An injection molding process for an automotive sunroof product part
By using a follow-up cleaning and primer loading and unloading equipment to simultaneously complete cleaning and primer work during the conveying process, the problems of dust contamination and low production efficiency in existing technologies are solved, achieving efficient PVC-glass bonding and improving production efficiency.
Patent Information
- Application Number
- CN202211294263.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-21
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-10-21
AI Technical Summary
Existing automotive sunroof glass production equipment requires the cleaning and primer processes to be completed in separate steps. This causes the cleaned glass to easily become contaminated with dust during transportation, affecting the adhesion between PVC and glass and reducing production efficiency.
The system employs a follow-up cleaning and primer loading and unloading equipment. It uses the adsorption of the sunroof glass for conveying and simultaneously completes the cleaning and primer work during the conveying process. It utilizes plasma cleaning components and affinity primer components to clean and spray around the glass, simplifying the operation to five workstations.
It effectively reduces the probability of dust contamination, improves the bonding effect between PVC and glass, increases production efficiency, and saves processing time and equipment maintenance costs.
Smart Images

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Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automobile sunroof injection molding processing, and particularly relates to an automobile sunroof product piece injection molding processing. BACKGROUND
[0002] In the production and manufacturing process of the automobile sunroof glass, PVC needs to be injected around the sunroof glass, which is a process of edge covering. In order to ensure the firm bonding between the PVC and the sunroof glass, the sunroof glass needs to be cleaned and then be coated with an adhesive before injection molding, so as to improve the bonding effect between the PVC and the sunroof glass. However, the existing sunroof glass production equipment needs to complete the cleaning, coating and feeding work in steps, that is, the sunroof glass needs to be transported for a long distance after being cleaned and coated, and then be fed for injection molding. In the process of transporting the cleaned and coated sunroof glass to the injection molding equipment, the coated part is easy to be contaminated with dust and impurities again, so that the bonding effect between the PVC and the sunroof glass is reduced. At the same time, since the existing processing method of the sunroof glass needs to stop the sunroof glass during transportation, and then clean and coat the sunroof glass, the production speed of the sunroof glass production line is reduced.
[0003] Therefore, it is necessary to provide a new automobile sunroof product piece injection molding processing to solve the above technical problems. SUMMARY
[0004] To solve the above technical problems, the present application provides an automobile sunroof product piece injection molding processing.
[0005] The automobile sunroof product piece injection molding processing provided by the present application comprises the following steps:
[0006] 1. The sunroof glass is sucked from the sunroof glass conveying line by the follow-up cleaning and coating feeding and discharging equipment and is conveyed and fed;
[0007] 2. The follow-up cleaning and coating feeding and discharging equipment cleans the edge covering position of the sunroof glass during feeding, so that the dust and impurities at the edge covering position are cleaned, and the subsequent PVC cannot be firmly bonded with the glass after injection molding;
[0008] 3. The follow-up cleaning and coating feeding and discharging equipment coats the cleaned sunroof glass, and the adhesive is sprayed on the surface of the sunroof glass;
[0009] 4. The follow-up cleaning and coating feeding and discharging equipment conveys and places the coated sunroof glass in the injection molding cavity;
[0010] 5), the injection molding of the completed sunroof glass is taken down and placed on the sunroof glass unloading conveying line by the follow-up cleaning primer coating unloading equipment;
[0011] The follow-up cleaning primer coating unloading equipment used in steps 1) to 5) comprises a base, a support rotating shaft is rotatably connected to the middle part of the base through a bearing, a motor is fixed to the middle part of the lower end of the base, the bottom of the support rotating shaft is fixed with the output end of the motor, a plurality of horizontally arranged telescopic rod assemblies are fixed to the upper end of the support rotating shaft at equal angles, a longitudinally arranged electric telescopic rod is fixed to the extending end of the telescopic rod assembly, a plurality of suction cups for adsorbing sunroof glass are fixed to the extending end of the electric telescopic rod at equal distances, the telescopic rod assembly can rotate around the axis of the support rotating shaft under the drive of the support rotating shaft, two follow-up platforms are arranged above the base at intervals, the follow-up platforms can rotate around the axis of the support rotating shaft, a plasma cleaning assembly and an adhesion primer coating assembly are movably connected to the top of the two follow-up platforms through annular tracks, a synchronous follow-up device is fixed to the top of the base, the synchronous follow-up device is used to drive the follow-up platforms to move synchronously with the sunroof glass when the sunroof glass is transported to directly above the follow-up platforms, a synchronous drive device is also fixed to the top of the base, the synchronous drive device is linked with the synchronous follow-up device and is used to drive the plasma cleaning assembly or the adhesion primer coating assembly to move along the periphery of the sunroof glass while the follow-up platforms are moving.
[0012] Preferably, the annular track comprises an annular rail body fixed to the top of the follow-up platform and a moving block installed outside the annular rail body, and the plasma cleaning assembly and the adhesion primer coating assembly are fixed to the top of the two moving blocks respectively.
[0013] Preferably, the plasma cleaning assembly comprises a first support and a plasma cleaning head, the top of one of the moving blocks above the base is fixed with the first support, the upper end of the first support is oppositely fixed with two plasma cleaning heads, and the cleaning ends of the two plasma cleaning heads are opposite to each other.
[0014] Preferably, the adhesion primer coating assembly comprises a second support and a nozzle, the top of one of the moving blocks above the base is fixed with the second support, the upper end of the second support is oppositely fixed with two nozzles, and the discharge ends of the two nozzles correspond to each other.
[0015] Preferably, the plasma cleaning head and the nozzle are both longitudinally arranged.
[0016] Preferably, the synchronous follower device comprises connecting rods, springs, drive blocks, follower columns, support plates, drive rings, drive grooves, drive discs and push blocks, two connecting rods are slidably connected to the upper side of the base corresponding to the positions of the two follower platforms, and the connecting rods can rotate around the axis of the support shaft, the middle part of the bottom surface of the follower platform is rotatably connected to the end of the connecting rod through a bearing, springs are fixed on the outer wall of the connecting rod, one end of the spring away from the connecting rod is fixed to the outer wall of the base, the end of the connecting rod away from the follower platform is slidably connected with a drive block through a sliding sleeve, the upper end of the drive block is rotatably connected with a follower column through a bearing, the top of the base is fixed with a support plate, the upper end of the support plate is fixed with a drive ring, two drive grooves are sequentially formed in the outer wall of the drive ring corresponding to the positions of the two connecting rods, one end of the follower column is rollingly inserted into the inner side of the drive groove, the outer wall of the support shaft is fixed with a drive disc, the top of the drive disc is fixed with a plurality of push blocks at equal angles, the push blocks are located directly below the telescopic rod assembly, and the end of the push block close to the drive block is arranged in an inclined manner.
[0017] Preferably, the bottom of the drive block is arranged in a conical shape.
[0018] Preferably, the telescopic rod assembly comprises a telescopic sleeve fixed with the support shaft, an extension rod slidably connected inside the telescopic sleeve, and a linear motor fixed on the outer wall of the telescopic sleeve, the moving end of the linear motor is fixed to the end of the extension rod, and the electric telescopic rod is fixed to the end of the extension rod.
[0019] Preferably, the synchronous drive device comprises half toothed rings, rotating sleeves, gears, drive rods, follower rings, spring pieces and protrusions, two half toothed rings are fixed to the top of the base corresponding to the positions of the two connecting rods, rotating sleeves are rotatably connected to the end of the connecting rod close to the follower platform through a bearing, gears are installed on the middle part of the outer wall of the rotating sleeve through a one-way bearing, the gears are meshingly connected with the half toothed rings, drive rods are fixed to the upper end of the outer wall of the rotating sleeve, follower rings are rotatably connected to the bottom of the moving block through a shaft pin, the end of the drive rod is slidably inserted into the inner wall of the follower ring, a plurality of spring pieces are fixed to the lower end of the outer wall of the rotating sleeve at equal angles, a plurality of protrusions are fixed to the end of the connecting rod close to the spring pieces at equal angles, and each protrusion is located between two adjacent spring pieces.
[0020] Preferably, two arc-shaped slides are fixed to the top of the base corresponding to the positions of the two connecting rods, arc-shaped sliders are slidably connected to the outer wall of the arc-shaped slides, the top of the arc-shaped slider is fixed to the outer wall of the corresponding connecting rod, one end of the arc-shaped slide close to the spring is fixed with a limiting block, and the outer walls of the arc-shaped slider and the limiting block are in extrusion contact.
[0021] Compared with the related art, the automobile sunroof product injection molding process provided by the application has the following beneficial effects:
[0022] 1、The application can clean and bottom coat the sunroof glass during feeding into the injection molding equipment, compared with the traditional sunroof glass edge covering process, the conveying distance of the cleaned and bottom coated sunroof glass is shortened, the feeding work can be quickly performed after cleaning and bottom coating, thereby effectively reducing the probability of dust contamination of the bottom coated part of the sunroof glass, improving the bonding effect of the sunroof glass and PVC, improving the sunroof glass edge covering injection molding quality, and being beneficial to enterprise production and use.
[0023] 2、The application can clean and bottom coat the sunroof glass during conveying, compared with the traditional sunroof glass edge covering process, the sunroof glass does not need to stop conveying for cleaning and bottom coating, thereby greatly improving the production efficiency of the sunroof glass production line, saving production time, and being beneficial to enterprise production and use. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the application;
[0025] Figure 2 It is an enlarged view of A of the application;
[0026] Figure 3 It is a schematic diagram of the structure of the plasma cleaning assembly of the application;
[0027] Figure 4 It is a schematic diagram of the structure of the synchronous follow-up device of the application;
[0028] Figure 5 It is an enlarged view of B of the application;
[0029] Figure 6 It is a schematic diagram of the structure of the synchronous driving device of the application;
[0030] Figure 7 It is an enlarged view of C of the application;
[0031] Figure 8 It is a schematic diagram of the position structure of the protrusion of the application;
[0032] Figure 9 It is a schematic diagram of the station of the application.
[0033] The figure label: 100, placing and taking out station; 200, blanking station; 300, feeding station; 400, cleaning station; 500, primer station; 1, base; 2, support shaft; 3, motor; 4, telescopic rod assembly; 41, telescopic sleeve; 42, telescopic rod; 43, linear motor; 5, electric telescopic rod; 6, suction cup; 7, follow-up platform; 71, annular track; 711, annular guide rail body; 712, moving block; 8, plasma cleaning assembly; 81, first support; 82, ion cleaning head; 9, primer assembly; 91, second support; 92, nozzle; 10, synchronous follow-up device; 101, connecting rod; 102, spring; 103, driving block; 104, follow-up column; 105, support plate; 106, driving ring; 107, driving groove; 108, driving disc; 109, pushing block; 11, synchronous driving device; 111, half-toothed ring; 112, rotating sleeve; 113, gear; 114, driving rod; 115, follow-up ring; 116, elastic sheet; 117, protruding block; 12, arc-shaped slide rail; 13, arc-shaped slide block; 14, limiting block. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0035] The specific implementation of the present application is described in detail below in combination with specific examples.
[0036] Please refer to Figures 1 to 9 The automobile sunroof product injection molding processing technology provided by the embodiment of the present application comprises the following steps:
[0037] 1) The follow-up cleaning and priming feeding and discharging equipment is used to suck the sunroof glass from the sunroof glass conveying line and convey and feed the sunroof glass;
[0038] 2) The follow-up cleaning and priming feeding and discharging equipment is used to clean the edge wrapping position around the sunroof glass during the feeding process, so that the dust and impurities at the edge wrapping position are cleaned, and the subsequent PVC cannot be firmly bonded with the glass after injection molding;
[0039] 3) Then the follow-up cleaning and priming feeding and discharging equipment is used to prime the sunroof glass around the cleaned sunroof glass, and the primer is sprayed on the surface around the sunroof glass;
[0040] 4) Then the follow-up cleaning and priming feeding and discharging equipment is used to convey and place the primed sunroof glass in the injection molding cavity;
[0041] 5), the injection molding finished sunroof glass is taken down and placed on the sunroof glass unloading conveying line through the follow-up cleaning primer up and down unloading equipment;
[0042] The follow-up cleaning primer up and down unloading equipment used in steps 1) to 5) comprises a base 1, the middle part of the base 1 is rotationally connected with a support shaft 2 through a bearing, the middle part of the lower end of the base 1 is fixed with a motor 3, the bottom of the support shaft 2 is fixed with the output end of the motor 3, the upper end of the support shaft 2 is fixed with a plurality of horizontally arranged telescopic rod assemblies 4 at equal angles, the telescopic rod assemblies 4 are fixed with a plurality of vertically arranged electric telescopic rods 5 at the extending ends, the extending ends of the electric telescopic rods 5 are fixed with a plurality of suction cups 6 for adsorbing sunroof glass at equal distances, the telescopic rod assemblies 4 can rotate around the axis of the support shaft 2 under the drive of the support shaft 2, the telescopic rod assemblies 4 comprise a telescopic sleeve 41 fixed with the support shaft 2, an extending rod 42 slidingly connected in the telescopic sleeve 41, and a linear motor 43 fixed on the outer wall of the telescopic sleeve 41, the moving end of the linear motor 43 is fixed with the end of the extending rod 42, the electric telescopic rod 5 is fixed with the end of the extending rod 42, two follow-up platforms 7 are arranged above the base 1 at intervals, the follow-up platforms 7 can rotate around the axis of the support shaft 2, the top parts of the two follow-up platforms 7 are movably connected with a plasma cleaning assembly 8 and an adhesive primer assembly 9 through annular tracks 71 respectively, the top part of the base 1 is fixed with a synchronous follow-up device 10, the synchronous follow-up device 10 is used to drive the follow-up platforms 7 to move synchronously with the sunroof glass when the sunroof glass is transported to directly above the follow-up platforms 7, the top part of the base 1 is further fixed with a synchronous driving device 11, the synchronous driving device 11 is linked with the synchronous follow-up device 10 and is used to drive the plasma cleaning assembly 8 or the adhesive primer assembly 9 to move along the periphery of the sunroof glass while the follow-up platforms 7 are moving, the whole follow-up cleaning primer up and down unloading equipment comprises five working stations, which are a placing and taking-out station 100, an unloading station 200, a loading station 300, a cleaning station 400 and a primer station 500, and the cleaning station 400 and the primer station 500 are sequentially arranged between the loading station 300 and the placing and taking-out station 100.
[0043] The application can shorten the time interval between the cleaning and priming work of the sunroof glass and the loading work, thereby effectively reducing the time for which the primed part of the sunroof glass is exposed to the air, reducing the probability of dust adhering to the primed part of the sunroof glass, improving the bonding effect of PVC and the sunroof glass, and saving processing time and improving production efficiency without the need for the sunroof glass to stop conveying for cleaning and priming, which is beneficial to enterprise production and use;
[0044] Meanwhile, the follow-up cleaning bottom coating discharging equipment provided by the application can complete the indexing work, cleaning work and bottom coating work of the sunroof glass by driving of only one motor 3, without the need for synchronous use of multiple motors 3, so that a complex logic control program is not needed, the operation and maintenance cost of the equipment is saved, the indexing work, cleaning work and bottom coating work are completed through a mechanical linkage structure, the synchronization between the indexing work, cleaning work and bottom coating work is improved, the timeliness of the cleaning work and bottom coating work is ensured, and the cleaning work and bottom coating work are more stable.
[0045] Before use, the suction end of the suction pump needs to be connected to the suction disc 6. When the electric telescopic rod 5 is located at the feeding station 300, the electric telescopic rod 5 is driven to extend, so that the suction disc 6 is pressed against the top center position of the sunroof glass. At the same time, the suction pump is driven to suck, so that the suction disc 6 forms a negative pressure to adsorb the sunroof glass. After the adsorption is completed, the electric telescopic rod 5 is retracted to reset. Then, the motor 3 is driven to rotate, so as to drive the sunroof glass to move to the placing and taking-out station 100. In this process, the sunroof glass sequentially passes through the plasma cleaning assembly 8 and the affinity agent bottom coating assembly 9 to complete the cleaning and bottom coating work, and finally reaches the placing and taking-out station 100. At this time, the linear electric motor drives the extension rod 42 to extend into the mold cavity of the injection molding equipment. Then, the electric telescopic rod 5 is extended again to place the sunroof glass into the mold cavity. Then, the suction pump is driven to separate the sunroof glass from the suction disc by releasing the negative pressure. Then, the electric telescopic rod 5 is reset, the linear motor 43 drives the extension rod 42 to reset, and then the injection molding equipment performs the edge injection molding work. After the injection molding is completed, the upper and lower molds are separated, and then the sunroof glass is taken out by cooperation of the linear motor 43, the electric telescopic rod 5 and the suction disc 6. Then, the sunroof glass is conveyed to the discharging station 200 for discharging, and the edge injection molding work of the sunroof glass is completed.
[0046] The annular track 71 comprises an annular guide rail body 711 fixed on the top of the follow-up platform 7 and a moving block 712 installed outside the annular guide rail body 711. The plasma cleaning assembly 8 and the affinity agent bottom coating assembly 9 are respectively fixed on the top of the two moving blocks 712. The annular track 71 is a prior art, and thus will not be described here.
[0047] The plasma cleaning assembly 8 comprises a first support 81 and a plasma cleaning head 82. The top of one of the moving blocks 712 above the base 1 is fixed with the first support 81. The upper end of the first support 81 is relatively fixed with two plasma cleaning heads 82, and the cleaning ends of the two plasma cleaning heads 82 are opposite to each other. The plasma cleaning head 82 is longitudinally arranged. The plasma cleaning head 82 is a prior art, and thus will not be described here. The plasma cleaning head 82 is used to clean the periphery of the sunroof glass.
[0048] The affinity agent primer assembly 9 comprises a second support 91 and a nozzle 92, the top of a moving block 712 above the base 1 is fixed with the second support 91, the upper end of the second support 91 is relatively fixed with two nozzles 92, and the discharge ends of the two nozzles 92 correspond to each other. The nozzle 92 is longitudinally arranged. Before the equipment works, the output end of the affinity agent conveying equipment is connected with the two nozzles 92, and when the spraying work is carried out, the affinity agent is sprayed from the nozzle 92 to the surface of the sunroof glass by driving the affinity agent conveying equipment to work.
[0049] The synchronous follower device 10 comprises a connecting rod 101, a spring 102, a driving block 103, a follower column 104, a support plate 105, a driving ring 106, a driving groove 107, a driving disc 108 and a pushing block 109. The upper side of the base 1 is slidably connected with two connecting rods 101 corresponding to the positions of the two follower platforms 7, and the connecting rod 101 can rotate around the axis of the support shaft 2. The middle part of the bottom surface of the follower platform 7 is rotatably connected with the end of the connecting rod 101 through a bearing. The outer wall of the connecting rod 101 is fixed with the spring 102, and the end of the spring 102 away from the connecting rod 101 is fixed with the outer wall of the base 1. The end of the connecting rod 101 away from the follower platform 7 is slidably connected with the driving block 103 through a sliding sleeve. The bottom of the driving block 103 is conically arranged. The upper end of the driving block 103 is rotatably connected with the follower column 104 through a bearing. The top of the base 1 is fixed with the support plate 105. The upper end of the support plate 105 is fixed with the driving ring 106. The outer wall of the driving ring 106 is sequentially provided with two driving grooves 107 corresponding to the positions of the two connecting rods 101. One end of the follower column 104 is rollingly inserted into the inner side of the driving groove 107. The outer wall of the support shaft 2 is fixed with the driving disc 108. The top of the driving disc 108 is fixed with a plurality of pushing blocks 109 at equal angles. The pushing block 109 is located directly below the telescopic rod assembly 4. The end of the pushing block 109 close to the driving block 103 is arranged in an inclined manner.
[0050] In use, the motor 3 is driven to rotate, thereby driving the support shaft 2 to rotate, and further driving the telescopic rod assembly 4 to rotate, so as to drive the sunroof glass to be conveyed and transferred, when the sunroof glass reaches the cleaning station 400, the sunroof glass is located directly above the follow-up platform 7, and at the same time, the pushing block 109 abuts against the bottom of the driving block 103, with the rotation of the support shaft 2, the driving block 103 is driven to rotate at the same speed and in the same direction, thereby driving the connecting rod 101 and the follow-up platform 7 to move synchronously with the sunroof glass, so that the plasma cleaning assembly 8 can move with the sunroof glass to perform the cleaning work, with the continuous rotation of the support shaft 2, the follow-up column 104 is gradually moved upward under the action of the driving groove 107, thereby driving the driving block 103 to gradually move upward and separate from the pushing block 109, at the same time when the driving block 103 separates from the pushing block 109, the cleaning work is completed, that is, the plasma cleaning assembly 8 has just completed one rotation around the periphery of the sunroof glass, and then the connecting rod 101 is reset under the action of the spring 102, and then with the continuous rotation of the support shaft 2, the sunroof glass enters the primer application station 500, and the operation process of the primer application station 500 is the same as described above, when the primer application assembly 9 moves with the sunroof glass, the primer application work is performed.
[0051] The synchronous driving device 11 comprises half toothed rings 111, rotating sleeves 112, gears 113, driving rods 114, follow-up rings 115, elastic sheets 116 and protrusions 117, two half toothed rings 111 are fixed on the top of the base 1 and correspond to the positions of the two connecting rods 101, rotating sleeves 112 are rotatably connected to the ends of the connecting rods 101 close to the follow-up platform 7 through bearings, gears 113 are installed on the outer walls of the rotating sleeves 112 through one-way bearings and are in meshing connection with the half toothed rings 111, driving rods 114 are fixed on the upper ends of the outer walls of the rotating sleeves 112, follow-up rings 115 are rotatably connected to the bottoms of the moving blocks 712 through shaft pins, one ends of the driving rods 114 are slidingly inserted into the inner walls of the follow-up rings 115, a plurality of elastic sheets 116 are fixed on the lower ends of the outer walls of the rotating sleeves 112 at equal angles, a plurality of protrusions 117 are fixed on the ends of the connecting rods 101 close to the elastic sheets 116 at equal angles, and each protrusion 117 is located between two adjacent elastic sheets 116.
[0052] When the sunroof glass reaches the cleaning station 400 or the primer station 500, the gear 113 rotates around the support rotating shaft 2 due to the rotation of the connecting rod 101 and the pushing of the half-toothed ring 111. When the connecting rod 101 rotates from the feeding station 300 to the cleaning station 400 or the primer station 500, the gear 113 rotates to drive the rotating sleeve 112 to rotate under the action of the one-way bearing. When the rotating sleeve 112 rotates, the elastic sheet 116 slides off the surface of the protrusion 117. The rotating sleeve 112 drives the driving rod 114 to rotate, thereby driving the moving block 712 to slide on the outer wall of the annular guide rail body 711 through the cooperation of the driving rod 114 and the follower ring 115. When the driving block 103 is separated from the pushing block 109, the gear 113 just rotates one circle, and the moving block 712 moves one circle on the top of the annular guide rail body 711, thereby driving the plasma cleaning assembly 8 or the primer assembly 9 to move one circle around the sunroof glass to complete the cleaning and priming work. After the cleaning or priming work is completed, the connecting rod 101 is reset. At this time, the rotation direction of the connecting rod 101 makes the gear 113 unable to drive the rotating sleeve 112 to rotate, and the plasma cleaning assembly 8 or the primer assembly 9 is stationary relative to the follower platform 7 due to the arrangement of the elastic sheet 116 and the protrusion 117.
[0053] It is emphasized that the driving rod 114 is located above the half-toothed ring 111, so the rotation of the driving rod 114 is not hindered by the half-toothed ring 111, and the driving rod 114 can rotate smoothly. The spring force of the spring 102 is much greater than the spring force of the four elastic sheets 116, so the connecting rod 101 can be reset smoothly. During the conveying of the sunroof glass, the sunroof glass is located between the two plasma cleaning heads 82 and the two nozzles 92, and the suction cup 6 is adsorbed on the middle position of the sunroof glass. The plasma cleaning heads 82 and the nozzles 92 do not hinder the suction cup 6 when rotating around the sunroof glass.
[0054] The top of the base 1 corresponds to the two connecting rods 101, and two arc-shaped sliding rails 12 are fixed. The outer wall of the arc-shaped sliding rail 12 is slidably connected with an arc-shaped sliding block 13. The top of the arc-shaped sliding block 13 is fixed with the outer wall of the corresponding connecting rod 101. The end of the arc-shaped sliding rail 12 close to the spring 102 is fixed with a limiting block 14. The arc-shaped sliding block 13 is in extrusion contact with the outer wall of the limiting block 14, and the limiting block 14 can limit the position of the connecting rod 101.
[0055] The circuit and control involved in the present application are prior art, and will not be described in detail here.
[0056] The above merely illustrates the embodiments of the present application, and is not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process conversion, or direct or indirect application in other related technical fields, which is made according to the content of the present application, shall be included in the patent protection scope of the present application.
Claims
1. A process for injection molding of automotive sunroof components, characterized in that, The process comprises the following steps: 1) The sunroof glass is conveyed and fed by the follow-up cleaning and priming feeding and discharging device from the sunroof glass conveying line; 2) The follow-up cleaning and priming feeding and discharging device cleans the edge sealing position of the sunroof glass during feeding, so that the dust and impurities at the edge sealing position are cleaned, and the PVC after subsequent injection molding cannot be firmly bonded with the glass; 3) The follow-up cleaning and priming feeding and discharging device further primes the cleaned sunroof glass, and the adhesion agent is sprayed on the surface of the sunroof glass; 4) The follow-up cleaning and priming feeding and discharging device then conveys and places the primed sunroof glass in the injection molding cavity; 5) The follow-up cleaning and priming feeding and discharging device takes out the sunroof glass after injection molding and places it on the sunroof glass discharging conveying line; The follow-up cleaning and priming feeding and discharging device used in steps 1) to 5) comprises a base (1), a support shaft (2) is rotatably connected to the middle of the base (1) through a bearing, a motor (3) is fixed to the middle of the lower end of the base (1), the bottom of the support shaft (2) is fixed with the output end of the motor (3), a plurality of horizontally arranged telescopic rod assemblies (4) are fixed at equal angles to the upper end of the support shaft (2), a longitudinally arranged electric telescopic rod (5) is fixed to the extending end of the telescopic rod assembly (4), a plurality of suction cups (6) for sucking the sunroof glass are fixed at equal distances to the extending end of the electric telescopic rod (5), the telescopic rod assembly (4) can rotate around the axis of the support shaft (2) under the drive of the support shaft (2), two follow-up platforms (7) are arranged above the base (1) at intervals, the follow-up platforms (7) can rotate around the axis of the support shaft (2), a plasma cleaning assembly (8) and an adhesion agent priming assembly (9) are movably connected to the top of the two follow-up platforms (7) through annular tracks (71), a synchronous follow-up device (10) is fixed to the top of the base (1), the synchronous follow-up device (10) is used to drive the follow-up platforms (7) to move synchronously with the sunroof glass when the sunroof glass is conveyed to directly above the follow-up platforms (7), a synchronous driving device (11) is also fixed to the top of the base (1), the synchronous driving device (11) is linked with the synchronous follow-up device (10) and is used to drive the plasma cleaning assembly (8) or the adhesion agent priming assembly (9) to move along the periphery of the sunroof glass while the follow-up platforms (7) are moving; The annular track (71) comprises an annular guide rail body (711) fixed to the top of the follow-up platform (7) and a moving block (712) installed outside the annular guide rail body (711), the plasma cleaning assembly (8) and the adhesion agent priming assembly (9) are fixed to the top of the two moving blocks (712), respectively. The synchronous servo device (10) comprises a connecting rod (101), a spring (102), a driving block (103), a servo column (104), a support plate (105), a driving ring (106), a driving groove (107), a driving disc (108) and a pushing block (109), two connecting rods (101) are slidably connected above the base (1) corresponding to the positions of the two servo platforms (7), and the connecting rod (101) can rotate around the axis of the support rotating shaft (2), the middle part of the bottom surface of the servo platform (7) is rotatably connected with the end of the connecting rod (101) through a bearing, the outer wall of the connecting rod (101) is fixed with the spring (102), one end of the spring (102) away from the connecting rod (101) is fixed with the outer wall of the base (1), the end of the connecting rod (101) away from the servo platform (7) is slidably connected with the driving block (103) through a sliding sleeve, the upper end of the driving block (103) is rotatably connected with the servo column (104) through a bearing, the top of the base (1) is fixed with the support plate (105), the upper end of the support plate (105) is fixed with the driving ring (106), the outer wall of the driving ring (106) is sequentially provided with two driving grooves (107) corresponding to the positions of the two connecting rods (101), one end of the servo column (104) is rollingly inserted into the inner side of the driving groove (107), the outer wall of the support rotating shaft (2) is fixed with the driving disc (108), the top of the driving disc (108) is fixed with a plurality of pushing blocks (109) at equal angles, the pushing block (109) is located directly below the telescopic rod assembly (4), and the end of the pushing block (109) close to the driving block (103) is arranged in an inclined manner. The bottom of the driving block (103) is arranged in a conical shape; The synchronous driving device (11) comprises a half-toothed ring (111), a rotating sleeve (112), a gear (113), a driving rod (114), a servo ring (115), a spring piece (116) and a protruding block (117), two half-toothed rings (111) are fixed on the top of the base (1) corresponding to the positions of the two connecting rods (101), one end of the connecting rod (101) close to the servo platform (7) is rotatably connected with the rotating sleeve (112) through a bearing, the middle part of the outer wall of the rotating sleeve (112) is installed with the gear (113) through a one-way bearing, the gear (113) is meshedly connected with the half-toothed ring (111), the outer wall of the rotating sleeve (112) is fixed with the driving rod (114) at the upper end, the bottom of the moving block (712) is rotatably connected with the servo ring (115) through a shaft pin, one end of the driving rod (114) is slidably inserted into the inner wall of the servo ring (115), the lower end of the outer wall of the rotating sleeve (112) is fixed with a plurality of spring pieces (116) at equal angles, one end of the connecting rod (101) close to the spring piece (116) is fixed with a plurality of protruding blocks (117) at equal angles, and each protruding block (117) is located between two adjacent spring pieces (116).
2. The automotive sunroof product injection molding process of claim 1, wherein, The plasma cleaning assembly (8) comprises a first support (81) and plasma cleaning heads (82), the top of a moving block (712) above the base (1) is fixed with the first support (81), the upper end of the first support (81) is oppositely fixed with two plasma cleaning heads (82), and the cleaning ends of the two plasma cleaning heads (82) are opposite to each other.
3. The automotive sunroof product injection molding process of claim 1, wherein, The affinity primer assembly (9) comprises a second support (91) and nozzles (92), the top of a moving block (712) above the base (1) is fixed with the second support (91), the upper end of the second support (91) is oppositely fixed with two nozzles (92), and the discharge ends of the two nozzles (92) correspond to each other.
4. The automotive sunroof product injection molding process of claim 2, wherein, The plasma cleaning heads (82) and the nozzles (92) are longitudinally arranged.
5. The automotive sunroof product injection molding process of claim 1, wherein, The telescopic rod assembly (4) comprises a telescopic sleeve (41) fixed with the support rotating shaft (2), an extension rod (42) slidingly connected in the telescopic sleeve (41), and a linear motor (43) fixed on the outer wall of the telescopic sleeve (41), the moving end of the linear motor (43) is fixed with the end of the extension rod (42), and the electric telescopic rod (5) is fixed with the end of the extension rod (42).
6. The automotive sunroof product injection molding process of claim 1, wherein The top of the base (1) is fixed with two arc-shaped sliding rails (12) corresponding to two connecting rods (101), the outer wall of the arc-shaped sliding rail (12) is slidingly connected with an arc-shaped sliding block (13), the top of the arc-shaped sliding block (13) is fixed with the outer wall of the corresponding connecting rod (101), one end of the arc-shaped sliding rail (12) close to the spring (102) is fixed with a limiting block (14), and the outer wall of the arc-shaped sliding block (13) and the limiting block (14) are extruded and contacted.
Citation Information
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