Gear rolling and finishing processing equipment and processing method

By introducing a horizontal rotation mechanism and an automatic flip system driven by hydraulic cylinders into the gear processing equipment, the problem of low operating efficiency caused by frequent flips during gear grinding is solved, and efficient automation of gear processing is achieved.

CN115673432BActive Publication Date: 2025-02-11HANGZHOU QIANJIN GENERAL MACHINERY
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Patent Information

Application Number
CN202211371135.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-03
Publication Date
2025-02-11
Estimated Expiration
2042-11-03

AI Technical Summary

Technical Problem

In the existing gear grinding and processing technology, it is necessary to frequently flip the gears and grind on both sides, resulting in a long operating time and high operating strength, which affects working efficiency.

Method used

A gear rolling and polishing processing equipment is designed, and the first vertical hydraulic cylinder is used to drive the first stepper motor to move, realizing automatic flipping and grinding of the gears, reducing the need for manual flipping.

Benefits of technology

Through automatic flipping and grinding, the operating strength and time of the staff are significantly reduced, and the efficiency and accuracy of gear processing are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of gear production equipment, and in particular to a gear rolling and finishing equipment and processing method, including a base, a frame fixedly connected to the base and located above the base, and a three-jaw chuck for internally supporting and clamping the gear, the three-jaw chuck is used to internally support the inner side wall of the gear, a grinding mechanism, the grinding mechanism is arranged on the frame, and reciprocates along the radial direction of the gear during operation; a driving mechanism, the driving mechanism includes a first stepper motor for driving the gear to rotate and a first vertical hydraulic cylinder for driving the first stepper motor to move in the vertical direction, a horizontal rotating mechanism, the horizontal rotating mechanism is arranged on the frame, and the horizontal rotating mechanism is used to drive the gear to change direction. By setting the horizontal rotating mechanism, the grinding of the tooth edge on the other side of the gear is completed, so that the gear that is convenient to grind is easy to flip and the operating intensity of the staff is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of gear production equipment, and in particular to a gear rolling and finishing processing equipment and a processing method. Background Art

[0002] Disc parts are commonly used in engineering practice. Their surface quality directly affects the mechanical properties and service life of the product. For example, the surface quality of gears directly affects their load-bearing capacity and fatigue life. For large and medium-sized disc parts, it is difficult to achieve all-round one-time processing and obtain good surface quality using existing traditional processing technologies such as grinding, honing and lapping.

[0003] However, in the existing grinding processing technology, a three-jaw chuck is usually supported by the inside of the gear to fix the gear, and then a motor fixedly connected to the three-jaw chuck is started, and the motor drives the gear to rotate, so that the grinding device can grind the teeth on the upper surface and side edges of the gear.

[0004] However, when the back of the gear needs to be polished after polishing one side of the gear, the staff needs to remove the gear oil three-jaw chuck, then turn the gear surface over and fix it on the three-jaw chuck. The operation time is long and the operation intensity is high, which affects the work efficiency of the staff. Summary of the invention

[0005] In order to facilitate the turning of the polished gear and reduce the operating intensity of the staff, the present application provides a gear rolling and finishing processing equipment and a processing method.

[0006] A gear rolling and finishing equipment comprises a base, a frame fixedly connected to the base and located above the base, and a three-jaw chuck for internally supporting and clamping the gear, wherein the three-jaw chuck is used to internally support the inner side wall of the gear.

[0007] A grinding mechanism, which is arranged on the frame and reciprocates along the radial direction of the gear during operation;

[0008] A driving mechanism, the driving mechanism comprising a first stepper motor for driving the gear to rotate and a first vertical hydraulic cylinder for driving the first stepper motor to move in a vertical direction, the three-jaw chuck being detachably connected to an output end of the first stepper motor;

[0009] The driving mechanism further comprises a spline rod fixedly inserted into the spline groove, the three-jaw chuck is provided with a spline groove, and the spline rod is fixedly connected to the end of the piston rod of the first vertical hydraulic cylinder;

[0010] A horizontal rotating mechanism, which is arranged on a frame and is used to drive the gear to change direction; the horizontal rotating mechanism includes a rotating cylinder fixedly connected to the frame and a bracket used to be clamped on the gear, the bracket is fixedly connected to the rotating cylinder, the bracket is arranged on the outer peripheral side of the gear, and two sliding wheels are rotatably arranged on the bracket, and the two sliding wheels are symmetrically abutted on both sides of the gear.

[0011] By adopting the above technical solution, when in use, the gear that needs to be ground and chamfered is clamped between the brackets, and the two sliding wheels are symmetrically abutted against the two sides of the gear, and then the first vertical hydraulic cylinder drives the first stepper motor to move in the vertical direction, so that the three-jaw chuck is clamped at the center of the gear, and the three-jaw chuck is adjusted to abut against the circumferential inner wall of the gear, and then the first stepper motor is started to drive the three-jaw chuck to rotate, and the rotating three-jaw chuck drives the gear to rotate, and the grinding mechanism moves horizontally in the radial direction of the gear, thereby contacting the upper edge of the gear teeth during the rotation process, thereby completing the grinding of the upper edge of the gear teeth.

[0012] When the upper edge of the gear teeth is polished, the first vertical hydraulic cylinder starts to drive the first stepper motor to move, so that the spline on the first stepper motor is separated from the spline groove, and then the rotary cylinder is started, and the rotary cylinder drives the bracket to flip, and at the same time, the gear on the bracket also flips synchronously. After the flip is completed, the first vertical moving mechanism starts to drive the first rotary movement to make the spline on the first vertical hydraulic cylinder stuck in the spline groove. In this way, the grinding of the tooth edge on the other side of the gear is continued, so that the gear that is convenient to grind is easy to flip and the operating intensity of the staff is reduced.

[0013] In some embodiments, the horizontal rotation mechanism further includes a limit block, which is slidably disposed along the side wall of the bracket, and the limit block is always used to abut against the lower end of the gear.

[0014] By adopting the above technical solution, the limit block always abuts against the lower end of the gear, thereby achieving the effect of bottoming out the gear and reducing the phenomenon of gear detachment. When the gear is flipped over by the drive of the rotating cylinder, the limit block will slide along the side wall of the bracket under the action of gravity, thereby abutting against the bottom surface under the gear again.

[0015] In some embodiments, the driving mechanism further includes a sleeve, the output end of the first stepper motor is coaxially fixedly connected to the spline rod, the sleeve is sleeved on the output end and one end abuts against the gear, and the other end of the sleeve abuts against the base.

[0016] By adopting the above technical solution, the sleeve is sleeved on the output shaft of the first stepper motor. When the spline is inserted into the spline groove, the end of the three-jaw chuck facing the first stepper motor abuts against the sleeve, thereby improving the strength of the spline and ensuring the stability of the three-jaw chuck during rotation.

[0017] In some embodiments, the grinding mechanism includes a horizontal hydraulic cylinder, a slide rail and a grinding knife. The slide rail is fixedly connected to one end of the frame away from the base. A second stepper motor is slidably installed on the slide rail. The output end of the second stepper motor faces the base. The grinding knife is fixedly connected to the output end of the second stepper motor. The horizontal hydraulic cylinder is fixedly connected to the frame. The output end of the horizontal hydraulic cylinder is connected to the second stepper motor for driving it to reciprocate along the slide rail.

[0018] By adopting the above technical solution, when the gear rotates driven by the rotating cylinder, the horizontal hydraulic cylinder is started at the same time to push the second stepper motor to slide along the slide rail for reciprocating motion, that is, to move along the radial direction of the gear, and in this process, the second stepper motor drives the grinding knife to rotate to grind the upper tooth edge of the gear, and the moving distance of the grinding knife pushed by the horizontal hydraulic cylinder is exactly the depth of the tooth groove, that is, every time the gear rotates through one tooth, the grinding knife just completes extending from the tooth.

[0019] In some embodiments, the grinding mechanism also includes a second vertical hydraulic cylinder and a sliding seat, the sliding seat is slidably set on the slide rail, the second vertical hydraulic cylinder is fixedly connected to the sliding seat, the second vertical hydraulic cylinder piston rod is vertically downwardly set and fixedly connected to the second stepper motor, and the horizontal hydraulic cylinder piston rod is fixedly connected to the sliding seat.

[0020] By adopting the above technical solution, when the gear needs to be flipped, the staff can start the second vertical hydraulic cylinder to drive the second stepper motor away from the gear, thereby increasing the flipping space of the gear during the flipping process and preventing the grinding mechanism from hindering the gear flipping process.

[0021] In some embodiments, the grinding mechanism also includes a support plate, which is installed on the piston rod of the horizontal hydraulic cylinder, and one end of the support plate away from the piston rod of the horizontal hydraulic cylinder is close to the base, and one end of the support plate away from the piston rod of the horizontal hydraulic cylinder is fixedly connected with a reamer, and the reamer is arranged below the grinding knife for sliding close to the tooth side of the gear.

[0022] By adopting the above technical solution, when the horizontal hydraulic cylinder pushes the second hydraulic cylinder to drive the grinding knife to chamfer the edge of the gear, the reamer will move synchronously from the bottom of the grinding knife, and the reamer will move along the tooth side wall of the ground gear, so that the reamer will remove the burrs formed on the gear during the grinding process.

[0023] In some embodiments, the support plate is slidably disposed on a slide rail near one end of a horizontal hydraulic cylinder piston rod, a retaining ring is hinged on the support plate, the horizontal hydraulic cylinder piston rod passes through the support plate in a horizontal direction, and the retaining ring is clamped on the horizontal hydraulic cylinder piston rod.

[0024] By adopting the above technical solution, when it is necessary to adjust the distance between the support plate and the sliding seat, the staff releases the clamping ring on the piston rod of the horizontal hydraulic cylinder, and then adjusts the horizontal hydraulic cylinder to drive the sliding seat to move, thereby changing the distance between the support plate and the sliding seat. After the distance adjustment is completed, the clamping ring is clamped on the piston rod of the horizontal hydraulic cylinder to achieve fixation between the support plate and the piston rod of the horizontal hydraulic cylinder.

[0025] In some embodiments, a slide groove is provided on the sliding seat, and the second stepper motor is slidably disposed in the slide groove along a vertical direction.

[0026] By adopting the above technical solution, when adjusting the height of the grinding knife, the second vertical hydraulic cylinder drives the second stepper motor to slide along the slide groove, thereby ensuring the stability of the second stepper motor during movement and the accuracy after resetting.

[0027] In some embodiments, a vibration-damping wheel is installed on the vertical motor, and the vibration-damping wheel is arranged to roll along the extension direction of the slide groove.

[0028] By adopting the above technical solution, when the second stepper motor slides in the slide groove along the vertical direction, the damping wheel on the vertical motor slides along the slide groove, thereby ensuring the stability of the vertical motor during the sliding process.

[0029] In some embodiments, a method for processing a gear rolling and finishing equipment is also provided:

[0030] S1: Place the gear to be polished on the three-jaw chuck;

[0031] S2: Adjust the three-jaw chuck to press against the inner ring of the gear;

[0032] S3: Insert the three-jaw chuck onto the spline rod;

[0033] S4: The adjusting bracket is sleeved from the outside of the gear to the inside so that the two sliding wheels are respectively in contact with the upper and lower surfaces of the gear;

[0034] S5: Start the first stepper motor to drive the gear to rotate, and at the same time adjust the grinding mechanism to grind the gear along the radial direction of the gear by reciprocating along the tooth groove edge;

[0035] S6: After the gear is polished once in S5, the first stepper motor of the first vertical hydraulic cylinder barrel drives the spline rod to disengage from the spline groove;

[0036] S7: Start the rotating cylinder to drive the gear between the two sliding wheels to flip through the bracket;

[0037] S8: Restart the grinding mechanism and the first stepper motor to grind the edge of the gear on the other side of the gear.

[0038] In summary, the present application includes at least one of the following beneficial technical effects:

[0039] 1. This scheme sets a horizontal rotating mechanism. When the upper edge of the gear teeth is polished, the first vertical hydraulic cylinder starts to drive the first stepper motor to move, so that the spline on the first stepper motor is separated from the spline groove. Then the rotary cylinder starts to drive the bracket to flip. At the same time, the gear on the bracket also flips synchronously. After the flip is completed, the first vertical moving mechanism starts to drive the first rotary moving mechanism to make the spline on the first vertical hydraulic cylinder stuck in the spline groove. In this way, the grinding of the tooth edge on the other side of the gear is continued, so that the gear that is convenient to grind is easy to flip and the operating intensity of the staff is reduced.

[0040] 2. This solution realizes that the first vertical mechanism is separated from the gear clamped by the three-jaw chuck by setting the first vertical moving mechanism, thereby facilitating the rotating cylinder to drive the gear to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present application;

[0042] Figure 2 It is a partial structural schematic diagram of an embodiment of the present application;

[0043] Figure 3 It is a schematic diagram of some internal structures in the embodiment of the present application;

[0044] Figure 4 yes Figure 3 Enlarged view of Q in .

[0045] Description of reference numerals: 100, base; 110, frame; 120, support; 130, accommodating chamber; 200, grinding mechanism; 211, slide rail; 212, sliding seat; 220, reamer; 230, accommodating groove; 231, slide groove; 240, second vertical hydraulic cylinder; 250, second stepping motor; 251, vibration reduction wheel; 260, grinding knife; 270, support plate; 280, horizontal hydraulic cylinder; 290 , retaining ring; 300, horizontal rotating mechanism; 310, connecting plate; 320, rotating cylinder; 330, bracket; 340, sliding wheel; 350, rolling shaft; 360, limit block; 370, guide groove; 400, driving mechanism; 410, first vertical hydraulic cylinder; 420, supporting seat; 430, first stepper motor; 440, sleeve; 450, spline rod; 460, three-jaw chuck; 470, spline groove. DETAILED DESCRIPTION

[0046] The following is combined with Figure 1-4 This application is described in further detail.

[0047] The present application discloses a gear rolling and finishing processing equipment and a processing method.

[0048] Example 1

[0049] Reference Figure 1 As shown, a gear rolling and finishing equipment includes a base 100, a frame 110 fixedly connected to the top surface of the base 100 and close to the side wall of the base 100, and a support 120 fixedly connected to the top surface of the frame 110. The support 120 is located directly above the base 100, and a slide rail 211 is fixedly connected to the bottom surface of the support 120, and the length direction of the slide rail 211 is parallel to the horizontal direction of the support 120.

[0050] A driving mechanism 400 for disengaging the driving gear is installed on the base 100 , a horizontal rotating mechanism 300 for driving the gear to flip is installed on the side wall of the frame 110 , and a grinding mechanism 200 for grinding the gear is horizontally slidably arranged on the slide rail 211 .

[0051] Reference Figure 1 and Figure 2 As shown, the grinding mechanism 200 includes a horizontal hydraulic cylinder 280 and a sliding seat 212, and the top surface of the sliding seat 212 is provided with a through groove for sliding on the slide rail 211. The cylinder body of the horizontal hydraulic cylinder 280 is fixedly connected to the side wall of the frame 110, and the piston rod of the horizontal hydraulic cylinder 280 is horizontally arranged and located below the support 120, and the piston rod of the horizontal hydraulic cylinder 280 is fixedly connected to the side wall of the sliding seat 212.

[0052] The grinding mechanism 200 also includes a second vertical hydraulic cylinder 240, a second stepper motor 250 and a grinding knife 260. The bottom surface of the sliding seat 212 is provided with a receiving groove 230 with three openings, and the side wall of the receiving groove 230 is provided with two parallel slide grooves 231. The cylinder body of the second vertical hydraulic cylinder 240 is fixedly connected to the bottom surface of the receiving groove 230, and the piston rod of the second vertical hydraulic cylinder 240 is vertically arranged, and the second stepper motor 250 is fixedly connected to the end of the piston rod of the second vertical hydraulic cylinder 240. Two damping wheels 251 for rolling along the slide groove 231 are rotatably arranged on the second stepper motor 250. When the second vertical hydraulic cylinder 240 pushes the second stepper motor 250 to move in the vertical direction, the damping wheels 251 roll along the length extension direction of the slide groove 231. The grinding knife 260 is fixedly connected to the end of the output shaft of the second stepper motor 250.

[0053] The grinding mechanism 200 further includes a support plate 270 and a reamer 220. The support plate 270 is provided with a track groove for sliding on the slide rail 211. The support plate 270 is slidably arranged on the track, and the track passes through the track groove. The support plate 270 is provided with a through hole for the horizontal hydraulic cylinder 280 to pass through, and the piston rod of the horizontal hydraulic cylinder 280 passes through the through hole. The support plate 270 is closer to the cylinder body of the horizontal hydraulic cylinder 280 than the sliding seat 212.

[0054] The support plate 270 is provided with a clamping ring 290 for fixing the piston rod of the horizontal hydraulic cylinder 280. The clamping block is provided in two half rings, and the clamping ring 290 is sleeved on the piston rod of the horizontal hydraulic cylinder 280. That is, one end of the two half rings is hinged to the side wall of the support plate 270, and the other ends of the two half rings are mutually abutted and fixed with bolts.

[0055] The reamer 220 is fixedly connected to the lower end of the support plate 270 , and the support rod is arranged in a horizontal direction and extends in the direction of the grinding knife 260 .

[0056] Reference Figure 1 and Figure 3 As shown, the driving mechanism 400 includes a first vertical hydraulic cylinder 410 and a support seat 420. The base 100 is provided with an upwardly opening accommodating cavity 130. The cylinder body of the first vertical hydraulic cylinder 410 is fixedly connected to the bottom surface of the accommodating cavity 130, and the piston rod of the first vertical hydraulic cylinder 410 is vertically arranged. The support seat 420 is fixedly connected to the piston rod of the first vertical hydraulic cylinder 410, and the support seat 420 is slidably arranged in the accommodating cavity 130 along the vertical direction.

[0057] The driving mechanism 400 further includes a first stepper motor 430, a spline rod 450 and a three-jaw chuck 460 for internally supporting the positioning gear. The first stepper motor 430 is fixedly connected to the top surface of the support seat 420, and the output shaft of the first stepper motor 430 is vertically arranged. The spline rod 450 is fixedly connected to the output shaft of the first component motor, and the spline rod 450 is coaxially fixedly connected with the output shaft of the first motor. A spline groove 470 for clamping the spline rod 450 is provided at the center of the three-jaw chuck 460.

[0058] The driving mechanism 400 also includes a sleeve 440, which is sleeved on the output shaft of the first stepper motor 430. When the three-turn chuck is sleeved on the spline rod 450, that is, the spline rod 450 is inserted into the spline groove 470, the three-jaw chuck 460 abuts against the end of the sleeve 440 toward the side of the first stepper motor 430.

[0059] Reference Figure 1 and Figure 3 As shown, the horizontal rotating mechanism 300 is provided with two groups, and the two groups of horizontal rotating cylinders 320 are symmetrically arranged with a bracket 330. The horizontal rotating mechanism 300 includes a connecting plate 310, a rotating cylinder 320 and a bracket 330. The connecting plate 310 is fixedly connected to the side wall of the bracket 330, the cylinder body of the horizontal rotating cylinder 320 is fixedly connected to the side wall of the connecting plate 310 away from the end of the bracket 330, and the piston rod of the horizontal rotating cylinder 320 extends toward the gear in the horizontal direction. The bracket 330 is fixedly connected to the piston rod of the horizontal rotating cylinder 320.

[0060] In the embodiment of the present application, the bracket 330 is arranged in a bow shape, that is, one side of the bracket is concave inward, and the opposite side is convex outward, and the two ends of the bracket 330 are arranged symmetrically. The piston cylinder of the horizontal rotating cylinder 320 is fixedly connected to the convex side wall.

[0061] Reference Figure 3 and Figure 4 As shown, the horizontal rotation mechanism 300 further includes a limit block 360 and two sliding wheels 340, the two sliding wheels 340 are correspondingly arranged at both ends of the bracket 330, and the sliding wheels 340 are rotatably arranged on the bracket 330. A guide groove 370 is provided on the side wall of the bracket 330, and a rolling shaft 350 is slidably arranged in the guide groove 370. The limit block 360 is fixedly connected to the rolling shaft 350, and the center of the limit block 360 is located at the center of the connection point with the rolling shaft 350.

[0062] When installing, the gear is clamped in the recess of the bracket 330, the two sliding wheels 340 are respectively abutted against the upper and lower end surfaces of the gear, and the limit block 360 is abutted against the lower end surface of the gear. When the gear rotates, the two sliding wheels 340 and the limit block 360 slide along the end surface of the gear respectively.

[0063] Example 2

[0064] Reference Figure 1-Figure 4 As shown, a processing method of a gear rolling and finishing processing equipment;

[0065] S1: The gear to be polished is placed on the three-jaw chuck 460;

[0066] S2: Adjust the three-jaw chuck 460 to press against the inner ring of the gear;

[0067] S3: insert the three-jaw chuck 460 onto the spline rod 450;

[0068] S4: The adjusting bracket 330 is sleeved from the outside of the gear to the inside and the two sliding wheels 340 are respectively in contact with the upper and lower surfaces of the gear;

[0069] S5: Start the first stepper motor 430 to drive the gear to rotate, and at the same time adjust the grinding mechanism 200 to grind along the radial direction of the gear by reciprocating motion along the tooth groove edge;

[0070] S6: After the gear is polished for one circle in S5, the first vertical hydraulic cylinder 410 drives the first stepper motor 430 to drive the spline rod 450 to disengage the spline groove 470;

[0071] S7: Start the rotating cylinder 320 to drive the gear between the two sliding wheels 340 to flip through the bracket 330;

[0072] S8: Restart the grinding mechanism 200 and the first stepper motor 430 to grind the edge of the gear on the other side of the gear.

[0073] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A gear rolling and finishing equipment, comprising a base (100), a frame (110) fixedly connected to the base (100) and located above the base (100), and a three-jaw chuck (460) for internally supporting and clamping the gear, wherein the three-jaw chuck (460) is used to internally support the inner side wall of the gear, and is characterized in that: A grinding mechanism (200), the grinding mechanism (200) is arranged on the frame (110) and reciprocates along the radial direction of the gear during operation; A driving mechanism (400), the driving mechanism (400) comprising a first stepper motor (430) for driving the gear to rotate and a first vertical hydraulic cylinder (410) for driving the first stepper motor (430) to move in a vertical direction, the three-jaw chuck (460) being detachably connected to an output end of the first stepper motor (430); The driving mechanism (400) further comprises a spline rod (450) fixedly inserted into the spline groove (470), the three-jaw chuck (460) being provided with a spline groove (470), and the spline rod (450) being fixedly connected to the end of the piston rod of the first vertical hydraulic cylinder (410); A horizontal rotation mechanism (300), the horizontal rotation mechanism (300) being arranged on a frame (110), the horizontal rotation mechanism (300) being used to drive the gear to change direction; the horizontal rotation mechanism (300) comprising a rotating cylinder (320) fixedly connected to the frame (110), and a bracket (330) for clamping on the gear, the bracket (330) being fixedly connected to the rotating cylinder (320), the bracket (330) being arranged on the outer peripheral side of the gear, and two sliding wheels (340) being rotatably arranged on the bracket (330), the two sliding wheels (340) being symmetrically abutted against two sides of the gear.

2. The gear rolling and finishing equipment according to claim 1, characterized in that: The horizontal rotation mechanism (300) further comprises a limit block (360), wherein the limit block (360) is slidably arranged along the side wall of the bracket (330), and the limit block (360) is always used to abut against the lower end of the gear.

3. The gear rolling and finishing equipment according to claim 1, characterized in that: The driving mechanism (400) further comprises a sleeve (440), the output end of the first stepper motor (430) is coaxially fixedly connected to the spline rod (450), the sleeve (440) is sleeved on the output end and one end abuts against the gear, and the other end of the sleeve (440) abuts against the base (100).

4. The gear rolling and finishing equipment according to claim 1, characterized in that: The grinding mechanism (200) comprises a horizontal hydraulic cylinder (280), a slide rail (211) and a grinding knife (260); the slide rail (211) is fixedly connected to one end of the frame (110) away from the base (100); a second stepper motor (250) is slidably mounted on the slide rail (211); an output end of the second stepper motor (250) faces the base (100); the grinding knife (260) is fixedly connected to the output end of the second stepper motor (250); the horizontal hydraulic cylinder (280) is fixedly connected to the frame (110); and the output end of the horizontal hydraulic cylinder (280) is connected to the second stepper motor (250) for driving the second stepper motor (250) to perform reciprocating motion along the slide rail (211).

5. The gear rolling and finishing equipment according to claim 4, characterized in that: The grinding mechanism (200) further comprises a second vertical hydraulic cylinder (240) and a sliding seat (212); the sliding seat (212) is slidably disposed on the slide rail (211); the second vertical hydraulic cylinder (240) is fixedly connected to the sliding seat (212); the piston rod of the second vertical hydraulic cylinder (240) is vertically disposed downward and fixedly connected to the second stepping motor (250); and the piston rod of the horizontal hydraulic cylinder (280) is fixedly connected to the sliding seat (212).

6. The gear rolling and finishing equipment according to claim 5, characterized in that: The grinding mechanism (200) further comprises a support plate (270), wherein the support plate (270) is mounted on the piston rod of the horizontal hydraulic cylinder (280), and one end of the support plate (270) away from the piston rod of the horizontal hydraulic cylinder (280) is close to the base (100), and one end of the support plate (270) away from the piston rod of the horizontal hydraulic cylinder (280) is fixedly connected to a reamer (220), and the reamer (220) is arranged below the grinding knife (260) and is used for sliding close to the tooth side of the gear.

7. The gear rolling and finishing equipment according to claim 6, characterized in that: The support plate (270) is slidably disposed on the slide rail (211) close to one end of the piston rod of the horizontal hydraulic cylinder (280); a clamping ring (290) is hingedly connected to the support plate (270); the piston rod of the horizontal hydraulic cylinder (280) passes through the support plate (270) in the horizontal direction; and the clamping ring (290) is clamped on the piston rod of the horizontal hydraulic cylinder (280).

8. The gear rolling and finishing equipment according to claim 5, characterized in that: The sliding seat (212) is provided with a sliding groove (231), and the second stepping motor (250) is slidably disposed in the sliding groove (231) along a vertical direction.

9. The gear rolling and finishing equipment according to claim 8, characterized in that: A vibration-damping wheel (251) is mounted on the second stepping motor (250), and the vibration-damping wheel (251) is arranged to roll along the extension direction of the slide groove (231).

10. The processing method of a gear rolling and finishing equipment according to claim 1, characterized in that: S1: The gear to be polished is placed on the three-jaw chuck (460); S2: Adjust the three-jaw chuck (460) to press against the inner ring of the gear; S3: inserting the three-jaw chuck (460) onto the spline rod (450); S4: The adjusting bracket (330) is sleeved from the outside of the gear to the inside and the two sliding wheels (340) are respectively in contact with the upper and lower surfaces of the gear; S5: starting the first stepper motor (430) to drive the gear to rotate, and at the same time adjusting the grinding mechanism (200) to grind the gear along the radial direction of the gear by reciprocating motion along the tooth groove edge; S6: After the gear is polished for one circle in S5, the first vertical hydraulic cylinder (410) drives the first stepper motor (430) to drive the spline rod (450) to disengage from the spline groove (470); S7: Start the rotating cylinder (320) to drive the gear between the two sliding wheels (340) to flip through the bracket (330); S8: Restart the grinding mechanism (200) and the first stepper motor (430) to grind the edge of the gear on the other side of the gear.

Citation Information

Patent Citations

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