A boiling tank for nylon processing

Abstract

The application discloses a boiling box for nylon processing, which comprises a box body, a box cover arranged on the top of the box body, a mounting frame movably arranged in the box body, two sets of isolation net plates, a telescopic connecting piece, an opening assembly and an adjusting assembly. The two sets of isolation net plates are arranged on the inner walls of the two sides of the mounting frame through rotating shafts and torsional springs. The adjusting assembly is used for adjusting the position of the box cover. The mounting frame is driven to move upward by the electric telescopic rod, the box cover is driven to separate from the box body to a specified height by the telescopic equipment, the mounting frame is driven to rotate by the rotating equipment, the winch device is used for unwinding the pull rope, and the isolation net plates are turned downward and opened under the action of the torsional springs. Nylon products placed on the isolation net plates are separated from the isolation net plates downward, the nylon products are unloaded, the labor intensity is reduced, the application is convenient to use, the working efficiency is improved, and the safety is high.

Description

Technical Field

[0001] This invention relates to the field of nylon processing equipment technology, specifically a boiling tank for nylon processing. Background Technology

[0002] Currently, to prevent nylon products from breaking or cracking under external force after processing, they are usually boiled in a water-boiling tank. A typical water-boiling tank for nylon processing consists of a tank body, a lid, a mesh screen installed inside the tank, and a heating device. In use, the nylon products are placed on the mesh screen, and the heating device is turned on to heat the liquid inside the tank for boiling. The optimal boiling temperature for nylon products is 90-100℃, and the time is 2-3 hours. After boiling, the nylon products are usually manually removed from the mesh screen one by one by opening the lid and using unloading tools. This method of removing the nylon products after boiling is labor-intensive, requires external unloading tools, and is inconvenient. Furthermore, due to the high temperature inside the tank, workers are susceptible to burns from the high-temperature steam when removing the nylon products from the mesh screen, posing a certain degree of danger. Summary of the Invention

[0003] The purpose of this invention is to provide a boiling tank for nylon processing, to solve the technical problem mentioned in the background art, which is that after nylon products are boiled in the boiling tank, it is often necessary to manually open the tank lid and use unloading tools to remove the nylon products one by one from the mesh. On the one hand, the manual workload is large and it requires reliance on external unloading tools, which is inconvenient. On the other hand, due to the high temperature inside the tank, the workers are easily affected by the high temperature steam inside the tank when using unloading tools to remove the nylon products from the mesh, which can easily cause burns to the workers and poses a certain degree of danger.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A boiling water tank for nylon processing, comprising:

[0006] The box body has a heating device and a drain pipe on one side of the bottom, and a box cover on the top;

[0007] The mounting frame is movable within the box.

[0008] The isolation mesh panel is provided in two sets, and the two sets of isolation mesh panels are respectively installed on the inner walls of the two sides of the mounting frame via a rotating shaft and a torsion spring;

[0009] Telescopic connector, connecting the mounting frame and the cover, used to drive the mounting frame to move relative to the cover;

[0010] The opening component, located on the box cover, is used to drive the two sets of isolation mesh plates to move around the rotating shaft to unload the nylon products on the isolation mesh plates;

[0011] Adjustment component, used to adjust the position of the lid.

[0012] A further improvement is that the telescopic connector includes a connecting frame and an electric telescopic rod. One end of the connecting frame is connected to the mounting frame, and the other end passes through the box cover. The electric telescopic rod is located on the box cover and is used to drive the connecting frame to move the mounting frame.

[0013] A further improvement is that the opening component includes a pull rope and a winch device. One end of the pull rope is connected to the inner end of the upper surface of the isolation mesh plate, and the other end passes through the box cover and is wound on a winch device. The winch device is located on the top of the box cover and is used to wind up or unwind the pull rope.

[0014] A further improvement is that the adjustment component includes a telescopic device and a rotating device. One end of the telescopic device is connected to the lid, and the other end is connected to the rotating device. The rotating device is located on the side wall of the box. The telescopic device is used to drive the lid to move up and down, and the rotating device is used to drive the telescopic device to rotate the lid.

[0015] A further improvement is that a cooling component is provided on the top of the box, and a recess is provided on the side wall of the box cover to accommodate the cooling component.

[0016] A further improvement is that the cooling component includes a mounting base, fan blades, and a drive unit;

[0017] The mounting base is located on the top of the box, and the side of the mounting base facing the center of the box has an opening;

[0018] The fan blades are provided in multiple sets, and the multiple sets of fan blades are equidistantly arranged in the mounting base along the length direction of the mounting base.

[0019] The drive unit is mounted on the mounting base and is used to drive multiple sets of fan blades to rotate synchronously.

[0020] A further improvement is that the drive unit includes an exhaust pipe, a gas guide seat, a heat preservation box, a connecting gas pipe, an outlet gas pipe, and a transmission component;

[0021] One end of the exhaust pipe is connected to the top of the side wall of the housing, and a one-way valve and a pressure relief valve are provided inside the exhaust pipe;

[0022] The gas guide seat is located at one end of the inner cavity of the mounting base. The gas guide seat has a gas channel, and the gas channel has an impeller that is driven to rotate by gas.

[0023] The insulated box is located on one side of the box body and connected to the other end of the exhaust pipe;

[0024] One end of the connecting air pipe is connected to the insulated box, and the other end is connected to the gas inlet port of the gas channel. A solenoid valve is installed inside the connecting air pipe.

[0025] One end of the outlet pipe is connected to the outlet port of the gas channel;

[0026] The transmission component is located on the outside of the mounting base and is used to drive the connection between the impeller shaft and the shafts of multiple sets of fan blades.

[0027] A further improvement is that a control device electrically connected to the heating device is provided on one side of the housing.

[0028] Compared with the prior art, the beneficial effects of the present invention are:

[0029] This technical solution involves boiling nylon products, then using an electric telescopic rod to move the connecting frame upwards. Once the installation frame reaches a designated height, the telescopic device drives the lid to detach from the box and move it to the designated height. A rotating device then drives the lid to rotate the installation frame, aligning it with the desired unloading position. A winch then unwinds the rope, and under the action of a torsion spring, the isolation mesh flips downwards and opens, allowing the nylon products placed on the mesh to detach and unload. This eliminates the need for manual removal of individual nylon products from the mesh, reducing labor intensity, improving ease of use and work efficiency. Furthermore, the unloading process is safe as it prevents workers from being exposed to steam. Attached Figure Description

[0030] Figure 1 This is a perspective view of a water boiling tank structure for nylon processing according to the present invention;

[0031] Figure 2 This is a cross-sectional view of a water boiling tank structure for nylon processing according to the present invention;

[0032] Figure 3 This is a perspective view of the opening component structure in a boiling water tank for nylon processing according to the present invention;

[0033] Figure 4 This is a perspective view of a cooling component structure in a boiling water tank for nylon processing according to the present invention.

[0034] In the diagram: 1. Box body; 2. Heating device; 3. Control device; 4. Drain pipe; 5. Box cover; 6. Mounting frame; 7. Isolation mesh plate; 8. Pull rope; 9. Winch device; 10. Rotating device; 11. Telescopic device; 12. Electric telescopic rod; 13. Connecting frame; 14. Exhaust pipe; 15. Mounting base; 16. Fan blade; 17. Gas guide seat; 18. Insulation box; 19. Connecting air pipe; 20. Air outlet pipe; 21. Transmission component. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Example 1

[0037] Please see Figure 1-2 A boiling water tank for nylon processing, comprising:

[0038] The box body 1 has a heating device 2 and a drain pipe 4 at the bottom of one side. The heating device 2 is used to heat the liquid inside the box body 1. The drain pipe 4 has a valve body inside and is used to drain the liquid inside the box body 1. The top of the box body 1 has a box cover 5. The side of the box body 1 has a control device 3 that is electrically connected to the heating device 2. The control device 3 is used to control the heating temperature and heating time of the heating device 2, etc., which will not be described in detail here.

[0039] Mounting frame 6 is movably located inside housing 1, and mounting frame 6 is adapted to housing 1.

[0040] Two sets of isolation mesh plates 7 are provided, each set being mounted on the inner walls of the mounting frame 6 via a rotating shaft and a torsion spring. When the isolation mesh plates 7 are parallel to the mounting frame 6, they are used to place nylon products, and the torsion springs are in an energy-storing state. Furthermore, a limiting block (not shown in the figure) parallel to the mounting frame 6 can be installed on the mounting frame 6. When the isolation mesh plates 7 are parallel to the mounting frame 6, the top of the isolation mesh plates 7 contacts the bottom of the limiting block, preventing the isolation mesh plates 7 from excessively rotating around the rotating shaft and ensuring the stability of the nylon products placed on the isolation mesh plates 7.

[0041] A telescopic connector connects the mounting frame 6 and the cover 5, and is used to drive the mounting frame 6 to move relative to the cover 5. The telescopic connector includes a connecting frame 13 and an electric telescopic rod 12. One end of the connecting frame 13 is connected to the mounting frame 6, and the other end passes through the cover 5. The electric telescopic rod 12 is mounted on the cover 5 and is used to drive the connecting frame 13 to move the mounting frame 6. By driving the connecting frame 13 through the electric telescopic rod 12, the connecting frame 13 can move the mounting frame 6 up and down, making it convenient to adjust the position of the mounting frame 6 within the housing 1.

[0042] An opening assembly, located on the cover 5, drives the two sets of isolation mesh panels 7 to rotate around a pivot, allowing the nylon products on the isolation mesh panels 7 to be unloaded. The opening assembly includes a pull rope 8 and a winch device 9. One end of the pull rope 8 is connected to the inner end of the upper surface of the isolation mesh panel 7, and the other end passes through the cover 5 and is wound onto the winch device 9. The winch device 9 is located on the top of the cover 5 and is used to wind up or unwind the pull rope 8. Furthermore, the pull rope 8 can pass through a connecting frame 13 or have a guiding structure, such as a guide wheel, provided on the connecting frame 13. When unloading the nylon products on the isolation mesh panel 7, the winch device 9 unwinds the pull rope 8, causing the torsion spring to return to its released state, driving the isolation mesh panel 7 to rotate downwards around the pivot and open, thus allowing the nylon products on the isolation mesh panel 7 to detach from the isolation mesh panel 7.

[0043] An adjustment assembly is used to adjust the position of the lid 5. The adjustment assembly includes a telescopic device 11 and a rotating device 10. One end of the telescopic device 11 is connected to the lid 5, and the other end is connected to the rotating device 10. The rotating device 10 is located on the side wall of the housing 1. The telescopic device 11 drives the lid 5 to move up and down, and the rotating device 10 drives the telescopic device 11 to rotate the lid 5. The telescopic device 11 can drive the lid 5 to a specified height from the housing 1, and the rotating device 10 can drive the lid 5 to rotate the mounting frame 6, so as to unload the nylon products on the isolation mesh plate 7 to the outside of the housing 1.

[0044] In summary, after the nylon products are boiled, the electric telescopic rod 12 drives the connecting frame 13 to move the mounting frame 6 upward. At the same time, the winch device 9 winds up the pull rope 8, keeping the isolation mesh plate 7 in a parallel state. After the mounting frame 6 reaches the specified height, the telescopic device 11 drives the box cover 5 to detach from the box body 1 to the specified height. Then, the rotating device 10 drives the box cover 5 to rotate the mounting frame 6, making the mounting frame 6 correspond to the required unloading position. Then, the winch device 9 unwinds the pull rope 8, and under the action of the torsion spring, the isolation mesh plate 7 flips downward and opens, so that the nylon products placed on the isolation mesh plate 7 detach downward and are unloaded from the isolation mesh plate 7, realizing the automatic unloading of the boiled nylon products.

[0045] Please see Figure 3-4 Preferably, the top of the box 1 in this embodiment is provided with a cooling component, and the side wall of the box cover 5 is provided with a notch to accommodate the cooling component, so that the cooling component does not interfere with the movement or rotation of the box 1.

[0046] Furthermore, the cooling assembly includes a mounting base 15, a fan blade 16, and a drive unit. At least two sets of cooling assemblies are provided, respectively located on the opposite outer walls of the top of the housing 1.

[0047] The mounting base 15 is located on the top of the housing 1, and the side of the mounting base 15 facing the center of the housing 1 has an opening. The mounting base 15 is a hollow rectangular structure.

[0048] The fan blades 16 are provided in multiple sets, and the multiple sets of fan blades 16 are equidistantly arranged in the mounting base 15 along the length direction of the mounting base 15. There are at least three sets of fan blades 16, which are used to cool and dry the nylon products placed on the isolation mesh plate 7.

[0049] The drive unit is mounted on the mounting base 15 to drive multiple sets of fan blades 16 to rotate synchronously.

[0050] Furthermore, the drive unit includes an exhaust pipe 14, a gas guide seat 17, a heat preservation box 18, a connecting air pipe 19, an exhaust pipe 20, and a transmission component 21;

[0051] One end of the exhaust pipe 14 is connected to the top of the side wall of the box 1. The exhaust pipe 14 is used to discharge the steam generated when the water is boiled in the box 1. The exhaust pipe 14 is equipped with a one-way valve and a pressure relief valve. The one-way valve prevents the steam discharged from the exhaust pipe 14 from flowing back, and the pressure relief valve allows the steam in the box 1 to be discharged after it has a certain pressure.

[0052] The gas guide seat 17 is located at one end of the inner cavity of the mounting base 15. The gas guide seat 17 is provided with a gas channel (not shown in the figure), and an impeller (not shown in the figure) driven by gas to rotate is provided in the gas channel.

[0053] The heat preservation box 18 is located on one side of the box body 1 and connected to the other end of the exhaust pipe 14. The steam discharged from the exhaust pipe 14 enters the heat preservation box 18 for temporary storage. The heat preservation box 18 also has an exhaust port on one side so that the staff can use the steam in the heat preservation box 18.

[0054] One end of the connecting pipe 19 is connected to the heat preservation box 18, and the other end is connected to the gas inlet port of the gas channel. The connecting pipe 19 is equipped with a solenoid valve. By opening the solenoid valve, the steam in the heat preservation box 18 can enter the gas channel through the connecting pipe 19 and drive the impeller to rotate.

[0055] One end of the outlet pipe 20 is connected to the outlet port of the gas channel, and the gas is discharged from the gas channel through the outlet pipe 20 after driving the impeller to rotate.

[0056] The transmission component 21 is located on the outside of the mounting base 15 and is used to drive the shaft of the impeller and the shaft of the multiple sets of fan blades 16. When the impeller rotates, the shaft of the impeller drives the shaft of the fan blades 16 through the transmission component 21, thereby causing the multiple sets of fan blades 16 to rotate synchronously in the same direction to cool and dry the nylon products on the isolation mesh plate 7. The transmission component 21 can be a sprocket drive assembly, i.e., a sprocket and a chain.

[0057] In summary, the telescopic device 11 can drive the box cover 5 upward, so that the nylon products on the isolation mesh plate 7 correspond to the mounting base 15. At the same time, the solenoid valve is opened, so that the steam in the heat preservation box 18 enters the gas channel through the connecting gas pipe 19 and drives the impeller to rotate. When the impeller rotates, the shaft of the impeller drives the shaft of the fan blade 16 through the transmission component 21, thereby causing multiple sets of fan blades 16 to rotate synchronously in the same direction to cool and dry the nylon products on the isolation mesh plate 7.

[0058] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A boiling water tank for nylon processing, characterized in that, include: Box (1), a heating device (2) and a drain pipe (4) are provided on the bottom side of the box (1), and a box cover (5) is provided on the top of the box (1); The mounting frame (6) is movably located inside the housing (1); The isolation mesh plate (7) is provided in two sets, and the two sets of isolation mesh plates (7) are respectively set on the inner walls of the two sides of the mounting frame (6) through a rotating shaft and a torsion spring; Telescopic connector, connecting mounting frame (6) and cover (5), for driving mounting frame (6) to move relative to cover (5); The opening component is located on the box cover (5) and is used to drive the two sets of isolation mesh plates (7) to move around the rotating axis to unload the nylon products on the isolation mesh plates (7); Adjustment component for adjusting the position of the box cover (5); The top of the box (1) is provided with a cooling component, and the side wall of the box cover (5) is provided with a notch for accommodating the cooling component; The cooling component includes a mounting base (15), fan blades (16), and a drive unit; The mounting base (15) is located on the top of the box (1), and the mounting base (15) has an opening on the side facing the center of the box (1); The fan blades (16) are provided in multiple sets, and the multiple sets of fan blades (16) are equidistantly arranged in the mounting base (15) along the length direction of the mounting base (15); The drive unit is mounted on the mounting base (15) and is used to drive multiple sets of fan blades (16) to rotate synchronously; The drive unit includes an exhaust pipe (14), a gas guide seat (17), an insulation box (18), a connecting gas pipe (19), an exhaust pipe (20), and a transmission component (21). One end of the exhaust pipe (14) is connected to the top of the side wall of the box (1), and a one-way valve and a pressure relief valve are provided inside the exhaust pipe (14); The gas guide seat (17) is located at one end of the inner cavity of the mounting base (15). The gas guide seat (17) is provided with a gas channel, and an impeller driven by gas is provided in the gas channel. The insulated box (18) is located on one side of the box body (1) and connected to the other end of the exhaust pipe (14); One end of the connecting air pipe (19) is connected to the heat preservation box (18), and the other end is connected to the gas channel inlet port. A solenoid valve is provided inside the connecting air pipe (19). One end of the gas outlet pipe (20) is connected to the gas outlet port of the gas channel; The transmission component (21) is located on the outside of the mounting base (15) and is used to drive the connection between the shaft of the impeller and the shaft of the multiple sets of fan blades (16).

2. A boiling water tank for nylon processing according to claim 1, characterized in that: The telescopic connector includes a connecting frame (13) and an electric telescopic rod (12). One end of the connecting frame (13) is connected to the mounting frame (6), and the other end passes through the box cover (5). The electric telescopic rod (12) is located on the box cover (5) and is used to drive the connecting frame (13) to move the mounting frame (6).

3. A boiling water tank for nylon processing according to claim 1, characterized in that: The opening assembly includes a pull rope (8) and a winch device (9). One end of the pull rope (8) is connected to the inner end of the upper surface of the isolation mesh plate (7), and the other end passes through the box cover (5) and is wound on a winch device (9). The winch device (9) is located on the top of the box cover (5) and is used to wind up or unwind the pull rope (8).

4. A boiling water tank for nylon processing according to claim 1, characterized in that: The adjustment assembly includes a telescopic device (11) and a rotating device (10). One end of the telescopic device (11) is connected to the box cover (5), and the other end is connected to the rotating device (10). The rotating device (10) is located on the side wall of the box body (1). The telescopic device (11) is used to drive the box cover (5) to move up and down, and the rotating device (10) is used to drive the telescopic device (11) to rotate the box cover (5).

5. A boiling water tank for nylon processing according to claim 1, characterized in that: The box (1) is provided with a control device (3) that is electrically connected to the heating device (2) on one side.

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