Multi-coil hot press assembly device and assembly method

Abstract

The present application relates to a kind of hot-pressing assembly device and assembly method of multi-coil, including frame body, the top of the frame body is equipped with ring line mechanism, hot-pressing mechanism, cooling mechanism and magnetic sheet assembly mechanism, the ring line mechanism includes fixedly installed on the top outer wall of frame body fixed column and support seat, the top outer wall of the support seat is fixedly installed with rotating motor, the output shaft of the rotating motor is fixedly connected with rotating column, the top outer wall of the fixed column is fixedly installed with connecting frame.This kind of hot-pressing assembly device and assembly method of multi-coil, through rotating column, ring line segment is quickly wound into coil, through hot melt adhesive, coil is quickly shaped and fixed, through hot-pressing mechanism, the part that coil needs to be connected is heated, after multiple coils are pasted, multiple coils are fixed by the action of cooling mechanism, the operation steps are less, the operation difficulty is lower, the assembly efficiency of multiple coils is improved, and the conductivity between multiple coils is enhanced.

Description

Technical Field

[0001] This invention relates to the field of multi-coil technology, specifically to a multi-coil hot-pressing assembly device and assembly method. Background Technology

[0002] A coil typically refers to a toroidal winding of wire. The most common applications of coils include motors, inductors, transformers, and loop antennas. In circuits, a coil refers to an inductor, which is a series of wires wound together, insulated from each other. The insulating tube can be hollow or contain an iron core or magnetic powder core. Inductors can also be divided into fixed inductors and variable inductors. Fixed inductor coils are simply called inductors or coils.

[0003] Currently, multi-coil systems require the assembly of multiple coils. Due to the large amount of adhesive used in the assembly process, the outer adhesive layer of the coil becomes thick, which weakens the coil's receiving and conducting performance. Therefore, a hot-pressing assembly device and method for multi-coil systems has been proposed. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a hot-press assembly device and method for multi-coil coils, which has advantages such as increasing the assembly speed of multi-coil coils and increasing coil conductivity. It solves the problem that multi-coil coils require the assembly of multiple coils, and the large amount of adhesive used in the assembly process leads to a thick outer adhesive layer on the coil, which weakens the coil's receiving and conducting performance.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a multi-coil hot pressing assembly device and assembly method, comprising a frame, wherein the top of the frame is provided with a loop mechanism, a hot pressing mechanism, a cooling mechanism and a magnetic sheet assembly mechanism;

[0006] The loop mechanism includes a fixed column and a support base fixedly installed on the top outer wall of the frame. A rotating motor is fixedly installed on the top outer wall of the support base. A rotating column is fixedly connected to the output shaft of the rotating motor. A connecting frame is fixedly installed on the top outer wall of the fixed column. A loop segment is rotatably connected to the outer peripheral wall of the connecting frame.

[0007] The hot pressing mechanism includes a connecting plate and a placement box fixedly installed on the top outer wall of the frame. A top plate is fixedly installed on the top outer wall of the connecting plate. A stamping cylinder is fixedly installed on the top of the top plate. A mounting base is fixedly connected to the output shaft of the stamping cylinder. A fixing plate is fixedly connected to the bottom of the mounting base. A bottom plate is fixedly connected to the bottom of the fixing plate. Four first heat-conducting plates are fixedly installed on the bottom outer wall of the bottom plate and inside the placement box. Multiple heating tubes are fixedly installed inside the first heat-conducting plates. Two positioning columns are fixedly installed inside the placement box. A coil is movably connected to the outer peripheral wall of the positioning column. An isolation plate is fixedly installed inside the placement box. Rotating rods are rotatably installed on opposite sides of the inner walls on the left and right sides of the placement box. Cover plates are fixedly connected to the outer peripheral walls of the rotating rods.

[0008] The cooling mechanism includes a cooling box fixedly installed on the outer wall of the top of the frame. Connecting pipes are fixedly installed on the inner walls of both sides of the cooling box. Four cooling pipes are fixedly connected between two connecting pipes. A liquid outlet pipe is fixedly connected to the outer wall of the left connecting pipe, and a liquid inlet pipe is fixedly connected to the outer wall of the right connecting pipe. A second heat-conducting plate is fixedly installed inside the cooling box. A top cover is movably installed on the top of the cooling box, and a sealing ring is fixedly installed on the outer wall of the top of the top cover.

[0009] Furthermore, an annular groove is formed on the bottom outer wall of the cover plate. The width of the cover plate is smaller than the diameter of the coil, while the length is greater than the diameter of the coil. The coil is located inside the annular groove, and the cover plate covers three-quarters of the coil area.

[0010] Furthermore, a fixing groove is provided on the outer peripheral wall of the connecting frame, and the inner peripheral wall of the loop segment is located inside the fixing groove.

[0011] Furthermore, the minimum distance between the first heat-conducting plate inside the base plate and the first heat-conducting plate in the placement box is equal to the thickness of the coil.

[0012] Furthermore, the distance from the positioning post to the first heat-conducting plate at the top and bottom of the placement box is equal.

[0013] Furthermore, a loop groove with a width of no more than two centimeters is provided on the outer peripheral wall of the rotating column, and the line segments on the loop are adhered to the outer wall of the loop groove.

[0014] A method for hot-pressing assembly of multiple coils, applied to the hot-pressing assembly apparatus for multiple coils as described in any one of claims 1-6, characterized in that it includes the following steps:

[0015] 1) Apply double-sided tape to the outer circumferential wall of the rotating cylinder groove;

[0016] 2) Attach one end of the loop segment tightly to double-sided tape, and obtain the coil by rotating the motor;

[0017] 3) Apply a layer of hot melt adhesive to the surface of the coil to fix it in place;

[0018] 4) Place the coil into the placement box and melt the hot melt adhesive at the parts of the coil that need to be connected;

[0019] 5) After cooling it in a cooling box, bond the multiple coils together.

[0020] Furthermore, the loop segment is bonded to the rotating column, and the loop segment forms multiple coils.

[0021] Furthermore, the temperature inside the cooling box is between zero and five degrees Celsius.

[0022] Furthermore, the magnetic sheet assembly mechanism includes a magnetic sheet, and the magnetic sheet assembly mechanism assembles multiple or two coils with the disk.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] This invention relates to a multi-coil hot-press assembly device and method, which rapidly winds looped wire segments into coils using a rotating column, quickly shapes and fixes the coils using hot melt adhesive, heats the parts of the coils that need to be connected using a hot-pressing mechanism, and fixes multiple coils together using a cooling mechanism. The method involves fewer steps and is less difficult to operate, improving the assembly efficiency of multi-coil devices and enhancing the conductivity between multiple coils. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of the present invention;

[0026] Figure 2 For the present invention Figure 1 Schematic diagram of the bottom sectional structure;

[0027] Figure 3 For the present invention Figure 1 Front sectional view of the base plate;

[0028] Figure 4 For the present invention Figure 1 Top view of the placement box;

[0029] Figure 5 For the present invention Figure 1 Schematic diagram of the internal cross-sectional structure of the placement box;

[0030] Figure 6 For the present invention Figure 1 Schematic diagram of the dorsal side structure.

[0031] In the diagram: 1. Frame; 2. Loop mechanism; 201. Fixed column; 202. Support base; 203. Rotating motor; 204. Rotating column; 205. Connecting frame; 206. Loop segment; 3. Hot pressing mechanism; 301. Connecting plate; 302. Top plate; 303. Stamping cylinder; 304. Mounting base; 305. Fixed plate; 306. Base plate; 307. First heat-conducting plate; 308. Heating tube; 309. Placement box; 310. Positioning column; 311. Isolation plate; 312. Rotating rod; 313. Cover plate; 314. Coil; 4. Cooling mechanism; 401. Cooling box; 402. Cooling tube; 403. Second heat-conducting plate; 403. Top cover; 404. Sealing ring; 405. Connecting tube; 407. Liquid inlet tube; 408. Liquid outlet tube; 409. Second heat-conducting plate; 5. Magnetic sheet assembly mechanism. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Please see Figure 1-6 The multi-coil hot pressing assembly device and assembly method in this embodiment include a frame 1, and the top of the frame 1 is provided with a loop mechanism 2, a hot pressing mechanism 3, a cooling mechanism 4 and a magnetic sheet assembly mechanism 5.

[0034] The loop mechanism 2 includes a fixed column 201 and a support base 202 fixedly installed on the top outer wall of the frame 1. A rotating motor 203 is fixedly installed on the top outer wall of the support base 202. A rotating column 204 is fixedly connected to the output shaft of the rotating motor 203. A connecting frame 205 is fixedly installed on the top outer wall of the fixed column 201. A loop segment 206 is rotatably connected to the outer peripheral wall of the connecting frame 205. A loop groove with a width of no more than two centimeters is opened on the outer peripheral wall of the rotating column 204. The segment on the loop segment 206 is adhered to the outer wall of the loop groove. A fixing groove is opened on the outer peripheral wall of the connecting frame 205. The inner peripheral wall of the loop segment 206 is located inside the fixing groove.

[0035] The hot pressing mechanism 3 includes a connecting plate 301 and a placement box 309 fixedly installed on the top outer wall of the frame 1. A top plate 302 is fixedly installed on the top outer wall of the connecting plate 301. A stamping cylinder 303 is fixedly installed on the top of the top plate 302. A mounting base 304 is fixedly connected to the output shaft of the stamping cylinder 303. A fixing plate 305 is fixedly connected to the bottom of the mounting base 304. A bottom plate 306 is fixedly connected to the bottom of the fixing plate 305. Four first heat-conducting plates 307 are fixedly installed on the bottom outer wall of the bottom plate 306 and inside the placement box 309. The distance from the positioning post 310 to the first heat-conducting plates 307 at the top and bottom of the placement box 309 is equal. Multiple heating tubes 308 are fixedly installed inside the first heat-conducting plates 307. Two positioning posts 310 are fixedly installed inside the box 309. A coil 314 is movably connected to the outer peripheral wall of the positioning posts 310. An isolation plate 311 is fixedly installed inside the box 309. Rotating rods 312 are rotatably installed on opposite sides of the inner walls on both sides of the box 309. A cover plate 313 is fixedly connected to the outer peripheral wall of the rotating rod 312. An annular groove is opened on the bottom outer wall of the cover plate 313. The width of the cover plate 313 is smaller than the diameter of the coil 314 and the length is larger than the diameter of the coil 314. The coil 314 is located inside the annular groove. The cover plate 313 covers three-quarters of the area of ​​the coil 314. The minimum distance between the first heat-conducting plate 307 inside the bottom plate 306 and the first heat-conducting plate 307 in the box 309 is equal to the thickness of the coil 314.

[0036] The cooling mechanism 4 includes a cooling box 401 fixedly installed on the top outer wall of the frame 1. Connecting pipes 405 are fixedly installed on the inner walls of both the left and right sides of the cooling box 401. Four cooling pipes 402 are fixedly connected between the two connecting pipes 405. An outlet pipe 408 is fixedly connected to the left outer wall of the left connecting pipe 405, and an inlet pipe 407 is fixedly connected to the right outer wall of the right connecting pipe 405. A second heat-conducting plate 409 is fixedly installed inside the cooling box 401. A top cover 403 is movably installed on the top of the cooling box 401. A sealing ring 404 is fixedly installed on the top outer wall of the top cover 403.

[0037] 1) Apply double-sided tape to the outer wall of the 204-ring groove of the rotating column.

[0038] 2) Attach one end of the loop segment 206 tightly to double-sided tape, and obtain coil 314 by rotating motor 203.

[0039] 3) Apply a layer of hot melt adhesive to the surface of coil 314 to fix coil 314.

[0040] 4) Place the coil 314 into the placement box 309 and melt the hot melt adhesive at the parts of the coil 314 that need to be connected.

[0041] 5) After cooling it in the cooling box 401, bond the multiple coils 314 together.

[0042] In this embodiment, the pressure between the stamping cylinder 303 and the placement box 309 will not cause damage to the heating tube 308.

[0043] The loop segment 206 is bonded to the rotating column 204, and the loop segment 206 forms multiple coils 314.

[0044] The temperature in cooling box 401 is between zero and five degrees Celsius.

[0045] The magnetic disk assembly mechanism 5 includes a magnetic disk, and the magnetic disk assembly mechanism 5 assembles multiple or two coils 314 with the disk.

[0046] In this embodiment, the temperature of the stamping cylinder 303 and the heating tube 308 inside the placement box 309 is between 90 and 110 degrees Celsius, which facilitates the melting of the hot melt adhesive.

[0047] In this embodiment, water is filled between the bottom inner wall of the cooling box 401 and the second heat-conducting plate 409. A water inlet pipe and a water outlet pipe are fixedly installed on the outer wall of the cooling box 401. The water is cooled by the cooling pipe 402, and the temperature is conducted to the coil 314 by the second heat-conducting plate 409 so that the hot melt adhesive on it can solidify quickly.

[0048] In this embodiment, the top of the cooling box 401 is sealed by the top cover 403 and the sealing ring 404 to stabilize the internal temperature of the cooling box 401.

[0049] In this embodiment, the heating time of the coil 314 by the stamping cylinder 303 and the placement box 309 is no more than twenty seconds.

[0050] The working principle of the above embodiments is as follows:

[0051] The wire segment on the loop segment 206 is attached to the inside of the coil groove of the rotating column 204. At this time, the loop segment 206 is quickly wound into multiple coils 314 by the action of the rotating motor 203. Then, the double-sided tape on the coil 314 is removed and hot melt adhesive is applied to the outer surface of the coil 314. After the hot melt adhesive cools and solidifies, the coil 314 is snapped onto the positioning column 310. At this time, the cover plate 313 covers the parts of the coil 314 that do not need to be hot-pressed. The base plate 306 is then pressed by the stamping cylinder 303. The lower box 309 moves inside. When the first heat-conducting plate 307 inside the base plate 306 comes into contact with the coil 314, the heating tube 308 heats up quickly to process the hot melt adhesive that needs to be fused on the coil 314. Then, multiple coils 314 are stacked inside the cooling box 401 to cool the multiple coils 314 quickly and solidify the hot melt adhesive. At this time, the coils 314 are fixed together to form a multi-coil. Then, the magnetic sheet on the magnetic sheet assembly mechanism 5 is used to install the multi-coil, thus completing the assembly step of the multi-coil.

[0052] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0053] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-coil hot-pressing assembly device, comprising a frame (1), characterized in that: The top of the frame (1) is provided with a ring mechanism (2), a hot pressing mechanism (3), a cooling mechanism (4) and a magnetic sheet assembly mechanism (5). The loop mechanism (2) includes a fixed column (201) and a support base (202) fixedly installed on the top outer wall of the frame (1). A rotating motor (203) is fixedly installed on the top outer wall of the support base (202). A rotating column (204) is fixedly connected to the output shaft of the rotating motor (203). A connecting frame (205) is fixedly installed on the top outer wall of the fixed column (201). A loop segment (206) is rotatably connected to the outer peripheral wall of the connecting frame (205). The hot pressing mechanism (3) includes a connecting plate (301) and a placement box (309) fixedly installed on the top outer wall of the frame (1). A top plate (302) is fixedly installed on the top outer wall of the connecting plate (301). A stamping cylinder (303) is fixedly installed on the top of the top plate (302). A mounting base (304) is fixedly connected to the output shaft of the stamping cylinder (303). A fixing plate (305) is fixedly connected to the bottom of the mounting base (304). A bottom plate (306) is fixedly connected to the bottom of the fixing plate (305). The bottom outer wall of the bottom plate (306) and the inner wall of the placement box (309) are fixedly connected to the bottom outer wall of the bottom plate (306). Each part is fixedly installed with four first heat-conducting plates (307), and a number of heating tubes (308) are fixedly installed inside the first heat-conducting plates (307). The placement box (309) is fixedly installed with two positioning columns (310). A coil (314) is movably connected to the outer peripheral wall of the positioning column (310). An isolation plate (311) is fixedly installed inside the placement box (309). A rotating rod (312) is rotatably installed on the opposite side of the inner wall of the left and right sides of the placement box (309). A cover plate (313) is fixedly connected to the outer peripheral wall of the rotating rod (312). The cooling mechanism (4) includes a cooling box (401) fixedly installed on the top outer wall of the frame (1). Connecting pipes (405) are fixedly installed on the inner walls of the left and right sides of the cooling box (401). Four cooling pipes (402) are fixedly connected between the two connecting pipes (405). A liquid outlet pipe (408) is fixedly connected to the left outer wall of the left connecting pipe (405), and a liquid inlet pipe (407) is fixedly connected to the right outer wall of the right connecting pipe (405). A second heat-conducting plate (409) is fixedly installed inside the cooling box (401). A top cover (403) is movably installed on the top of the cooling box (401), and a sealing ring (404) is fixedly installed on the top outer wall of the top cover (403).

2. The multi-coil hot-pressing assembly device according to claim 1, characterized in that: The bottom outer wall of the cover plate (313) is provided with an annular groove. The width of the cover plate (313) is smaller than the diameter of the coil (314) and the length is greater than the diameter of the coil (314). The coil (314) is located inside the annular groove. The cover plate (313) covers three-quarters of the area of ​​the coil (314).

3. The multi-coil hot-pressing assembly device according to claim 1, characterized in that: A fixing groove is provided on the outer peripheral wall of the connecting frame (205), and the inner peripheral wall of the loop segment (206) is located inside the fixing groove.

4. The multi-coil hot-pressing assembly device according to claim 1, characterized in that: The minimum distance between the first heat-conducting plate (307) inside the base plate (306) and the first heat-conducting plate (307) in the placement box (309) is equal to the thickness of the coil (314).

5. The multi-coil hot-pressing assembly device according to claim 1, characterized in that: The distance from the positioning post (310) to the first heat-conducting plate (307) at the top and bottom of the placement box (309) is equal.

6. The multi-coil hot-pressing assembly device according to claim 1, characterized in that: The outer peripheral wall of the rotating column (204) is provided with a loop groove with a width of no more than two centimeters, and the line segment on the loop line segment (206) is attached to the outer wall of the loop groove.

7. A multi-coil hot-pressing assembly method, applied to the multi-coil hot-pressing assembly apparatus as described in any one of claims 1-6, characterized in that, Includes the following steps: 1) Apply double-sided tape to the outer circumferential wall of the groove of the rotating column (204); 2) Attach one end of the loop segment (206) tightly to double-sided tape, and obtain the coil (314) by rotating the motor (203). 3) Apply a layer of hot melt adhesive to the surface of the coil (314) to fix the coil (314); 4) Place the coil (314) into the placement box (309) and melt the hot melt adhesive at the parts of the coil (314) that need to be connected; 5) After cooling it in the cooling box (401), the multiple coils (314) are bonded together.

8. The hot-pressing assembly method for multiple coils according to claim 7, characterized in that: The loop segment (206) is bonded to the rotating column (204), and the loop segment (206) forms multiple coils (314).

9. The hot-pressing assembly method for multiple coils according to claim 7, characterized in that: The temperature in the cooling box (401) is between zero and five degrees.

10. A multi-coil hot-press assembly method according to claim 7, characterized in that: The magnetic sheet assembly mechanism (5) includes a magnetic sheet, and the magnetic sheet assembly mechanism (5) assembles multiple or two coils with a disk.

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