A dry slag cooler anti-collision system

Abstract

The present invention discloses an anti-miscontact system for a dry slag machine, which is characterized by comprising a high-temperature furnace, a slag bin, a conveying device arranged at the bottom end of the high-temperature furnace for receiving furnace slag and cooling and conveying the furnace slag, an anti-miscontact switch arranged on the conveying device for detecting the blockage condition of the conveying device, analyzing the blockage condition, and controlling the conveying device according to the analysis result, a shunt device arranged below the anti-miscontact switch, and a crushing device arranged below the shunt device and connected to the top end of the slag bin. Based on the structure of the dry slag machine, the present invention combines a level switch, a sensor, and a three-way baffle device to organically interconnect the scattered subsystems and establish a system integrating operation, detection, analysis, operation, and adjustment, solving the problem that the dry slag machine conveyor belt is abnormally stopped due to easy miscontact of the level switch, the situation that there are uncrushed furnace slags inside the slag bin, and the problem of dust filling in the slag bin.

Description

Technical Field

[0001] The present invention relates to the technical field of dry slag conveyors, and more particularly to an anti-miscontact system for a dry slag conveyor. Background Art

[0002] A boiler is an energy conversion device. The energy input into the boiler includes the chemical energy in fuel and electric energy. The boiler outputs steam, high-temperature water or organic heat carriers with a certain amount of heat energy. The original meaning of "pot" refers to a water container heated over fire, and "furnace" refers to a place for burning fuel. The boiler includes two main parts: the pot and the furnace. The hot water or steam generated in the boiler can directly provide the required heat energy for industrial production and people's livelihood, or can be converted into mechanical energy through a steam power device, or the mechanical energy can be further converted into electric energy through a generator. A boiler that provides hot water is called a hot water boiler, which is mainly used for life and has a small amount of application in industrial production. Since China is rich in coal resources, coal-fired boilers are still widely used in China;

[0003] The dry slag conveyor, which is the core equipment of the boiler slag discharge system of a coal-fired thermal power unit, is used to cool and convey the hot slag discharged from the boiler. A slag crusher is arranged below the head of the dry slag conveyor, and the furnace slag enters the slag bin after being crushed by the slag crusher. A rotary level switch is installed in the feeding hopper at the head of the dry slag conveyor belt. When the slag crusher trips or a large foreign object blocks the feeding hopper at the head of the dry slag conveyor belt, the rotary level switch will give an alarm and interlock the operation stop of the dry slag conveyor belt; thus preventing the risk of the dry slag conveyor being blocked due to the accumulation of ash slag, which may affect the operation of the thermal power unit. Due to factors such as high temperature and large dust in the field, the single level switch is prone to misoperation risks; during the process of workers cleaning the slag bin, there is a problem that dust fills the slag bin, and a small amount of ash slag is not crushed, resulting in the inability to carry out the next step of cleaning. Summary of the Invention

[0004] In view of this, the present invention provides an anti-miscontact system for a dry slag conveyor to solve the above technical problems;

[0005] To achieve the above object, the present invention provides the following technical solution: An anti-miscontact system for a dry slag conveyor, characterized in that it includes a high-temperature furnace, a slag bin:

[0006] A conveying device, arranged at the bottom end of the high-temperature furnace; used to receive the furnace slag and cool and convey the furnace slag;

[0007] An anti-miscontact switch, arranged on the conveying device; used to detect the blockage situation of the conveying device, analyze the blockage situation, and control the conveying device according to the analysis result;

[0008] A shunt device, arranged below the anti-miscontact switch; used to shunt the furnace slag conveyed by the conveying device;

[0009] The crushing device is arranged below the shunt device and is connected to the top end of the slag bin; it is used to crush the slag and convey it into the slag bin.

[0010] Preferably, in the above dry slag machine anti-collision system, the conveying device includes:

[0011] A sealed housing, the two ends of which correspond to the material receiving end and the material discharging end respectively, and are respectively provided with a material receiving port and a discharging funnel. Two mounting holes are provided on the inner wall of the discharging funnel;

[0012] A conveyor belt is arranged inside the sealed housing; the conveyor belt is connected to the first motor and is driven by the first motor. The slag falling from the bottom of the high-temperature furnace falls into the conveyor belt through the material receiving port, and the slag is transported to the discharging funnel by the conveyor belt and enters the shunt device for shunting;

[0013] A cooling device includes a ventilator, a condenser and an air guiding hole; the ventilator is arranged outside the sealed housing, and its exhaust pipe penetrates the sealed housing. The condenser is arranged inside the exhaust pipe of the ventilator and is used to reduce the temperature of the air discharged into the sealed housing. An air guiding hole is opened at the top of the sealed housing to discharge the high-temperature air out of the sealed housing.

[0014] Preferably, in the above dry slag machine anti-collision system, two anti-collision switches are provided, namely anti-collision switch one and anti-collision switch two, which are respectively arranged in the mounting holes, and the anti-collision switch one and the anti-collision switch two are on the opposite side walls of the inner wall of the discharging funnel, and both include:

[0015] A motor is arranged on the top of the level switch, and the outside is wrapped by a housing and is fixedly connected to the mounting hole;

[0016] A transmission shaft is connected to the output shaft of the motor and extends into the discharging funnel;

[0017] A blade, the center of which is fixedly connected to the end of the transmission shaft and rotates with the transmission shaft; a resistance sensor is arranged at the connection between the blade and the transmission shaft;

[0018] An analysis unit is signal-connected to the resistance sensor. The resistance sensor sends resistance data to the analysis unit in real time. The analysis unit sends the resistance data to the database for analysis. A preset resistance range is set in the database;

[0019] A controller, the controller is signal-connected to the analysis unit and is electrically connected to the motor and the first conveyor belt motor;

[0020] When the resistance data is less than the preset resistance range, it indicates that the feeding hopper is not blocked, and the analysis unit sends an operation instruction to the controller; when the resistance data is greater than the preset resistance range, it indicates that the feeding hopper is blocked, and the analysis unit sends a stop instruction to the controller;

[0021] When the controller receives the operation instruction of the anti-collision switch 1 and the operation instruction of the anti-collision switch 2, the controller drives the conveyor belt motor 1 to work;

[0022] When the controller receives the operation instruction of the anti-collision switch 1 and the stop instruction of the anti-collision switch 2, the controller drives the motor of the anti-collision switch 2 and the conveyor belt motor 1 to work;

[0023] When the controller receives the stop instruction of the anti-collision switch 1 and the operation instruction of the anti-collision switch 2, the controller drives the motor of the anti-collision switch 1 and the conveyor belt motor 1 to work;

[0024] When the controller receives the stop instruction of the anti-collision switch 1 and the stop instruction of the anti-collision switch 2, the controller brakes the motor and the conveyor belt motor 1.

[0025] Preferably, in the above anti-collision system for dry slag conveyors, the controller is connected to an audible and visual device. When the controller receives the stop instruction of the anti-collision switch 1 and the stop instruction of the anti-collision switch 2, it drives the audible and visual device to work for alarm.

[0026] Preferably, in the above anti-collision system for dry slag conveyors, the shunt device includes:

[0027] A three-way housing with a single hole at the top and double holes on the left and right sides at the bottom; buffer blocks are arranged on both sides of the single hole; arc-shaped notches are correspondingly opened on the front and rear walls of the three-way housing; mounting holes are respectively opened at the centers of the bottoms of the arc-shaped notches, and bearings are fixedly connected in the mounting holes;

[0028] A baffle, the width of which is less than the width of the three-way housing, a limiting rod is arranged near the middle part, and extension ends are provided on both sides of the bottom end; the limiting rod passes through the arc-shaped notch and can drive the baffle to slide along the arc-shaped notch; the extension ends are fixedly connected to the bearings;

[0029] A driving device, including a motor 2 and a transmission rod, one end of the transmission rod is fixedly connected to the output shaft of the motor 2, and the other end is fixedly connected to the extension end;

[0030] The driving device drives the baffle to slide along the direction of the arc-shaped notch, so that the baffle swings in the three-way housing.

[0031] Preferably, in the above dry slag machine anti-collision system, there are two crushing devices, which are respectively installed below the double holes and both include:

[0032] A crushing device housing, the inside of which is a slag crushing chamber, and the top and bottom of which are respectively provided with a feed port and an output hole communicating with the slag crushing chamber. The feed port is connected to the double hole on the corresponding side, and two limit plates I are arranged at the feed port, and the ends of the limit plates I incline towards the center of the slag crushing chamber;

[0033] Two crushing shafts, which are oppositely arranged at the center of the slag crushing chamber. Both ends of each crushing shaft are rotationally connected to the crushing device housing and are driven by a motor. Crushing teeth for crushing are arranged on the surface of the crushing shaft; Two limit plates II are arranged on the two side chamber walls of the crushing device housing, and the bottom ends of the limit plates II incline towards the output hole;

[0034] A slag crushing channel, one end of which is connected to the output hole and the other end is connected to the slag bin.

[0035] Preferably, in the above dry slag machine anti-collision system, the slag bin includes a bin body; The center of the top of the bin body is connected to the slag crushing channel, the bottom is provided with a detachable slag receiving plate, the side is provided with a hatch door, and an observation window is arranged on the hatch door;

[0036] Preferably, in the above dry slag machine anti-collision system, a screening device is further included, which includes:

[0037] Three motors, which are fixedly connected to the four corners of the bottom of the bin body and have a gap with the bin body; The three motors work synchronously;

[0038] A shaking assembly, the bottom of which is a disc, and a transmission rod is arranged upward at the edge of the disc; The center of the bottom of the disc is fixedly connected to the output shaft of the three motors through a rotating shaft; The top end of the transmission rod is arranged in the middle of the bin body;

[0039] A sieve plate, the four corners of which are fixedly connected to the top end of the transmission rod, and sieve holes with a fixed diameter are opened on the sieve plate; The edge of the sieve plate extends upward to prevent the furnace slag from spilling.

[0040] Preferably, in the above dry slag machine anti-collision system, the bin body further includes a bag dust removal device and a vacuum pressure release device;

[0041] The bag dust removal device includes a dust removal channel, dust removal bags, a dust hopper, and an air extractor; one end of the dust removal channel passes through the top of the slag bin and communicates with the inside of the bin body, and the other end is connected to the opening of the dust removal bag; the dust hopper is fixedly connected to the outer wall of the dust removal channel and wraps the dust removal bag; the air inlet end of the air extractor passes through the side wall of the dust hopper and discharges from the air outlet end of the air extractor;

[0042] When dust removal is required, the air extractor works, sending the dusty air into the dust removal bag along the dust removal channel and discharging the air filtered by the dust removal bag; after the dust removal is completed, the dust falls into the dust hopper along with the dust removal bag;

[0043] The vacuum pressure release device includes:

[0044] A valve, fixedly installed at the top of the bin body;

[0045] A barometric pressure sensor, arranged inside the bin body to monitor the barometric pressure data inside the bin body in real time;

[0046] An analysis processor, signal-connected to the barometric pressure sensor. When the barometric pressure data is less than the specified range, the analysis processor drives the valve to open; when the barometric pressure data meets the specified range and balances the barometric pressure inside the slag bin, the analysis processor drives the valve to close.

[0047] Through the above technical solutions, compared with the prior art, the present invention discloses a dry slag machine anti-misoperation system, which is provided with two anti-misoperation switches on the wall of the feeding bin, and when the two anti-misoperation switches send out signal alarms simultaneously, the conveyor belt motor trips and powers off; the present invention is provided with a screening device in the slag bin to classify the slag and separate the slag that does not meet the requirements from the slag that meets the requirements; the present invention is provided with a dust removal device in the slag bin to solve the problem of dust filling in the bin.

[0048] The process of the present invention is as follows: First, start the conveyor belt. The conveyor belt continuously transports the slag to the feeding funnel. During the transportation process, the slag is cooled by the cooling device; the cooled slag falls from the conveyor belt into the feeding funnel; two anti-collision switches on the side wall of the feeding funnel work simultaneously, and the blades rotate continuously; when the slag is too large or too much to block the feeding funnel, the resistance sensor will detect the resistance received by the blades. When the resistance data of the two anti-collision switches exceed the preset resistance range simultaneously, it is determined that the feeding funnel is blocked, and the conveyor belt stops transporting; when analyzing the resistance data of the two anti-collision switches and the results are inconsistent, it is determined that the feeding funnel is not blocked, and the conveyor belt continues to transport the slag; when the resistance data of the two anti-collision switches simultaneously meet the preset resistance range, it is determined that the feeding funnel is not blocked, and the conveyor belt continues to transport the slag; the slag falls into the single hole of the shunt device through the feeding funnel. The baffle in the shunt device swings left and right along the arc-shaped notch through the driving device, and shunts the slag to the left and right double holes; the shunted slag falls along the limiting plate 1 at the feeding port into the crushing shaft at the center of the crushing cavity. The slag crushed by the crushing shaft flows along the limiting plate 2 at the output hole to the crushing channel; the crushed slag falls onto the sieve plate inside the slag bin. The motor at the bottom of the bin body works to drive the sieve plate to shake and screen the slag; the large pieces of slag are left on the sieve plate, and the qualified slag falls through the sieve holes of the sieve plate onto the slag receiving plate; when cleaning the slag in the slag bin, first drive the bag dust removal device to work; the air containing dust falls into the dust removal bag along the dust removal channel due to the suction of the air extractor; when the air pressure sensor obtains that the air pressure value in the bin is too large, open the valve to relieve the pressure in the bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained according to the provided drawings without creative efforts.

[0050] Figure 1 The drawings are the structural schematic diagrams of the present invention;

[0051] Figure 2 The drawings are the structural schematic diagrams of the anti-touch switch of the present invention;

[0052] Figure 3 The drawings are the structural schematic diagrams of the shunt device of the present invention;

[0053] Figure 4 The drawings are the structural schematic diagrams of the baffle of the present invention;

[0054] Figure 5 The drawings are the structural schematic diagrams of the crushing device of the present invention;

[0055] Figure 6 The accompanying drawing is a schematic structural diagram of the slag bin of the present invention.

[0056] In the figure: 11, conveyor belt; 12, blanking funnel; 2, anti-misoperation switch; 101, motor; 102, transmission shaft; 103, blade; 104, resistance sensor; 3, shunt device; 31, three-way housing; 32, single hole; 33, double hole; 34, buffer block; 35, arc-shaped notch; 36, baffle; 37, limiting rod; 38, extension end; 4, crushing device; 41, feed inlet; 42, slag crushing chamber; 43, output hole; 44, first limiting plate; 45, second limiting plate; 46, crushing shaft; 5, slag bin; 51, bin body; 52, slag receiving plate; 54, motor; 55, disc; 56, transmission rod; 57, sieve plate; 59, dust removal channel; 60, dust removal cloth bag; 61, dust hopper; 62, air extractor; 63, valve. Detailed implementation manners

[0057] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0058] In the present invention, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance; the term "plurality" means two or more, unless otherwise clearly defined. Terms such as "installation", "connection", "connection", and "fixation" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0059] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present invention.

[0060] In the description of this specification, the descriptions of terms such as "one embodiment", "some embodiments", "specific embodiments", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or instance. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0061] Embodiment 1:

[0062] This embodiment provides a dry slag machine anti-misoperation collision system, as Figure 1 shown, including a high-temperature furnace, a slag bin 5:

[0063] A conveying device is arranged at the bottom end of the high-temperature furnace; it is used to receive furnace slag and cool and convey the furnace slag;

[0064] An anti-misoperation collision switch 2 is arranged on the conveying device; it is used to detect the blockage condition of the conveying device, analyze the blockage condition, and control the conveying device according to the analysis result;

[0065] A shunt device 3 is arranged below the anti-misoperation collision switch 2; it is used to shunt the furnace slag conveyed by the conveying device;

[0066] A crushing device 4 is arranged below the shunt device 3 and is connected to the top end of the slag bin 5; it is used to crush the furnace slag and convey it into the slag bin 5.

[0067] The principle of the above technical solution is: based on the structure of the dry slag machine, combined with a level switch, a sensor, and a three-way baffle device, the scattered subsystems are organically interconnected to establish a system integrating operation, detection, analysis, operation, adjustment, and feedback.

[0068] The beneficial effects of the above technical solution are: solving the problem of abnormal shutdown of the dry slag machine conveyor belt caused by easy misoperation of the level switch, solving the situation of uncrushed furnace slag inside the slag bin, and solving the problem of dust filling in the slag bin.

[0069] Embodiment 2:

[0070] This embodiment provides a dry slag machine anti-misoperation collision system, as Figure 1 shown, the conveying device includes:

[0071] A sealed housing, the two ends of which correspond to a material receiving end and a material discharging end respectively, and are respectively provided with a material receiving port and a discharging funnel 12, and two mounting holes are provided on the inner wall of the discharging funnel 12;

[0072] The conveyor belt 11 is arranged inside the sealed housing; the conveyor belt 11 is connected to the first motor and is driven by the first motor. The slag falling from the bottom of the high-temperature furnace falls into the conveyor belt through the material receiving port, and the slag is transported to the discharge hopper 12 by the conveyor belt and then enters the shunt device for shunting.

[0073] The cooling device includes a ventilator, a condenser and air guide holes; the ventilator is arranged outside the sealed housing, its exhaust pipe penetrates the sealed housing, the condenser is arranged inside the exhaust pipe of the ventilator and is used to reduce the temperature of the air discharged into the sealed housing; air guide holes are opened at the top of the sealed housing to discharge the high-temperature air out of the sealed housing.

[0074] The principle of the above technical solution is: the high-temperature slag is received by the conveyor belt made of stainless steel, and the cooling device is installed on the stainless steel plate outside the conveyor belt to cool the slag on the conveyor belt and transport the slag to the discharge hopper.

[0075] The beneficial effects of the above technical solution are: preventing the high temperature of the slag from damaging the conveyor belt, cooling the slag by air refrigeration when cooling the slag, saving water resources; setting the discharge hopper at a high place to ensure the working space of the shunt device and the crushing device.

[0076] Embodiment 3

[0077] This embodiment provides an anti-collision system for a dry slag machine, as Figure 2 shown, there are two anti-collision switches 2, namely the first anti-collision switch and the second anti-collision switch, which are respectively arranged in the mounting holes, and the first anti-collision switch and the second anti-collision switch are on the opposite side walls of the inner wall of the discharge hopper 12, and both include:

[0078] The motor 101 is arranged on the top of the level switch, is wrapped by a housing on the outside, and is fixedly connected in the mounting hole;

[0079] The transmission shaft 102 is connected to the output shaft of the motor and extends downward into the discharge hopper 12;

[0080] The blade 103 is fixedly connected to the end of the transmission shaft at its center and rotates with the transmission shaft; a resistance sensor 104 is arranged at the connection between the blade and the transmission shaft;

[0081] The analysis unit is signal-connected to the resistance sensor 104. The resistance sensor 104 sends the resistance data to the analysis unit in real time. The analysis unit sends the resistance data to the database for analysis, and a preset resistance range is set in the database;

[0082] The controller is signal-connected to the analysis unit and is electrically connected to the motor and the first motor of the conveyor belt 11;

[0083] When the resistance data is less than the preset resistance range, it indicates that the feeding hopper 12 is not blocked, and the analysis unit sends an operation instruction to the controller; when the resistance data is greater than the preset resistance range, it indicates that the feeding hopper 12 is blocked, and the analysis unit sends a stop instruction to the controller;

[0084] When the controller receives the operation instructions of the anti-collision switch 1 and the anti-collision switch 2, the controller drives the conveyor belt 11 motor 1 to work;

[0085] When the controller receives the operation instruction of the anti-collision switch 1 and the stop instruction of the anti-collision switch 2, the controller drives the motor 101 of the anti-collision switch 2 and the conveyor belt 11 motor 1 to work;

[0086] When the controller receives the stop instruction of the anti-collision switch 1 and the operation instruction of the anti-collision switch 2, the controller drives the motor 101 of the anti-collision switch 1 and the conveyor belt 11 motor 1 to work;

[0087] When the controller receives the stop instructions of the anti-collision switch 1 and the anti-collision switch 2, the controller brakes the motor 101 and the conveyor belt 11 motor 1.

[0088] The principle of the above technical solution is: the driving shaft is rotated by the motor, and a resistance sensor is provided at the connection between the driving shaft and the blade to monitor the resistance data received by the blade in real time, and whether the feeding hopper is blocked is judged by the resistance data of the two switches.

[0089] The beneficial effect of the above technical solution is: it solves the problems that a single resistance rotary material switch is prone to failure and mis-touch.

[0090] Embodiment 4:

[0091] This embodiment provides a dry slag machine anti-collision system. The controller is connected to the sound and light device. When the controller receives the stop instructions of the anti-collision switch 1 and the anti-collision switch 2, it drives the sound and light device to work for alarm.

[0092] The beneficial effect of the above technical solution is: when the anti-collision switch determines that the feeding hopper is blocked, an alarm is given to remind the personnel to dredge.

[0093] Embodiment 5:

[0094] This embodiment provides a dry slag machine anti-collision system, as Figure 3 shown, the shunt device 3 includes:

[0095] Three-way housing 31, with a single hole 32 at the top end and double holes 33 on the left and right sides at the bottom end; buffer blocks 34 are arranged on both sides of the single hole 32; arc-shaped notches 35 are correspondingly formed on the front and rear walls of the three-way housing 31; mounting holes are formed at the centers of the bottoms of the arc-shaped notches 35, and bearings are fixedly connected in the mounting holes;

[0096] Baffle 36, the width of the baffle 36 is smaller than the width of the three-way housing 31, a limiting rod 37 is arranged near the middle thereof, and extension ends 38 are provided at both sides of the bottom end; the limiting rod 37 passes through the arc-shaped notch 35 and can drive the baffle 36 to slide along the arc-shaped notch 35; the extension ends 38 are fixedly connected to the bearings;

[0097] Driving device, including a second motor and a transmission rod, one end of the transmission rod is fixedly connected to the output shaft of the second motor, and the other end is fixedly connected to the extension end 38;

[0098] The driving device drives the baffle 36 to slide along the direction of the arc-shaped notch 35, so that the baffle 36 swings within the three-way housing 31.

[0099] The principle of the above technical solution is: the extension end is rotated in the bearing by connecting the extension end to the output shaft of the motor, and the movement track of the baffle is limited by the arc-shaped notch, so that the baffle swings back and forth between the buffer blocks on the left and right.

[0100] The beneficial effect of the above technical solution is: the slag is shunted to prevent the slag from being congested due to excessive materials and unable to be conveyed downward.

[0101] Embodiment 6:

[0102] This embodiment provides an anti-mis-collision system for a dry slag machine, as Figure 5 shown, there are two crushing devices 4, which are respectively installed below the double holes 33, and each includes:

[0103] Crushing device housing, the inside of which is a slag crushing chamber 42, and a feed inlet 41 and an output hole 43 communicating with the slag crushing chamber 42 are respectively provided at the top and bottom thereof, the feed inlet is connected to the corresponding double hole 33, and two limiting plates one 44 are arranged at the feed inlet 41, and the ends of the limiting plates one 44 incline towards the center of the slag crushing chamber 42;

[0104] Crushing shafts 46, there are two, and they are oppositely arranged at the center of the slag crushing chamber 42. Both ends of each crushing shaft 46 are rotatably connected to the crushing device housing and are driven by a motor. Crushing teeth for crushing are arranged on the surface of the crushing shaft 46; two limiting plates two 45 are arranged on the two side chamber walls of the crushing device housing, and the bottom ends of the limiting plates two 45 incline towards the output hole 43;

[0105] Slag crushing channel, one end is connected to the output hole 43 and the other end is connected to the slag bin 5.

[0106] The principle of the above technical solution is as follows: The slag is sent to the twisting part of the crushing shaft through the first limiting plate; the slag is crushed by the crushing teeth of the two crushing shafts, and the crushed slag flows along the second limiting plate to the slag crushing channel.

[0107] The beneficial effects of the above technical solution are as follows: It enables the two crushing devices to work simultaneously, speeds up the crushing speed, and reduces blockage at the same time; through the rolling between the crushing shafts, less dust is generated from the crushed slag.

[0108] Embodiment 7:

[0109] This embodiment provides a dry slag machine anti-collision system, as Figure 6 shown, the slag bin 5 includes a bin body 51;

[0110] At the center of the top of the bin body 51, a slag crushing channel is connected, and a detachable slag receiving plate 52 is provided at the bottom, and a hatch is provided on the side, and an observation window is provided on the hatch;

[0111] It further includes a screening device, including:

[0112] The third motor is fixedly connected to the four corners of the bottom of the bin body 51 and has a gap with the bin body 51; the third motors work synchronously;

[0113] A shaking assembly, the bottom of the shaking assembly is a disc 55, and a transmission rod 56 is arranged upward at the edge of the disc 55; the center of the bottom of the disc 55 is fixedly connected to the output shaft of the third motor through a rotating shaft; the top of the transmission rod 56 is arranged in the middle of the bin body 51;

[0114] A sieve plate 57, the four corners of the sieve plate 57 are fixedly connected to the top of the transmission rod 56, and sieve holes with a fixed diameter are opened on the sieve plate 57; the edge of the sieve plate 57 extends upward to prevent the slag from spilling.

[0115] The principle of the above technical solution is as follows: A screening device is established in the slag bin, and the sieve plate is moved through the synchronous drive of the motor, and the slag that meets the conditions on the sieve plate falls through the sieve holes, and the slag that does not meet the conditions remains on the sieve plate.

[0116] The beneficial effects of the above technical solution are as follows: It avoids large lumps of slag from mixing into the slag bin.

[0117] Embodiment 8:

[0118] This embodiment provides a dry slag machine anti-collision system, as Figure 6 shown, the bin body 51 further includes a bag dust removal device and a vacuum pressure relief device;

[0119] The bag dust removal device includes a dust removal channel 59, a dust removal bag 60, a dust hopper 61, and an air extractor 62; one end of the dust removal channel 59 passes through the top of the slag bin 5 and communicates with the inside of the bin body 51, and the other end is connected to the opening of the dust removal bag 60; the dust hopper 61 is fixedly connected to the outer wall of the dust removal channel 59 and wraps the dust removal bag 60; the air inlet end of the air extractor 62 passes through the side wall of the dust hopper 61, and the air outlet end of the air extractor 62 discharges the air.

[0120] When dust removal is required, the air extractor 62 operates to send the dusty air into the dust removal bag 60 along the dust removal channel 59 and discharge the air filtered by the dust removal bag 60; after the dust removal is completed, the dust falls into the dust hopper 61 along with the dust removal bag 60.

[0121] The vacuum pressure release device includes:

[0122] A valve 63, fixedly installed at the top of the bin body 51;

[0123] A barometric pressure sensor, arranged inside the bin body 51 to monitor the barometric pressure data inside the bin body 51 in real time;

[0124] An analysis processor, signal-connected to the barometric pressure sensor. When the barometric pressure data is less than the specified range, the analysis processor drives the valve 63 to open; when the barometric pressure data meets the specified range and balances the barometric pressure inside the slag bin 5, the analysis processor drives the valve 63 to close.

[0125] The beneficial effects of the above technical solution are: solving the problem of a large amount of dust inside the slag bin and reducing the difficulty of cleaning the slag bin.

[0126] It should be noted that for the system provided in the above embodiments, only the above-mentioned division of each functional module is used for illustration. In actual applications, the above functions can be allocated to different functional modules as needed, that is, the modules or steps in the embodiments of the present invention can be further decomposed or combined. For example, the modules in the above embodiments can be combined into one module, or further split into multiple sub-modules to complete all or part of the functions described above. For the names of the modules and steps involved in the embodiments of the present invention, they are only used to distinguish each module or step and are not regarded as an improper limitation of the present invention.

[0127] The term "including" or any other similar term is intended to cover non-exclusive inclusion, so that a process, method, article, or equipment / device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent in these processes, methods, articles, or equipment / device.

[0128] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, those skilled in the art can easily understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

[0129] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims

1. A dry slag machine anti-collision system, characterized in that, it includes a high-temperature furnace and a slag bin (5): A conveying device is arranged at the bottom end of the high-temperature furnace; it is used to receive furnace slag and cool and convey the furnace slag; An anti-collision switch (2) is arranged on the conveying device; It is used to detect the blockage condition of the conveying device, analyze the blockage condition, and control the conveying device according to the analysis result; A shunt device (3) is arranged below the anti-collision switch (2); it is used to shunt the furnace slag conveyed by the conveying device; A crushing device (4) is arranged below the shunt device (3) and is connected to the top end of the slag bin (5); It is used to crush the furnace slag and convey it into the slag bin (5); The shunt device (3) includes: A tee shell (31), a single hole (32) is opened at the top end of the tee shell (31), and double holes (33) are opened on the left and right sides at the bottom end; buffer blocks (34) are arranged on both sides of the single hole (32); arc-shaped notches (35) are correspondingly opened on the front and rear walls of the tee shell (31); mounting holes are opened at the center of the bottom of the arc-shaped notches (35), and bearings are fixedly connected in the mounting holes; A baffle (36), the width of the baffle (36) is smaller than the width of the tee shell (31), a limiting rod (37) is arranged near the middle thereof, and extension ends (38) are arranged at both sides of the bottom end; the limiting rod (37) passes through the arc-shaped notch (35) and can drive the baffle (36) to slide along the arc-shaped notch (35); the extension ends (38) are fixedly connected to the bearings; A driving device, including a second motor and a transmission rod, one end of the transmission rod is fixedly connected to the output shaft of the second motor, and the other end is fixedly connected to the extension end (38); The driving device drives the baffle (36) to slide along the direction of the arc-shaped notch (35), so that the baffle (36) swings in the tee shell (31).

2. A dry slag machine anti-collision system according to claim 1, characterized in that, The conveying device includes: A sealed housing, the two ends thereof are respectively a material receiving end and a material discharging end, and a material receiving port and a discharging funnel (12) are respectively arranged, and two mounting holes are arranged on the inner wall of the discharging funnel (12); A conveyor belt (11) is arranged in the sealed housing; the conveyor belt (11) is connected to a first motor and is driven by the first motor. The furnace slag falling from the bottom of the high-temperature furnace falls into the conveyor belt through the material receiving port, and the furnace slag is transported to the discharging funnel (12) by the conveyor belt and enters the shunt device for shunting; A cooling device, including a ventilator, a condenser and air guiding holes; the ventilator is arranged outside the sealed housing, its exhaust pipe penetrates the sealed housing, the condenser is arranged in the exhaust pipe of the ventilator and is used to reduce the temperature of the air discharged into the sealed housing; air guiding holes are opened at the top of the sealed housing to discharge the high-temperature air out of the sealed housing.

3. A dry slag machine anti-collision system according to claim 2, characterized in that, There are two anti-collision switches (2), namely anti-collision switch one and anti-collision switch two, which are respectively arranged in the mounting holes, and the anti-collision switch one and the anti-collision switch two are on the opposite side walls of the inner wall of the blanking funnel (12), and both include: A motor (101), which is arranged on the top of the level switch, is wrapped by a housing on the outside, and is fixedly connected in the mounting hole; A transmission shaft (102), which is connected to the output shaft of the motor and extends into the blanking funnel (12); A blade (103), the center of which is fixedly connected to the end of the transmission shaft and rotates with the transmission shaft; a resistance sensor (104) is arranged at the connection between the blade and the transmission shaft; An analysis unit, which is signal-connected to the resistance sensor (104). The resistance sensor (104) sends resistance data to the analysis unit in real time. The analysis unit sends the resistance data to the database for analysis, and a preset resistance range is set in the database; A controller, which is signal-connected to the analysis unit and is electrically connected to the motor of the motor and the conveyor belt (11); When the resistance data is less than the preset resistance range, it indicates that the blanking funnel (12) is not blocked, and the analysis unit sends an operation instruction to the controller; when the resistance data is greater than the preset resistance range, it indicates that the blanking funnel (12) is blocked, and the analysis unit sends a stop instruction to the controller; When the controller receives the operation instructions of the anti-collision switch one and the anti-collision switch two, the controller drives the motor of the conveyor belt (11) to work; When the controller receives the operation instruction of the anti-collision switch one and the stop instruction of the anti-collision switch two, the controller drives the motor (101) of the anti-collision switch two and the motor of the conveyor belt (11) to work; When the controller receives the stop instruction of the anti-collision switch one and the operation instruction of the anti-collision switch two, the controller drives the motor (101) of the anti-collision switch one and the motor of the conveyor belt (11) to work; When the controller receives the stop instructions of the anti-collision switch one and the anti-collision switch two, the controller brakes the motor (101) and the motor of the conveyor belt (11).

4. A dry slag machine anti-collision system according to claim 3, characterized in that, The controller is connected to an acoustic-optic device. When the controller receives the stop instructions of the anti-collision switch one and the anti-collision switch two, it drives the acoustic-optic device to work for alarm.

5. A dry slag machine anti-collision system according to claim 1, characterized in that, There are two crushing devices (4), which are respectively installed below the double holes (33), and both include: The crushing device housing has a slag crushing chamber (42) inside, and a feed inlet (41) and an output hole (43) communicating with the slag crushing chamber (42) are respectively provided at its top and bottom. The feed inlet is connected to the double holes (33) on the corresponding side. Two first limiting plates (44) are provided at the feed inlet (41), and the ends of the first limiting plates (44) incline towards the center of the slag crushing chamber (42). There are two crushing shafts (46), which are oppositely arranged at the center of the slag crushing chamber (42). Both ends of each crushing shaft (46) are rotatably connected to the crushing device housing and are driven by a motor. Crushing teeth for crushing are provided on the surface of the crushing shaft (46). Two second limiting plates (45) are provided on the cavity walls on both sides of the crushing device housing, and the bottom ends of the second limiting plates (45) incline towards the output hole (43). The slag channel has one end connected to the output hole (43) and the other end connected to the slag bin (5).

6. A dry slag machine anti-collision system according to claim 5, characterized in that the slag bin (5) includes a bin body (51); the center of the top of the bin body (51) is connected to the slag channel, a detachable slag receiving plate (52) is provided at the bottom, a hatch door is provided on the side, and an observation window is provided on the hatch door.

7. A dry slag machine anti-collision system according to claim 6, characterized in that it further includes a screening device including: Three motors are fixedly connected to the four corners at the bottom of the bin body (51) and there is a gap between them and the bin body (51); The three motors work synchronously; A shaking assembly, the bottom of the shaking assembly is a disc (55), and a transmission rod (56) is upwardly provided at the edge of the disc (55); the center of the bottom of the disc (55) is fixedly connected to the output shaft of the motor three through a rotating shaft; the top of the transmission rod (56) is provided in the middle of the bin body (51). A sieve plate (57), the four corners of the sieve plate (57) are fixedly connected to the top of the transmission rod (56), and sieve holes with a fixed diameter are provided on the sieve plate (57); the edge of the sieve plate (57) extends upward to prevent the furnace slag from spilling.

8. A dry slag machine anti-collision system according to claim 6, characterized in that the bin body (51) further includes a bag dust removal device and a vacuum pressure release device; The bag dust removal device includes a dust removal channel (59), a dust removal cloth bag (60), a dust hopper (61) and an air extractor (62); one end of the dust removal channel (59) passes through the top of the slag bin (5) and communicates with the inside of the bin body (51), and the other end is connected to the opening of the dust removal cloth bag (60); the dust hopper (61) is fixedly connected to the outer wall of the dust removal channel (59) and wraps the dust removal cloth bag (60); the intake end of the air extractor (62) passes through the side wall of the dust hopper (61) and discharges the air outlet end of the air extractor (62). When dust removal is required, the air extractor (62) works, sends the dusty air into the dust removal cloth bag (60) along the dust removal channel (59), and discharges the air filtered by the dust removal cloth bag (60). After dust removal, the dust falls into the dust hopper (61) along with the dust removal cloth bag (60); The vacuum pressure release device includes: A valve (63), fixedly installed at the top of the bin body (51); A pressure sensor, arranged inside the bin body (51) to monitor the internal air pressure data of the bin body (51) in real time; An analysis processor, signal-connected to the pressure sensor. When the air pressure data is less than the specified range, the analysis processor drives the valve (63) to open; when the air pressure data meets the specified range and balances the internal air pressure of the slag bin (5), the analysis processor drives the valve (63) to close.

Images