Precast member cantilever reinforcement positioning aid and method
By using the positioning and jacking components of the precast component cantilever rebar placement auxiliary device, the problem of cantilever rebar misalignment was solved, enabling rapid alignment and insertion of the cantilever rebar and grouting sleeve, thus improving construction efficiency and quality.
Patent Information
- Application Number
- CN202211424023.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-14
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2042-11-14
AI Technical Summary
During construction, the cantilever reinforcement bars of precast PC wall panels are prone to misalignment due to processing errors and on-site collisions, which can prevent the cantilever reinforcement bars of the next precast PC wall panel from being smoothly inserted into the grouting sleeve, affecting construction efficiency and quality.
An auxiliary device for positioning cantilever reinforcing bars in precast components is adopted, including a wrench rod, a force transmission support, a positioning component, and a jacking component. Through the staggered arrangement and rotation operation of the positioning component and the jacking component, the cantilever reinforcing bars are positioned and corrected synchronously, ensuring that the cantilever reinforcing bars are aligned and inserted into the grouting sleeve.
This improved the efficiency and quality of precast component hoisting, reduced manpower consumption, ensured rapid alignment and splicing of cantilever reinforcement bars, and enhanced construction efficiency and quality.
Smart Images

Figure CN115613823B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a prefabricated component auxiliary installation device and method, in particular to a prefabricated component cantilever reinforcement in-place auxiliary device and method. BACKGROUND
[0002] In recent years, fabricated buildings have been applied more and more widely in the field of building construction due to their advantages of green environmental protection and high efficiency, and have gradually replaced the traditional building construction mode. The fabricated building construction mainly includes the assembly of prefabricated components such as prefabricated PC wall panels and prefabricated PC columns, and the vertical assembly of prefabricated components is more difficult.
[0003] Taking prefabricated PC wall panels as an example, when prefabricated PC wall panels are vertically assembled, the grouting sleeve at the bottom of the upper prefabricated PC wall panel needs to be matched and inserted with the cantilever reinforcement at the top of the lower prefabricated PC wall panel after the lower prefabricated PC wall panel is installed. However, in the actual construction process, the cantilever reinforcement of the prefabricated PC wall panel may be deviated due to various factors such as processing errors and on-site construction collisions, so that the cantilever reinforcement of the next prefabricated PC wall panel cannot be smoothly inserted into the grouting sleeve of the upper prefabricated PC wall panel. The construction personnel need to correct the cantilever reinforcement one by one before hoisting the upper prefabricated PC wall panel, which reduces the assembly efficiency of the prefabricated PC wall panel and cannot guarantee the construction quality. Therefore, it is necessary to provide a prefabricated component cantilever reinforcement in-place auxiliary device and method which can correct the cantilever reinforcement and assist the installation of prefabricated components. SUMMARY
[0004] The present application aims to provide a prefabricated component cantilever reinforcement in-place auxiliary device and method which can correct the cantilever reinforcement of prefabricated components and assist the installation of prefabricated components.
[0005] The present application is implemented as follows:
[0006] A prefabricated component cantilever reinforcement in-place auxiliary device comprises a wrench rod, a force transmission support, a positioning assembly and a jacking assembly. One end of each of a pair of wrench rods is rotatably connected to the force transmission support, and the pair of wrench rods are arranged on both sides of the cantilever reinforcement of a prefabricated component. A plurality of sets of positioning assemblies are arranged on the pair of wrench rods at intervals, and a plurality of sets of jacking assemblies are arranged on the pair of wrench rods at intervals. The positioning assemblies and the jacking assemblies on each wrench rod are arranged alternately, so that the positioning assemblies on one of the wrench rods and the jacking assemblies on the other wrench rod are arranged on both sides of the cantilever reinforcement, and the positioning assemblies and the jacking assemblies are matched and inserted, so that the cantilever reinforcement is clamped and corrected by the positioning assemblies and the jacking assemblies.
[0007] The wrench rod piece includes a wrench rod and a rotating rod, the rotating rod is vertically connected to one end of the wrench rod, and one end of the wrench rod is rotatably inserted into the force transmission support through the rotating rod; the positioning assembly and the jacking assembly are respectively sleeved on the wrench rod.
[0008] The force transmission support is a hollow structure with one side open, and a plurality of insertion slots are formed between the two ends of the opening of the force transmission support, so that the two ends of the rotating rod can be inserted into the insertion slots, and the wrench rod can rotate relative to the force transmission support with the rotating rod as the center.
[0009] The insertion slot is a U-shaped structure arranged obliquely, and the axial direction of the insertion slot and the axial direction of the force transmission support form an acute angle, and the insertion slots corresponding to the pair of wrench rods are obliquely arranged.
[0010] The positioning assembly includes a first sleeve and a first positioning rod; the first sleeve is coaxially sleeved on the wrench rod and locked; one end of the pair of first positioning rods is arranged on the outer sidewall of the first sleeve, a positioning gap is formed between the pair of first positioning rods, the cantilevered steel bar can be clamped in the positioning gap, and the other end of the pair of first positioning rods can be matched and inserted into the jacking assembly.
[0011] The other end of the pair of first positioning rods is matched and inserted into the insertion gap, and the other end of the connecting rod abuts against the cantilevered steel bar and can jack the cantilevered steel bar into the positioning gap.
[0012] The second positioning rod is provided with four roots, the four second positioning rods are symmetrically connected to the two sides of the other end of the connecting rod, the upper and lower second positioning rods on the same side of the other end of the connecting rod form an insertion gap, and the two sides of the connecting rod symmetrically form two insertion gaps, so that the other end of the pair of first positioning rods can be matched and inserted into the two insertion gaps.
[0013] The gap width near the connecting rod is smaller than the gap width away from the connecting rod, so that the four second positioning rods form an X-shaped structure at the other end of the connecting rod.
[0014] A cantilevered steel bar positioning auxiliary method of a prefabricated component cantilevered steel bar positioning auxiliary device includes the following steps:
[0015] Step 1: A plurality of positioning assemblies and a plurality of jacking assemblies are sleeved on a pair of wrench rod pieces, and the positioning assembly and the jacking assembly are arranged alternately on each wrench rod piece.
[0016] Step 2: Adjust and lock the positions of the positioning component and the jacking component according to the transverse spacing of the cantilever reinforcement on the precast component, so that the positioning component on one of the wrench rods is respectively positioned opposite the jacking component on the other wrench rod on both sides of the cantilever reinforcement.
[0017] Step 3: Rotate one end of a pair of wrench handles into the force transmission support, and the distance between the two wrench handles near the force transmission support is smaller than the distance away from the force transmission support.
[0018] Step 4: Rotate one of the wrench rods so that the multiple sets of positioning components on the wrench rod respectively lock the multiple cantilever steel bars on one side of the precast component through the positioning gap, thereby achieving the initial correction of the cantilever steel bars on one side of the precast component, and the multiple sets of tightening components on the wrench rod are aligned with the multiple cantilever steel bars on the other side of the precast component.
[0019] Step 5: Rotate another wrench lever so that the multiple sets of positioning components on the wrench lever respectively lock the multiple cantilever steel bars on the other side of the precast component through the positioning gap, thereby achieving the initial correction of the multiple cantilever steel bars on the other side of the precast component, and the multiple sets of tightening components on the wrench lever are aligned with the multiple cantilever steel bars on one side of the precast component.
[0020] Step 6: Continue to rotate the pair of wrench levers until they are parallel to each other, so that the jacking component and the positioning component are matched and plugged in, and the jacking component pushes the cantilever steel bar into the narrow end of the positioning gap of the positioning component, thus completing the correction of the cantilever steel bars on both sides of the precast component.
[0021] Step 7: Hoist the upper precast component so that the cantilever reinforcement of the lower precast component is inserted into the grouting sleeve of the upper precast component accordingly;
[0022] Step 8: Rotate the pair of wrench levers to move them away from each other, disengage the positioning assembly and jacking assembly from the cantilever reinforcement, remove the wrench levers, force transmission support, positioning assembly and jacking assembly, and lower the precast component above until its installation is complete.
[0023] When hoisting the upper precast component, place a pad on top of the lower precast component so that the upper precast component rests on the pad and roughly adjust the hoisting verticality of the upper precast component; then install diagonal braces between the upper precast component and the fixed surface so that the upper precast component can be precisely adjusted to meet the installation requirements through the diagonal braces.
[0024] Compared with the prior art, the present invention has the following advantages:
[0025] 1. The present application is provided with a plurality of positioning components and jacking components arranged in pairs, the positioning gap of the positioning component is used to position the cantilevered steel bar, the jacking component is inserted into the first positioning rod of the positioning component through a pair of insertion gaps, the synchronous positioning and correction of a row of cantilevered steel bars is realized, thereby facilitating the alignment and insertion between the cantilevered steel bar and the grouting sleeve, and improving the hoisting efficiency and quality of the prefabricated component.
[0026] 2. The present application is provided with a pair of wrench rods and a force transmission support, the pair of wrench rods can be relatively rotated with respect to the force transmission support through the rotating rod, the positioning component and the jacking component are controlled to be inserted into each other, the synchronous positioning and correction of two rows of cantilevered steel bars from both sides are realized, the efficiency of the cantilevered steel bar shaping and correction of the prefabricated component is improved, the cantilevered steel bar can be protected to a certain extent, the deformation or misalignment of the cantilevered steel bar caused by the impact on site is prevented, and the efficient assembly of the prefabricated component is facilitated.
[0027] 3. The present application corrects the cantilevered steel bar in batches through the rotating mode of the wrench rod, ensures the rapid alignment and insertion of the grouting sleeve of the prefabricated component located above and the cantilevered steel bar of the prefabricated component located below during hoisting, does not need manual correction of the cantilevered steel bar, reduces the labor consumption, and improves the construction efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is the connection schematic diagram of the wrench rod and the force transmission support in the prefabricated component cantilevered steel bar positioning auxiliary device of the present application;
[0029] Figure 2 is the structure schematic diagram of the force transmission support in the prefabricated component cantilevered steel bar positioning auxiliary device of the present application;
[0030] Figure 3 is the structure schematic diagram of the positioning component in the prefabricated component cantilevered steel bar positioning auxiliary device of the present application;
[0031] Figure 4 is the structure schematic diagram of the jacking component in the prefabricated component cantilevered steel bar positioning auxiliary device of the present application;
[0032] Figure 5 is the correction schematic diagram of the cantilevered steel bar in the prefabricated component cantilevered steel bar positioning auxiliary device of the present application;
[0033] Figure 6 is the construction schematic diagram of steps 1 to 5 in the prefabricated component cantilevered steel bar positioning auxiliary method of the present application;
[0034] Figure 7 is the construction schematic diagram of step 6 in the prefabricated component cantilevered steel bar positioning auxiliary method of the present application;
[0035] Figure 8is the construction schematic view of steps 7 and 8 in the precast component cantilever reinforcement in-place auxiliary method of the present application;
[0036] Figure 9 is the assembly schematic view of the precast component in the precast component cantilever reinforcement in-place auxiliary method of the present application.
[0037] In the figure, 1 is a wrench rod, 101 is a wrench rod, 102 is a rotating rod, 2 is a force transmission support, 201 is a plug-in slot, 3 is a positioning assembly, 301 is a first sleeve, 302 is a first positioning rod, 4 is a jacking assembly, 401 is a second sleeve, 402 is a connecting rod, 403 is a second positioning rod, 5 is a precast component, 501 is a cushion block, 6 is a cantilever reinforcement, and 7 is a bolt. DETAILED DESCRIPTION
[0038] The present application will be further described below in conjunction with the drawings and specific embodiments.
[0039] Please refer to the accompanying Figure 1 to the accompanying Figure 8 A precast component cantilever reinforcement in-place auxiliary device, comprising a wrench rod 1, a force transmission support 2, a positioning assembly 3, and a jacking assembly 4; one end of each of a pair of wrench rods 1 is rotatably connected to the force transmission support 2, and the pair of wrench rods 1 is respectively arranged on both sides of the cantilever reinforcement 6 of the precast component 5; a plurality of sets of positioning assemblies 3 are respectively arranged at intervals on the pair of wrench rods 1, and a plurality of sets of jacking assemblies 4 are respectively arranged at intervals on the pair of wrench rods 1; the positioning assemblies 3 and the jacking assemblies 4 on each wrench rod 1 are arranged alternately, so that the positioning assemblies 3 on one of the wrench rods 1 are arranged opposite to the jacking assemblies 4 on the other wrench rod 1 on both sides of the cantilever reinforcement 6, and the positioning assemblies 3 and the jacking assemblies 4 are matched and plugged in, so that the cantilever reinforcement 6 is clamped and corrected by the positioning assemblies 3 and the jacking assemblies 4.
[0040] When the precast component 5 is processed, two rows of cantilever reinforcements 6 arranged alternately are extended from the top of the precast component 5, which are used for vertically aligning and connecting the precast components 5. A plurality of sets of positioning assemblies 3 and jacking assemblies 4 are installed on the pair of wrench rods 1, the number and interval of the positioning assemblies 3 on one of the wrench rods 1 correspond to one row of cantilever reinforcements 6 on one side of the precast component 5, the number and interval of the positioning assemblies 3 on the other wrench rod 1 correspond to one row of cantilever reinforcements 6 on the other side of the precast component 5, and the number of the positioning assemblies 3 and the jacking assemblies 4 on the pair of wrench rods 1 is consistent. When the pair of wrench rods 1 is arranged on both sides of the two rows of cantilever reinforcements 6, there are positioning assemblies 3 and jacking assemblies 4 on both sides of each cantilever reinforcement 6, and as the pair of wrench rods 1 rotates towards each other, the positioning assemblies 3 and the jacking assemblies 4 are matched and plugged in to clamp and correct the cantilever reinforcement 6, and when the pair of wrench rods 1 is parallel, the two rows of cantilever reinforcements 6 are corrected and aligned synchronously.
[0041] If the two rows of cantilevered steel bars 6 on the top of the prefabricated component 5 are arranged in alignment, or only one row of cantilevered steel bars 6 is arranged, the positioning assembly 3 is arranged on one wrench rod 1, and the jacking assembly 4 is arranged on the other wrench rod 1, and the spacing of the positioning assembly 3, the spacing of the jacking assembly 4, and the spacing of the cantilevered steel bars 6 are kept consistent. If the number of rows of cantilevered steel bars 6 on the prefabricated component 5 is large, a plurality of prefabricated component cantilevered steel bar positioning auxiliary devices can be used to adjust the plurality of rows of cantilevered steel bars 6.
[0042] Please refer to the accompanying drawings Figure 1 and the accompanying drawings Figure 5 , the wrench rod 1 comprises a wrench rod 101 and a rotating rod 102, the rotating rod 102 is connected perpendicularly to one end of the wrench rod 101, and one end of the wrench rod 101 is rotatably inserted into the force transmission support 2 through the rotating rod 102; the positioning assembly 3 and the jacking assembly 4 are respectively sleeved on the wrench rod 101.
[0043] Preferably, the wrench rod 101 can be made of round steel, the length of the round steel is greater than the length of the prefabricated component 5, the rotating rod 102 can be made of steel with a diameter slightly smaller than the diameter of the wrench rod 101, the length of the rotating rod 102 is slightly greater than the height of the force transmission support 2, the rotating rod 102 is perpendicularly welded and fixed with the wrench rod 101, and the stable rotation of the wrench rod 101 relative to the force transmission support 2 through the rotating rod 102 is ensured.
[0044] Please refer to the accompanying drawings Figure 1 and the accompanying drawings Figure 2 , the force transmission support 2 is a hollow structure with one side open, and a plurality of insertion grooves 201 are formed at intervals at the two ends of the opening of the force transmission support 2, so that the two ends of the rotating rod 102 can be inserted into the insertion grooves 201, and the wrench rod 101 can rotate relative to the force transmission support 2 with the rotating rod 102 as the center.
[0045] Preferably, the force transmission support 2 can be made of channel steel, and the insertion grooves 201 are formed at the two ends of the opening of the channel steel for the insertion of the rotating rod 102, so that the wrench rod 101 can be connected with the force transmission support 2 through the rotating rod 102 and rotate relative to the force transmission support 2. The spacing of the insertion grooves 201 can be adjusted adaptively according to the lateral spacing of the cantilevered steel bars 6, so as to ensure that the spacing of the pair of wrench rods 1 after correction rotation matches the lateral spacing of the cantilevered steel bars 6, and the purpose of correcting the cantilevered steel bars 6 by the positioning assembly 3 and the jacking assembly 4 is achieved.
[0046] Please refer to the accompanying drawings Figure 2 , the insertion grooves 201 are arranged in an inclined U-shaped structure, the axial direction of the insertion grooves 201 and the axial direction of the force transmission support 2 form an acute angle, and the inclined directions of the insertion grooves 201 corresponding to the pair of wrench rods 101 are opposite.
[0047] By setting the insertion slot 201 obliquely, the wrench bar 101 can be prevented from being separated from the force transmission support 2 when the wrench bar 101 is rotated, and a pair of wrench bars 101 are relatively rotated through the insertion slots 201 in opposite directions to make the pair of wrench bars 101 approach or move away from the cantilevered steel bar 6.
[0048] Please refer to the attached Figure 3 and the attached Figure 5 The positioning assembly 3 comprises a first sleeve 301 and a first positioning rod 302. The first sleeve 301 is coaxially sleeved on the wrench bar 101 and locked by a bolt 7. One end of a pair of first positioning rods 302 is arranged on the outer sidewall of the first sleeve 301, and a positioning gap is formed between the pair of first positioning rods 302, in which the cantilevered steel bar 6 can be clamped, and the other end of the pair of first positioning rods 302 can be matched and inserted with the jacking assembly 4.
[0049] Preferably, the first sleeve 301 can be made of a round steel pipe with an inner diameter slightly larger than that of the wrench bar 101, so as to be easily sleeved on the wrench bar 101. A screw hole is reserved in the middle of the cylinder wall of the first sleeve 301, and after the first sleeve 301 is moved to the position of the cantilevered steel bar 6 on the wrench bar 101, the bolt 7 is screwed and vertically clamped on the wrench bar 101, locking the first sleeve 301 on the wrench bar 101. The first positioning rod 302 can be made of steel and welded on the outer sidewall of the first sleeve 301.
[0050] Please refer to the attached Figure 3 The positioning gap width of one end of the pair of first positioning rods 302 close to the first sleeve 301 is smaller than that of the other end away from the first sleeve 301, so that the first sleeve 301 and the pair of first positioning rods 302 are connected into a K-shaped structure.
[0051] The positioning gap width between the pair of first positioning rods 302 changes from wide to narrow, ensuring that the inclined cantilevered steel bar 6 can be guided and clamped into the wide end of the positioning gap, and the cantilevered steel bar 6 is gradually corrected to the narrow end of the positioning gap with the jacking of the jacking assembly 4, so as to realize the correction and adjustment of the cantilevered steel bar 6 by controlling the spacing between the narrow ends of the positioning gaps of the adjacent two groups of positioning assemblies 3.
[0052] Please refer to the attached Figure 4 and the attached Figure 5The jacking assembly 4 comprises a second sleeve 401, a connecting rod 402 and a second positioning rod 403. The second sleeve 401 is coaxially sleeved on the spanner rod 101 and locked by the bolt 7. One end of the connecting rod 402 is fixedly connected with the side wall of the second sleeve 401, and a plurality of second positioning rods 403 are spaced apart and connected on the other end of the connecting rod 402. The second positioning rods 403 form a splicing gap, and the other end of the first positioning rod 302 can be matched and spliced in the splicing gap. The other end of the connecting rod 402 abuts against the cantilever steel bar 6 and can jack the cantilever steel bar 6 into the positioning gap.
[0053] Preferably, the second sleeve 401 can be made of a round steel pipe with an inner diameter slightly larger than that of the spanner rod 101, so as to facilitate the sleeving of the second sleeve 401 on the spanner rod 101. The second sleeve 401 is provided with a screw hole in the middle of the sleeve wall. After the second sleeve 401 is moved to the position of the cantilever steel bar 6 on the spanner rod 101, the bolt 7 is screwed into the screw hole and vertically abuts against the spanner rod 101, thereby locking the second sleeve 401 on the spanner rod 101. The connecting rod 402 and the second positioning rod 403 can be made of steel bars, and the connecting rod 402 is fixedly welded with the outer side wall of the second sleeve 401 and the second positioning rod 403.
[0054] Please refer to the accompanying drawings Figure 4 The second positioning rod 403 is provided with four second positioning rods 403, which are symmetrically connected on both sides of the other end of the connecting rod 402. The upper and lower second positioning rods 403 on the same side of the other end of the connecting rod 402 form a splicing gap, and the two sides of the connecting rod 402 symmetrically form two splicing gaps, so that the other end of the first positioning rod 302 can be matched and spliced in the two splicing gaps.
[0055] The first positioning rod 302 is spliced in the splicing gap between the upper and lower second positioning rods 403. The first positioning rod 302 arranged transversely and the first positioning rod 302 arranged vertically form a transverse and vertical limiting splicing, which ensures stable splicing between the positioning assembly 3 and the jacking assembly 4, and prevents disengagement and deviation, so that the cantilever steel bar 6 is jacked into the narrow end of the positioning gap of the positioning assembly 3 by the jacking assembly 4.
[0056] Please refer to the accompanying drawings Figure 4 The splicing gap is close to the connecting rod 402, and the gap width is smaller than that away from the connecting rod 402, so that the four second positioning rods 403 form an X-shaped structure at the other end of the connecting rod 402.
[0057] The gap width of the splicing gap gradually decreases, which facilitates the guiding insertion of the first positioning rod 302 of the positioning assembly 3 into the splicing gap, and ensures the matching and accurate splicing of the positioning assembly 3 and the jacking assembly 4.
[0058] Please refer to the accompanying drawings Figure 1To the attached Figure 5 A method for assisting the positioning of precast components' cantilever reinforcement, comprising the following steps:
[0059] Please see the attached Figure 6 Step 1: A plurality of positioning assemblies 3 and a plurality of jacking assemblies 4 are sleeved on a pair of wrench rod members 1, and the positioning assemblies 3 and the jacking assemblies 4 are arranged alternately on each wrench rod member 1.
[0060] The spacing and number of the positioning assemblies 3 and the spacing and number of the jacking assemblies 4 are arranged correspondingly according to the spacing and number of the cantilever reinforcement 6, so as to ensure that each cantilever reinforcement 6 can be corrected by a set of positioning assemblies 3 and a set of jacking assemblies 4.
[0061] Step 2: According to the transverse spacing of the cantilever reinforcement 6 on the precast component 5, the positions of the positioning assemblies 3 and the jacking assemblies 4 are adjusted and locked by bolts 7, so that the positioning assemblies 3 on one of the wrench rod members 1 are arranged opposite to the jacking assemblies 4 on the other wrench rod member 1 on both sides of the cantilever reinforcement 6.
[0062] Step 3: One end of the pair of wrench rod members 1 is rotatably inserted into the force transmission support 2, and the spacing of the pair of wrench rod members 1 near the force transmission support 2 is smaller than the spacing away from the force transmission support 2.
[0063] Specifically, the two ends of the rotating rod 102 are respectively inserted into the insertion grooves 201 at the two ends of the opening of the force transmission support 2, so as to realize the rotation of the pair of wrench rod members 101 relative to the force transmission support 2, and the rotating directions of the pair of wrench rod members 101 are opposite.
[0064] Step 4: Rotate one of the wrench rod members 1, so that the plurality of positioning assemblies 3 on the wrench rod member 1 respectively clamp a plurality of cantilever reinforcements 6 on one side of the precast component 5 through the positioning gaps, to realize the preliminary correction of the cantilever reinforcements 6 on one side of the precast component 5, and the plurality of jacking assemblies 4 on the wrench rod member 1 are aligned with a plurality of cantilever reinforcements 6 on the other side of the precast component 5.
[0065] Specifically, the wrench rod member 101 is rotated around the rotating rod 102, so that the cantilever reinforcements 6 near one side of the precast component 5 are clamped into the positioning gaps of the plurality of positioning assemblies 3.
[0066] Step 5: Rotate the other wrench rod member 1, so that the plurality of positioning assemblies 3 on the wrench rod member 1 respectively clamp a plurality of cantilever reinforcements 6 on the other side of the precast component 5 through the positioning gaps, to realize the preliminary correction of the plurality of cantilever reinforcements 6 on the other side of the precast component 5, and the plurality of jacking assemblies 4 on the wrench rod member 1 are aligned with a plurality of cantilever reinforcements 6 on one side of the precast component 5.
[0067] The two rows of cantilevered steel bars 6 on both sides of the prefabricated component 5 are positioned and initially corrected in the same way, and the rotating directions of the two wrench rods 101 are opposite, so as to realize the separate positioning and initial correction of the two rows of cantilevered steel bars 6.
[0068] Please refer to the attached drawings Figure 7 , step 6: continue to rotate the pair of wrench rod members 1 until the pair of wrench rod members 1 are parallel to each other, so that the oppositely arranged jacking assembly 4 and the positioning assembly 3 are matched and inserted, and the jacking assembly 4 jacks the cantilevered steel bars 6 into the narrow end of the positioning gap of the positioning assembly 3, and the correction of the cantilevered steel bars 6 on both sides of the prefabricated component 5 is completed.
[0069] When the pair of wrench rod members 1 are parallel to each other, the position of the insertion joint of the jacking assembly 4 and the positioning assembly 3 is opposite to the pair of wrench rod members 1, so that the cantilevered steel bars 6 at the narrow end of the positioning gap, i.e. the insertion joint of the jacking assembly 4 and the positioning assembly 3, are opposite to the pair of wrench rod members 1, so as to correct and align the cantilevered steel bars 6 in the same row, and the correction of the two rows of cantilevered steel bars 6 on both sides of the prefabricated component 5 is simultaneously completed.
[0070] In order to ensure the correction effect, the pair of wrench rod members 1 should be arranged as close to the free end of the cantilevered steel bars 6 as possible, and the insertion length (about 20 mm) of the cantilevered steel bars 6 and the grouting sleeve of the prefabricated component 5 above should be left, i.e. the pair of wrench rod members 1 are located about 20 mm below the free end of the cantilevered steel bars 6, so as to facilitate the alignment of the prefabricated component 5 above.
[0071] Please refer to the attached drawings Figure 8 , step 7: hoist the prefabricated component 5 above, so that the cantilevered steel bars 6 of the prefabricated component 5 below are inserted into the grouting sleeve of the prefabricated component 5 above.
[0072] When hoisting the prefabricated component 5 above, the swing amplitude of the prefabricated component 5 should be controlled, and the prefabricated component 5 above is stopped at about 50 mm above the cantilevered steel bars 6 of the prefabricated component 5 below, and then the grouting sleeve of the prefabricated component 5 above is aligned with the cantilevered steel bars 6 of the prefabricated component 5 below, and then the prefabricated component 5 above is slowly lowered, so as to ensure the one-to-one alignment and insertion of the cantilevered steel bars 6 and the grouting sleeve.
[0073] Step 8: rotate the pair of wrench rod members 1, so that the pair of wrench rod members 1 are away from each other, the positioning assembly 3 and the jacking assembly 4 are separated from the cantilevered steel bars 6, the wrench rod members 1, the force transmission support 2, the positioning assembly 3 and the jacking assembly 4 are removed, and the prefabricated component 5 above is lowered until it is installed.
[0074] Please refer to the attached drawings Figure 9When hoisting the prefabricated component 5 above, a cushion block 501 can be arranged on the top of the prefabricated component 5 below, so that the prefabricated component 5 above falls on the cushion block 501, and is used for roughly adjusting the hoisting verticality of the prefabricated component 5 above; then an inclined support (not shown in the figure) is installed between the prefabricated component 5 above and the fixed surface such as the ground, so that the prefabricated component 5 above is accurately adjusted in assembly verticality through the inclined support to meet the installation requirements, and the vertical assembly precision of the prefabricated component 5 is ensured.
[0075] The above only describes the preferred embodiments of the present application and is not used to limit the protection scope of the present application, and therefore, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A precast unit formwork falsework, characterised in that: The utility model relates to a kind of prefabricated component correction device, including spanner lever (1), force transmission support (2), positioning assembly (3) and jacking assembly (4);One end of a pair of spanner lever (1) is rotatably connected on force transmission support (2), a pair of spanner lever (1) is respectively placed at the both sides of cantilever reinforcement (6) of prefabricated component (5);Several groups of positioning assembly (3) are respectively arranged at a pair of spanner lever (1) with interval, several groups of jacking assembly (4) are respectively arranged at a pair of spanner lever (1) with interval, and positioning assembly (3) and jacking assembly (4) on every spanner lever (1) are staggered arrangement, so that the positioning assembly (3) on one of spanner lever (1) is oppositely arranged with the jacking assembly (4) on the other spanner lever (1) at the both sides of cantilever reinforcement (6), and positioning assembly (3) and jacking assembly (4) are matched and inserted, so that cantilever reinforcement (6) is clamped and corrected by positioning assembly (3) and jacking assembly (4); The positioning assembly (3) includes a first sleeve (301) and a first positioning rod (302);The first sleeve (301) is coaxially sleeved on the spanner lever (101) and locked;One end of a pair of first positioning rods (302) is arranged on the outer side wall of the first sleeve (301), respectively, and a positioning gap is formed between the pair of first positioning rods (302), the cantilever reinforcement (6) can be clamped in the positioning gap, and the other end of the pair of first positioning rods (302) can be matched and inserted with the jacking assembly (4); The jacking assembly (4) includes a second sleeve (401), a connecting rod (402) and a second positioning rod (403);The second sleeve (401) is coaxially sleeved on the spanner lever (101) and locked;One end of the connecting rod (402) is fixedly connected with the side wall of the second sleeve (401), and a plurality of second positioning rods (403) are connected with interval on the other end of the connecting rod (402) on both sides;A plurality of second positioning rods (403) form an insertion gap, and the other end of the pair of first positioning rods (302) can be matched and inserted in the insertion gap, and the other end of the connecting rod (402) abuts against the cantilever reinforcement (6) and can jacking the cantilever reinforcement (6) into the positioning gap; Four second positioning rods (403) are provided, and the four second positioning rods (403) are symmetrically connected on both sides of the other end of the connecting rod (402), the upper and lower two second positioning rods (403) on the same side of the other end of the connecting rod (402) form an insertion gap, and the two sides of the connecting rod (402) symmetrically form two insertion gaps, so that the other end of the pair of first positioning rods (302) can be matched and inserted in the two insertion gaps.
2. A precast element cantilevered reinforcement positioning aid according to claim 1, characterised in that: The spanner lever (1) includes a spanner lever (101) and a rotating rod (102), the rotating rod (102) is perpendicularly connected to one end of the spanner lever (101), and one end of the spanner lever (101) is rotatably inserted with the force transmission support (2) through the rotating rod (102);The positioning assembly (3) and the jacking assembly (4) are sleeved on the spanner lever (101), respectively.
3. A precast element cantilevered reinforcement positioning aid according to claim 2, characterised in that: The force transmission support (2) is a hollow structure with one side opening, and a plurality of insertion slots (201) are formed at intervals between the two ends of the opening of the force transmission support (2), so that the two ends of the rotating rod (102) can be inserted into the insertion slots (201), and the wrench rod (101) can rotate relative to the force transmission support (2) with the rotating rod (102) as the center.
4. A precast element cantilevered reinforcement positioning aid according to claim 3, characterised in that: The insertion slot (201) is a U-shaped structure arranged obliquely, and the axial direction of the insertion slot (201) and the axial direction of the force transmission support (2) form an acute angle, and the oblique directions of the insertion slots (201) corresponding to the pair of wrench rods (101) are opposite.
5. A precast member cantilevered reinforcement positioning aid according to claim 1 wherein: The positioning gap width of the pair of first positioning rods (302) near one end of the first sleeve (301) is smaller than the positioning gap width of the pair of first positioning rods (302) away from the other end of the first sleeve (301), so that the first sleeve (301) and the pair of first positioning rods (302) are connected into a K-shaped structure.
6. A precast member cantilevered reinforcement positioning aid according to claim 1 wherein: The The gap width of the insertion gap near the connecting rod (402) is smaller than the gap width away from the connecting rod (402), so that the four second positioning rods (403) form an X-shaped structure at the other end of the connecting rod (402).
7. A method of erecting the cantilevered reinforcing bar erection aid of the prefabricated component cantilevered reinforcing bar erection aid of claim 1, characterized in that: The method comprises the following steps: Step 1: a plurality of positioning assemblies (3) and a plurality of jacking assemblies (4) are sleeved on a pair of wrench rod members (1), and the positioning assemblies (3) and the jacking assemblies (4) are arranged alternately on each wrench rod member (1); Step 2: according to the transverse spacing of the cantilever steel bars (6) on the prefabricated component (5), the positions of the positioning assemblies (3) and the jacking assemblies (4) are adjusted and locked, so that the positioning assemblies (3) on one of the wrench rod members (1) are arranged opposite to the jacking assemblies (4) on the other wrench rod member (1) on both sides of the cantilever steel bars (6); Step 3: one end of the pair of wrench rod members (1) is rotatably inserted into the force transmission support (2), and the spacing of the pair of wrench rod members (1) near the force transmission support (2) is smaller than the spacing of the pair of wrench rod members (1) away from the force transmission support (2); Step 4: one of the wrench rod members (1) is rotated, so that the plurality of positioning assemblies (3) on the wrench rod member (1) respectively clamp the plurality of cantilever steel bars (6) on one side of the prefabricated component (5) through the positioning gaps, to achieve the preliminary correction of the cantilever steel bars (6) on one side of the prefabricated component (5), and the plurality of jacking assemblies (4) on the wrench rod member (1) are aligned with the plurality of cantilever steel bars (6) on the other side of the prefabricated component (5); Step 5: the other wrench rod member (1) is rotated, so that the plurality of positioning assemblies (3) on the wrench rod member (1) respectively clamp the plurality of cantilever steel bars (6) on the other side of the prefabricated component (5) through the positioning gaps, to achieve the preliminary correction of the plurality of cantilever steel bars (6) on the other side of the prefabricated component (5), and the plurality of jacking assemblies (4) on the wrench rod member (1) are aligned with the plurality of cantilever steel bars (6) on one side of the prefabricated component (5); Step 6: continue to rotate the pair of wrench rod members (1) until the pair of wrench rod members (1) are parallel to each other, so that the oppositely arranged jacking assemblies (4) and the positioning assemblies (3) are matched and inserted, and the jacking assemblies (4) jack the cantilever steel bars (6) into the narrow end of the positioning gap of the positioning assemblies (3), to complete the correction of the cantilever steel bars (6) on both sides of the prefabricated component (5). Step 7: hoist the upper precast component (5) and make the cantilever reinforcement (6) of the lower precast component (5) correspondingly inserted into the grouting sleeve of the upper precast component (5); Step 8: rotate a pair of wrench levers (1) to make the pair of wrench levers (1) away from each other, make the positioning assembly (3) and the jacking assembly (4) away from the cantilever reinforcement (6), remove the wrench levers (1), the force transmission support (2), the positioning assembly (3) and the jacking assembly (4), and make the upper precast component (5) fall until the upper precast component (5) is installed.
8. A method of installing a cantilevered reinforcing bar according to claim 7, characterised by: When hoisting the upper precast component (5), a cushion block (501) is arranged on the top of the lower precast component (5) to make the upper precast component (5) fall on the cushion block (501) and roughly adjust the hoisting verticality of the upper precast component (5); then, an inclined support is arranged between the upper precast component (5) and the fixed surface to make the upper precast component (5) accurately adjust the assembly verticality to meet the installation requirements.
Citation Information
Patent Citations
Prefabricated shear wall vertical steel bar positioning device
CN109403553A
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