A monitoring and repairing system for road covers

By designing a road cover plate monitoring and repair system, pressure testing, concrete spraying and mixing functions are used to achieve repair of the cover plates without replacement, solving the problems of resource waste and high maintenance costs in existing technologies, and achieving efficient and economical repair results.

CN115584786BActive Publication Date: 2026-04-28ZHENJIANG PORT GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHENJIANG PORT GRP CO LTD
Filing Date
2022-10-08
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing technologies, road covers need to be replaced when they break due to wear, resulting in resource waste and increased maintenance costs, and they cannot be effectively repaired.

Method used

A road cover plate monitoring and repair system was designed, including a base, working shell, mixing tank, cleaning components, spray gun, etc. The system repairs the cover plate through pressure testing, concrete spraying and mixing functions. The spray gun position is adjusted by electric push rod and threaded rod, the motor drives the mixing rod to mix concrete, and the cleaning components remove residues.

Benefits of technology

This technology enables the cover plate to be repaired without replacement, saving resources, improving repair efficiency and effectiveness, reducing maintenance costs, and maintaining the cleanliness of the mixing tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of monitoring repair systems of road cover plate, it is related to cover plate repair technical field, including base, the base top end fixedly connected with work shell, the inside fixedly connected with workstation of work shell, the workstation top end is placed with repair shell, the top end of the base is fixedly connected with stirring barrel away from the left end of work shell, the upper wall of stirring barrel is penetrated and is rotatably connected with rotating rod, the right side of rotating rod is provided with cleaning assembly, and the cleaning assembly includes U-shaped shell, the U-shaped shell is fixedly connected to the right side of rotating rod, the device can be moved to the place where it is needed to work by moving wheel, the use range of device is expanded, the electric push rod is opened by controlling equipment body, the electric push rod drives pressure test equipment to move downward, the cover plate is tested by pressure test equipment, so that whether the cover plate meets normal use standard can be observed, and subsequent repair work is facilitated.
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Description

Technical Field

[0001] This invention relates to the field of cover plate repair technology, specifically a monitoring and repair system for road covers. Background Technology

[0002] With the development of society and economy, road construction has become increasingly sophisticated. During the road construction process, drainage covers are usually installed for drainage. However, after long-term use, these covers will wear down due to being stepped on and pressed, leading to some covers breaking. Broken covers will affect their later use and may easily cause safety accidents. Therefore, regular inspection and repair are necessary.

[0003] In existing technologies, the common way to repair road cover plates is to directly replace them with new ones. However, this renders the replaced cover plates unusable, turning them into useless resources, which is wasteful and increases maintenance costs. In view of this, we propose a monitoring and repair system for road cover plates. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a monitoring and repair system for road covers, which solves the problems mentioned in the background section.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a monitoring and repair system for road covers, comprising a base, a working shell fixedly connected to the top of the base, a worktable fixedly connected inside the working shell, a repair shell placed on the top of the worktable, a mixing tank fixedly connected to the left end of the top of the base away from the working shell, a rotating rod rotatably connected through the upper wall of the mixing tank, and a cleaning component disposed on the right side of the rotating rod, the cleaning component comprising:

[0008] A U-shaped shell is fixedly connected to the right side of the rotating rod;

[0009] A movable rod, which passes through and is slidably connected to the right wall of the U-shaped shell;

[0010] An arc-shaped block is fixedly connected to the right side of the moving rod.

[0011] Preferably, an L-shaped iron block is fixedly connected to the bottom end of the movable rod, the L-shaped iron block is slidably connected to the lower wall of the U-shaped shell, and a striking hammer is fixedly connected to the left side of the L-shaped iron block.

[0012] Preferably, a return spring is fixedly connected to the left side of the moving rod, and the other end of the return spring is fixedly connected to the right side of the rotating rod.

[0013] Preferably, six stirring rods are fixedly connected to both the left and right sides of the rotating rod, and a motor is fixedly connected to the top of the stirring tank, with the output shaft of the motor fixedly connected to the top of the rotating rod.

[0014] Preferably, the right inner wall of the mixing tank is provided with a chute, a cleaning scraper is slidably connected in the chute, and a squeezing block is fixedly connected to the left side of the cleaning scraper.

[0015] Preferably, a threaded rod is rotatably connected to the inner wall of the working shell, a T-shaped handle is rotatably connected through the left wall of the working shell, the right side of the T-shaped handle is fixedly connected to the left side of the threaded rod, a nut is threadedly connected to the middle of the threaded rod, one end of a sliding block is fixedly connected to the top of the nut, and the other end of the sliding block is slidably connected to the upper inner wall of the working shell.

[0016] Preferably, a support block is fixedly connected to the bottom end of the nut, a spray gun is fixedly connected to the surface of the support block, one end of a pipe is fixedly connected to the right side of the mixing tank, the other end of the pipe is fixedly connected to the top of the spray gun, a cement pump is provided in the middle of the pipe, the cement pump is fixedly connected to the top of the base, a door panel is hinged to the right side of the base, and a glass window is fixedly connected to the surface of the door panel.

[0017] Preferably, a support plate is fixedly connected to the left side of the base, an electric push rod is fixedly connected to the left side of the support plate, and a control device body is fixedly connected to the left side of the electric push rod. The control device body and the electric push rod are electrically connected via wires.

[0018] Preferably, a pressure testing device is fixedly connected to the bottom end of the electric push rod, and a caster wheel is provided at the bottom end of the base.

[0019] (III) Beneficial Effects

[0020] This invention provides a monitoring and repair system for road cover plates. It has the following beneficial effects:

[0021] (1) When the road cover plate monitoring and repair system is in use, the device can be moved to the place where it needs to work by means of the moving wheels, thereby expanding the scope of use of the device. The electric push rod is opened by controlling the main body of the device, which drives the pressure testing device to move downward and opens the pressure testing device to perform pressure testing on the cover plate, thereby observing whether the cover plate meets the normal use standards.

[0022] (2) When the road cover monitoring and repair system is in use, if a broken cover is encountered, it is placed in the repair shell, and then the cement pump is started. The cement pump sends concrete from the mixing tank through the pipe into the spray gun to spray the cover in the repair shell, re-bonding the broken parts of the cover, thereby achieving the repair work. When it is necessary to adjust the position of the spray gun spraying concrete, the T-shaped handle is turned. The T-shaped handle drives the threaded rod to rotate. When the threaded rod rotates, since the nut is threadedly connected to the middle of the threaded rod, and the sliding block is fixedly connected to the top of the nut and slidably connected to the upper inner wall of the working shell, the nut will move left and right on the threaded rod when the threaded rod rotates. The nut drives the support block to move, and the support block drives the spray gun to move, thereby adjusting the position of the spray gun so that the spray gun can repair the broken cover at different positions, further increasing the versatility of the device. Moreover, this device does not require direct replacement of new cover plates, saving resources.

[0023] (3) When the road cover monitoring and repair system is in use, the motor is started, which drives the rotating rod to rotate. The rotating rod drives the mixing rod to rotate, which mixes the concrete in the mixing bucket to make the concrete more uniform and improve the repair effect of the cover. When the rotating rod rotates clockwise, it drives the cleaning component to rotate clockwise. When the arc-shaped block contacts the extrusion block, the arc-shaped block is designed with an arc surface. When the arc surface contacts the extrusion block, it is subjected to pressure and moves backward to compress the reset spring. It does not drive the cleaning scraper to rotate together. When the moving rod moves backward, it drives the L-shaped iron block to move together. The L-shaped iron block moves the hammer along with it, striking the surface of the rotating rod to create vibration. This causes the concrete on the rotating rod and mixing rod to fall to the bottom of the mixing drum, increasing the mixing effect. Adjusting the direction of the motor output shaft's rotation causes the rotating rod to rotate counterclockwise. When the non-curved side of the arc-shaped block rotates, it contacts the extrusion block, causing the extrusion block to rotate as well. The extrusion block then rotates the cleaning scraper, which removes residual concrete from the inner wall of the mixing drum, preventing the concrete from hardening on the inner wall for an extended period and ensuring the cleanliness of the mixing drum's interior. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall device of the present invention;

[0025] Figure 2 This is a cross-sectional structural schematic diagram of the present invention;

[0026] Figure 3 This is a schematic diagram of the cleaning component of the present invention.

[0027] In the diagram: 1. Base; 2. Workbench; 3. Repair shell; 4. Working shell; 5. Door panel; 6. Threaded rod; 7. Spray gun; 8. Support block; 9. Nut; 10. Sliding block; 11. Pipe; 12. Cleaning scraper; 13. Extrusion block; 14. Motor; 15. Cleaning assembly; 1501. U-shaped shell; 1502. Arc-shaped block; 1503. L-shaped iron block; 1504. Hammer; 1505. Moving rod; 1506. Return spring; 16. Mixing tank; 17. Rotating rod; 18. Control equipment body; 19. Electric push rod; 20. Cement pump; 21. Pressure testing equipment. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Please see Figures 1-3 The present invention provides a monitoring and repair system for road covers, including a base 1, a working shell 4 fixedly connected to the top of the base 1, a workbench 2 fixedly connected inside the working shell 4, a repair shell 3 placed on the top of the workbench 2, a mixing tank 16 fixedly connected to the left end of the top of the base 1 away from the working shell 4, a rotating rod 17 rotatably connected through the upper wall of the mixing tank 16, and a cleaning component 15 provided on the right side of the rotating rod 17.

[0030] In this invention, the cleaning component 15 includes a U-shaped shell 1501, which is fixedly connected to the right side of the rotating rod 17. A moving rod 1505 is slidably connected through the right wall of the U-shaped shell 1501. An arc-shaped block 1502 is fixedly connected to the right side of the moving rod 1505. The arc-shaped block 1502 is provided with an arc surface. When the arc-shaped block 1502 contacts the squeezing block 13, the arc surface of the arc-shaped block 1502 will be subjected to pressure and will move backward. The moving compression return spring 1506 does not cause the cleaning scraper 12 to rotate. The bottom end of the moving rod 1505 is fixedly connected to an L-shaped iron block 1503, which is slidably connected to the lower wall of the U-shaped shell 1501. The left side of the L-shaped iron block 1503 is fixedly connected to a striking hammer 1504. The left side of the moving rod 1505 is fixedly connected to one end of the return spring 1506, and the other end of the return spring 1506 is fixedly connected to the right side of the rotating rod 17.

[0031] In this invention, six stirring rods are fixedly connected to both the left and right sides of the rotating rod 17. A motor 14 is fixedly connected to the top of the mixing tank 16. The output shaft of the motor 14 can be adjusted to rotate clockwise or counterclockwise. A feed inlet is provided at the top of the mixing tank 16 for easy addition of concrete. The output shaft of the motor 14 is fixedly connected to the top of the rotating rod 17. A groove is provided on the right inner wall of the mixing tank 16, and a cleaning scraper 12 is slidably connected in the groove. An extrusion block 13 is fixedly connected to the left side of the cleaning scraper 12. A threaded rod 6 is rotatably connected to the inner wall of the working shell 4. A T-shaped handle is rotatably connected through the left wall of the working shell 4. The right side of the T-shaped handle is fixedly connected to the left side of the threaded rod 6. A nut 9 is threadedly connected to the middle of the threaded rod 6. One end of a sliding block 10 is fixedly connected to the top of the nut 9. The other end of the sliding block 10 is slidably connected to the upper inner wall of the working shell 4. Rotate the T-shaped handle, which drives the threaded rod 6 to rotate. When the threaded rod 6 rotates, the nut 9 is threadedly connected to the middle of the threaded rod 6, and the sliding block 10 is fixedly connected to the top of the nut 9 and slidably connected to the upper inner wall of the working shell 4. Therefore, when the threaded rod 6 rotates, the nut 9 will move left and right on the threaded rod 6. When the arc-shaped block 1502 rotates, the non-arc side contacts the extrusion block 13 and drives the extrusion block 13 to rotate together. The extrusion block 13 drives the cleaning scraper 12 to rotate together. The bottom end of the nut 9 is fixedly connected to the support block 8, and the surface of the support block 8 is fixedly connected to the spray gun 7. The right side of the mixing tank 16 is fixedly connected to one end of the pipe 11, and the other end of the pipe 11 is fixedly connected to the top of the spray gun 7. The middle of the pipe 11 is equipped with a cement pump 20, which is fixedly connected to the top of the base 1. The right side of the base 1 is hinged to the door panel 5, and the surface of the door panel 5 is fixedly connected to the glass window.

[0032] The invention also includes a support plate, which is fixedly connected to the left side of the base 1. An electric push rod 19 is fixedly connected to the left side of the support plate, and a control device body 18 is fixedly connected to the left side of the electric push rod 19. The control device body 18 and the electric push rod 19 are electrically connected by wires. The control device body 18 can control the switch of the electric push rod 19. This technology is prior art, and since it is prior art, it will not be described in detail in this case. A pressure testing device 21 is fixedly connected to the bottom end of the electric push rod 19, and a caster wheel is provided at the bottom end of the base 1.

[0033] In this invention, during use, the device can be moved to the required working location using the casters. When the cover plate needs to be tested, the electric push rod 19 is opened by controlling the main body 18. The electric push rod 19 drives the pressure testing device 21 downward and opens the pressure testing device 21 to perform a pressure test on the cover plate, thereby observing whether the cover plate meets the normal usage standards. When a cracked cover plate needs to be repaired, it is placed in the repair shell 3, and then the cement pump 20 is started. The cement pump 20 sends concrete from the mixing tank 16 through the pipe 11 into the spray gun 7 to spray onto the cover plate in the repair shell 3, re-bonding the cracked parts of the cover plate, thereby achieving the repair work. When the position of the spray gun 7 for spraying concrete needs to be adjusted, the T-handle is rotated. The T-handle drives the threaded rod 6 to rotate. When the threaded rod 6 rotates, the nut 9 is threadedly connected to the middle of the threaded rod 6, and the sliding block 10 is fixedly connected to the top of the nut 9 and slidably connected to the upper inner wall of the working shell 4. Therefore, when the threaded rod 6 rotates, the nut 9 will move left and right on the threaded rod 6. The nut 9 drives the support block 8 to move, and the support block 8 drives the spray gun 7 to move, thereby adjusting the position of the spray gun 7 so that the spray gun 7 can repair the broken cover plate at different positions. To increase the repair effect, the motor 14 is started. The motor 14 drives the rotating rod 17 to rotate, and the rotating rod 17 drives the mixing rod to rotate. The mixing rod stirs the concrete. The concrete in the mixing drum 16 is mixed to make it more uniform. When the rotating rod 17 rotates clockwise, it drives the cleaning component 15 to rotate clockwise. When the arc-shaped block 1502 contacts the extrusion block 13, the arc surface of the arc-shaped block 1502 is subjected to pressure and moves backward, compressing the return spring 1506. It does not drive the cleaning scraper 12 to rotate. When the moving rod 1505 moves backward, it drives the L-shaped iron block 1503 to move together. The L-shaped iron block 1503 drives the striking hammer 1504 to move together. The striking hammer 1504 can strike the surface of the rotating rod 17 to generate vibration, causing the concrete on the rotating rod 17 and the mixing rod to fall into the mixing drum. At the bottom of the bucket 16, adjust the rotation direction of the output shaft of the motor 14 so that the rotating rod 17 rotates counterclockwise. When the arc-shaped block 1502 rotates, the non-arc side contacts the extrusion block 13, which will drive the extrusion block 13 to rotate together. The extrusion block 13 drives the cleaning scraper 12 to rotate together. The cleaning scraper 12 can scrape off the residual concrete on the inner wall of the mixing bucket 16. After the cover plate is repaired, wait for it to air dry and then install it in its original position. At this time, the above operation can also be performed by controlling the main body of the equipment 18 to open the electric push rod 19. The electric push rod 19 drives the pressure testing device 21 to move downward and opens the pressure testing device 21 to perform a pressure test on the cover plate.

[0034] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A monitoring and repair system for road covers, comprising a base (1), a working shell (4) fixedly connected to the top of the base (1), a workbench (2) fixedly connected inside the working shell (4), a repair shell (3) placed on the top of the workbench (2), a mixing tank (16) fixedly connected to the left end of the top of the base (1) away from the working shell (4), and a rotating rod (17) rotatably connected through the upper wall of the mixing tank (16), characterized in that: A cleaning component (15) is provided on the right side of the rotating rod (17), the cleaning component (15) comprising: U-shaped shell (1501), which is fixedly connected to the right side of the rotating rod (17); A movable rod (1505) passes through and is slidably connected to the right wall of the U-shaped shell (1501); An arc-shaped block (1502) is fixedly connected to the right side of the moving rod (1505); The bottom end of the movable rod (1505) is fixedly connected to an L-shaped iron block (1503), which is slidably connected to the lower wall of the U-shaped shell (1501). A hammer (1504) is fixedly connected to the left side of the L-shaped iron block (1503). One end of a return spring (1506) is fixedly connected to the left side of the moving rod (1505), and the other end of the return spring (1506) is fixedly connected to the right side of the rotating rod (17). The right inner wall of the mixing tank (16) is provided with a sliding groove, and a cleaning scraper (12) is slidably connected in the sliding groove. A squeezing block (13) is fixedly connected to the left side of the cleaning scraper (12). When the rotating rod (17) rotates clockwise, it drives the cleaning component (15) to rotate clockwise. When the arc block (1502) contacts the squeezing block (13), the arc block (1502) is provided with an arc surface. When the arc surface contacts the squeezing block (13), it will be pressured and move backward to squeeze the reset spring (1506), and will not drive the cleaning scraper (12) to rotate together. When the rotating rod (17) rotates counterclockwise, when the arc block (1502) rotates, the side that is not an arc surface contacts the squeezing block (13), which will drive the squeezing block (13) to rotate together.

2. The monitoring and repair system for road cover plates according to claim 1, characterized in that: The rotating rod (17) is fixedly connected to six stirring rods on both the left and right sides. The top of the stirring tank (16) is fixedly connected to a motor (14), and the output shaft of the motor (14) is fixedly connected to the top of the rotating rod (17).

3. The monitoring and repair system for road covers according to claim 1, characterized in that: The inner wall of the working shell (4) is rotatably connected to a threaded rod (6). The left wall of the working shell (4) is rotatably connected to a T-shaped handle. The right side of the T-shaped handle is fixedly connected to the left side of the threaded rod (6). The middle part of the threaded rod (6) is threadedly connected to a nut (9). The top end of the nut (9) is fixedly connected to one end of a sliding block (10). The other end of the sliding block (10) is slidably connected to the upper inner wall of the working shell (4).

4. The monitoring and repair system for road covers according to claim 3, characterized in that: The bottom end of the nut (9) is fixedly connected to a support block (8), and the surface of the support block (8) is fixedly connected to a spray gun (7). The right side of the mixing tank (16) is fixedly connected to one end of a pipe (11), and the other end of the pipe (11) is fixedly connected to the top of the spray gun (7). A cement pump (20) is provided in the middle of the pipe (11), and the cement pump (20) is fixedly connected to the top of the base (1). A door panel (5) is hinged to the right side of the base (1), and a glass window is fixedly connected to the surface of the door panel (5).

5. The monitoring and repair system for road covers according to claim 1, characterized in that: A support plate is fixedly connected to the left side of the base (1), an electric push rod (19) is fixedly connected to the left side of the support plate, and a control device body (18) is fixedly connected to the left side of the electric push rod (19). The control device body (18) and the electric push rod (19) are electrically connected by wires.

6. The monitoring and repair system for road covers according to claim 5, characterized in that: The bottom end of the electric push rod (19) is fixedly connected to a pressure testing device (21), and the bottom end of the base (1) is provided with a moving wheel.

Citation Information

Patent Citations

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