Sheet packing equipment
By designing sheet packing equipment that matches rotating blocks and pulley frames, the high cost and sheet damage problems caused by multiple operations in the prior art are solved, and single operation and high pass rate sheet packing is achieved.
Patent Information
- Application Number
- CN202211176556.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-26
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2042-09-26
AI Technical Summary
During the packing of existing sheets, multiple employees are required to operate, resulting in increased costs and easy damage to the sheets and low pass rate.
A sheet packing equipment including a vehicle body, a support frame, a rotary block, a bracket, a drawer, a lifting fork and a pulley frame is designed. Through the cooperation of the rotary block and the pulley frame, the sheet packing is allowed to be completed by a single person, reducing manual input and protecting the sheet.
It realizes the single-person sheet packing, reduces labor costs, reduces sheet damage, and improves product pass rate.
Smart Images

Figure CN115582887B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of box packing equipment, in particular to sheet material box packing equipment. Background Art
[0002] As we all know, during the production process, aerogel composite insulation felt, nano aerogel felt, high temperature resistant thermal insulation silica aerogel insulation felt, etc. need to be cut into regular sheets and packed for subsequent storage and transportation.
[0003] The existing sheet packing process requires two workers: one to support the work drawer while the other loads the sheets into it. Once loaded, the drawer is pushed back into the sheet packing. This existing technology has drawbacks: excessive labor increases manufacturing costs; unscientific operation heights can easily damage the sheets during the loading process, reducing product quality. Summary of the Invention
[0004] (1) Technical problems solved
[0005] In view of the deficiencies of the existing technology, the present invention provides a sheet packing device which can reduce employee input, alleviate employee labor intensity, reduce labor costs, reduce product damage, and improve the pass rate.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: sheet packing equipment, comprising:
[0008] A vehicle body, wherein a plurality of rollers are installed on the bottom of the vehicle body;
[0009] A support frame, the support frame is fixedly mounted on the vehicle body, the support frame is provided with four columns, and the inner sides of the columns are provided with guide grooves;
[0010] Two rotating blocks 1, the two rotating blocks 1 are respectively hinged to two upright posts arranged at the rear side;
[0011] Two rotating blocks 2, the two rotating blocks 2 are respectively hinged to the two upright posts arranged at the front side;
[0012] A bracket, wherein the bracket is supported by two rotating blocks 1 and two rotating blocks 2;
[0013] a drawer, the drawer being placed on the bracket;
[0014] A lifting fork, wherein the lifting fork is in sliding engagement with the vehicle body, and a driving mechanism is provided on the vehicle body for driving the lifting fork to perform lifting motion in a vertical direction;
[0015] A pulley frame is fixedly connected to the lifting fork.
[0016] Preferably, an arc-shaped slot is provided on the rotating block 1, the rear side of the bracket is placed on the two arc-shaped slots, and the front side of the bracket is placed on the two rotating blocks 2. The rotating block 1 is higher than the rotating block 2 so that the bracket has a 3° inclination angle.
[0017] Preferably, the pulley frame includes a fixed frame fixedly connected to the lifting fork, pulley group 1 is installed on both sides of the fixed frame through fixed plate 1, pulley group 2 is provided on the front side of pulley group 1, pulley group 2 is installed on the fixed frame through fixed plate 2, and a gap adapted to the bracket is provided between fixed plate 1 and fixed plate 2.
[0018] Preferably, a locking mechanism is further included, wherein the locking mechanism includes an electromagnetic plate fixedly mounted on the pulley block 1, and the plurality of pulleys 1 on the pulley block 1 are all magnetically attracted to the electromagnetic plate.
[0019] Preferably, the bracket includes two cross beams, both ends of which are fixedly connected with cylinders adapted to the guide grooves, and between the two cross beams are fixedly connected a baffle and a U-shaped card adapted to the drawer, and the U-shaped card is arranged directly above the middle gap position between the two pulley sets.
[0020] Preferably, it further comprises four driving cylinders, which are hingedly mounted on four columns respectively, and the output shafts of the four driving cylinders are hingedly connected to the two rotating blocks 1 and the two rotating blocks 2 respectively.
[0021] Preferably, the drawer is formed by bending and welding stainless steel plates, and a plurality of through holes are provided on the bottom wall of the drawer.
[0022] Preferably, the columns are made of channel steel.
[0023] (3) Beneficial effects
[0024] Compared with the prior art, the present invention provides a sheet packing device with the following beneficial effects:
[0025] The sheet packing equipment is convenient for initially supporting the drawer through the support frame, the bracket, the two rotating blocks 1 and the two rotating blocks 2, and is convenient for the operator to fill the drawer with sheets at this height position. By making the lifting fork rise in the vertical direction, the top of the pulley frame first contacts the drawer, and then the bottom of the pulley frame contacts the bracket to lift the bracket and the drawer, and at the same time, the drawer is separated from the bracket. If the position to be placed is higher than the current position of the drawer, the drawer is continued to move upward to a certain height of the sheet tooling to be pushed in. Due to the cooperation of the pulley frame, the operator Personnel can use a small force to push the drawer full of sheets into the sheet tooling. If the location to be placed is lower than the current location of the drawer, the two rotating blocks 1 and 2 are rotated apart to make way for the downward movement of the bracket. Then the pulley frame, bracket and drawer are moved downward to move the drawer to a certain height of the sheet tooling to be pushed in, and the drawer full of sheets is pushed into the sheet tooling. This process can be completed by one employee. The sheet packing equipment can reduce the amount of employee input, reduce employee labor intensity, reduce labor costs, reduce product damage, and improve the pass rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic structural diagram of the present invention as a whole;
[0027] Figure 2 It is a structural schematic diagram of the vehicle body of the present invention;
[0028] Figure 3 This is a schematic diagram of the structure of the support frame, rotating block 1 and rotating block 2 of the present invention;
[0029] Figure 4 It is a structural schematic diagram of the pulley frame of the present invention;
[0030] Figure 5 It is a structural schematic diagram of the bracket of the present invention;
[0031] Figure 6 It is a structural schematic diagram of the drawer of the present invention;
[0032] Figure 7 It is a structural schematic diagram of the lifting fork of the present invention;
[0033] Figure 8 It is a structural schematic diagram of the present invention from other perspectives;
[0034] Markings in the accompanying drawings: 1. body; 2. roller; 3. support frame; 4. column; 5. guide groove; 6. rotating block 1; 7. rotating block 2; 8. bracket; 9. drawer; 10. lifting fork; 11. pulley frame; 12. arc-shaped slot; 13. fixed frame; 14. fixed plate 1; 15. pulley block 1; 16. pulley block 2; 17. fixed plate 2; 18. electromagnetic plate; 19. beam; 20. cylinder; 21. baffle; 22. U-shaped card plate; 23. drive cylinder; 24. through hole. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] See also Figure 1-8 The sheet packing equipment of the present invention comprises:
[0037] The vehicle body 1 has a plurality of rollers 2 installed at the bottom thereof; the rollers 2 facilitate the movement of the device;
[0038] The support frame 3 is fixedly mounted on the vehicle body 1 and has four upright posts 4. The inner sides of the upright posts 4 are provided with guide grooves 5.
[0039] Two rotating blocks 6 are respectively hinged to two upright posts 4 arranged at the rear side;
[0040] Two rotating blocks 2 7, the two rotating blocks 2 7 are respectively hinged to the two columns 4 arranged on the front side;
[0041] Bracket 8, bracket 8 is supported by two rotating blocks 1 6 and two rotating blocks 2 7;
[0042] Drawer 9, drawer 9 is placed on bracket 8;
[0043] The lifting fork 10 is slidably matched with the vehicle body 1, and a driving mechanism for driving the lifting fork 10 to perform lifting movement in the vertical direction is provided on the vehicle body 1; further, the driving mechanism can be driven by a hydraulic cylinder or a motor. In order to shorten the overall occupied space, this solution preferably adopts a motor to drive. When the motor is driven, the motor can be used to drive a winding roller with a traction line wound thereon to drive the lifting fork 10 to perform lifting movement. The motor can also be used to drive the screw to rotate, and the screw and the lifting fork 10 are threadedly connected to drive the lifting fork 10 to perform lifting movement. In order to achieve uniform lifting movement, this solution further preferably adopts a motor to drive the screw to rotate to drive the lifting fork 10 to perform lifting movement;
[0044] The pulley frame 11 is fixedly connected to the lifting fork 10.
[0045] Specifically, an arc-shaped slot 12 is provided on the rotating block 1 6, the rear side of the bracket 8 is placed on the two arc-shaped slots 12, and the front side of the bracket 8 is placed on the two rotating blocks 2 7. The rotating block 1 6 is higher than the rotating block 2 7 so that the bracket 8 has a 3° inclination angle, which prevents the sheets from tipping over during the process of loading them into the drawer 9, and facilitates the alignment of the sheets loaded in the drawer 9.
[0046] Specifically, the pulley frame 11 includes a fixed frame 13 fixedly connected to the lifting fork 10, and pulley groups 15 are installed on both sides of the fixed frame 13 through fixed plate 14. The front side of pulley group 15 is provided with pulley group 2 16, and pulley group 2 16 is installed on the fixed frame 13 through fixed plate 2. A gap adapted to the bracket 8 is provided between fixed plate 14 and fixed plate 2 17. Further, pulley group 15 includes an installation frame 1 fixedly connected to fixed plate 14, and a plurality of pulleys 1 are rotatably connected to the installation frame 1. Pulley group 2 16 includes an installation frame 2 fixedly connected to fixed plate 2 17, and a plurality of pulleys 2 are rotatably connected to the installation frame 2. Through the cooperation of the two pulley groups 15 and the two pulley groups 2 16, it is convenient to push the drawer 9 into the sheet tooling, and the gap between the fixed plate 14 and the fixed plate 2 17 makes it convenient to make the top of the fixed frame 13 contact the bracket 8, thereby facilitating the lifting of the bracket 8.
[0047] Specifically, it also includes a locking mechanism, which includes an electromagnetic plate 18 fixedly mounted on a pulley set 15, and multiple pulleys 1 on the pulley set 15 are magnetically attracted to the electromagnetic plate 18. Furthermore, the vehicle body 1 is also equipped with a battery for providing power to the electromagnetic plate 18, the drive mechanism and the four drive cylinders 23, and is also equipped with a control button; the locking mechanism facilitates locking the multiple pulleys 1 before pushing the drawer 9 into the sheet tooling, preventing the drawer 9 from moving when the drawer 9 is not ready to be pushed into the sheet tooling, and when the drawer 9 is ready to be pushed into the sheet tooling, the electromagnetic plate 18 is powered off, and under the action of the multiple pulleys 1 and the multiple pulleys 2, the drawer 9 can be easily pushed into the sheet tooling.
[0048] Specifically, the bracket 8 includes two cross beams 19, both ends of which are fixedly connected with cylinders 20 adapted to the guide groove 5, and a baffle 21 and a U-shaped card plate 22 adapted to the drawer 9 are fixedly connected between the two cross beams 19. The U-shaped card plate 22 is arranged directly above the gap position between the two pulley groups 15. Furthermore, the cross section of the cross beam 19 is set to be square, so that it is convenient to contact the pulley frame 11 without sliding. The U-shaped card plate 22 is used to clamp the drawer 9, and the baffle 21 is used to limit the drawer 9, so that the drawer 9 can be pushed into the U-shaped card plate 22 from the opposite side of the baffle 21, and the U-shaped card plate 22 does not affect the two pulley groups 15 from lifting the drawer 9 placed on the U-shaped card plate 22.
[0049] Specifically, it also includes four driving cylinders 23, and the four driving cylinders 23 are respectively hingedly mounted on the four columns 4. The output shafts of the four driving cylinders 23 are respectively hingedly connected to the two rotating blocks 1 6 and the two rotating blocks 2 7. The driving cylinders 23 can be hydraulic cylinders or pneumatic cylinders. The four driving cylinders 23 are used to conveniently rotate the two rotating blocks 1 6 and the two rotating blocks 2 7 apart, eliminating the need to manually rotate the two rotating blocks 1 6 and the two rotating blocks 2 7 apart, and facilitating the two rotating blocks 1 6 and the two rotating blocks 2 7 to make way for the downward movement of the bracket 8 more quickly.
[0050] Specifically, the drawer 9 is made of bent and welded stainless steel plates, and a plurality of through holes 24 are provided on the bottom wall of the drawer 9 to reduce the preparation cost of the drawer 9. By providing a plurality of through holes 24, the contact area of the drawer 9 is reduced and the friction between the sheet and the drawer 9 is reduced.
[0051] Specifically, the column 4 is made of channel steel to reduce manufacturing costs, and the groove in the middle of the channel steel can be used as a guide groove 5 to facilitate the downward movement of the bracket 8.
[0052] When in use, an employee moves the sheet packing equipment to one side of the sheet tooling and fills the drawer 9 with sheets. The driving mechanism drives the lifting fork 10 to move upward in the vertical direction, so that the top of the two pulley groups first contacts the drawer 9, and then the top of the fixed frame 13 contacts the bracket 8, and the lifting fork 10 continues to rise, lifting the bracket 8 and drawer 9 together. At the same time, the drawer 9 is separated from the contact with the bracket 8. If the position to be placed is higher than the current position of the drawer 9, the drawer 9 is continued to move upward to a certain height of the sheet tooling to be pushed in, and the electromagnetic plate 18 is powered off. The multiple pulleys 1 are unlocked immediately. With cooperation, the employee can use a smaller force to push the drawer 9 full of sheets into the sheet tooling. If the position to be placed is lower than the current position of the drawer 9, the four drive cylinders 23 are started at the same time to extend the output shafts of the four drive cylinders 23, and the two rotating blocks 1 6 and the two rotating blocks 2 7 are rotated together to make way for the downward movement of the bracket 8. Then the pulley frame 11, the bracket 8 and the drawer 9 are moved downward through the driving mechanism, and the cylinder 20 enters the guide groove 5, so that the drawer 9 moves to a certain height of the sheet tooling to be pushed in, stops descending, and pushes the drawer 9 full of sheets into the sheet tooling, and then repeats the operation until the sheet tooling is full.
[0053] It should be noted that references in this specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," and the like indicate that the described embodiment may include a particular feature, structure, or characteristic, but not necessarily every embodiment includes that particular feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not.
[0054] It should be readily understood that “on,” “above,” and “over” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on something,” but also includes “on something” with intervening features or layers therebetween, and “above” or “over” includes not only the meaning of “above” or “over,” but also includes “above” or “over” with no intervening features or layers therebetween (i.e., directly on something).
[0055] Additionally, spatially relative terms, such as "below," "beneath," "beneath," "above," and the like, may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be in other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.
[0056] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims
1. Sheet packing equipment, characterized in that, include: A vehicle body (1), wherein a plurality of rollers (2) are mounted on the bottom of the vehicle body (1); A support frame (3), the support frame (3) is fixedly mounted on the vehicle body (1), four columns (4) are provided on the support frame (3), and guide grooves (5) are provided on the inner sides of the columns (4); Two rotating blocks (6), the two rotating blocks (6) are respectively hinged to two upright posts (4) arranged at the rear side; Two rotating blocks (7), the two rotating blocks (7) are respectively hinged to the two upright posts (4) arranged at the front side; A bracket (8), wherein the bracket (8) is supported by two rotating blocks (6) and two rotating blocks (7); A drawer (9), wherein the drawer (9) is placed on the bracket (8); A lifting fork (10), wherein the lifting fork (10) is in sliding cooperation with the vehicle body (1), and a driving mechanism for driving the lifting fork (10) to perform lifting motion in a vertical direction is provided on the vehicle body (1); A pulley frame (11), wherein the pulley frame (11) is fixedly connected to the lifting fork (10); The rotating block 1 (6) is provided with an arc-shaped slot (12), the rear side of the bracket (8) is mounted on the two arc-shaped slots (12), and the front side of the bracket (8) is mounted on the two rotating blocks 2 (7). The rotating block 1 (6) is higher than the rotating block 2 (7) so that the bracket (8) has a 3° inclination angle. The pulley frame (11) includes a fixed frame (13) fixedly connected to the lifting fork (10), a pulley block (15) is installed on both sides of the fixed frame (13) through a fixed plate (14), a pulley block (16) is provided on the front side of the pulley block (15), and the pulley block (16) is installed on the fixed frame (13) through a fixed plate (17), and a gap is provided between the fixed plate (14) and the fixed plate (17) to match the bracket (8); It also includes four driving cylinders (23), which are respectively hingedly mounted on four columns (4), and the output shafts of the four driving cylinders (23) are respectively hingedly connected to two rotating blocks (6) and two rotating blocks (7).
2. The sheet packing equipment according to claim 1, characterized in that: It also includes a locking mechanism, which includes an electromagnetic plate (18) fixedly mounted on a pulley block (15), and multiple pulleys on the pulley block (15) are magnetically attracted to the electromagnetic plate (18).
3. The sheet packing equipment according to claim 1, characterized in that: The bracket (8) includes two cross beams (19), both ends of which are fixedly connected to cylinders (20) that are compatible with the guide groove (5), and a baffle (21) and a U-shaped card plate (22) that are compatible with the drawer (9) are fixedly connected between the two cross beams (19), and the U-shaped card plate (22) is arranged just above the middle gap position of the two pulley groups (15).
4. The sheet packing equipment according to claim 1, characterized in that: The drawer (9) is formed by bending and welding stainless steel plates, and a plurality of through holes (24) are provided on the bottom wall of the drawer (9).
5. The sheet packing equipment according to claim 1, characterized in that: The upright column (4) is made of channel steel.
Citation Information
Patent Citations
Automatic lift stacking rack
CN206050983U
A auxiliary fixtures structure for assembly of car oil tank
CN206764719U
Machine head transportation bracket
CN217199716U