An integrated quantitative vacuum bag sealing machine
By designing an integrated quantitative vacuum bag sealing machine, the coordinated work of components such as vibration box, bag upper mechanism, and rear suction cup mechanism is solved, and the problems of complex structure, air leakage and manual operation are difficult, achieving efficient and accurate bag packaging.
Patent Information
- Application Number
- CN202211211952.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-30
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2042-09-30
AI Technical Summary
The existing vacuum packaging machine has a complex structure and high cost. The bag mouth is not easy to fix during vacuuming, which leads to air leakage. The packaging bag is easy to move and pour during the loading and sealing process. It is difficult to operate manually and the weight is inaccurate.
An integrated quantitative vacuum bag sealing machine is designed, including a vibration box, a bag upper mechanism, a rear suction cup mechanism, a lifting funnel device, a sealing mechanism and a main controller. Through the coordinated work of these components, the automatic bag filling, fixing, vacuum suction and sealing of the bag is realized.
The bag bag packing efficiency is improved, and the air leakage and dumping problems of the bag during the suction and sealing process are avoided, and more accurate material weighting and packaging is achieved, which reduces manual labor intensity and improves the overall packaging efficiency.
Smart Images

Figure CN115593665B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable material packaging, and in particular relates to an integrated quantitative vacuum bag sealing machine. Background Art
[0002] The plastic used for insulation and sheathing of wires and cables is called cable material, which includes rubber, plastic, nylon and other products. In the production process of cable material, a vacuum packaging machine is usually used to package and seal the cable material. However, the existing vacuum packaging machine has a complex structure, a large model, and a high cost. In addition, when vacuuming, the position of the bag mouth is not easy to fix, so that there is a gap between the bag mouth and the suction device, which leads to the fact that the air in the bag cannot be completely discharged during the vacuuming process and is prone to leakage. In addition, when loading the packaging bag, the packaging bag is directly placed on the base of the vacuum packaging machine, and the surrounding of the packaging bag is There is no mechanism to fix the packaging bag on the side, which makes it easy for the packaging bag to move when vacuuming or heat-sealing, and it is easy to fall over if it is placed unstably, making it difficult to vacuum or heat-seal the bag, and manual assistance is required, which increases the labor intensity and reduces the packaging efficiency. The existing packaging of cable materials also has the problem of inaccurate calculation of the weight of the bag, and even the cable material in the packaging bag is weighed manually using a balance scale, which leads to a large error in the weight of the cable material, and the quality of the cable material in the packaging bag in each batch cannot be accurately controlled. Summary of the invention
[0003] In view of the defects and problems of existing packaging equipment, such as complex models, high labor intensity, incomplete vacuum suction in packaging bags, and easy tipping that affects vacuum suction and heat sealing, the present invention provides an integrated quantitative vacuum bag sealing machine.
[0004] The solution adopted by the present invention to solve its technical problems is: an integrated quantitative vacuum bag sealing machine, including a frame, a vibration box, a bag loading mechanism, a rear suction cup mechanism, a lifting funnel device, a quantitative discharging device, a sealing mechanism and a general controller, the vibration box includes a box body with an open top and an opening and closing mechanism, the box body is matched and installed in the frame, and the bottom of the side plate on the front side of the box body is hinged to the box bottom and is transmission-connected to the opening and closing mechanism, the general controller can control the opening and closing of the box body by driving the front side plate of the box body to flip around the hinged end by controlling the opening and closing mechanism; the bag loading mechanism is arranged on the outside of the frame, including a bag holding plate and a bag taking manipulator, the bag holding plate is horizontally arranged on the front side of the vibration box, a bag stack is placed on the bag holding plate, the general controller can suck and stand up the material bag on the top layer of the bag stack by controlling the bag taking manipulator, and place it in the vibration box with the box body opened; the rear suction cup mechanism includes a suction cup assembly and a telescopic mechanism, the telescopic mechanism is fixedly installed on the frame on the upper rear side of the vibration box, and the output end of the telescopic mechanism is fixedly connected to the suction cup assembly The sealing mechanism includes a heating plate and a driver, the heating plates are symmetrically mounted on both sides above the vibration box and connected to the driver mounted on the frame, and the master controller can control the synchronous opposite movement of the heating plates through the driver; the lifting funnel device includes a discharge barrel, a lifting mechanism, a bag clamping arm, a vacuum nozzle and a suction lifting mechanism, the discharge barrel is axially arranged above the vibration box and connected to the frame through the lifting mechanism, the master controller drives the lifting of the discharge barrel through the lifting mechanism so that the output end of the discharge barrel can extend downward into the bag in the vibration box, the bag clamping arm is mounted on the discharge barrel and connected to the master controller for clamping the open end of the bag and the output end of the discharge barrel; the vacuum nozzle is symmetrically mounted on both sides of the discharge barrel and fixed to the frame through the suction lifting mechanism; the quantitative discharge device is mounted on the top of the frame, and the lower feeding port of the quantitative discharge device is connected to the top of the discharge barrel, and the master controller controls the quantitative discharge device and quantitatively conveys material into the bag through the discharge barrel.
[0005] As a preferred technical solution of the present invention, a screw lifting mechanism is connected to the rear side plate of the vibration box through a slide plate, and the screw lifting mechanism includes a support frame, a screw lift and a sliding assembly. Support frames are axially symmetrically installed on both sides of the screw lift, and sliding assemblies are axially installed on one side of the two support frames close to the slide plate. The screw lift drives the vibration box body to move up and down through the sliding assembly.
[0006] As a preferred technical solution of the present invention, a plurality of vibrators are installed on the side panels of the box body to drive the material bags in the box body to vibrate.
[0007] As a preferred technical solution of the present invention, the bag picking robot includes a mounting frame, an adsorption assembly, a transmission assembly and a flipping assembly. The mounting frame is axially fixedly mounted outside the frame on the front side of the vibration box, the transmission assembly is installed on one side of the mounting frame, the adsorption assembly is connected to the transmission assembly, and the adsorption assembly is driven to move in the horizontal direction through the transmission assembly. The flipping assembly is connected to the transmission assembly through the rotating shaft assembly, and is used to drive the flipping movement of the adsorption assembly.
[0008] As a preferred technical solution of the present invention, the telescopic mechanism of the rear suction cup mechanism includes a fixed plate, a sliding cylinder, and a rear suction cup cylinder. The fixed plate is laterally fixedly mounted on a frame on the upper rear side of the vibration box. The rear suction cup cylinder is fixedly mounted on the fixed plate through a sliding cylinder. The suction cup assembly includes a rear suction cup and a rear suction cup mounting plate. The output end of the rear suction cup cylinder is connected to the rear suction cup through the rear suction cup mounting plate.
[0009] As a preferred technical solution of the present invention, the two rear suction cups on the suction cup assembly and the two suction cups on the adsorption assembly can overlap respectively when they are close to each other.
[0010] As a preferred technical solution of the present invention, the driver of the sealing mechanism includes a mounting plate, a lifting cylinder, a lifting plate, a linear guide rail, a gear assembly and a cylinder. The mounting plate is symmetrically fixed on the frames on the left and right sides of the vibration box. The lifting plate is connected to the mounting plate through the lifting cylinder. The linear guide rails are installed on the lifting plate at intervals, and the linear guide rails are installed with gear assemblies. The transmission of the gear assembly is controlled by a cylinder installed between the two heating plates.
[0011] As a preferred technical solution of the present invention, a bag clamping cylinder is fixedly connected between the two bag clamping arms, and the bag clamping cylinder is controlled by a master controller to adjust the distance between the two bag clamping arms.
[0012] As a preferred technical solution of the present invention, the quantitative discharging device includes a weighing component and a feeding component, the weighing component includes a weighing sensor and a weighing hopper, the opening end of the weighing hopper faces the discharge end of the feeding component, and a plurality of weighing sensors are evenly installed around the weighing hopper at intervals for controlling the weight of the material in the weighing hopper.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention arranges all the empty material bags uniformly and places them on the material holding plate, and then automatically places the material bags in the vibration box body in an orderly and regular manner through the bag loading mechanism, which greatly improves the bagging efficiency of each material bag; at the same time, the present invention provides a box body with side panels that can be opened and closed, and the opening and closing of the vibration box body is controlled by the opening and closing mechanism, so as to facilitate the placement of material bags in cooperation with the bag loading mechanism, so that the material bags are accommodated in the box body to fix the material bags during loading, vacuum suction and bag sealing, so as to avoid the material bags from standing unstable and easy to tip over, and a plurality of vibrators are also provided on the box body, so as to shake the material bags in the box body during the material unloading process, so that the materials fall into the material bags more evenly; by arranging suction cup structures on both sides of the opening end of the material bag to open the opening of the material bag, so as to facilitate the discharge of materials in the discharge barrel, and cooperate with the two sides of the discharge barrel The bag holding arm can prevent the material from spilling out from the opening when it falls into the bag. In addition, when the vacuum is sucked in the bag, the material opening can be made to fit more closely together, thereby preventing the bag from leaking during the vacuum suction process. The weighing sensor arranged on the side of the weighing hopper on the frame can effectively control the weight of the material falling into the bag, and prevent the uneven loading of the material in the feed bag from affecting the sealing of the bag and subsequent use. The present invention is also equipped with multiple lifting mechanisms to automatically adjust the position of each component, which greatly improves the bagging efficiency. The present invention has a high degree of automation, and can automatically drive each structure to work efficiently in a certain order through the main controller. It has a compact structure, simple operation, low labor intensity, and the entire packaging process is regular and orderly, with high work efficiency. It is also easy to manufacture and use and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the screw rod lifting mechanism of the vibration box of the present invention;
[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the vibration box of the present invention;
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the bag loading mechanism of the present invention;
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the rear suction cup mechanism of the present invention;
[0019] Figure 6 It is a three-dimensional structural schematic diagram of the sealing mechanism of the present invention;
[0020] Figure 7 It is a three-dimensional structural schematic diagram of the funnel lifting device of the present invention from a side view;
[0021] Figure 8It is a schematic diagram of the three-dimensional structure of the funnel lifting device of the present invention;
[0022] Fig. 9 It is a schematic diagram of the three-dimensional structure of the quantitative discharging device of the present invention;
[0023] Fig.10 It is a schematic diagram of the three-dimensional structure of the quantitative discharging device of the present invention from the side view.
[0024] In the figure: frame 1, bag loading mechanism 2, vibration box 3, rear suction cup mechanism 4, lifting funnel device 5, sealing mechanism 6, quantitative discharging device 7, box body 10, front plate 11, motor a12, bottom plate 13, support frame 14, sliding assembly 15, slide plate 16, screw lifting connecting plate 17, screw lifting machine 18, hand wheel 19, fixed seat 20, vibrator 21, mounting frame 30, slide rail 31, driving sprocket 32, driven sprocket 33, telescopic cylinder 34, suction cup mounting frame 35, suction cup 36, material bag 37, bag holding plate 38, flip cylinder 40, shaft assembly 41, motor c42, fixed plate 45, sliding cylinder 46, rear suction cup Cylinder 47, rear suction cup mounting plate 48, rear suction cup 49, mounting plate 50, lifting cylinder mounting plate 51, lifting cylinder 52, heating plate 53, connecting plate 54, lifting plate 55, linear guide 56, gear assembly 57, cylinder 58, discharge barrel 60, discharge barrel lifting cylinder fixing plate 61, discharge barrel lifting cylinder 62, bag holding arm 63, bag clamping cylinder 64, suction nozzle connecting seat 65, suction nozzle lifting cylinder 66, vacuum suction nozzle 67, discharge port flange 70, pneumatic valve 71, weighing hopper 72, motor d73, loading barrel 74, weighing hopper mounting plate 75, weighing sensor 76, loading barrel mounting frame 77, screw conveyor barrel 78. DETAILED DESCRIPTION
[0025] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0026] See also Figure 1-10 The present invention provides a technical solution for an integrated quantitative vacuum bag sealing machine: Example
[0027] The present invention provides an integrated quantitative vacuum bag sealing machine, comprising a frame 1, a bag loading mechanism 2, a vibration box 3, a rear suction cup mechanism 4, a lifting funnel device 5, a sealing mechanism 6, a quantitative discharge device 7 and a general controller, see Figure 1-3The vibration box 3 includes a box body 10 with an open top and an opening and closing mechanism. The box body 10 is in a rectangular shape and is matched and installed inside the frame. The bottom of the box body front plate 11 is hinged to the bottom of the box body and is connected to the opening and closing mechanism. The opening and closing mechanism includes a motor a12. The motor a12 is installed on the side plate of the box body 10, and its output end is fixedly connected to the hinged end at the bottom of the box body front plate 11. The motor a12 is controlled by the main controller to drive the box body front plate 11 to flip downward around the hinge axis, so as to control the opening and closing of the box body front plate 11; see Figure 2 and Figure 3 A screw lifting mechanism is connected to the rear side plate of the vibration box through a slide plate 16. The screw lifting mechanism is fixed in the frame 1 through a bottom plate 13, including a support frame 14, a screw lift 18 and a sliding assembly 15. The bottom of the screw lift 18 is fixed to the bottom plate 13 through a fixing seat 20. The bottom plates on both sides of the screw lift 18 are symmetrically installed with support frames 14 along the axial direction. The two support frames 14 are close to the side of the slide plate 16. The sliding assembly 15 is axially installed. The sliding assembly includes a slide rail installed on the two support frames and a slider matching the slide rail, and the two sliders are fixedly connected to the slide plate 16. When the slider slides up and down along the slide rail, it can simultaneously drive the box body 10 up through the slide plate 16. In addition, the upper end of the screw lift 18 is fixedly connected to the slide plate 16 through the screw lift connecting plate 17, and a hand wheel 19 is installed at the bottom. With this arrangement, by turning the hand wheel 19, the screw lift 18 is driven to move up and down along the axial direction, and the slide plate 16 fixedly connected by the screw lift connecting plate 17 moves up and down accordingly, thereby driving the box body 10 to move up and down; in addition, a plurality of vibrators 21 are installed on the box body 10, and the vibrators 21 are driven to work by the main controller, so that the box body 10 vibrates through the vibration of the vibrators 21, so that the material bags in the box body can be shaken during the unloading process, so that the materials can fall into the material bags more evenly.
[0028] See also Figure 4, the bag loading mechanism 2 is installed on the outside of the frame 1, including a bag holding plate 38 and a bag taking manipulator, the bag taking manipulator includes a mounting frame 30, an adsorption component, a transmission component and a flip component, the transmission component includes a slide rail 31, a driving sprocket 32, a motor c42 and a driven sprocket 33, the mounting frame 30 is fixedly installed axially on the outside of the frame on the front side of the vibration box, and a slide rail 31 is vertically fixed in the horizontal direction near the top of the mounting frame, and the slide rail 31 extends toward the vibration box 10. A driving sprocket 32 and a driven sprocket 33 are fixed on the slide rail 31 at intervals, and the driving sprocket and the driven sprocket are connected by a chain transmission, and the rotation of the driving sprocket is driven by the motor c42 connected to the driving sprocket 32, thereby driving the rotation of the driven sprocket 33 through the chain; the adsorption component is slidably installed on the slide rail 31 between the driving sprocket 32 and the driven sprocket 33, and includes a telescopic gas Cylinder 34, suction cup mounting frame 35 and suction cup 36. The side of the telescopic cylinder 34 close to the slide rail 31 is slidably connected to the slide rail through a slider mounted on the slide rail, and is also fixed to a chain on the top. The output end of the telescopic cylinder 34 is axially connected to the suction cup 36 through the suction cup mounting frame 35. The number of suction cups can be set to multiple. In this embodiment, two suction cups are fixed on the suction cup mounting frame at intervals. The material holding plate 38 is vertically mounted on the mounting frame below the adsorption component. The material bag 37 is matched and placed on the material holding plate 38 to form a bag stack, and the position of the suction cup 36 is close to the open end of the material bag 37. The axial position of the suction cup is adjusted by the telescopic cylinder 34 to facilitate the adsorption of material bags on bag stacks of different heights. The adsorption component is connected to the transmission component through transmission, and the main controller controls the motor c42 to work, thereby driving the transmission of the chain to drive the adsorption component to move on the slide rail; see Figure 4 The flipping assembly is mounted on the mounting frame 30 on the side opposite to the transmission assembly, and includes a flipping cylinder 40 and a rotating shaft assembly 41. The output end of the flipping cylinder 40 is rotatably connected to the slide rail 31 of the transmission assembly through the rotating shaft assembly. The rotating shaft assembly includes a pin, a connecting rod, a rotating shaft and a rotating shaft seat. The rotating shaft passes through the mounting frame 30 in the horizontal direction and extends to both sides. One end of the extension is fixedly connected to the slide rail 31 through the rotating shaft seat, and the other end is connected to the output end of the flipping cylinder 40 through a connecting rod fixed to the rotating shaft seat. That is, the side of the rotating shaft away from the slide rail 32 is fixed to the connecting rod through the rotating shaft seat, and the other end of the connecting rod is rotatably connected to the output end of the flipping cylinder 40 through the pin. With this arrangement, the main controller controls the flipping cylinder to simultaneously drive the rotation of the slide rail 31 by the rotating shaft assembly 41, and then drives the adsorption assembly to perform a flipping movement, so that the adsorbed material bag rotates counterclockwise and stands up and is placed just in the opened box body.
[0029] See also Figure 5The rear suction cup mechanism 4 includes a suction cup assembly and a telescopic mechanism, the telescopic mechanism includes a fixed plate 45, a sliding cylinder 46, and a rear suction cup cylinder 47. The fixed plate 45 is fixedly installed on the frame on the upper side of the rear of the vibration box in the horizontal direction. The rear suction cup cylinder 47 is fixedly installed on the fixed plate 45 through the sliding cylinder 46. The suction cup assembly includes a rear suction cup 49 and a rear suction cup mounting plate 48. The output end of the rear suction cup cylinder 47 is connected to the rear suction cup 49 through the rear suction cup mounting plate 48. The number of rear suction cups can be set to multiple. In this embodiment, two are fixed at intervals on the rear suction cup mounting plate, and the left side of the rear suction cup cylinder 47 is driven by the sliding cylinder 46. Move right, and then the left and right movement of the rear suction cup cylinder 47 can drive the rear suction cup 49 to approach or move away from the material bag in the vibration box. It should be noted that the position of the rear suction cup mechanism is on the same horizontal plane as when the adsorption component of the upper bag mechanism is flipped to the horizontal direction, that is, the two rear suction cups on the rear suction cup mechanism and the two suction cups on the adsorption component overlap one by one. Through the cooperation between the two, when they are close to each other, they can be tightly sucked on both sides of the opening end of the material bag. When the two move away from each other, the opening of the material bag adsorbed with them can be enlarged, thereby facilitating the discharge barrel to extend into the material bag for discharging.
[0030] See also Figure 6 The sealing mechanism 6 includes a heating plate 53 and a driver. The heating plate 53 is symmetrically mounted on both sides of the material bag above the rear suction cup mechanism 4. The two ends of the heating plate 53 are mirror-fixedly connected with the driver. The two drivers respectively include a mounting plate 50, a lifting cylinder 52, a lifting plate 55, a linear guide rail 56, a gear assembly 57 and a cylinder 58. The mounting plate 50 is symmetrically fixed on the racks on the left and right sides of the vibration box. Slide rails are mounted on the opposite surfaces of the two mounting plates 50. The lifting plate 55 is slidably connected to the mounting plate 50 through the slide rails, and the lifting cylinder 52 is respectively fixed on the mounting plate 50 through the lifting cylinder mounting plate 51, and the lifting plate 55 is fixedly connected to the lifting cylinder 52 on one side of the mounting plate 50; a linear guide rail 56 is fixed on the upper edge of the opposite surface of the two lifting plates 55 in parallel with the vertical direction of the above-mentioned slide rail, and the gear assembly 57 is matched with the matching gear assembly 57. The slider slidably mounted on the linear guide 56 is fixed, and the gear assembly gear and two racks, the two racks are respectively fixed to the sliders on the upper and lower linear guides, and the gears are matched and rotatably mounted between the two racks, and the cylinder 58 is fixed to the slider on the lower linear guide on the lifting plate 55. In addition, the two ends of the two heating plates 53 are respectively fixedly connected to the upper rack and the lower rack through the connecting plate 54. Such a setting drives the movement of the slider on the linear guide 56 by controlling the extension and contraction of the cylinder 58, and then drives the rotation of the gear, so that the two heating plates respectively fixedly connected to the upper rack and the lower rack move in the direction of approaching or moving away from each other, and can also drive the lifting plate 55 to move up and down axially through the lifting cylinder 52, thereby driving the heating plate to move in the axial direction, so as to facilitate the sealing of the open ends of the material strips at different heights.
[0031] See also Figure 7 and Figure 8 The lifting funnel device 5 includes a discharge barrel 60, a lifting mechanism, a bag holding arm 63, a vacuum nozzle 67 and a suction lifting mechanism. The discharge barrel 60 is axially arranged above the box body 10 and is connected to the frame through the lifting mechanism. The main controller drives the discharge barrel 60 to rise and fall through the lifting mechanism so that the output end of the discharge barrel 60 can extend downward into the bag in the box body. The bag holding arms 63 are symmetrically installed on both sides of the discharge barrel 60. A bag clamping cylinder 64 is fixedly connected between the two bag holding arms 63. The main controller controls the bag clamping cylinder 64 to adjust the distance between the two bag clamping arms 63, and tightly clamp the bag at the bottom discharge end of the discharge barrel 60 to prevent the material from falling from the discharge barrel and spilling out of the bag; suction nozzle lifting cylinders 66 are also symmetrically fixed on both sides of the discharge barrel 60 along the axial direction, and the bottom of the suction nozzle lifting cylinder 66 is fixedly connected to the vacuum suction nozzle 67 through the suction nozzle connecting seat 65, and the vacuum suction nozzle 67 is driven by the suction nozzle lifting cylinder 66 to extend downward into the bag to absorb the vacuum in the bag.
[0032] See also Fig. 9 and Fig.10 , the quantitative discharging device 7 is installed on the top of the frame 1, including a weighing component and a feeding component. The feeding component includes a feeding barrel 74, a feeding barrel mounting frame 77 and a spiral conveying barrel 78. The feeding barrel 74 is fixed to the top of the frame through the feeding barrel mounting frame 77. The feeding barrel 74 is used to receive the material transported from the silo. The spiral conveying barrel 78 vertically penetrates the interior of the feeding barrel 74 and is connected to the feeding barrel 74. One end of the outer side of the spiral conveying barrel 78 is connected to the motor d73, and the other open end is located above the open end of the weighing hopper 72. A dragon is arranged in the spiral conveying barrel 78. When the material enters the spiral conveying barrel 78 from the feeding barrel 74, the dragon is controlled to rotate by turning on the motor d73 to transport the material into the weighing hopper 72; the weighing component is installed below the discharge port of the spiral conveying barrel 78, including the weighing hopper mounting frame 77. The mounting plate 75, the weighing sensor 76, the discharge port flange 70, the pneumatic valve 71 and the weighing hopper 72, the open end of the weighing hopper 72 faces the discharge port of the spiral conveying cylinder 78, the discharge port of the weighing hopper 72 is connected with the discharge cylinder 60 through the discharge port flange 70, and a plurality of weighing sensors 76 are evenly fixed on the circumference of the weighing hopper 72 through a weighing hopper mounting plate 75 matched with the weighing hopper. The weighing sensors 76 are used to control the weight of the material in the weighing hopper 72, and a pneumatic valve 71 is connected between the bottom end of the weighing hopper 72 and the discharge port flange 70 for use with the weighing sensor. When the material discharged into the weighing hopper reaches the set weight, the pneumatic valve 71 is opened. When the pneumatic valve 71 is opened, the material falls from the weighing hopper 72 through the discharge cylinder to the material bag. When the pneumatic valve 72 is closed, the weighing hopper stops discharging the material.
[0033] When the present invention is working, the front plate of the vibration box body is first opened, and the material bag on the material plate is adsorbed by controlling the suction cup 36 of the bag-loading mechanism, and then the material bag is driven to move in the direction close to the vibration box through the transmission component. When the material bag reaches the front of the vibration box body, the flip cylinder of the bag-loading mechanism is controlled, and the adsorption component is driven to flip through the slide rail, so that the adsorbed material bag rotates counterclockwise and stands up and is placed in the opened box body. Then the front plate of the vibration box body is closed. When the material bag is placed in the box body, the rear suction cup in the rear suction cup mechanism is controlled to move in the direction close to the material bag. , so that the two rear suction cups on the rear suction cup mechanism and the two suction cups on the adsorption assembly overlap one by one, and are tightly adsorbed to the two sides of the bag respectively, and then the two suction cups are controlled to move away from each other, so that the opening of the bag adsorbed thereto is enlarged, and then the lifting mechanism in the lifting funnel device is controlled to drive the discharge barrel to move downward and extend into the bag, and then the main controller controls the bag clamping cylinder to adjust the distance between the two bag clamping arms, and the bag is tightly clamped at the discharge end at the bottom of the discharge barrel. At the same time, the spiral conveyor barrel in the quantitative discharge device starts The material is discharged into the weighing hopper. When the weighing sensor senses that the weight of the material in the weighing hopper reaches the set value, the spiral conveyor stops discharging the material downwards, and the pneumatic valve at the bottom of the weighing hopper opens. The material in the weighing hopper falls downwards into the material bag through the discharge cylinder. When all the material in the weighing hopper falls into the material bag, the pneumatic valve is closed and a certain weight of material is discharged into the weighing hopper again through the spiral conveyor. In addition, when the material falls into the hopper, the vibrator on one side of the box body is turned on to shake the material bag in the box body during the material discharge process, so that the material When the material bag is full of materials, the two bag clamping arms are separated from the clamping of the bag on the discharge barrel by the bag clamping cylinder, and the lifting mechanism in the lifting funnel device is controlled to drive the discharge barrel to move upward to be pulled out of the bag, and finally the heating plate of the sealing mechanism is driven to seal the bag. After sealing, the front plate of the vibration box is opened to make the bag full of materials fall down with the front plate. In this way, the material loading of one bag can be completed through the above working process, and each bag on the bag holding plate can be loaded by repeating the above steps. Example
[0034] The similarities between this embodiment and the first embodiment are not repeated here. The difference is: Figure 4 The material holding plate 38 is fixedly mounted on one side of the middle part of the mounting frame 30 and is fixedly connected to a driving motor fixed on the bottom surface of the mounting frame 30. The driving motor is used to control the up and down movement of the material holding plate, so that not only more empty material bags can be placed on the material holding plate, but also the suction cup assembly above the material bag can be cooperated with to prevent the suction cup from falling off easily when adsorbing the empty material bag, thereby further improving the work efficiency. Example
[0035] The similarities between this embodiment and the first embodiment are not repeated here. The difference is: Fig. 9 and Fig.10 A sealing cover is installed at the discharge port of the spiral conveying cylinder 78. The hinged end of the sealing cover is fixed to the output end of the cylinder. The opening and closing of the sealing cover is controlled by the cylinder. After the spiral conveying cylinder 78 completes the material conveying into the weighing hopper 72, the main controller controls the cylinder to drive the sealing cover to seal the feeding end of the spiral conveying cylinder. This can further control the weight of the material conveyed to the weighing hopper and avoid too much material falling from the spiral conveying cylinder into the weighing hopper, which requires manual adjustment and affects work efficiency.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An integrated quantitative vacuum bag sealing machine, comprising a frame, characterized in that: It also includes a vibration box, a bag loading mechanism, a rear suction cup mechanism, a lifting funnel device, a quantitative discharging device, a sealing mechanism and a general controller. The vibration box includes a box body with an open top and an opening and closing mechanism. The box body is matched and installed in the frame, and the bottom of the side panel on the front side of the box body is hinged to the box bottom and is connected to the opening and closing mechanism. The general controller can control the opening and closing mechanism to drive the front side panel of the box body to flip around the hinged end to control the opening and closing of the box body; the bag loading mechanism is arranged on the outside of the frame, and includes a bag holding plate and a bag taking manipulator. The bag holding plate is horizontally arranged on the front side of the vibration box, and a bag stack is placed on the bag holding plate. The general controller can control the bag taking manipulator to absorb and stand up the material bag on the top layer of the bag stack, and place it in the vibration box with the box body opened. The hand includes a mounting frame, an adsorption assembly, a transmission assembly and a flip assembly. The mounting frame is fixedly mounted on the outside of a frame on one side in front of the vibration box along the axial direction, the transmission assembly is mounted on one side of the mounting frame, the adsorption assembly is connected to the transmission assembly, and the adsorption assembly is driven to move in the horizontal direction through the transmission assembly, and the flip assembly is connected to the transmission assembly through the rotating shaft assembly to drive the flipping movement of the adsorption assembly; the transmission assembly includes a slide rail, a driving sprocket, a motor c and a driven sprocket, the mounting frame is fixedly mounted on the outside of a frame on one side in front of the vibration box along the axial direction, a slide rail is vertically fixed in the horizontal direction near the top of the mounting frame, the slide rail extends toward the vibration box, a driving sprocket and a driven sprocket are fixed on the slide rail at intervals, and the driving sprocket and the driven sprocket are connected through a chain transmission; The rear suction cup mechanism includes a suction cup assembly and a telescopic mechanism, the telescopic mechanism is fixedly mounted on the frame on the upper rear side of the vibration box, and the output end of the telescopic mechanism is fixedly connected to the suction cup assembly; the sealing mechanism includes a heating plate and a driver, the heating plates are symmetrically mounted on both sides above the vibration box and connected to the driver mounted on the frame, and the general controller can control the synchronous opposite movement of the heating plates through the driver; the lifting funnel device includes a discharge barrel, a lifting mechanism, a bag clamping arm, a vacuum nozzle and a suction lifting mechanism, the discharge barrel is axially arranged above the vibration box and connected to the frame through the lifting mechanism, and the general controller drives the lifting and lowering of the discharge barrel through the lifting mechanism , so that the output end of the discharge barrel can extend downward into the material bag in the vibration box, the material bag clamping arm is symmetrically installed on the discharge barrel and connected to the main controller to achieve the clamping of the open end of the material bag and the output end of the discharge barrel; the vacuum suction nozzle is symmetrically installed on both sides of the discharge barrel and is fixed to the frame through a suction lifting mechanism, and the main controller drives the vacuum suction nozzle to move up and down through the suction lifting mechanism to achieve the suction of the vacuum in the material bag; the quantitative discharge device is installed on the top of the frame, and the discharge port of the quantitative discharge device is connected to the top of the discharge barrel through the bottom discharge port flange. The main controller controls the quantitative discharge device and quantitatively transports the material into the material bag through the discharge barrel.
2. The bag sealing machine according to claim 1, characterized in that: A screw lifting mechanism is connected to the rear side plate of the vibration box through a slide plate, and the screw lifting mechanism includes a support frame, a screw lift and a sliding assembly. Support frames are axially symmetrically installed on both sides of the screw lift, and sliding assemblies are axially installed on one side of the two support frames close to the slide plate. The screw lift drives the vibration box body to move up and down through the sliding assembly.
3. The bag sealing machine according to claim 1, characterized in that: A plurality of vibrators are installed on the side plates of the box body to drive the material bags in the box body to vibrate.
4. The bag sealing machine according to claim 1, characterized in that: The telescopic mechanism of the rear suction cup mechanism includes a fixed plate, a sliding cylinder, and a rear suction cup cylinder. The fixed plate is laterally fixedly installed on the frame on the upper rear side of the vibration box. The rear suction cup cylinder is fixedly installed on the fixed plate through a sliding cylinder. The suction cup assembly includes a rear suction cup and a rear suction cup mounting plate. The output end of the rear suction cup cylinder is connected to the rear suction cup through the rear suction cup mounting plate.
5. The bag sealing machine according to claim 4, characterized in that: The two rear suction cups on the suction cup assembly and the two suction cups on the adsorption assembly can overlap respectively when they are close to each other.
6. The bag sealing machine according to claim 1, characterized in that: The driver of the sealing mechanism includes a mounting plate, a lifting cylinder, a lifting plate, a linear guide rail, a gear assembly and a cylinder. The mounting plate is symmetrically fixed on the racks on the left and right sides of the vibration box. The lifting plate is connected to the mounting plate through the lifting cylinder. The linear guide rails are installed on the lifting plate at intervals, and the linear guide rails are installed with gear assemblies. The transmission of the gear assembly is controlled by a cylinder installed between the two heating plates.
7. The bag sealing machine according to claim 1, characterized in that: A bag clamping cylinder is fixedly connected between the bag clamping arms, and the bag clamping cylinder is controlled by a master controller to adjust the distance between the two bag clamping arms.
8. The bag sealing machine according to claim 1, characterized in that: The quantitative discharging device includes a weighing component and a feeding component. The weighing component includes a weighing sensor and a weighing hopper. The opening end of the weighing hopper faces the discharge end of the feeding component. A plurality of weighing sensors are evenly installed around the weighing hopper to control the weight of the material in the weighing hopper.
Citation Information
Patent Citations
Integrated quantitative vacuum bag sealing machine
CN218704062U