A hot and cold separation hot press for CCS modules
By designing a hot and cold separation hot press, using the gap between the multi-layer hot press plate and the cooling plate for hot and cold separation, and combining the pushing mechanism and roller, the problems of low efficiency and high energy consumption of traditional hot presses are solved, and the problem of low efficiency and high energy consumption of traditional hot presses is achieved. Efficient heat pressing and cooling of CCS modules.
Patent Information
- Application Number
- CN202211287870.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-20
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2042-10-20
AI Technical Summary
The traditional heating and cooling integrated hot press has problems such as machine damage, high energy consumption, low efficiency and long waiting periods caused by manual push during the thermal press of the insulating film of the CCS module.
A hot and cold separation hot press was designed. By setting cylinders and pressing plates on the rack, multi-layer hot and cold separation is used to separate hot and cold by pushing mechanisms and rollers, and automatic push is achieved to reduce manual intervention and Friction damage.
The cooling and hot pressing are achieved simultaneously, which improves production efficiency, reduces cooling and heating speeds, avoids the problems of machine damage and high energy consumption, and at the same time, the pushing mechanism replaces manual push, improving safety and efficiency.
Smart Images
Figure CN115609993B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of multi-plate hot presses, in particular to a hot and cold separation hot press for a CCS module. Background Art
[0002] In the hot pressing of the insulating film in the CCS module, a traditional hot press is often used. The traditional hot press is an integrated heating and cooling type. It is first heated by the heating wire for a certain period of time, and then cooled by a cold water pipe. The heating and cooling are carried out in a step-by-step manner, one hot and one cold, which causes great damage to the machine. At the same time, the energy loss is high when the high temperature is quickly reduced to a low temperature, and the mold needs to be pushed manually, layer by layer, to enter the heating and cooling process. This requires at least one worker to wait during the alternating heating and cooling, and the idle period is long, resulting in low efficiency. Summary of the invention
[0003] The present invention provides a hot and cold separation hot press for a CCS module, comprising a frame, a cylinder is arranged on the frame, a pressing plate is connected to the lower end of the piston rod of the cylinder, and the characteristic is that multiple layers of hot pressing plates and cooling plates are arranged below the pressing plate, multiple electric heating wires are arranged in the hot pressing plate, multiple water cooling pipes are arranged in the cooling plate, a plurality of placement grooves are arranged at the upper ends of the hot pressing plates and cooling plates, rollers are arranged in the placement grooves, the pressing plate is connected to the hot pressing plates and cooling plates of the uppermost layer, the cooling plates and hot pressing plates of the multiple layers are arranged in parallel with gaps left, and the hot pressing plates and cooling ... Cross support rods are provided on both sides of the cooling plate, and one side of the hot pressing plate and the cooling plate of the even-numbered layers is connected to a sliding plate, and the sliding plate is provided with connecting holes and U-shaped holes arranged at both ends of the connecting holes, and connecting rods are inserted in the connecting holes, and the connecting rods are inserted on the cross support rods of the cold pressing plate and the hot pressing plate of the even-numbered layers, and screws are provided on the cross support rods of the cold pressing plate and the hot pressing plate of the adjacent odd-numbered layers, and the screws can be slidably extended into the U-shaped holes, and a pushing mechanism is provided at one end of the hot pressing plate, and a plurality of cross push rods and a hydraulic cylinder for driving the cross push rods are provided on the pushing mechanism, and the cross push rods respectively correspond to the gaps between adjacent hot pressing plates.
[0004] Preferably, each of the transverse support rods is provided with a sliding block, and the sliding block is slidably arranged on the sliding rod.
[0005] Preferably, the roller is connected in a rectangular frame, and the rectangular frame is connected in a placement groove.
[0006] Preferably, an elastic member is connected below the roller.
[0007] Preferably, a plurality of cylinders are provided at the lower end of the pressing plate, and the cylinders are evenly distributed below the pressing plate.
[0008] Preferably, a heat insulation plate is further arranged between the hot pressing plate, the cooling plate and the pressing plate, and the cylinder extends to the upper end of the heat insulation plate.
[0009] Preferably, the hot pressing plate is further connected with an arc-shaped extension plate near the pushing end.
[0010] Preferably, a receiving plate is further provided below the hot pressing plate and the cooling plate of the lowest layer, and a plurality of cylinders are also provided on the upper end of the receiving plate.
[0011] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:
[0012] The present invention provides a hot and cold separation hot press for CCS modules, wherein the cold pressing plate and the hot pressing plate are separated by a gap, but the same pressing plate is used for pressing at the same time, and the cold pressing plate and the hot pressing plate are provided with multiple layers, and under the pressing of the pressing plates, the adjacent cold pressing plates and the adjacent hot pressing plates are in contact with each other to cool and hot press the CCS module, and the cooling and hot pressing can be performed at the same time, making the best use of the materials, making full use of the multi-layer structure of the press, and the production efficiency is also high, and at the same time, because the cooling plate and the hot pressing plate are provided separately, the cooling and heating speeds are faster than before, and there is no need to heat the CCS module immediately after heating. The rapid cooling also avoids the problem of damage to the plate body caused by alternating cold and heat. At the same time, the horizontal push rod of the pushing mechanism, under the push of the hydraulic rod, automatically pushes the mold on the hot pressing plate to the center of the hot pressing plate or pushes it to the cooling plate after heating is completed. The pushing mechanism can push multiple layers of molds at one time. The pushing mechanism replaces the traditional manpower push, with a fast pushing speed, saving time and effort, and avoiding burns to personnel during the pushing process. Due to the existence of the roller, the pushing and pulling of the mold during processing changes from sliding friction to sliding friction, which is convenient and labor-saving, and the low friction can better protect the mold and the hot pressing plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Hereinafter, some specific embodiments of the present invention will be described in detail in an exemplary and non-limiting manner with reference to the accompanying drawings. The same reference numerals in the accompanying drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily drawn to scale. In the accompanying drawings:
[0014] Figure 1 It is a structural schematic diagram of a preferred embodiment of the present invention;
[0015] Figure 2 It is a structural schematic diagram of another perspective of a preferred embodiment of the present invention
[0016] Figure 3 It is a side structural schematic diagram of a preferred embodiment of the present invention;
[0017] Figure 4 It is a front structural schematic diagram of a preferred embodiment of the present invention;
[0018] Figure 5 It is a structural diagram of the roller.
[0019] The reference numerals are described as follows:
[0020] 1. Frame; 2. Cylinder; 3. Press plate; 4. Hot press plate; 5. Cooling plate; 6. Horizontal support rod; 7. Slider; 8. Slide bar; 9. Slide plate; 10. U-shaped hole; 11. Screw; 12. Cylinder; 13. Heat insulation board; 14. Arc extension plate; 15. Attachment plate; 16. Roller; 17. Rectangular frame; 18. Horizontal support rod; 19. Vertical rod; 20. Hydraulic cylinder. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0023] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in the embodiment of the present invention, the frame 1 includes a column and a sheet metal frame arranged at both ends of the column, a cylinder 2 is arranged on the sheet metal frame at the upper end, a pressing plate 3 is connected to the lower end of the piston rod of the cylinder 2, and the piston rod drives the pressing plate 3 to move up and down, and a plurality of cylinders 12 are arranged at the lower end of the pressing plate 3, and the cylinders 12 are evenly distributed on the pressing plate 3. The function of the cylinders 12 is to make the hot pressing plate 4 and the cooling plate 5 more uniform when pressed, and a heat insulation plate 13 is connected to the lower end of the cylinder 12, and multiple layers of hot pressing plates 4 and cooling plates 5 are arranged below the heat insulation plate 13, and the heat insulation plate 13 is connected to the uppermost hot pressing plate 4 and cooling plate 5, so that as the piston rod moves up and down, the pressing plate 3, the heat insulation plate 13, and the uppermost heating plate and cooling plate 5 will be driven to move. A plurality of electric heating wires are arranged in the hot pressing plate 4, and a plurality of water cooling pipes are arranged in the cooling plate 5, one for discharge heating and the other for rapid cooling by putting in cold water.
[0024] The multi-layer cooling plates 5 and the multi-layer hot pressing plates 4 are arranged in parallel and separated by gaps to ensure that the heating plates and the cooling plates 5 do not affect each other during use. The hot pressing plates 4 and the cooling plates 5 of the even-numbered layers are connected with a sliding plate 9 on one side. The sliding plate 9 is provided with a connecting hole and a U-shaped hole 10 arranged at both ends of the connecting hole. A connecting rod is inserted in the connecting hole. The connecting rod is inserted into the cold pressing plates 3 and the hot pressing plates 4 of the even-numbered layers. The cross support rods 6 of the cold pressing plates 3 and the hot pressing plates 4 of the adjacent odd-numbered layers are provided with screws 11. The screws 11 can slide and extend into the U-shaped hole 10. The adjacent cooling plates 5 and the adjacent hot pressing plates 4 are connected by the sliding plate 9. When the pressing plate 3 drives the cooling plates 5 and the hot pressing plates 4 of the first layer downward, the cooling plates 5 and The screws 11 on the hot pressing plate 4 will slide in the U-shaped hole 10 above and stop when they slide to the lower end of the U-shaped hole 10. At this time, the CCS module placed on the upper end surface of the second layer can be pressed together. When the pressing plate 3 continues to press downward, the first layer of cooling plate 5 and hot pressing plate 4 and the second layer of cooling plate 5 and hot pressing plate 4 move downward together, and the sliding plate 9 connected to the second layer also moves downward until the screws 11 of the third layer reach the upper U-shaped hole 10 and stop. At this time, the cooling plate 5 and hot pressing plate 4 of the second layer and the cooling plate 5 and hot pressing plate 4 of the third layer are in contact with each other. At this time, continue to press down, that is, the third layer is in contact with the fourth layer, the fourth layer is in contact with the fifth layer, until it contacts with the last layer; when rising, the multi-layer pressing plate 3 is gradually driven upward.
[0025] Each hot pressing plate has a plurality of placement slots on its upper end, and the plurality of placement slots are arranged in a plurality of groups, and the plurality of groups of placement slots are arranged in parallel, such as Figure 5 As shown, a rectangular frame 17 is placed in the placement groove, and the rectangular frame 17 is set in the placement groove by screws. A roller 16 and a rotating shaft passing through the center of the roller are arranged in the rectangular frame. The roller 16 can rotate around the rotating shaft, and the rotation direction is the same as the pushing direction of the mold. Under normal circumstances, the roller 16 is supported by the elastic member below and extends out of the upper end surface of the hot pressing plate. When the roller 16 or the elastic member is damaged, the screws can be directly removed and the rectangular frame 17 can be replaced. The presence of the elastic member allows the roller 16 to be pressed into the placement groove when the upper pressure plate is pressed down to avoid damaging the roller 16. The setting of the roller 16 also increases the speed of pushing the mold.
[0026] A cross support rod 6 is provided on both sides of the multi-layer hot pressing plate 4 and the cooling plate 5. A slider 7 is provided on the cross support rod 6. The slider 7 is slidably set on the slide rod 8. As the hot pressing plate 4 and the cooling plate 5 rise and fall, the slider 7 also rises and falls accordingly. The cooperation between the slide rod 8 and the slider 7 mainly has a certain limiting function to prevent the plate from running off course when rising and falling.
[0027] A receiving plate 15 is also provided below the hot pressing plate 4 and the cooling plate 5 at the bottom layer, and a plurality of cylinders 12 are also provided on the upper end of the receiving plate 15. The cylinders 12 on the receiving plate 15 are used to make the force more uniform when pressing downward.
[0028] An arc-shaped extension plate 14 is also provided at one end of the hot pressing plate 4. During the hot pressing and cooling process, the module can be assembled in advance and placed on the arc-shaped extension plate 14, which can be preheated in advance to reduce the heating time.
[0029] A pushing mechanism is provided on both sides of the hot pressing plate, and the pushing mechanism includes two hydraulic cylinders 20, which are respectively connected to the side of the uppermost hot pressing plate and the side of the lowermost hot pressing plate. The piston rod of the hydraulic cylinder 20 extends to the upper side of the outer side of the arc-shaped extension plate 14, and the piston rods of the upper and lower hydraulic cylinders 20 are connected to the same vertical rod 19. A plurality of horizontal push rods 18 are also connected to the vertical rod 19. The other end of the horizontal push rod 18 extends to the vertical rod of the pushing mechanism on the other side, and the two ends are respectively connected to the vertical rods on both sides. Adjacent horizontal support rods are parallel and evenly spaced, and each horizontal support rod 18 can correspond to the gap between adjacent arc-shaped extension plates 14 for pushing the mold.
[0030] When in use, the installed mold is placed on the upper end of the arc extension plate, and then the hydraulic cylinder is activated. The piston rod on the hydraulic cylinder drives the vertical rod to move inward, and the vertical rod drives multiple horizontal push rods to move inward. During the movement, the mold is pushed to a suitable position. After completion, the piston rod of the hydraulic cylinder is reset. During the pushing process, due to the presence of the roller, the pushing is relatively easy, and in the case of multiple pushing, the wear on the bottom of the mold and the hydraulic plate is also small. At this time, the installed mold is placed in the arc extension plate for preheating, and then the piston rod of the cylinder is pressed downward to make the adjacent hot pressing plates 4 squeeze each other to achieve hot pressing. After the hot pressing is completed, the piston rod is upward to separate the adjacent hot pressing plates 4, and then the pushing mechanism is activated again to push the preheated product onto the hot pressing plate. At the same time, the hot pressed mold is pushed onto the cooling plate 5, and the piston rod of the cylinder 2 is downward again, and the pressing plate 3 simultaneously pushes the hot pressing plate 4 and the cooling plate 5 for hot pressing and cooling. In this example, the hot pressing machine performs cold pressing and hot pressing at the same time, without affecting each other, automatically and efficiently. The cooperation of the pushing mechanism and the roller can ensure the processing speed while extending the life of the machine as much as possible.
[0031] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the contents of the present invention and implement them accordingly. They cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A hot and cold separation hot press for CCS modules, comprising a frame, a cylinder is arranged on the frame, a pressing plate is connected to the lower end of the piston rod of the cylinder, characterized in that: A plurality of layers of hot pressing plates and cooling plates are arranged below the pressing plate, a plurality of electric heating wires are arranged in the hot pressing plate, a plurality of water cooling pipes are arranged in the cooling plate, a plurality of placement grooves are arranged at the upper ends of the hot pressing plates and cooling plates, rollers are arranged in the placement grooves, the pressing plate is connected to the hot pressing plates and cooling plates of the uppermost layer, the cooling plates and hot pressing plates of the plurality of layers are arranged in parallel with gaps, the hot pressing plates and cooling plates of the plurality of layers are arranged on both sides with cross bars, and the hot pressing plates and cooling plates of the even-numbered layers are connected to a sliding plate on one side. A plate, the sliding plate is provided with a connecting hole and U-shaped holes arranged at both ends of the connecting hole, a connecting rod is inserted in the connecting hole, the connecting rod is inserted on the cross support rods of the cold pressing plate and the hot pressing plate of the even-numbered layers, and screws are arranged on the cross support rods of the cold pressing plate and the hot pressing plate of the adjacent odd-numbered layers, and the screws can be slidably extended into the U-shaped hole, and a pushing mechanism is arranged at one end of the hot pressing plate, and a plurality of cross push rods and a hydraulic cylinder driving the cross push rods are arranged on the pushing mechanism, and the cross push rods respectively correspond to the gaps between adjacent hot pressing plates; Each of the horizontal support rods is provided with a slider, and the slider is slidably connected to the slide rod; A rectangular frame is connected in the placement groove, and a roller is arranged in the rectangular frame; An elastic member is connected below the roller; an arc-shaped extension plate is also connected to the hot pressing plate near the pushing end; The pushing mechanism moves to push the preheated product onto the hot pressing plate, and at the same time, the hot pressed mold is pushed onto the cooling plate. The piston rod of the cylinder moves downward again, and the pressing plate pushes the hot pressing plate and the cooling plate for hot pressing and cooling at the same time.
2. A hot and cold separation hot press for CCS module according to claim 1, characterized in that: A plurality of cylinders are arranged at the lower end of the pressing plate, and the cylinders are evenly distributed below the pressing plate.
3. A hot and cold separation hot press for CCS module according to claim 2, characterized in that: A heat insulation plate is arranged between the hot pressing plate and the cooling plate, and the cylinder extends to the upper end of the heat insulation plate.
4. A hot and cold separation hot press for CCS module according to claim 1, characterized in that: A receiving plate is also arranged below the hot pressing plate and the cooling plate of the lowest layer, and a plurality of cylinders are also arranged on the upper end of the receiving plate.