Flexographic printing vacuum aluminum plating system and production process with anti-counterfeiting mark
By designing a flexographic vacuum aluminum plating system with anti-counterfeiting mark, including short strip base material placement components and base roll placement components, the problem that existing systems cannot print small pieces or short substrates is solved, and small Flexible processing of block or short substrates and anti-counterfeiting mark printing reduces costs and avoids waste of substrates.
Patent Information
- Application Number
- CN202211350451.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-31
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2042-10-31
AI Technical Summary
Existing flexographic vacuum aluminum plating systems with anti-counterfeiting markings cannot print anti-counterfeiting markings on small or short substrates, resulting in the need to add new equipment, increase costs, and may lead to waste of substrates.
A flexographic vacuum aluminum plating system with anti-counterfeiting marks is designed, including short strip base material placement assembly and base roll placement assembly, which enables flexible processing of small or short substrates through lifting and moving components, and The oil film dependent assembly and aluminum-plated assembly are used for printing and aluminum-plated anti-counterfeiting patterns.
Anti-counterfeiting mark printing for small or short substrates is realized, which reduces equipment costs and avoids waste of substrates. Through the cooperation of oil film and aluminum-plated components, a clean and clear anti-counterfeiting pattern is obtained.
Smart Images

Figure CN115593083B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of anti-counterfeiting mark printing, in particular to a flexographic printing vacuum aluminum plating system with anti-counterfeiting marks and a production process. Background Art
[0002] Anti-counterfeiting marks, also known as anti-counterfeiting labels or anti-counterfeiting stickers, are a type of product that can be pasted, transferred, or attached to the surface of the subject matter, or to the packaging of the subject matter, or to the subject matter's accessories (such as product tags and anti-counterfeiting cards), and have an anti-counterfeiting effect. The anti-counterfeiting features and identification methods of anti-counterfeiting marks are the soul of anti-counterfeiting marks. Printed anti-counterfeiting marks usually require the anti-counterfeiting pattern to be printed on a substrate roll such as a film roll or a paper roll through vacuum aluminum plating technology. For example, Chinese patent CN101659168B discloses a flexographic printing vacuum aluminum plating system and production process with anti-counterfeiting marks.
[0003] However, the current flexographic printing vacuum aluminum plating system with anti-counterfeiting labels can only print anti-counterfeiting labels on substrate rolls, and cannot print on small or short substrates. This means that if it is necessary to print on small or short substrates, new equipment needs to be added, which will increase the cost investment. At the same time, when small or short substrates appear in the processing of the substrate, they will easily be discarded due to the inability to print anti-counterfeiting labels on them, thereby wasting resources. Therefore, a flexographic printing vacuum aluminum plating system and production process with anti-counterfeiting labels are invented. Summary of the invention
[0004] In view of the above and / or existing problems in the existing flexographic printing vacuum aluminum plating system and production process with anti-counterfeiting marks, the present invention is proposed.
[0005] Therefore, the purpose of the present invention is to provide a flexographic printing vacuum aluminum plating system and production process with an anti-counterfeiting mark, which can solve the above-mentioned existing problems.
[0006] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0007] A flexographic printing vacuum aluminum plating system with an anti-counterfeiting mark comprises a bottom plate, a side plate is fixedly mounted on the top side of the bottom plate, and further comprises:
[0008] A short strip substrate placement component for placing a short strip of substrate or a substrate roll placement component for placing a substrate roll;
[0009] A lifting assembly for adjusting the height of the short substrate placement assembly or the substrate roll placement assembly, and the lifting assembly is mounted on the side plate;
[0010] A moving component used to drive the short-strip substrate placement component or the substrate roll placement component to move, and the moving component is installed on the lifting component, and the short-strip substrate placement component or the substrate roll placement component can be detachably connected to the moving component;
[0011] An oil film attachment component is used to print the anti-counterfeiting pattern on the substrate using an oil film, and the oil film attachment component is mounted on the bottom plate;
[0012] The aluminizing component is used for aluminizing the anti-counterfeiting pattern on the substrate, and the aluminizing component is installed on the bottom plate.
[0013] As a preferred solution of the flexographic printing vacuum aluminum plating system with anti-counterfeiting mark described in the present invention, the lifting component includes:
[0014] A first supporting plate, with the first supporting plates being fixedly mounted on both ends of the side plate;
[0015] A first screw rod, the first screw rod being rotatably connected between the two sets of first support plates via a bearing;
[0016] A first slider, wherein the first slider is threadedly connected to the first screw rod, and a moving assembly is installed on the first slider;
[0017] A first guide rod, wherein both ends between the two groups of the first support plates are fixedly mounted with the first guide rod, and both end inner walls of the first sliding block are slidably connected with the first guide rod;
[0018] A first servo motor is fixedly mounted on a set of first support plates, and an output shaft of the first servo motor is fixedly connected to a first screw rod.
[0019] As a preferred solution of the flexographic printing vacuum aluminum plating system with anti-counterfeiting mark described in the present invention, the moving component includes:
[0020] A second supporting plate, with the second supporting plates being fixedly mounted on both ends of the first sliding block;
[0021] A second screw rod, the second screw rod being rotatably connected between the two sets of second support plates via a bearing;
[0022] A second slider, wherein the second slider is threadedly connected to the second screw rod, and the short strip substrate placement component or the substrate roll placement component can be detachably connected to the second slider;
[0023] A second guide rod, wherein the second guide rods are fixedly mounted at both ends between the two sets of the second support plates, and the inner walls at both ends of the second sliding block are slidably connected to the second guide rod;
[0024] The second servo motor is fixedly mounted on a set of second support plates, and the output shaft of the second servo motor is fixedly connected to the second screw rod.
[0025] As a preferred solution of the flexographic printing vacuum aluminum plating system with anti-counterfeiting mark described in the present invention, the short strip substrate placement component includes:
[0026] A first fixing plate, wherein the first fixing plate is fixedly mounted on the second sliding block by screws;
[0027] A hollow box, wherein the hollow box is fixedly mounted on the first fixing plate;
[0028] A fifth servo motor, wherein the fifth servo motor is fixedly mounted on the inner wall of the hollow box;
[0029] A placement plate for placing short strips of substrate, the output shaft of the fifth servo motor is fixedly mounted on the placement plate;
[0030] Fixing component for fixing short strips of substrate on the placement plate.
[0031] As a preferred solution of the flexographic printing vacuum aluminum plating system with anti-counterfeiting mark described in the present invention, the fixing component includes:
[0032] Through holes, a plurality of through holes are provided on the inner wall of the placement plate;
[0033] A vacuum suction cup, wherein the vacuum suction cup is fixedly mounted on the inner wall of the through hole, and the top of the vacuum suction cup is flush with the top of the placement plate;
[0034] A vacuum pump is fixedly installed on the bottom of the placement plate, and an input end of the vacuum pump is fixedly connected to a plurality of vacuum suction cups through a multi-way joint.
[0035] As a preferred solution of the flexographic printing vacuum aluminum plating system with anti-counterfeiting mark described in the present invention, the substrate roll placement component includes:
[0036] A second fixing plate, wherein the second fixing plate is fixedly mounted on the second sliding block by screws;
[0037] A support rod, the support rod is fixedly mounted on the second fixing plate;
[0038] A square plate, the square plate being fixedly mounted thereon;
[0039] The invention discloses a mounting component for winding up a substrate roll, and the mounting component is arranged on a square plate.
[0040] As a preferred solution of the flexographic printing vacuum aluminum plating system with anti-counterfeiting mark described in the present invention, the installation component includes:
[0041] A mounting roller for mounting the substrate roll, wherein the mounting roller is rotatably connected to the inner wall of one end of the square plate through a bearing;
[0042] a sixth servo motor for rotating the mounting roller, wherein the sixth servo motor is fixedly mounted on one end of the square plate, and an output shaft of the sixth servo motor is fixedly connected to the mounting roller;
[0043] A winding roller for winding one end of the substrate roll, wherein the winding roller is rotatably connected to the inner wall of the other end of the square plate through a bearing;
[0044] A seventh servo motor is used to rotate the winding roller. The seventh servo motor is fixedly mounted on the other end of the square plate, and an output shaft of the seventh servo motor is fixedly connected to the winding roller.
[0045] As a preferred solution of the flexographic printing vacuum aluminum plating system with anti-counterfeiting mark described in the present invention, the oil film attachment component includes:
[0046] An oil tank, the oil tank being fixedly mounted on the top of the middle end of the bottom plate;
[0047] Silicone oil, the silicone oil is arranged in the inner cavity at the bottom end of the oil tank;
[0048] A transfer roller for carrying the silicone oil, wherein the transfer roller is rotatably connected to the inner wall of the middle end of the oil tank through a bearing, and the bottom end of the transfer roller is located in the silicone oil;
[0049] a third servo motor, wherein the third servo motor is fixedly mounted on the outer side of the oil tank, and an output shaft of the third servo motor is fixedly connected to the transfer roller;
[0050] A printing roller for printing the anti-counterfeiting pattern on the substrate, wherein the printing roller is rotatably connected to the top inner wall of the oil tank through a bearing, and the top end of the printing roller extends to the outside of the oil tank, and the bottom end of the printing roller contacts the top end of the transfer roller;
[0051] A fourth servo motor is fixedly mounted on the outer side of the oil tank, and an output shaft of the fourth servo motor is fixedly connected to the printing roller.
[0052] As a preferred solution of the flexographic printing vacuum aluminum plating system with anti-counterfeiting mark described in the present invention, the aluminum plating component includes:
[0053] An aluminum plating box for placing aluminum plating liquid and reaction materials, wherein the aluminum plating box is fixedly installed on the right side of the middle end of the bottom plate;
[0054] The U-shaped heating tube is used to heat the material in the aluminum plating box into aluminum vapor, and a plurality of U-shaped heating tubes are fixedly installed on the inner wall of the aluminum plating box.
[0055] The production process of flexographic printing vacuum aluminum plating with anti-counterfeiting logo includes the following specific steps:
[0056] Step 1: When it is necessary to print an anti-counterfeiting mark on a small substrate, the first fixing plate is mounted on the second sliding block by screws to realize the installation of the short substrate placement component;
[0057] Step 2: Place the short or small substrate on the placement board and make its surface flat. Afterwards, use a vacuum pump to extract the air in the vacuum suction cup to achieve adsorption and fixation of the short substrate on the placement board. At this time, the placement board is flipped by the fifth servo motor until the short substrate faces downward.
[0058] Step 3: The second servo motor is used to rotate the second screw. When the second screw rotates, the second slider moves the short substrate fixed on the placement plate until the right side of the short substrate is moved to the upper left side of the oil film attachment component.
[0059] Step 4: The first servo motor rotates the first screw. When the first screw rotates, the short strip of substrate fixed on the placement plate is lowered by the action of the first slider until the right side of the short strip of substrate contacts the top of the printing roller.
[0060] Step 5: The transfer roller is rotated by the third servo motor, and at the same time, the printing roller is rotated in the opposite direction to the transfer roller by the fourth servo motor. When the transfer roller rotates, the silicone oil is brought up and transferred to the printing roller. When the printing roller rotates, the oil film printed on the anti-counterfeiting pattern is printed on the short strip substrate. When the printing roller rotates, the short strip substrate is moved to the right by the moving component.
[0061] Step 6: When the short strip substrate is moved to the top of the aluminizing assembly by the moving assembly, the material in the aluminizing box is heated into aluminum vapor by the U-shaped heating tube. Due to the shielding effect of the oil film, the molecules of the aluminum vapor cannot adhere to the substrate, and the oil film is vaporized due to the heat after aluminizing, so a clean and clear anti-counterfeiting pattern is obtained after aluminizing, thereby completing the anti-counterfeiting pattern on the short strip substrate;
[0062] Step 7: When it is necessary to print an anti-counterfeiting mark on the long substrate roll, the second fixing plate is mounted on the second sliding block by screws to realize the installation of the substrate roll placement assembly;
[0063] Step 8: Install the substrate roll on the installation roller, and then wind one end of the substrate roll on the winding roller, and keep it straight and with a flat surface;
[0064] Step nine: The substrate between the mounting roller and the winding roller is positioned above the oil film attachment component and the aluminum plating component at the same time through the lifting component and the moving component, and contacts with the top of the printing roller;
[0065] Step 10: The sixth servo motor and the seventh servo motor are used to simultaneously rotate the installation roller and the winding roller. When the installation roller rotates, the substrate roll is released, and when the winding roller rotates, the other end of the substrate roll is wound, thereby realizing transmission and winding of the substrate roll.
[0066] Step 11: When the substrate roll is being driven and wound, the transfer roller is rotated by the third servo motor, and at the same time, the printing roller is rotated in the opposite direction to the transfer roller by the fourth servo motor. When the transfer roller rotates, the silicone oil is brought up and transferred to the printing roller. When the printing roller rotates, the oil film printed on the anti-counterfeiting pattern is printed on the substrate;
[0067] Step 12: When the anti-counterfeiting pattern oil film printed on the substrate moves to the top of the aluminum-plated component, the material in the aluminum-plated box is heated into aluminum vapor by the U-shaped heating tube. Due to the shielding effect of the oil film, the molecules of the aluminum vapor cannot adhere to the substrate, and the oil film is vaporized due to heat after aluminum plating. Therefore, a clean and clear anti-counterfeiting pattern is obtained after aluminum plating, thereby completing the anti-counterfeiting pattern on the substrate roll.
[0068] Compared with existing technologies:
[0069] 1. By detachably connecting the short substrate placement component or the substrate roll placement component to the moving component, it is possible to switch and print anti-counterfeiting marks on small or short substrates and substrate rolls, thereby making the device multi-purpose and improving the utilization rate of the device;
[0070] 2. By detachably connecting the short substrate placement component or the substrate roll placement component to the mobile component, the problem that the current flexographic printing vacuum aluminum plating system with anti-counterfeiting labels can only print anti-counterfeiting labels on substrate rolls can be solved. Therefore, when it is necessary to print on small or short substrates, only the short substrate placement component needs to be installed without adding new equipment, thereby reducing the cost investment and further saving resources;
[0071] 3. The short strip substrate is adsorbed and fixed on the placement board by the fixing component, which facilitates the fixing of the short strip substrate and makes the surface of the placement board free of obstacles, which is convenient for later printing;
[0072] 4. Through the coordinated use of oil film attachment components and aluminum-plated components, it is possible to form an anti-counterfeiting pattern on the substrate with clear layers, distinct dark and light, lifelike images and a heavy metal texture. BRIEF DESCRIPTION OF THE DRAWINGS
[0073] Figure 1 It is a schematic front view of the structure of Embodiment 1 of the present invention;
[0074] Figure 2 This is a schematic top view of the structure of Embodiment 1 of the present invention;
[0075] Figure 3 It is a schematic side view of the structure of Embodiment 1 of the present invention;
[0076] Figure 4 It is a front view schematic diagram of the fixing assembly of the present invention;
[0077] Figure 5 It is a front view schematic diagram of the oil film attachment assembly of the present invention;
[0078] Figure 6 It is a front view schematic diagram of the aluminum-plated component of the present invention;
[0079] Figure 7 It is a front view schematic diagram of the structure of embodiment 2 of the present invention;
[0080] Figure 8 This is a schematic top view of the structure of Embodiment 2 of the present invention;
[0081] Fig. 9 It is a schematic side view of the structure of Example 2 of the present invention.
[0082] In the figure: bottom plate 10, side plate 11, lifting assembly 20, first support plate 21, first screw 22, first slider 23, first guide rod 24, first servo motor 25, moving assembly 30, second support plate 31, second screw 32, second slider 33, second guide rod 34, second servo motor 35, oil film attachment assembly 40, oil tank 41, silicone oil 42, transfer roller 43, third servo motor 44, printing roller 45, fourth servo motor 46, aluminum plating assembly 50, aluminum plating box 51, U-shaped heating tube 52, short strip substrate placement assembly 60, first fixed plate 61, hollow box 62, fifth servo motor 63, placement plate 64, fixing assembly 65, through hole 651, vacuum suction cup 652, vacuum pump 653, substrate roll placement assembly 70, second fixed plate 71, support rod 72, square plate 73, installation roller 74, sixth servo motor 75, winding roller 76, seventh servo motor 77. DETAILED DESCRIPTION
[0083] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0084] Embodiment 1:
[0085] The present invention provides a flexographic printing vacuum aluminum plating system with anti-counterfeiting mark, please refer to Figure 1-Figure 6 , including a bottom plate 10 , and a side plate 11 is fixedly installed on the top side of the bottom plate 10 .
[0086] The apparatus further comprises: a short substrate placement component 60 for placing a short substrate or a substrate roll placement component 70 for placing a substrate roll, a lifting component 20 for adjusting the height of the short substrate placement component 60 or the substrate roll placement component 70, a moving component 30 for driving the short substrate placement component 60 or the substrate roll placement component 70 to move, an oil film attachment component 40 for printing an anti-counterfeiting pattern on a substrate using an oil film, and an aluminum plating component 50 for aluminum plating the anti-counterfeiting pattern on the substrate;
[0087] The lifting component 20 is installed on the side panel 11, and the moving component 30 is installed on the lifting component 20. The moving component 30 can be detachably connected to the short strip substrate placement component 60 or the substrate roll placement component 70. The oil film attachment component 40 is installed on the bottom plate 10, and the aluminum plating component 50 is installed on the bottom plate 10. The height of the oil film attachment component 40 is higher than the height of the aluminum plating component 50.
[0088] The lifting assembly 20 includes: a first support plate 21, a first screw rod 22, a first slider 23, a first guide rod 24, and a first servo motor 25;
[0089] The first support plates 21 are fixedly installed at both ends of the side plate 11, the first screw 22 is rotatably connected between the two groups of first support plates 21 through a bearing, the first slider 23 is threadedly connected to the first screw 22, and the moving assembly 30 is installed on the first slider 23, the first guide rods 24 are fixedly installed at both ends between the two groups of first support plates 21, and the inner walls at both ends of the first slider 23 are slidably connected to the first guide rods 24, the first servo motor 25 is fixedly installed on a group of first support plates 21, and the output shaft of the first servo motor 25 is fixedly connected to the first screw 22.
[0090] The moving assembly 30 includes: a second support plate 31, a second screw rod 32, a second slider 33, a second guide rod 34, and a second servo motor 35;
[0091] The second support plates 31 are fixedly installed at both ends of the first slider 23, the second screw 32 is rotatably connected between the two groups of second support plates 31 through bearings, the second slider 33 is threadedly connected to the second screw 32, and the short strip substrate placement component 60 or the substrate roll placement component 70 is detachably connected to the second slider 33, the second guide rods 34 are fixedly installed at both ends between the two groups of second support plates 31, and the inner walls at both ends of the second slider 33 are slidably connected to the second guide rods 34, the second servo motor 35 is fixedly installed on a group of second support plates 31, and the output shaft of the second servo motor 35 is fixedly connected to the second screw 32.
[0092] The short strip substrate placement assembly 60 includes: a first fixing plate 61 , a hollow box 62 , a fifth servo motor 63 , a placement plate 64 for placing the short strip substrate, and a fixing assembly 65 for fixing the short strip substrate on the placement plate 64 .
[0093] The first fixing plate 61 is fixedly mounted on the second slider 33 by screws, the hollow box 62 is fixedly mounted on the first fixing plate 61 , the fifth servo motor 63 is fixedly mounted on the inner wall of the hollow box 62 , and the output shaft of the fifth servo motor 63 is fixedly mounted on the placement plate 64 .
[0094] The fixing assembly 65 includes: a through hole 651, a vacuum suction cup 652, and a vacuum pump 653;
[0095] The inner wall of the placement plate 64 is provided with a plurality of through holes 651, and the vacuum suction cup 652 is fixedly mounted on the inner wall of the through hole 651, and the top of the vacuum suction cup 652 is flush with the top of the placement plate 64, and the vacuum pump 653 is fixedly mounted on the bottom of the placement plate 64, and the input end of the vacuum pump 653 is fixedly connected to the plurality of vacuum suction cups 652 through a multi-way connector.
[0096] The oil film attachment assembly 40 includes: an oil tank 41, silicone oil 42, a transfer roller 43 for carrying the silicone oil 42, a third servo motor 44, a printing roller 45 for printing the anti-counterfeiting pattern on the substrate, and a fourth servo motor 46;
[0097] The oil tank 41 is fixedly mounted on the middle top of the base plate 10, the silicone oil 42 is disposed in the inner cavity at the bottom end of the oil tank 41, the transfer roller 43 is rotatably connected to the middle inner wall of the oil tank 41 through a bearing, and the bottom end of the transfer roller 43 is located in the silicone oil 42, the third servo motor 44 is fixedly mounted on the outer side of the oil tank 41, and the output shaft of the third servo motor 44 is fixedly connected to the transfer roller 43, the printing roller 45 is rotatably connected to the top inner wall of the oil tank 41 through a bearing, the printing roller 45 is composed of a roller and a rubber sleeve with an anti-counterfeiting pattern engraved on the surface, and the rubber sleeve is replaceable, and the top end of the printing roller 45 extends to the outside of the oil tank 41, and the bottom end of the printing roller 45 contacts the top end of the transfer roller 43, the fourth servo motor 46 is fixedly mounted on the outer side of the oil tank 41, and the output shaft of the fourth servo motor 46 is fixedly connected to the printing roller 45.
[0098] The aluminum plating assembly 50 includes: an aluminum plating box 51 for placing aluminum plating liquid and reaction materials, and a U-shaped heating pipe 52 for heating the materials in the aluminum plating box 51 into aluminum vapor;
[0099] The aluminum plating box 51 is fixedly installed on the right side of the middle end of the bottom plate 10 , and a plurality of U-shaped heating tubes 52 are fixedly installed on the inner wall of the aluminum plating box 51 .
[0100] The production process of flexographic printing vacuum aluminum plating with anti-counterfeiting logo includes the following specific steps:
[0101] Step 1: When it is necessary to print an anti-counterfeiting mark on a small substrate, the first fixing plate 61 is mounted on the second slider 33 by screws to install the short substrate placement assembly 60;
[0102] Step 2: Place a short or small substrate on the placement plate 64 and make its surface flat. Afterwards, the vacuum pump 653 extracts the air in the vacuum suction cup 652 to achieve adsorption and fixation of the short substrate on the placement plate 64. At this time, the placement plate 64 is turned over by the fifth servo motor 63 until the short substrate faces downward.
[0103] Step 3: The second servo motor 35 rotates the second screw 32. When the second screw 32 rotates, the second slider 33 moves the short substrate fixed on the placement plate 64 until the right side of the short substrate is moved to the upper left side of the oil film attachment assembly 40.
[0104] Step 4: The first servo motor 25 rotates the first screw 22. When the first screw 22 rotates, the first slider 23 causes the short strip of substrate fixed on the placement plate 64 to descend until the right side of the short strip of substrate contacts the top of the printing roller 45.
[0105] Step 5: The transfer roller 43 is rotated by the third servo motor 44. At the same time, the printing roller 45 is rotated in the opposite direction to the transfer roller 43 by the fourth servo motor 46. When the transfer roller 43 rotates, the silicone oil 42 is brought up and transferred to the printing roller 45. When the printing roller 45 rotates, the oil film printed on the anti-counterfeiting pattern is printed on the short strip substrate. When the printing roller 45 rotates, the short strip substrate is moved to the right by the moving assembly 30.
[0106] Step six: When the short strip substrate is moved to the top of the aluminum plating component 50 by the moving component 30, the material in the aluminum plating box 51 is heated into aluminum vapor by the U-shaped heating tube 52. Due to the shielding effect of the oil film, the molecules of the aluminum vapor cannot adhere to the substrate, and the oil film is vaporized due to heat after aluminum plating. Therefore, a clean and clear anti-counterfeiting pattern is obtained after aluminum plating, thereby completing the anti-counterfeiting pattern on the short strip substrate.
[0107] Embodiment 2:
[0108] The present invention provides a flexographic printing vacuum aluminum plating system with anti-counterfeiting mark, please refer to Figure 7-Figure 9 The substrate roll placement assembly 70 includes: a second fixing plate 71, a support rod 72, a square plate 73, and an installation assembly for rolling up the substrate roll;
[0109] The second fixing plate 71 is fixedly mounted on the second sliding block 33 by screws, the support rod 72 is fixedly mounted on the second fixing plate 71 , the square plate 73 is fixedly mounted thereon, and the mounting assembly is disposed on the square plate 73 .
[0110] The mounting assembly includes: a mounting roller 74 for mounting the substrate roll, a sixth servo motor 75 for rotating the mounting roller 74, a winding roller 76 for winding one end of the substrate roll, and a seventh servo motor 77 for rotating the winding roller 76;
[0111] The mounting roller 74 is rotatably connected to the inner wall of one end of the square plate 73 through a bearing, the sixth servo motor 75 is fixedly mounted on one end of the square plate 73, and the output shaft of the sixth servo motor 75 is fixedly connected to the mounting roller 74, the winding roller 76 is rotatably connected to the inner wall of the other end of the square plate 73 through a bearing, the seventh servo motor 77 is fixedly mounted on the other end of the square plate 73, and the output shaft of the seventh servo motor 77 is fixedly connected to the winding roller 76, the distance between the mounting roller 74 and the winding roller 76 is greater than the distance between the oil film attachment component 40 and the aluminum plating component 50, and the sixth servo motor 75 and the seventh servo motor 77 have the same rotation speed.
[0112] The production process of flexographic printing vacuum aluminum plating with anti-counterfeiting logo includes the following specific steps:
[0113] Step 1: When it is necessary to print an anti-counterfeiting mark on a long substrate roll, the second fixing plate 71 is installed on the second slider 33 by screws to install the substrate roll placement assembly 70;
[0114] Step 2: Install the substrate roll on the installation roller 74, and then wind one end of the substrate roll on the winding roller 76, and keep it in a straight state with a flat surface;
[0115] Step 3: The substrate between the mounting roller 74 and the winding roller 76 is positioned above the oil film attachment component 40 and the aluminum plating component 50 at the same time through the lifting component 20 and the moving component 30, and contacts the top of the printing roller 45;
[0116] Step 4: The sixth servo motor 75 and the seventh servo motor 77 are used to simultaneously rotate the installation roller 74 and the winding roller 76. When the installation roller 74 rotates, the substrate roll is released, and when the winding roller 76 rotates, the other end of the substrate roll is wound, thereby realizing the transmission and winding of the substrate roll.
[0117] Step 5: When the substrate roll is being driven and wound, the transfer roller 43 is rotated by the third servo motor 44, and at the same time, the printing roller 45 is rotated in the opposite direction to the transfer roller 43 by the fourth servo motor 46. When the transfer roller 43 rotates, the silicone oil 42 is brought up and transferred to the printing roller 45. When the printing roller 45 rotates, the oil film printed on the anti-counterfeiting pattern is printed on the substrate;
[0118] Step six: When the oil film of the anti-counterfeiting pattern printed on the substrate moves to the top of the aluminum plating component 50, the material in the aluminum plating box 51 is heated into aluminum vapor by the U-shaped heating tube 52. Due to the shielding effect of the oil film, the molecules of the aluminum vapor cannot adhere to the substrate, and the oil film is vaporized due to heat after aluminum plating. Therefore, a clean and clear anti-counterfeiting pattern is obtained after aluminum plating, thereby completing the anti-counterfeiting pattern on the substrate roll.
[0119] During the process of printing the anti-counterfeiting pattern, the device can be placed in a vacuum environment.
[0120] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A flexographic printing vacuum aluminum plating system with an anti-counterfeiting mark, comprising a bottom plate (10), a side plate (11) being fixedly mounted on one side of the top of the bottom plate (10), characterized in that: Also includes: A short strip substrate placement component (60) for placing a short strip of substrate or a substrate roll placement component (70) for placing a substrate roll; A lifting assembly (20) for adjusting the height of a short substrate placement assembly (60) or a substrate roll placement assembly (70), wherein the lifting assembly (20) is mounted on the side plate (11); A moving component (30) used for driving the short-strip substrate placement component (60) or the substrate roll placement component (70) to move, wherein the moving component (30) is mounted on the lifting component (20), and the short-strip substrate placement component (60) or the substrate roll placement component (70) is detachably connected to the moving component (30); An oil film attachment component (40) is used to print the anti-counterfeiting pattern on the substrate using the oil film, and the oil film attachment component (40) is installed on the bottom plate (10); An aluminum plating component (50) for aluminum plating the anti-counterfeiting pattern on the substrate, wherein the aluminum plating component (50) is mounted on the bottom plate (10); The lifting assembly (20) comprises: A first support plate (21), the first support plates (21) being fixedly mounted on both ends of the side plate (11); A first screw rod (22), the first screw rod (22) being rotatably connected between the two sets of first support plates (21) via a bearing; A first sliding block (23), the first sliding block (23) being threadedly connected to the first screw rod (22), and a moving assembly (30) being mounted on the first sliding block (23); A first guide rod (24), the first guide rod (24) being fixedly mounted at both ends between the two sets of the first support plates (21), and the inner walls at both ends of the first sliding block (23) being slidably connected to the first guide rod (24); A first servo motor (25), the first servo motor (25) being fixedly mounted on a set of first support plates (21), and an output shaft of the first servo motor (25) being fixedly connected to the first screw rod (22); The moving component (30) comprises: A second support plate (31), with the second support plates (31) being fixedly mounted on both ends of the first sliding block (23); A second screw rod (32), the second screw rod (32) being rotatably connected between the two sets of second support plates (31) via a bearing; A second slider (33), the second slider (33) being threadedly connected to the second screw rod (32), and the second slider (33) being detachably connected to a short strip substrate placement component (60) or a substrate roll placement component (70); A second guide rod (34), the second guide rods (34) being fixedly mounted at both ends between the two sets of the second support plates (31), and the inner walls at both ends of the second sliding block (33) being slidably connected to the second guide rod (34); a second servo motor (35), the second servo motor (35) being fixedly mounted on a set of second support plates (31), and an output shaft of the second servo motor (35) being fixedly connected to the second screw rod (32); The short strip substrate placement assembly (60) comprises: A first fixing plate (61), the first fixing plate (61) being fixedly mounted on the second sliding block (33) by means of screws; A hollow box (62), wherein the hollow box (62) is fixedly mounted on the first fixing plate (61); a fifth servo motor (63), the fifth servo motor (63) being fixedly mounted on the inner wall of the hollow box (62); A placement plate (64) for placing short strips of substrate, the output shaft of the fifth servo motor (63) being fixedly mounted on the placement plate (64); A fixing assembly (65) for fixing the short strip of substrate on the placement plate (64); The fixing assembly (65) comprises: Through holes (651), the inner wall of the placement plate (64) is provided with a plurality of through holes (651); A vacuum suction cup (652), wherein the vacuum suction cup (652) is fixedly mounted on the inner wall of the through hole (651), and the top of the vacuum suction cup (652) is flush with the top of the placement plate (64); A vacuum pump (653), wherein the vacuum pump (653) is fixedly mounted on the bottom of the placement plate (64), and an input end of the vacuum pump (653) is fixedly connected to a plurality of vacuum suction cups (652) via a multi-way connector; The substrate roll placement assembly (70) comprises: A second fixing plate (71), the second fixing plate (71) being fixedly mounted on the second sliding block (33) by means of screws; A support rod (72), wherein the support rod (72) is fixedly mounted on the second fixing plate (71); A square plate (73), the square plate (73) being fixedly mounted thereon; A mounting assembly for rolling up the substrate roll, wherein the mounting assembly is arranged on the square plate (73); The installation assembly includes: A mounting roller (74) for mounting a substrate roll, wherein the mounting roller (74) is rotatably connected to an inner wall of one end of the square plate (73) via a bearing; a sixth servo motor (75) for rotating the mounting roller (74), the sixth servo motor (75) being fixedly mounted on one end of the square plate (73), and an output shaft of the sixth servo motor (75) being fixedly connected to the mounting roller (74); a winding roller (76) for winding one end of the substrate roll, wherein the winding roller (76) is rotatably connected to the inner wall of the other end of the square plate (73) via a bearing; A seventh servo motor (77) is used to rotate the winding roller (76), wherein the seventh servo motor (77) is fixedly mounted on the other end of the square plate (73), and an output shaft of the seventh servo motor (77) is fixedly connected to the winding roller (76).
2. The flexographic printing vacuum aluminum plating system with anti-counterfeiting mark according to claim 1 is characterized in that: The oil film attachment component (40) comprises: An oil tank (41), the oil tank (41) being fixedly mounted on the top of the middle end of the base plate (10); Silicone oil (42), the silicone oil (42) being arranged in the inner cavity at the bottom end of the oil tank (41); A transfer roller (43) for carrying the silicone oil (42), wherein the transfer roller (43) is rotatably connected to the inner wall of the middle end of the oil tank (41) via a bearing, and the bottom end of the transfer roller (43) is located in the silicone oil (42); a third servo motor (44), the third servo motor (44) being fixedly mounted on the outside of the oil tank (41), and an output shaft of the third servo motor (44) being fixedly connected to the transfer roller (43); a printing roller (45) for printing an anti-counterfeiting pattern on a substrate, the printing roller (45) being rotatably connected to the top inner wall of the oil tank (41) via a bearing, the top end of the printing roller (45) extending to the outside of the oil tank (41), and the bottom end of the printing roller (45) contacting the top end of the transfer roller (43); A fourth servo motor (46), wherein the fourth servo motor (46) is fixedly mounted on the outside of the oil tank (41), and an output shaft of the fourth servo motor (46) is fixedly connected to the printing roller (45).
3. The flexographic printing vacuum aluminum plating system with anti-counterfeiting mark according to claim 1 is characterized in that: The aluminum-plated component (50) comprises: An aluminum plating box (51) for placing aluminum plating liquid and reaction materials, wherein the aluminum plating box (51) is fixedly mounted on the right side of the middle end of the bottom plate (10); A U-shaped heating tube (52) is used to heat the material in the aluminum plating box (51) into aluminum vapor, and a plurality of U-shaped heating tubes (52) are fixedly mounted on the inner wall of the aluminum plating box (51).
4. The production process of flexographic printing vacuum aluminum plating with anti-counterfeiting mark is characterized by: The specific steps are as follows: Step 1: When it is necessary to print an anti-counterfeiting mark on a small piece of substrate, the first fixing plate (61) is mounted on the second sliding block (33) by means of screws, so as to realize the installation of the short strip substrate placement component (60); Step 2: placing a short or small substrate on the placement plate (64) and making its surface flat, then extracting air from the vacuum suction cup (652) through a vacuum pump (653) to achieve adsorption and fixation of the short strip of substrate on the placement plate (64), and at this time, turning the placement plate (64) over through a fifth servo motor (63) until the short strip of substrate faces downward; Step 3: The second screw (32) is rotated by the second servo motor (35). When the second screw (32) rotates, the short strip substrate fixed on the placement plate (64) is moved under the action of the second slider (33) until the right side of the short strip substrate is moved to the upper left side of the oil film attachment component (40); Step 4: The first servo motor (25) is used to rotate the first screw rod (22). When the first screw rod (22) rotates, the first slider (23) causes the short strip of substrate fixed on the placement plate (64) to descend until the right side of the short strip of substrate contacts the top end of the printing roller (45); Step 5: The transfer roller (43) is rotated by the third servo motor (44), and at the same time, the printing roller (45) is rotated in the opposite direction to the transfer roller (43) by the fourth servo motor (46). When the transfer roller (43) rotates, the silicone oil (42) is brought up and the brought up silicone oil (42) is transferred to the printing roller (45). When the printing roller (45) rotates, the oil film printed on the anti-counterfeiting pattern is printed on the short strip substrate. When the printing roller (45) rotates, the short strip substrate is moved to the right by the moving component (30); Step 6: When the short strip substrate is moved to the top of the aluminum plating component (50) by the moving component (30), the material in the aluminum plating box (51) is heated into aluminum vapor by the U-shaped heating tube (52). Due to the shielding effect of the oil film, the molecules of the aluminum vapor cannot adhere to the substrate, and the oil film is vaporized due to the heat after aluminum plating. Therefore, a clean and clear anti-counterfeiting pattern is obtained after aluminum plating, thereby completing the anti-counterfeiting pattern on the short strip substrate; Step 7: When it is necessary to print an anti-counterfeiting mark on the long substrate roll, the second fixing plate (71) is mounted on the second sliding block (33) by means of screws, so as to realize the installation of the substrate roll placement assembly (70); Step 8: Install the substrate roll on the installation roller (74), and then wind one end of the substrate roll on the winding roller (76), and keep it in a straight state with a flat surface; Step nine: by means of the lifting assembly (20) and the moving assembly (30), the substrate between the mounting roller (74) and the winding roller (76) is simultaneously located above the oil film attachment assembly (40) and the aluminum plating assembly (50), and is in contact with the top end of the printing roller (45); Step ten: The sixth servo motor (75) and the seventh servo motor (77) are used to simultaneously rotate the installation roller (74) and the winding roller (76); when the installation roller (74) rotates, the substrate roll is released; and when the winding roller (76) rotates, the other end of the substrate roll is wound, thereby realizing transmission and winding of the substrate roll; Step 11: When the substrate roll is being driven and wound, the transfer roller (43) is rotated by the third servo motor (44), and at the same time, the printing roller (45) is rotated in the opposite direction to the transfer roller (43) by the fourth servo motor (46). When the transfer roller (43) rotates, the silicone oil (42) is carried up and the carried silicone oil (42) is transferred to the printing roller (45). When the printing roller (45) rotates, the oil film printed on the anti-counterfeiting pattern is printed on the substrate; Step 12: When the anti-counterfeiting pattern oil film printed on the substrate moves to the top of the aluminum plating component (50), the material in the aluminum plating box (51) is heated into aluminum vapor by the U-shaped heating tube (52). Due to the shielding effect of the oil film, the molecules of the aluminum vapor cannot adhere to the substrate, and the oil film is vaporized due to the heat after aluminum plating. Therefore, a clean and clear anti-counterfeiting pattern is obtained after aluminum plating, thereby completing the anti-counterfeiting pattern on the substrate roll.
Citation Information
Patent Citations
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