A slag extractor

CN115574610BActive Publication Date: 2026-08-28ABA ALUMINUM FACTORY
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Patent Information

Application Number
CN202211088216.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-07
Publication Date
2026-08-28
Estimated Expiration
2042-09-07

AI Technical Summary

Technical Problem

扒渣斗为了清理残渣应当位于铝液的表层附近,搅拌用的搅拌棒以及扒渣用的扒渣斗均通过转动杆驱动,为了保证搅拌棒对铝液的搅拌效果使残渣浮于铝液,转动杆需要有一定的旋转速度,若转动杆的旋转速度较快,扒渣斗的旋转速度也较快,这虽然能够提高扒渣斗的扒渣效率,但是并不安全,因为铝液和残渣的温度都很高,一方面无论是残渣还是表层铝液被快速旋转的扒渣斗直接溅起,都存在烫伤工人的风险;另一方面,表层铝液和残渣在快速旋转的扒渣斗的作用下也会快速运动,若铝液的液位较高,表层铝液和残渣就容易溢出至混合炉外

Benefits of technology

1.打开混合炉的炉盖后,使各个滤板均处于竖直状态,再将滤板放入混合炉的铝液中,再使转动杆和搅拌杆转动,以通过搅拌杆搅动沉淀在铝液底部的残渣,从而使铝液底部的残渣漂浮起来,随后,便可缓慢转动滤板,使各个滤板均处于水平状态后,再上移滤板,在滤板上移的过程中,处于水平状态的滤板就能够快速、高效地实现对混合炉内残渣的打捞、清除。

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Abstract

The application provides a slag removing machine and relates to the technical field of molten aluminum mixing production. The slag removing machine comprises a supporting rod, a rotating rod rotatably connected to the lower end of the supporting rod, a stirring rod connected to the lower part of the rotating rod, a connecting sleeve connected to the upper part of the rotating rod and capable of rotating relative to the rotating rod, a lifting support for longitudinally moving the supporting rod and the connecting sleeve, a lifting plate fixedly connected to the connecting sleeve through a first connecting rod, a filter plate rotatably connected to the lifting plate through a connecting shaft, and a plurality of filter plates arranged in parallel and at intervals. The connecting sleeve and the connecting shaft are connected through a transmission mechanism to switch the filter plate between a horizontal state and a vertical state. When each filter plate is in the horizontal state, any two adjacent filter plates are close to each other. When the residual slag in the mixing furnace is removed, the filter plate also rotates, but the filter plate is not driven by the stirring rod, the rotation of the filter plate is relatively slow, and the residual slag and the surface layer of the molten aluminum in the mixing furnace are not easy to be splashed by the filter plate.
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Claims

1. A slag removal machine, characterized in that, It includes support rods, rotating rods, connecting sleeves, lifting brackets, lifting plates, filter plates, transmission mechanisms, slag guide plates, and slag receiving troughs; The rotating rod is rotatably connected to the lower end of the support rod, and a stirring rod is connected to the lower part of the rotating rod; the support rod and the stirring rod are hollow and interconnected; the stirring rod has multiple air jet holes distributed on it, and the axial direction of the air jet holes is tangent to its rotation trajectory. The connecting sleeve is fitted onto the upper part of the rotating rod and is rotatable relative to the rotating rod; The lifting bracket is used to move the support rod and the connecting sleeve longitudinally; The lifting plate is fixedly connected to the connecting sleeve via a first connecting rod; One end of the filter plate is rotatably connected to the lifting plate via a connecting shaft, and multiple filter plates are arranged in parallel and at intervals. The connecting sleeve and the connecting shaft are connected through the transmission mechanism. Multiple filter plates located on the same side of the rotating rod can rotate clockwise or counterclockwise synchronously to switch between horizontal and vertical states. When all filter plates are in a horizontal state, any two adjacent filter plates move closer to each other. The transmission mechanism includes a first hydraulic cylinder, a first movable sleeve, a second connecting rod, a third connecting rod, a gear plate, and a gear that are connected in sequence. One end of the first hydraulic cylinder is mounted on the connecting sleeve, and the other end is connected to the first movable sleeve. The first movable sleeve is sleeved with the connecting sleeve; The second connecting rod is rotatably connected to the first movable sleeve; One end of the third link is hinged to the second link, and the other end is hinged to the upper side of the toothed plate; The lower side of the toothed plate meshes with the gear, which is mounted on the connecting shaft. The toothed plate can move laterally under the drive of the first hydraulic cylinder. The slag removal machine also includes a longitudinal movement mechanism for longitudinally moving the connecting sleeve; the longitudinal movement mechanism includes a second movable sleeve, a fixed plate, a slider, a first transmission rod, a second transmission rod, and a second hydraulic cylinder; The second movable sleeve is fitted onto the support rod; The fixing plate is fixed to the support rod, and the slider is slidably connected to the fixing plate; One end of the first transmission rod is hinged to the second movable sleeve, and the other end is hinged to the slider; One end of the second transmission rod is hinged to the slider, and the other end is hinged to the connecting sleeve; The second hydraulic cylinder is mounted on the fixed plate and is used to move the second movable sleeve longitudinally.

2. The slag removal machine according to claim 1, characterized in that, Multiple support blocks are fixed on the lifting plate, a guide plate is fixed on one side of the support block, and a sliding groove matching the guide plate is opened on one side of the toothed plate.

3. The slag removal machine according to claim 1, characterized in that, A guide rod is fixed on the lifting plate, and the guide rod is inserted into the lifting bracket.

4. The slag removal machine according to claim 1, characterized in that, The slag remover also includes a base, a movable plate, and a third hydraulic cylinder; The upper end of the movable plate is fixedly connected to the lifting bracket, and the lower end is inserted into the base; The third hydraulic cylinder is used to move the movable plate longitudinally.

5. The slag removal machine according to any one of claims 1-4, characterized in that, The slag removal machine also includes a slag guide plate and a slag receiving trough; The slag guide plate is inclined, and its upper part is bent horizontally to form a guide part, and the lower part of the slag guide plate extends into the slag receiving trough. When all the filter plates are in a horizontal position, the upper side of the guide is flush with the upper side of the filter plate.

6. The slag removal machine according to claim 5, characterized in that, The guide section has a tapered receiving groove.

Citation Information

Patent Citations

  • A stirring and slag remover for an aluminum molten metal mixing furnace

    CN108277363B

  • Molten aluminum degassing and deslagging device

    CN208965004U

  • Molten aluminum deslagging device

    CN212925129U

  • Industrial wastewater residue filtering and settling pond

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  • Scum fishing mechanism

    CN218362079U