Turnover box code separator

By designing a turnover box code extension, using axial guide rail and longitudinal guide barrier components, combined with lifting motor and fork extension mechanism, the problem of insufficient performance and disassembly of turnover boxes in special environments is solved, automatic stacking and splitting is realized, labor intensity and cost are reduced, and equipment marketing application is improved.

CN115535633BActive Publication Date: 2025-08-05HUZHOU SHUANGLI AUTOMATION TECH EQUIP
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Patent Information

Application Number
CN202211265344.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-17
Publication Date
2025-08-05
Estimated Expiration
2042-10-17

AI Technical Summary

Technical Problem

The existing turnover box palletizing equipment has insufficient air source in special environments that affect the performance of the use, and the turnover box is easy to absorb and difficult to separate, resulting in high labor intensity for operators and reducing the degree of automation of the equipment and marketing application.

Method used

The turnover box code extension is designed, including a column frame, lifting mechanism, fork extension mechanism and end barrier mechanism. The axial guide rail assembly and longitudinal guide barrier assembly are used to achieve rapid separation of the turnover box. The lifting mechanism and fork extension mechanism are driven motors to ensure stability.

Benefits of technology

Automatic stacking and partitioning of turnover boxes has been realized, which has reduced the labor intensity of operators, expanded the application scope of equipment, reduced labor costs, and improved the market competitiveness of enterprises.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a turnover box code separator, comprising a column frame, a lifting mechanism, a fork mechanism and an end blocking mechanism, wherein the lifting mechanism is mounted on the column frame, the fork mechanism is connected to the lifting mechanism, and the end blocking mechanism is mounted on the side of a matching roller and used in conjunction with the fork mechanism; the end blocking mechanism comprises an axial guide guardrail assembly and a longitudinal guide blocking assembly for achieving rapid separation between upper and lower turnover boxes, and the longitudinal guide blocking assembly is mounted on the side of the axial guide guardrail assembly. The structure of the code separator is ingenious, and by arranging an end blocking mechanism on the side of the matching roller that can be used in conjunction with the fork mechanism, it ensures the direction of the turnover box while achieving rapid separation between the upper and lower turnover boxes, solving the technical problem in the prior art that turnover boxes are easily sucked together and difficult to separate when stacked, reducing the labor intensity of operators while reducing labor costs, increasing the market competitiveness of enterprises, and being conducive to the promotion and application of the above turnover box code separator in the market.
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Description

Technical Field

[0001] The present invention relates to the technical field of logistics automation equipment, in particular to a turnover box code dividing machine. Background Art

[0002] Turnover boxes, also known as logistics boxes, are widely used in the machinery, automotive, home appliance, light industry, electronics, and other industries. They are acid-resistant, alkali-resistant, and oil-resistant, non-toxic and odorless, and can be used to store food, among other things. They are easy to clean, provide convenient parts turnover, and neatly stacked for easy management. Their rational design and superior quality make them suitable for transportation, distribution, storage, and processing in factory logistics. They can be combined with a variety of logistics containers and workstation equipment, and can be used in various locations, including warehouses and production sites. As logistics management becomes increasingly important for many companies, turnover boxes help achieve the universal and integrated management of logistics containers, making them essential for modern logistics management for manufacturing and distribution companies.

[0003] In many production and processing environments, especially logistics centers, palletizing and depalletizing turnover boxes containing materials is necessary to reduce space usage and, in turn, lower storage costs. Most palletizing of turnover boxes is done manually, which is inefficient, labor-intensive, and has a low degree of automation. Furthermore, with the rapid growth of the national economy, labor costs are increasing, undoubtedly increasing production costs for companies and thus reducing their competitiveness.

[0004] In order to realize the automatic stacking of turnover boxes, reduce the labor intensity of operators, and thus reduce labor costs and improve the market competitiveness of enterprises, the Chinese utility model patent with application number CN201520404102.X discloses a turnover box stacking equipment, including a conveying mechanism, a stacking mechanism and a grabbing and lifting mechanism; the conveying mechanism includes a conveying frame, a conveying trough is provided in the conveying trough, and at least one conveying component is provided in the conveying trough, and the conveying component includes a driving shaft and a driven shaft, and sprockets are provided at both ends of the driving shaft and the driven shaft respectively, and the sprocket of the driving shaft and the sprocket of the driven shaft are driven by a chain plate, and the chain plate is provided with a turnover box, the driving shaft and the driven shaft are driven by a chain plate. The driving shaft is driven by a conveying motor, and a block box assembly is provided in the conveying assembly, and a clamping box assembly is provided on the outer wall of the conveying trough entrance, and the block box assembly includes a block box frame fixed to the conveying frame, and a swing arm is provided at the upper end of the block box frame for rotation with the block box frame, and a block box cylinder seat is provided at the lower end of the block box frame, and the block box cylinder seat is fixedly connected to the swing arm, and the swing arm is movably connected to the turnover box; the clamping box assembly includes a connecting plate fixed to the conveying trough, and a clamping box cylinder, a clamping box guide rod and a clamping box sliding bearing seat are provided on the upper part of the connecting plate, and a pressure plate is provided at the end of the clamping box cylinder, and a rubber plate is provided on the outer wall of the pressure plate. The outer walls of the rotating box are movably in contact with each other, and the box-clamping sliding bearing seat is provided with a box-clamping guide rod fixedly connected to the pressure plate, and the pressure plate moves with the box-clamping guide rod; the stacking mechanism includes a base, a stacking transmission spindle and a box-pushing transmission spindle, and the two ends of the base are respectively provided with a stacking transmission assembly and a box-pushing transmission assembly, and the stacking transmission assembly includes two stacking transmission pulleys distributed at intervals, and the two stacking transmission pulleys are driven by a stacking synchronous belt, and the two stacking transmission assemblies are driven by the stacking transmission spindle, and the stacking transmission spindle is driven by the stacking servo motor, and a frame guide rail is provided in the base, and the frame guide rail is provided with a frame slider slidably connected to the frame guide rail. , the frame slider and the stacking synchronous belt are positioned by the frame synchronous belt pressure block; the box pushing transmission assembly includes two box pushing transmission pulleys distributed at intervals, the two box pushing transmission pulleys are driven by the box pushing synchronous belt, the two box pushing transmission assemblies are driven by the box pushing transmission main shaft, the box pushing transmission main shaft is driven by the box pushing reduction motor, a box pushing deck is provided between the two box pushing transmission assemblies, a box pushing board is provided in the box pushing deck, the box pushing board is fixed to the box pushing board mounting frame, a box pushing guide rail is provided in the base, the box pushing guide rail is positioned by the box pushing slider mounting plate and the box pushing board mounting frame, the box pushing synchronous belt and the box pushing board mounting frame are positioned by the box pushing synchronous belt pressure block;The grabbing and lifting mechanism includes a frame, the bottom of the frame is fixed to the frame slider, the frame is provided with an active shaft, the active shaft is driven by the frame servo motor, and lifting components are respectively provided at both side ends of the frame, and the lifting components include a lifting chain connecting plate and a lifting chain, the lifting chain is driven by the active shaft, one end of the lifting chain is fixed to the lifting chain connecting plate, and the other end of the lifting chain is fixedly connected to the counterweight block, the lifting chain connecting plate is provided with two linear bearing seats distributed at intervals, the linear bearing seat is provided with a lifting guide rod fixed to the frame, a linear bearing seat mounting plate is provided between the two linear bearing seats, a lifting cylinder is provided in the linear bearing seat mounting plate, the inner wall of the lifting chain connecting plate is provided with a lifting claw mounting plate, the lifting claw mounting plate is provided with a lifting claw, the lifting claw and the lifting cylinder are fixed by a lifting swing arm, and the lifting claw is positioned in contact with the turnover box along with the lifting swing arm. Normally, the above structure achieves automatic stacking of turnover boxes. However, since it uses pneumatic drive, it cannot provide air supply in some special environments, such as low temperatures, which in turn affects the performance of the code separator. Moreover, since turnover boxes are usually conical in shape and have no air holes at the bottom, they tend to stick together when stacked, making them difficult to separate. Manual re-operation is also required, which also results in high labor intensity for operators and is not conducive to the promotion and application of the above stacking equipment in the market. Summary of the Invention

[0005] In order to overcome the defects in the above-mentioned prior art, the purpose of the present invention is to provide a turnover box code separator, which has an ingenious structure. By setting an end blocking mechanism, it can effectively ensure the stacking and palletizing effect of the code separator, while ensuring the stability of the turnover box during the stacking and palletizing process, which is conducive to the promotion and application of the above-mentioned turnover box code separator in the field of logistics automation equipment technology.

[0006] In order to achieve the above-mentioned purpose of the invention, the present invention adopts the following technical solutions: a turnover box code sorting machine, including a column frame, a lifting mechanism, a fork mechanism and an end blocking mechanism, the lifting mechanism is installed on the column frame, the fork mechanism is connected to the lifting mechanism, and the end blocking mechanism is installed on the side of the matching roller and used in conjunction with the fork mechanism; the end blocking mechanism includes an axial guide guardrail assembly and a longitudinal guide blocking assembly for realizing rapid separation between upper and lower turnover boxes, and the longitudinal guide blocking assembly is installed on the side of the axial guide guardrail assembly.

[0007] As a preferred solution of the present invention, the axial guide guardrail assembly includes a guide guardrail plate, a guide connecting plate and a guide support plate. The guide connecting plate is installed on the side of the guide guardrail plate, and the guide support plate is installed on the guide connecting plate and fixedly connected to the mating roller.

[0008] As a preferred solution of the present invention, the longitudinal guide blocking assembly includes a pair of oppositely arranged fastener connecting plates and fastener baffles, a fastener rotating shaft is connected between the fastener connecting plates, the fastener baffle is rotatably installed on the fastener rotating shaft, and is located above the fastener rotating shaft and fixed to the fastener baffle shaft.

[0009] As a preferred solution of the present invention, the longitudinal guide blocking assemblies are divided into two groups, and the two groups of longitudinal guide blocking assemblies are symmetrically arranged along the central axis of the matching roller. There are two fastener baffles in each group of the longitudinal guide blocking assemblies, and a baffle connecting plate is connected between the two fastener baffles.

[0010] As a preferred solution of the present invention, the opening after the two guide guardrails are combined is arranged in a trumpet shape.

[0011] As a preferred solution of the present invention, the lifting mechanism includes a lifting motor, a lifting drive shaft, a lifting chain, a lifting motor sprocket, a drive shaft sprocket, a shaft end sprocket, a clamp chain connecting plate, a chain redirecting wheel and a lifting motor chain, the lifting motor sprocket is installed at the output end of the lifting motor, the drive shaft sprocket is fixedly connected to the lifting drive shaft, the lifting motor sprocket and the drive shaft sprocket are transmitted through the lifting motor chain, the shaft end sprocket is installed at the end of the lifting drive shaft and is located on the column frame, the chain redirecting wheel is installed close to the top of the column frame, the shaft end sprocket and the chain redirecting wheel are transmitted through the lifting chain, and the lifting chain is connected to the clamp chain connecting plate; the column frame is provided with a limiting slot, the clamp chain connecting plate is located in the limiting slot and drives the fork mechanism to move up and down under the drive of the lifting mechanism.

[0012] As a preferred solution of the present invention, the fork extension mechanism includes a fork extension motor, a swing arm mechanism, a swing top plate, a fork plate connecting plate, a clamp fork plate, a clamp arm connecting plate and a slider connecting plate. The swing arm mechanism is installed at the output end of the fork extension motor, the swing top plate is connected between the swing arm mechanism and the fork plate connecting plate, the clamp fork plate is installed on the fork plate connecting plate, the fork plate connecting plate is slidingly connected to the clamp arm connecting plate, the clamp arm connecting plate is connected to the slider connecting plate, and the slider connecting plate is connected to the clamp chain connecting plate.

[0013] As a preferred solution of the present invention, the two fork extension mechanisms are symmetrically arranged along the central axis of the matching roller, and each of the fork extension mechanisms has two clamp fork plates, and the two clamp fork plates are symmetrically arranged along the central axis of the fork plate connecting plate.

[0014] As a preferred solution of the present invention, a fork guide mechanism is provided between the clamp arm connecting plate and the clamp fork plate, and the fork guide mechanism includes a fork slide rail and a fork slider. The fork slide rail is fixedly connected to the clamp arm connecting plate, and the fork slider is fixedly arranged on the top of the clamp fork plate. The fork slider can be slidably installed on the fork slide rail.

[0015] As a preferred solution of the present invention, a detachable fork plate pad is provided at the end of the clamp fork plate.

[0016] Compared with the prior art, the beneficial effects of the present invention are: the turnover box code separator in the present invention has an ingenious structure. By arranging an end blocking mechanism that can be used in conjunction with the fork mechanism on the side of the roller conveyor, it ensures the direction of the turnover box while achieving rapid separation between the upper and lower turnover boxes, solving the technical problem in the prior art that turnover boxes are easily sucked together and difficult to separate when stacked, reducing the labor intensity of operators while reducing labor costs, increasing the market competitiveness of enterprises, and being conducive to the promotion and application of the above-mentioned turnover box code separator in the market.

[0017] Furthermore, the lifting mechanism and the fork extension mechanism of the present invention both use drive motors, which have high stability and good driving performance, and can effectively ensure the stability of the turnover boxes during the stacking process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the turnover box code distribution machine in the embodiment;

[0019] Figure 2 This is a schematic diagram of the structure of the turnover box code distribution machine in the embodiment;

[0020] Figure 3 This is a structural diagram of the lifting mechanism in the turnover box code distributor in the embodiment;

[0021] Figure 4 This is a structural diagram of the fork extension mechanism in the turnover box code distributor in the embodiment;

[0022] Figure 5 This is a structural diagram of the end blocking mechanism in the turnover box code dividing machine in the embodiment;

[0023] Figure 6 It is a top view of the structure of the end blocking mechanism in the turnover box code separator in the embodiment.

[0024] Figure numerals: 1, column frame; 1-1, limit groove; 2, lifting mechanism; 2-1, lifting motor; 2-2, lifting drive shaft; 2-3, lifting chain; 2-4, lifting motor sprocket; 2-5, drive shaft sprocket; 2-6, shaft end sprocket; 2-7, clamp chain connecting plate; 2-8, chain redirecting wheel; 2-9, clamp lifting rib plate; 2-10, lifting motor chain; 3, fork extension mechanism; 3-1, fork extension motor; 3-2, swing arm mechanism; 3-3, swing top plate; 3-4, fork plate Connecting plate; 3-5, clamp fork plate; 3-6, clamp arm connecting plate; 3-7, slider connecting plate; 3-8, extension fork slide rail; 3-9, extension fork slider; 3-10, fork plate pad; 4, end blocking mechanism; 4-1, guide guardrail plate; 4-2, guide connecting plate; 4-3, guide support plate; 4-4, guide support rib plate; 4-5, fastener connecting plate; 4-6, fastener shaft; 4-7, fastener baffle; 4-8, fastener baffle shaft; 4-9, baffle connecting plate; 5, matching roller; 6, turnover box. DETAILED DESCRIPTION

[0025] To make the objectives, technical solutions, and advantages of the present invention more clearly apparent, the present invention is described below using specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessary confusion of the concepts of the present invention.

[0026] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the present invention.

[0027] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0028] Example: Figures 1 to 6As shown, the turnover box code separator includes a column frame 1, a lifting mechanism 2, a fork mechanism 3 and an end blocking mechanism 4. The column frame 1 is assembled from multiple plates. The lifting mechanism 2 is installed on the column frame 1. The fork mechanism 3 is connected to the lifting mechanism 2. The fork mechanism 3 is moved up and down by the lifting mechanism 2 to realize the stacking and stacking of the turnover boxes 6. In order to limit the left and right of the turnover boxes 6 to improve the stacking efficiency, the end blocking mechanism 4 is installed on the side of the matching roller 5 and used in conjunction with the fork mechanism 3. The end blocking mechanism 4 includes an axial guide guardrail assembly and a longitudinal guide blocking assembly for realizing rapid separation between the upper and lower turnover boxes 6. The longitudinal guide blocking assembly is installed on the side of the axial guide guardrail assembly.

[0029] Specifically, the above-mentioned axial guide guardrail assembly includes a guide guardrail plate 4-1, a guide connecting plate 4-2 and a guide support plate 4-3. The above-mentioned guide connecting plate 4-2 is installed on the side of the above-mentioned guide guardrail plate 4-1, and the above-mentioned guide support plate 4-3 is installed on the above-mentioned guide connecting plate 4-2 and fixedly connected to the above-mentioned matching roller 5. In order to enhance the structural strength of the guide support plate 4-3, a guide support rib 4-4 is provided in the bent guide support plate 4-3. In this embodiment, there are two above-mentioned guide guardrail plates 4-1, which are respectively installed on both sides of the matching roller 5. The opening after the two above-mentioned guide guardrail plates 4-1 are combined is arranged in a trumpet shape, that is, it is arranged in a trumpet shape at the entrance of the turnover box 6. It is subsequently tightened, and the width of the tightening part is adapted to the width of the turnover box 6, thereby reducing the probability of the turnover box 6 being parked tilted. In order to enable the turnover box 6 to move downward under the action of the fork mechanism 3 and prevent the turnover box 6 from moving upward, that is, to achieve rapid separation between two adjacent turnover boxes 6, the above-mentioned longitudinal guide blocking assembly includes a pair of oppositely arranged fastener connecting plates 4-5 and fastener baffles 4-7, and a fastener shaft 4-6 is connected between the above-mentioned fastener connecting plates 4-5. The above-mentioned fastener baffle 4-7 is rotatably installed on the above-mentioned fastener shaft 4-6 and is located above the above-mentioned fastener shaft 4-6 and is fixed to the fastener baffle shaft 4-8. When in use, the fastener baffle 4-7 can rotate downward around the fastener shaft 4-6, that is, it is not The turnover boxes 6 are affected downward. When the code separator needs to stack the turnover boxes 6, the fastener baffle 4-7 is abutted against the side of the turnover box 6 located below, and then the lifting mechanism 2 drives the fork mechanism 3. The fork mechanism 3 extends the fork to the side of the turnover box 6 located above to achieve separation between the two turnover boxes 6. The above structural method makes the turnover box code separator in this embodiment highly automated, and does not require the operator to manually separate the upper and lower turnover boxes 6, thereby reducing the labor intensity of the operator and the labor cost, which is conducive to the promotion and application of the above turnover box code separator in the market.

[0030] In order to make the turnover box 6 bear the force evenly and ensure its stability during the stacking process, the above-mentioned longitudinal guide blocking components are divided into two groups. The two groups of the above-mentioned longitudinal guide blocking components are symmetrically arranged along the central axis of the matching roller 5. There are two fastener baffles 4-7 in each group of the above-mentioned longitudinal guide blocking components. A baffle connecting plate 4-9 is connected between the two above-mentioned fastener baffles 4-7. The baffle connecting plate 4-9 also has the function of maintaining the balance of the fastener baffles 4-7. The end face of the fastener baffle 4-7 is set obliquely downward to further reduce the impact on the turnover box 6 during the stacking process. The fastener baffle 4-7 is made of nylon material. Nylon material has high mechanical strength and good toughness. It has high tensile and compressive strength. It can effectively ensure the service life of the fastener baffle 4-7, reduce its replacement frequency, and thus reduce the cost of use.

[0031] In order to ensure the stability of the lifting mechanism 2 during use, the above-mentioned lifting mechanism 2 includes a lifting motor 2-1, a lifting drive shaft 2-2, a lifting chain 2-3, a lifting motor sprocket 2-4, a drive shaft sprocket 2-5, a shaft end sprocket 2-6, a clamp chain connecting plate 2-7, a chain redirecting wheel 2-8 and a lifting motor chain 2-10. The lifting motor 2-1 has high stability and is easy to use. Compared with the cylinder drive in the prior art, it can expand the application range of the code separator. The lifting motor sprocket 2-4 is mounted on the output end of the lifting motor 2-1, the drive shaft sprocket 2-5 is fixedly connected to the lifting drive shaft 2-2, and the lifting motor sprocket 2-4 and the drive shaft sprocket 2-5 are driven by the lifting motor chain 2-10, the shaft end sprocket 2-6 is mounted on the end of the lifting drive shaft 2-2 and is located on the column frame 1, the chain redirecting wheel 2-8 is mounted near the top of the column frame 1, and the shaft end sprocket 2-6 and the chain redirecting wheel 2-8 are driven by the lifting chain 2-3, and the lifting chain 2-3 is connected to the clamp chain connecting plate 2-7. In order to prevent external substances from affecting the lifting chain 2-3 and causing it to become stuck, the lifting chain 2-3 can be installed in a closed structure, that is, the column frame 1 is assembled from multiple assembly plates to prevent the lifting chain 2-3 from being exposed. The lifting mechanism 2 in this embodiment adopts a chain drive transmission method. Compared with the traditional belt drive, the chain drive has no elastic sliding and slipping, can maintain an accurate average transmission ratio, requires a relatively small tensioning force, and the pressure acting on the lifting drive shaft 2-2 is also small, which can reduce the friction loss of the bearing. Relatively speaking, the chain drive transmission method has a compact structure and reduces space occupation. And since the sprocket and chain are usually made of metal, it can be used in harsh environmental conditions such as high temperature or oil pollution, expanding the application range of the code spreader.

[0032] In order to ensure the structural strength of the connection head of the lifting chain 2-3, a clamp lifting rib plate 2-9 is added between the two chain connecting plates 2-7. The clamp lifting rib plate 2-9 is vertically arranged between the chain connecting plate 2-7, that is, one chain connecting plate 2-7 can be connected to one end of the lifting chain 2-3, and the other chain connecting plate 2-7 can be connected to the other end of the lifting chain 2-3, and then the two chain connecting plates 2-7 are connected by two or more clamp lifting rib plates 2-9 to ensure the structural strength of the connection head of the lifting chain 2-3.

[0033] The fork mechanism 3 can move up and down under the drive of the lifting mechanism 2. In order to ensure the stability of the fork mechanism 3 during the longitudinal movement, a fixed slide rail can be set on the column frame 1, and a slider can be set on the back of the fork mechanism 3 so that the slider can be slidably installed on the slide rail to ensure the stability of the fork mechanism 3 during the longitudinal movement.

[0034] In order to avoid movement interference between the fork mechanism 3 and the matching roller 5 or to avoid the fork mechanism 3 from being lifted too high, a limit groove 1-1 is opened in the above-mentioned column frame 1, and the above-mentioned clamp chain connecting plate 2-7 is located in the above-mentioned limit groove 1-1 and drives the above-mentioned fork mechanism 3 to move up and down under the drive of the above-mentioned lifting mechanism 2. Specifically, the size of the limit groove 1-1 can be set as needed, but it must be located above the matching roller 5.

[0035] The fork extension mechanism 3 in this embodiment includes a fork extension motor 3-1, a swing arm mechanism 3-2, a swing top plate 3-3, a fork plate connecting plate 3-4, a clamp fork plate 3-5, a clamp arm connecting plate 3-6 and a slider connecting plate 3-7. The above-mentioned swing arm mechanism 3-2 is installed at the output end of the above-mentioned fork extension motor 3-1, the above-mentioned swing top plate 3-3 is connected between the above-mentioned swing arm mechanism 3-2 and the above-mentioned fork plate connecting plate 3-4, the above-mentioned clamp fork plate 3-5 is installed on the above-mentioned fork plate connecting plate 3-4, the above-mentioned fork plate connecting plate 3-4 is slidably connected to the above-mentioned clamp arm connecting plate 3-6, the above-mentioned clamp arm connecting plate 3-6 is connected to the above-mentioned slider connecting plate 3-7, and the above-mentioned slider connecting plate 3-7 is connected to the above-mentioned clamp chain connecting plate 2-7. Specifically, the swing arm mechanism 3-2 includes a clamp-driven multi-V belt pulley, a swing multi-V belt pulley, a multi-V belt, a transmission gear shaft and a swing arm connecting plate. The clamp-driven multi-V belt pulley is installed at the output end of the fork extension motor 3-1, and the transmission gear shaft is passed through the swing multi-V belt pulley and the swing arm connecting plate, and the swing arm connecting plate is arranged on the side of the swing multi-V belt pulley. The clamp-driven multi-V belt pulley and the swing multi-V belt pulley are connected and transmitted by a multi-V belt. The swing top plate 3-3 is provided with a longitudinal slide groove. Under the action of the fork extension motor 3-1, the swing arm connecting plate can slide up and down in the slide groove on the swing top plate 3-3, thereby driving the fork plate connecting plate 3-4 to move forward and backward, that is, driving the clamp fork plate 3-5 to move forward and backward to realize the stacking and stacking of the turnover box 6.

[0036] In order to ensure the performance of the code separator, the two fork extension mechanisms 3 are symmetrically arranged along the central axis of the matching roller 5, and each of the fork extension mechanisms 3 has two clamp fork plates 3-5, and the two clamp fork plates 3-5 are symmetrically arranged along the central axis of the fork plate connecting plate 3-4, that is, multiple points act on the turnover box 6 to ensure the stability of the turnover box 6 during the stacking and palletizing process.

[0037] Furthermore, in order to ensure that the clamp fork plate 3-5 in the fork extension mechanism 3 is more stable during operation, a fork extension guide mechanism is provided between the clamp arm connecting plate 3-6 and the clamp fork plate 3-5, and the fork extension guide mechanism includes a fork extension rail 3-8 and a fork extension slider 3-9. The fork extension rail 3-8 is fixedly connected to the clamp arm connecting plate 3-6, and the fork extension slider 3-9 is fixedly arranged on the top of the clamp fork plate 3-5. The fork extension slider 3-9 is slidably installed on the fork extension rail 3-8.

[0038] To prevent the clamp fork plate 3-5 from directly contacting the turnover box 6 and reduce wear on the turnover box 6 and the clamp fork plate 3-5, a detachable fork plate pad 3-10 is provided at the end of the clamp fork plate 3-5. Specifically, the fork plate pad 3-10 can be fixedly connected by bolts or other means to facilitate replacement of the fork plate pad 3-10. The fork plate pad 3-10 is made of nylon material with high mechanical strength and good toughness.

[0039] The specific usage method of the turnover box code separator in this embodiment is as follows: when the turnover box 6 is stacked into the axial guide guardrail assembly and into the code separator, the guide guardrail plate 4-1 of the axial guide guardrail assembly limits the turnover box 6 to the left and right. After the limit, the center line of the turnover box 6 deviates from the center line of the matching roller 5 by ±2mm. The matching roller 5 has a front end block. When the turnover box 6 is conveyed to the front end block for limit, the center of the turnover box 6 coincides with the center of the code separator, and the fork mechanisms 3 on both sides simultaneously run inward to the specified position, the lifting mechanism 2 runs, and the fork mechanism 3 rises to drive the turnover box 6 to rise until the lifted turnover box 6 rises to a position of the height of one turnover box 6, the front end block position drops, and the bottom turnover box 6 is conveyed out of the code separator or the next turnover box 6 flows into the code separator, and the lifting mechanism 2 drives the fork mechanism 3 to drop to complete the stacking or separation of the turnover box 6.

[0040] The turnover box code separator in this embodiment has an ingenious structure. By arranging an end blocking mechanism 4 that can be used in conjunction with the fork mechanism 3 on the side of the roller conveyor 5, the turnover box 6 can be moved in the right direction while the upper and lower turnover boxes 6 can be quickly separated. This solves the technical problem in the prior art that the turnover boxes 6 are easily sucked together and difficult to separate when stacked. It reduces the labor intensity of the operators and the labor cost, increases the market competitiveness of the enterprise, and is conducive to the promotion and application of the above-mentioned turnover box code separator in the market.

[0041] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein, but is to be embodied in the widest possible manner consistent with the principles and novel features disclosed herein.

[0042] Although this article uses the following reference numerals in the figures more frequently: 1, column frame; 1-1, limit groove; 2, lifting mechanism; 2-1, lifting motor; 2-2, lifting drive shaft; 2-3, lifting chain; 2-4, lifting motor sprocket; 2-5, drive shaft sprocket; 2-6, shaft end sprocket; 2-7, clamp chain connecting plate; 2-8, chain redirecting wheel; 2-9, clamp lifting rib plate; 2-10, lifting motor chain; 3, fork extension mechanism; 3-1, fork extension motor; 3-2, swing arm mechanism; 3-3, swing top plate; 3-4, fork plate connecting plate; The following terms are used: 3-5, clamp fork plate; 3-6, clamp arm connecting plate; 3-7, slider connecting plate; 3-8, fork slide rail; 3-9, fork slider; 3-10, fork plate pad; 4, end blocking mechanism; 4-1, guide guardrail plate; 4-2, guide connecting plate; 4-3, guide support plate; 4-4, guide support rib plate; 4-5, fastener connecting plate; 4-6, fastener shaft; 4-7, fastener baffle; 4-8, fastener baffle shaft; 4-9, baffle connecting plate; 5, matching roller; 6, turnover box, etc., but the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention.

Claims

1. Turnover box code distribution machine, characterized by: The utility model comprises a column frame (1), a lifting mechanism (2), a fork mechanism (3) and an end blocking mechanism (4), wherein the lifting mechanism (2) is installed on the column frame (1), the fork mechanism (3) is connected to the lifting mechanism (2), and the end blocking mechanism (4) is installed on the side of the matching roller (5) and used in conjunction with the fork mechanism (3); the end blocking mechanism (4) comprises an axial guide guardrail assembly and a longitudinal guide blocking assembly for realizing rapid separation between the upper and lower turnover boxes (6), and the longitudinal guide blocking assembly is installed on the side of the axial guide guardrail assembly; the axial guide guardrail assembly comprises a guide guardrail plate (4-1), a guide The longitudinal guide blocking assembly comprises a pair of oppositely arranged fastener connecting plates (4-5) and a fastener baffle (4-7), a fastener rotating shaft (4-6) being connected between the fastener connecting plates (4-5), and the fastener baffle (4-7) being rotatably mounted on the fastener rotating shaft (4-6), and being located above the fastener rotating shaft (4-6) and fixedly mounted on the fastener baffle shaft (4-8).

2. The turnover box code sorting machine according to claim 1, characterized in that: There are two groups of longitudinal guide and blocking assemblies, and the two groups of longitudinal guide and blocking assemblies are symmetrically arranged along the central axis of the matching roller (5). There are two fastener baffles (4-7) in each group of longitudinal guide and blocking assemblies, and a baffle connecting plate (4-9) is connected between the two fastener baffles (4-7).

3. The turnover box code sorting machine according to claim 2, characterized in that: The opening formed by combining the two guide guardrail plates (4-1) is arranged in a trumpet shape.

4. The turnover box code sorting machine according to claim 3, characterized in that: The lifting mechanism (2) comprises a lifting motor (2-1), a lifting drive shaft (2-2), a lifting chain (2-3), a lifting motor sprocket (2-4), a drive shaft sprocket (2-5), a shaft end sprocket (2-6), a clamp chain connecting plate (2-7), a chain redirecting wheel (2-8) and a lifting motor chain (2-10); the lifting motor sprocket (2-4) is mounted on the output end of the lifting motor (2-1); the drive shaft sprocket (2-5) is fixedly connected to the lifting drive shaft (2-2); and transmission is achieved between the lifting motor sprocket (2-4) and the drive shaft sprocket (2-5) via the lifting motor chain (2-10). The shaft end sprocket (2-6) is installed at the end of the lifting drive shaft (2-2) and is located on the column frame (1); the chain redirecting wheel (2-8) is installed close to the top of the column frame (1); the shaft end sprocket (2-6) and the chain redirecting wheel (2-8) are driven by the lifting chain (2-3), and the lifting chain (2-3) is connected to the clamp chain connecting plate (2-7); the column frame (1) is provided with a limiting groove (1-1), and the clamp chain connecting plate (2-7) is located in the limiting groove (1-1) and drives the fork mechanism (3) to move up and down under the drive of the lifting mechanism (2).

5. The turnover box code sorting machine according to claim 4, characterized in that: The fork extension mechanism (3) comprises a fork extension motor (3-1), a swing arm mechanism (3-2), a swing top plate (3-3), a fork plate connecting plate (3-4), a clamp fork plate (3-5), a clamp arm connecting plate (3-6) and a slider connecting plate (3-7); the swing arm mechanism (3-2) is mounted on the output end of the fork extension motor (3-1); the swing top plate (3-3) is connected between the swing arm mechanism (3-2) and the fork plate connecting plate (3-4); the clamp fork plate (3-5) is mounted on the fork plate connecting plate (3-4); the fork plate connecting plate (3-4) is slidably connected to the clamp arm connecting plate (3-6); the clamp arm connecting plate (3-6) is connected to the slider connecting plate (3-7); and the slider connecting plate (3-7) is connected to the clamp chain connecting plate (2-7).

6. The turnover box code sorting machine according to claim 5, characterized in that: The two fork extension mechanisms (3) are symmetrically arranged along the central axis of the matching roller (5), and each fork extension mechanism (3) has two clamp fork plates (3-5), and the two clamp fork plates (3-5) are symmetrically arranged along the central axis of the fork plate connecting plate (3-4).

7. The turnover box code sorting machine according to claim 6, characterized in that: A fork guide mechanism is provided between the clamp arm connecting plate (3-6) and the clamp fork plate (3-5), and the fork guide mechanism comprises a fork slide rail (3-8) and a fork slider (3-9). The fork slide rail (3-8) is fixedly connected to the clamp arm connecting plate (3-6), the fork slider (3-9) is fixedly arranged on the top of the clamp fork plate (3-5), and the fork slider (3-9) is slidably mounted on the fork slide rail (3-8).

8. The turnover box code sorting machine according to claim 7, characterized in that: A detachable fork plate pad (3-10) is provided at the end of the clamp fork plate (3-5).

Citation Information

Patent Citations

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