocking mechanism 407 includes a blocking seat 412 connected to the flipping frame 401, a blocking plate 413 slidably connected to the blocking seat 412, and an eighth telescopic mechanism 414 connected to the cylinder seat and the blocking seat 412, and connected to the piston rod and the blocking plate 413. The turning machine 8 also has a feeding sensor 416 connected to the turning frame 401 and located at the feeding end of the turning frame 401; a material arrival sensor 417 connected to the turning frame 401 and located at the discharging end of the turning frame 401, a turning limit position sensor 418 connected to the turning frame 401 for controlling the maximum turning angle of the turning fixture 406, a second guide rod 415 connected to the feeding ends of the first conveyor 402 and the second conveyor 403, and a second guide rod 415 connected to the feeding ends of the first conveyor 402, the second conveyor 403 and the third conveyor 419. During the operation, the polyurethane buffer plate 410 and the wool felt 411 can reduce the friction and collision between the turning fixture 406 and the building template, protect the equipment and products, and reduce noise.
[0080] As one example, Fig.10 and Fig.11 As shown, on the basis of the aforementioned basic scheme, the template width adjustment positioning clamping mechanism 107 of the first outer sealing plate welding station 2 and the second outer sealing plate welding station 3 of the production system for welding aluminum templates includes a sixth guide rail 129 connected to the roller conveyor 104, a clamping base 130 slidingly connected to the sixth guide rail 129, a screw nut pair 131 connected to the roller conveyor 104 and the clamping base 130, a servo motor transmission-connected to the screw nut pair, and a template side pressing mechanism 108 and a second template side positioning mechanism 110 connected to the clamping base 130.
[0081] As one example, Fig.12 As shown, on the basis of the aforementioned basic scheme, the template side pressing mechanism 108 of the first outer sealing plate welding station 2 and the second outer sealing plate welding station 3 of the production system for welding aluminum templates includes a pressing mechanism mounting seat 132 connected to the template width adjustment positioning clamping mechanism 107, the positioning plate 105 or the roller conveyor 104, a connecting rod 133 hinged at one end to the pressing mechanism mounting seat 132, a pressing mechanism cylinder 134 connected to the pressing mechanism mounting seat 132, and a pressing hook 135 hinged at one end to the connecting rod 133 and at one end to the piston rod of the pressing mechanism cylinder 134. Figure 6The outer sealing plate pressing hook mechanism 118 shown includes an outer sealing plate pressing hook mechanism mounting base 136 connected to the outer sealing plate blocking plate 128, a second connecting rod 137 with one end hinged to the outer sealing plate pressing hook mechanism mounting base 136, a second cylinder 138 connected to the outer sealing plate pressing hook mechanism mounting base 136, and a hook 139 with one end hinged to the second connecting rod 137 in the middle, one end hinged to the piston rod of the second cylinder 138, and the other end extending out of the outer sealing plate blocking plate 128.
[0082] As one example, Fig.13 As shown, on the basis of the aforementioned basic scheme, the template bottom plate pressing mechanism 119 of the first outer sealing plate welding station 2 and the second outer sealing plate welding station 3 of the production system for welding aluminum templates includes a template bottom plate pressing mechanism mounting seat 140 connected to the outer sealing plate blocking plate 128, a third cylinder 141 connected to the template bottom plate pressing mechanism mounting seat 140, and a pressing hook 142 which is slidably connected to the template bottom plate pressing mechanism mounting seat 140 in the middle, one end of which extends out of the outer sealing plate blocking plate 128 and the other end of which is connected to the piston rod of the third cylinder 141.
[0083] As one example, Fig.14 As shown, on the basis of the aforementioned basic scheme, the gap mechanism 127 of the first outer sealing plate welding station 2 and the second outer sealing plate welding station 3 of the production system for welding aluminum templates includes a gap cylinder mounting seat 143 connected to the end of the sealing plate bin 120, a gap cylinder 144 connected to the gap cylinder mounting seat 143, a gap push plate 145 whose first end is hinged to the piston rod of the gap cylinder 144, and a third connecting rod 146 whose two ends are respectively hinged to the gap cylinder mounting seat 143 and the middle of the gap push plate 145. Figure 3 As shown, the first welding platform 101 further has a third guide rod 106 connected to the roller conveyor 104 .
[0084] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any way. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A production system for welding aluminum formwork, characterized in that: The invention comprises a transverse chain line (1), a first outer sealing plate welding station (2) and a second outer sealing plate welding station (3) whose first ends are respectively connected to one end of the transverse chain line (1), a first reinforcing rib welding station (4) and a second reinforcing rib welding station (5) whose first ends are respectively connected to the other ends of the first outer sealing plate welding station (2) and the second outer sealing plate welding station (3), at least one set of a third reinforcing rib welding station (6) whose first end is connected to the other end of the first reinforcing rib welding station (4), at least one set of a fourth reinforcing rib welding station (7) whose first end is connected to the other end of the second reinforcing rib welding station (5), a turning machine (8) connected to the third reinforcing rib welding station (6) and the fourth reinforcing rib welding station (7), and the first reinforcing rib welding station (4), the second reinforcing rib welding station (5), the third reinforcing rib welding station (6) and the fourth reinforcing rib welding station (7) all have a welding platform (9) connected to the previous process, a welding robot (10) located on one side of the welding platform (9), and the welding platform has a conveying mechanism for pushing the aluminum template to move on the welding platform (9); the first outer sealing plate welding station (2) and the second outer sealing plate welding station (3) all include a first welding platform (101), a first positioning and blocking mechanism (102) connected to one end of the first welding platform (101), a first outer sealing plate feeding mechanism (103) connected to the first welding platform (101) and the first positioning and blocking mechanism (102), and a first end connected to the first positioning and blocking mechanism (103). 02), a transition roller conveyor (147) connected to the other end of the transition roller conveyor (147), a second positioning and blocking mechanism (148) connected to the other end of the transition roller conveyor (147), a second welding platform (149) having one end connected to the second positioning and blocking mechanism (148), a second outer sealing plate feeding mechanism (150) connected to the second welding platform (149) and the second positioning and blocking mechanism (148), a first welding robot (151) located on one side of the first welding platform (101), and a second welding robot (152) located on one side of the second welding platform (149); the first welding platform (101) and the second welding platform (149) both include a roller conveyor (104), and a second welding robot (152) located on one side of the roller conveyor (104) a positioning plate (105) connected to the roller conveyor (104), a template width adjustment positioning clamping mechanism (107) connected to the roller conveyor (104), a plurality of template side pressing mechanisms (108) respectively connected to the template width adjustment positioning clamping mechanism (107), the positioning plate (105) or the roller conveyor (104), a first template side positioning mechanism (109) connected to the positioning plate (105), the roller conveyor (104), the first outer sealing plate feeding mechanism (103) or the second outer sealing plate feeding mechanism (150), and a second template side positioning mechanism (110) connected to the template width adjustment positioning clamping mechanism (107); during positioning, one end of the outer sealing plate abuts against a reference positioning surface of the first template side positioning mechanism (109);The first positioning and blocking mechanism (102) and the second positioning and blocking mechanism (148) both comprise a door frame (111), first guide rails (112) respectively connected to the columns on both sides of the door frame, a mounting seat (113) slidably connected to the first guide rails (112), a first telescopic mechanism (114) having a cylinder seat connected to the door frame (111) and a piston rod connected to the mounting seat (113), a second guide rail (115) connected to the bottom plate of the mounting seat (113), a support plate (116) slidably connected to the second guide rail (115), a second telescopic mechanism (117) connected at both ends to the mounting seat (113) and the support plate (116), and a plurality of The outer sealing plate pressing hook mechanism (118) and the template bottom plate pressing mechanism (119) are connected to the outer sealing plate blocking plate (128) of the mounting seat (113); the first outer sealing plate feeding mechanism (103) and the second outer sealing plate feeding mechanism (150) both include a sealing plate bin (120), a material pushing synchronous conveyor belt (121) connected to the sealing plate bin (120), a material pushing plate (122) connected to the material pushing synchronous conveyor belt (121), a sealing plate pressing cylinder (123) connected to the end of the sealing plate bin (120), a sealing plate discharging conveying frame (124) connected to one end of the sealing plate bin (120), and a sealing plate discharging conveying frame (124) connected to the sealing plate discharging conveying frame (124). a discharging conveying synchronous belt (125), a first punching plate (126) connected to the discharging conveying synchronous belt (125), and a gap mechanism (127) connected to the end of the sealing plate silo (120); the roller conveyor of the second welding platform (149) can rotate forward or reverse, the first positioning and blocking mechanism (102) and the second positioning and blocking mechanism (148) are assembled in opposite directions, and the first outer sealing plate feeding mechanism (103) and the second outer sealing plate feeding mechanism (150) are assembled in opposite directions; the first reinforcing rib welding station (4), the second reinforcing rib welding station (5), the third reinforcing rib welding station (6) and the fourth reinforcing rib welding station (7) also have a base ( 201), a rib material bin (202) connected to the base (201), a pushing mechanism (203) located at one side of the rib material bin (202) and connected to the base (201), a feeding conversion mechanism (204) connected to the pushing mechanism (203), a material shifting mechanism (205) located above the pushing mechanism (203) and connected to the pushing mechanism (203), an elevator (285) located at the other side of the rib material bin (202), a thin rib plate feeding mechanism connected to the base (201), a loading truss (206) connected to the base (201), and a loading mechanism (207) connected to the loading truss (206);The thin ribbed plate feeding mechanism comprises a thin ribbed plate bin (208), a feeding synchronous belt (209) connected to the thin ribbed plate bin (208), a feeding plate (210) connected to the feeding synchronous belt (209), a gantry-type crossbeam (211) connected to an end of the thin ribbed plate bin (208), a rib pressing cylinder (212) connected to the gantry-type crossbeam (211), a discharge positioning plate (213) connected to one end of the thin ribbed plate bin (208), and a discharge positioning plate (214) connected to one end or the discharge positioning plate (215) of the thin ribbed plate bin (208). a material punching rack (214) connected to the material punching rack (213), a material punching synchronous belt (215) connected to the material punching rack (214), a second material punching plate (216) slidably connected to the material punching rack (214) and connected to the material punching synchronous belt (215), a reverse thrust mechanism (217) connected to the end of the thin ribbed plate bin (208), an end surface positioning plate (218) connected to the thin ribbed plate bin (208), a third guide rail (219) connected to the gantry crossbeam (211), and a thin ribbed plate bin (208) away from the material punching synchronous belt (215). The push mechanism (203) comprises a frame (222) connected to the base (201), a push platform (223) connected to the frame (222), a slide rail (224) connected to the frame (222), a push synchronous belt (225) connected to the frame (222), and a push synchronous belt (225) slidably connected to the slide rail (224) and connected to the push synchronous belt (225). 5) a push plate (226) connected to the material pushing platform (223), a first crossbeam (227) located above the material pushing platform (223) and connected to the frame (222) or the material pushing platform (223), a third telescopic mechanism (228) and a fourth telescopic mechanism (229) connected to the first crossbeam (227) and used for pressing down the ribs, a material presence sensor (230) connected to the first crossbeam (227), a material shifting guide plate (231) connected to the material pushing platform (223), and a second positioning plate (232) connected to the material pushing platform (223);The feeding conversion mechanism (204) comprises a linear slide rail (233) connected to a frame (222), a conversion mechanism mounting seat (234) slidably connected to the linear slide rail (233), a fifth telescopic mechanism (235) having two ends respectively connected to the frame (222) and the conversion mechanism mounting seat (234), a rib baffle (236), a fifth guide rail (237) and a slide groove (238) connected to the conversion mechanism mounting seat (234), a moving seat (239) connected to the fifth guide rail (237) and the slide groove (238), and a fixed knob (240) connected to the moving seat (239) and the slide groove (238). A conversion clamping cylinder (241) connected to the movable seat (239), a clamping plate (242) connected to the piston rod of the conversion clamping cylinder (241), a rib-to-material sensor (243) connected to the conversion mechanism mounting seat (234), a thin rib plate slide groove (244) connected to the conversion mechanism mounting seat (234), a thin rib plate positioning plate (245) located outside one end of the thin rib plate slide groove (244) and connected to the conversion mechanism mounting seat (234), a thin rib plate to-material sensor (246) connected to the conversion mechanism mounting seat (234), and a buffer (247) connected to the frame (222);The feeding mechanism (207) comprises a truss guide rail (248) and a truss rack (249) connected to the cross beam of the feeding truss (206), a feeding mechanism mounting plate (250) slidably connected to the truss guide rail (248), a feeding transverse movement servo motor (251) connected to the feeding mechanism mounting plate (250), a gear connected to the feeding transverse movement servo motor (251) and meshingly connected to the truss rack (249), a feeding lifting mechanism mounting seat (252) connected to the bottom surface of the feeding mechanism mounting plate (250), and a gear connected to the feeding transverse movement servo motor (251) and meshingly connected to the truss rack (249). 2), a lifting guide rail (253) connected to the lifting guide rail (253), a lifting rod (254) slidably connected to the lifting guide rail (253), a lifting rack (255) connected to the lifting rod (254), a feeding lifting servo motor (256) connected to the feeding lifting mechanism mounting seat (252), a gear connected to the feeding lifting servo motor (256) and meshingly connected to the lifting rack (255), a feeding clamping claw mounting plate (257) connected to the end of the lifting rod (254) away from the feeding mechanism mounting plate (250), and an upper surface connected to the bottom surface of the feeding clamping claw mounting plate (257). A feeding slide rail (258), a floating plate (259) slidably connected to the feeding slide rail (258), two floating rods (260) one end of which is connected to the floating plate (259) and the other end of which is slidably connected to the feeding clamping claw mounting plate (257), two springs (261) respectively sleeved on the two floating rods (260) and located between the floating rods (260) and the feeding clamping claw mounting plate (257), a clamping claw connecting plate (262) connected to the floating plate (259), a feeding clamping claw cylinder (263) connected to the clamping claw connecting plate (262), and a clamping claw cylinder (264) connected to the feeding clamping claw cylinder (265). 63), a feeding clamp (264) connected to the feeding clamp cylinder (263), a first feeding pressing cylinder (265) and a second feeding pressing cylinder (266) connected to the clamp connecting plate (262) on both sides of the feeding clamp cylinder (263), and a pressing plate (267) connected to the first feeding pressing cylinder (265) and the second feeding pressing cylinder (266), respectively; the transverse chain line (1) includes a first conveying roller line (301) and a second conveying roller line (302), and a lifting transverse chain line (303) located between the first conveying roller line (301) and the second conveying roller line (302);The lifting and transverse shifting chain line (303) comprises a lifting base (304), a first lifting link rotating shaft (305) and a second lifting link rotating shaft (306) connected to the lifting base (304), at least two pairs of lifting swing arm pairs consisting of a first lifting swing arm (307) hinged to the first lifting link rotating shaft (305) at the middle and a second lifting swing arm (308) hinged to the second lifting link rotating shaft (306) at the middle, a lifting chain frame (309) hinged to one end of the first lifting swing arm (307) and the second lifting swing arm (308) of each lifting swing arm pair, and a lifting chain frame (309) hinged to the lifting chain frame (309). a driving shaft (310) connected to the lifting chain frame (309), a driving motor (311) connected to the lifting chain frame (309) and drivingly connected to the driving shaft (310), at least two driving gears (312) connected to the driving shaft (310), at least two sprocket groups connected to the lifting chain frame (309) and including any driving gear (312), at least two transmission chains (313) respectively connected to each sprocket group, at least two lifting connecting rods (314) respectively hinged to the other ends of the first lifting swing arm (307) and the second lifting swing arm (308) of the lifting swing arm pair, and at least one set of two The first conveyor roller line (301) and the second conveyor roller line (302) have a sixth telescopic mechanism (315) respectively hinged to the lifting base (304) and one of the lifting connecting rods (314) at their ends; the first conveyor roller line (301) and the second conveyor roller line (302) have a notch (316) on the side near the lifting and traversing chain line (303) for the lifting chain frame (309) and the conveying chain (313) to pass through; the turning machine (8) includes a turning frame (401), a first conveyor (402), a second conveyor (403) and a third conveyor (419) connected to the turning frame (401), and are respectively located on the first conveyor (4 02) and the second conveyor (403), and between the second conveyor (403) and the third conveyor (419), and are all connected to the turning frame (401); a turning shaft (405) with both ends pivotally connected to the turning frame (401) and one end drivingly connected to the turning motor (404); a turning fixture (406) connected to the turning shaft (405); and blocking mechanisms (407) respectively located at the discharge ends of the first conveyor (402), the second conveyor (403), and the third conveyor (419), and are all connected to the turning frame (401). ; 2. The production system of welded aluminum formwork according to claim 1, characterized in that: The sprocket group of the transverse chain line (1) includes a driving gear (312) connected to the driving shaft (310), a first driven gear (317) and a second driven gear (318) connected to the lifting chain frame (309), and at least one tensioning wheel (319) connected to the lifting chain frame (309); the transverse chain line (1) also has a baffle (320) connected to the side of the first conveying roller line (301) or the second conveying roller line (302) away from the lifting transverse chain line (303), and a lifting blocking mechanism (321) arranged at one end of the first conveying roller line (301) and the second conveying roller line (302).
3. The production system of welded aluminum formwork according to claim 1, characterized in that: The material shifting mechanism (205) of the first reinforcing rib welding station (4), the second reinforcing rib welding station (5), the third reinforcing rib welding station (6) and the fourth reinforcing rib welding station (7) comprises a material shifting frame (268) connected to the material pushing mechanism (203), a material shifting slide rail (269) connected to the lower part of the material shifting frame (268), a material shifting slide plate (270) slidably connected to the material shifting slide rail (269), a material shifting plate (271) connected to one end of the material shifting slide plate (270), a material shifting driving mechanism (272) connected to the material shifting frame (268) and driving the material shifting slide plate (270) to move along the material shifting slide rail (269), a seventh telescopic mechanism (273) connected to one side of the material shifting frame (268), and a guide plate (274) connected to a piston rod of the seventh telescopic mechanism (273).
4. The production system of welded aluminum formwork according to claim 1, characterized in that: The elevators (285) of the first reinforcing rib welding station (4), the second reinforcing rib welding station (5), the third reinforcing rib welding station (6) and the fourth reinforcing rib welding station (7) include an elevator frame (275), a lifting platform (276) slidably connected to the elevator frame (275), a chain sprocket mechanism (277) connected to the elevator frame (275) and driving the lifting platform (276) to move up and down, a motor connected to the elevator frame (275) and driving the chain sprocket mechanism (277) to move, and a counterweight (278) connected to one end of the chain sprocket mechanism (277) away from the lifting platform (276); The lifting platform (276) extends into the rib material bin (202); the rib material bin (202) comprises a fixed baffle (279) connected to the base (201), a rib material bin guide rail (280) connected to the base (201), a movable bin door (281) movable along the rib material bin guide rail (280), and a rib material bin lifting position sensor (282) connected to the fixed baffle (279); the rib material bin (202) also has a limit locking mechanism (283) connected to the rib material bin guide rail (280) and the movable bin door (281) for fixing the position of the movable bin door (281).
5. The production system of welded aluminum formwork according to claim 1, characterized in that: The feeding mechanisms (207) of the first reinforcing rib welding station (4), the second reinforcing rib welding station (5), the third reinforcing rib welding station (6) and the fourth reinforcing rib welding station (7) also have a pad (284) whose two ends are respectively connected to the clamping claw connecting plate (262) and the feeding clamping claw cylinder (263); the reverse thrust mechanism (217) includes a reverse thrust mechanism mounting plate (286) connected to the end of the thin rib plate bin (208), a reverse thrust cylinder (287) and a linear bearing (288) connected to the reverse thrust mechanism mounting plate (286), and a reverse thrust plate (289) connected to the linear bearing (288) via a guide shaft and connected to the piston rod of the reverse thrust cylinder (287).
6. The production system of welded aluminum formwork according to claim 1, characterized in that: The turning fixture (406) of the turning machine (8) comprises a plurality of rectangular frames (408) for the building template to pass through, a first guide rod (409) respectively connected to two symmetrical sides of the rectangular frame (408), a polyurethane buffer plate (410) lining the inner surface of the other two symmetrical frames of the rectangular frame (408), and a wool felt (411) sleeved on the outside of the first guide rod (409); the blocking mechanism (407) comprises a blocking seat (412) connected to the turning machine frame (401), a blocking plate (413) slidably connected to the blocking seat (412), an eighth telescopic mechanism (414) having a cylinder seat connected to the blocking seat (412) and a piston rod connected to the blocking plate (413). The turning machine (8) further comprises a feeding sensor (416) connected to the turning frame (401) and located at the feeding end of the turning frame (401); a material arrival sensor (417) connected to the turning frame (401) and located at the discharging end of the turning frame (401); a turning limit position sensor (418) connected to the turning frame (401) and used to control the turning of the turning fixture (406) at a maximum turning angle; a second guide rod (415) connected to the feeding ends of the first conveyor (402) and the second conveyor (403); and a second guide rod (415) connected to the feeding ends of the first conveyor (402), the second conveyor (403) and the third conveyor (419).
7. The production system of welded aluminum formwork according to claim 1, characterized in that: The template width adjustment positioning clamping mechanism (107) of the first outer sealing plate welding station (2) and the second outer sealing plate welding station (3) comprises a sixth guide rail (129) connected to the roller conveyor (104), a clamping machine base (130) slidably connected to the sixth guide rail (129), a screw nut pair (131) connected to the roller conveyor (104) and the clamping machine base (130), a servo motor connected to the screw nut pair, a template side pressing mechanism (108) connected to the clamping machine base (130), and a second template side positioning mechanism (110).
8. The production system of welded aluminum formwork according to claim 1, characterized in that: The template side pressing mechanism (108) of the first outer sealing plate welding station (2) and the second outer sealing plate welding station (3) comprises a pressing mechanism mounting seat (132) connected to the template width adjustment positioning clamping mechanism (107), the positioning plate (105) or the roller conveyor (104), a connecting rod (133) one end of which is hinged to the pressing mechanism mounting seat (132), a pressing mechanism cylinder (134) connected to the pressing mechanism mounting seat (132), and a piston rod having a middle portion hinged to one end of the connecting rod (133) and one end of which is hinged to the pressing mechanism cylinder (134). A hinged pressing hook (135); the outer sealing plate pressing hook mechanism (118) comprises an outer sealing plate pressing hook mechanism mounting seat (136) connected to the outer sealing plate blocking plate (128), a second connecting rod (137) with one end hinged to the outer sealing plate pressing hook mechanism mounting seat (136), a second cylinder (138) connected to the outer sealing plate pressing hook mechanism mounting seat (136), and a hook (139) with a middle portion hinged to one end of the second connecting rod (137), one end hinged to the piston rod of the second cylinder (138), and the other end extending out of the outer sealing plate blocking plate (128).
9. The production system of welded aluminum formwork according to claim 1, characterized in that: The template base plate pressing mechanism (119) of the first outer sealing plate welding station (2) and the second outer sealing plate welding station (3) comprises a template base plate pressing mechanism mounting seat (140) connected to the outer sealing plate blocking plate (128), a third cylinder (141) connected to the template base plate pressing mechanism mounting seat (140), and a pressing hook (142) whose middle part is slidably connected to the template base plate pressing mechanism mounting seat (140), one end of which extends out of the outer sealing plate blocking plate (128) and the other end of which is connected to the piston rod of the third cylinder (141).
10. The production system of welded aluminum formwork according to claim 1, characterized in that: The gap mechanism (127) of the first outer sealing plate welding station (2) and the second outer sealing plate welding station (3) comprises a gap cylinder mounting seat (143) connected to the end of the sealing plate bin (120), a gap cylinder (144) connected to the gap cylinder mounting seat (143), a gap push plate (145) whose first end is hinged to the piston rod of the gap cylinder (144), and a third connecting rod (146) whose two ends are respectively hinged to the gap cylinder mounting seat (143) and the middle part of the gap push plate (145); the first welding platform (101) also has a third guide rod (106) connected to the roller conveyor (104).
Citation Information
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