Paper-covered copper wire cutting device
By using arc-shaped projections and groove designs in the paper-wrapped copper wire cutting device, cutting into ball ends and coating oil, the problem of sharpness and shrinkage into the insulating layer at the ends of the copper wire is solved, protecting the insulating layer and improving processing stability.
Patent Information
- Application Number
- CN202211564816.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-07
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2042-12-07
AI Technical Summary
During the cutting process of paper-wrapped copper wire, the ends of the copper wire are sharp and prone to poke through the insulating skin, and are easily retracted into the insulating layer of the wrapped cable, resulting in damage to the insulating layer.
The copper wire is cut into the spherical end with a curved projection in the cutting mechanism, combined with the groove design on the cutting board to form a hemispherical structure, and oil is applied during the cutting process to protect the copper wire and insulating layer.
Effectively protect the insulating layer of wrapped cable paper, reduce the damage rate, increase friction resistance, and prevent the ends of copper wire from cracking and shrinking into the insulating layer.
Smart Images

Figure CN115740288B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of paper-covered copper wire cutting devices, in particular to a paper-covered copper wire cutting device. Background Art
[0002] Paper-covered copper wire is a winding wire made from oxygen-free copper rod or electrical round aluminum rod extruded or drawn through a die of specified specifications, then wrapped with a specific insulating material. Composite conductors are made from several winding wires or copper and aluminum conductors arranged according to specified requirements and wrapped with a specific insulating material. They are primarily used for windings in oil-immersed transformers, reactors, and other electrical devices.
[0003] Since the specific insulation material used in paper-wrapped copper wire has low strength and low friction resistance, the copper wire core is prone to shrinking into the inner ring of the insulation during processing. The end of the copper wire is relatively sharp and can easily puncture the insulation, causing the insulation to be damaged and unable to continue to be used. New insulation needs to be replaced for processing.
[0004] Therefore, it is necessary to propose a paper-covered copper wire cutting device to solve the above problems. Summary of the Invention
[0005] The object of the present invention is to provide a paper-covered copper wire cutting device to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: a paper-wrapped copper wire cutting device, comprising a cutting machine for cutting the copper wire, wherein a protection mechanism, a transmission mechanism, and a cutting mechanism are sequentially installed above the cutting machine, and the copper wire passes through the protection mechanism, the transmission mechanism, and the cutting mechanism in sequence. The protection mechanism coats the surface of the copper wire with oil, the transmission mechanism is used to provide power for conveying the copper wire, and the cutting mechanism is used to cut the copper wire;
[0007] The cutting mechanism includes an upper cutting die and a lower cutting die arranged up and down, the upper cutting die and the lower cutting die are fixed by fixing screws, the upper and lower cutting dies are provided with a through slot for the copper wire to pass through on the side close to each other, and cutting chambers are provided at the upper and lower positions of the middle of the through slots, the two cutting chambers are respectively arranged inside the upper cutting die and the lower cutting die, and the ends of the two cutting chambers away from each other are provided with openings, the opening of one cutting chamber is located on the side of the upper cutting die away from the lower cutting die, and the opening of the other cutting chamber is located on the side of the lower cutting die away from the upper cutting die, and a cutting plate is movably provided in the cutting chamber, and the two cutting plates are provided on both sides. An arc-shaped protrusion is integrally provided at the middle position of the side where the two cutting plates are close to each other, and a cylinder is provided on the side where the two cutting plates are away from each other. The end of the cylinder away from the cutting plate is fixedly connected to the sealing plate, and the sealing plate is fixedly installed at the opening of the cutting chamber. When the two cylinders push the two cutting plates toward each other, the arc-shaped protrusion is used to cut the copper wire into two sections with spherical ends. The spherical ends are hemispherical in structure. The cutting plate surfaces on both sides of the arc-shaped protrusion are provided with grooves, and the grooves are hemispherical in structure. When the two cutting plates move toward each other to cut the copper wire into two sections, a point protrusion is formed on the outer ring surface of the copper wire which is squeezed into the groove.
[0008] Preferably, the outer ring of the copper wire is covered with a wrapped cable paper insulation layer, and the wrapped cable paper insulation layer is also tightly wrapped around the outside of the point protrusion.
[0009] Preferably, a heating chamber is provided inside the lower cutting mold, and a heat supply pipe connected to the heating chamber is fixedly provided at the bottom of the lower cutting mold, a circulation pipe is provided at the end of the bottom of the lower cutting mold away from the heat supply pipe, the end of the circulation pipe is connected to the heat supply pipe, and a heat discharge pipe is provided on the side of the end of the circulation pipe connected to the heat supply pipe, a first solenoid valve is provided in the heat discharge pipe, a second solenoid valve is provided at the end of the circulation pipe connected to the heat supply pipe, and a temperature sensor for monitoring the temperature is provided in the circulation pipe, the heating chamber surrounds the periphery of the cutting plate, and the heat supply pipe transports hot air into the heating chamber so that the heat in the hot air is transferred to the cutting plate through the wall of the lower cutting mold.
[0010] Preferably, the protection mechanism includes a coating wheel assembly and a first motor, the first motor is fixedly mounted on the upper surface of the cutting machine, the coating wheel assembly includes a coating wheel, a cotton smear layer, the end of the first motor is transmission-connected with a fixed shaft, the fixed shaft is fixedly connected to the middle of the coating wheel, the cotton smear layer is fixedly fitted on the outer ring of the coating wheel, the outer ring of the cotton smear layer is fitted on the outer ring of the lower end of the copper wire, the interior of the coating wheel is provided with a wheel cavity for storing oil, the inner ring wall of the wheel cavity is fixedly connected with a cotton absorption layer, the cotton absorption layer and the cotton smear layer are connected by a cotton strip, the oil stored in the wheel cavity is absorbed and smeared on the outer ring of the copper wire through the cotton absorption layer, the cotton strip and the cotton smear layer in turn, the side of the coating wheel is provided with an addition pipe for adding oil to the wheel cavity, and the addition pipe is provided with a one-way valve for supplying oil into the wheel cavity in one direction.
[0011] Preferably, guides are provided on both sides of the protection mechanism, and the guides include an upper guide plate and a lower guide plate distributed up and down, and the lower guide plate is fixedly installed on the upper surface of the cutting machine, and the upper guide plate and the lower guide plate are fixed by screws, and a guide ring for the copper wire to pass through is provided in the middle position of the side where the upper guide plate and the lower guide plate are close to each other.
[0012] Preferably, the transmission mechanism includes a conveyor belt, a guard plate and a transmission wheel. The conveyor belt is provided in a pair, and the transmission wheels are provided in four. A pair of conveyor belts are squeezed on both sides of the copper wire, and the pair of conveyor belts drive the copper wire to move during transmission. A motor for driving the transmission wheel is fixedly provided at the bottom of the cutting machine, and the conveyor belt transmission sleeve is provided on the transmission wheels at both ends thereof. The guard plate cover is provided to protect the outside of the conveyor belt, and the guard plate is fixedly installed on the upper surface of the cutting machine.
[0013] Preferably, the transmission mechanism also includes an adjusting mechanism for adjusting the gap between a pair of conveyor belts, the adjusting mechanism including an adjusting wheel, a pressure wheel, a positioning ring, an adjusting rod, a positioning slide rail and a slider, the positioning slide rail and the positioning ring are all fixedly mounted on the upper surface of the cutting machine, the positioning ring is located in the middle of the positioning slide rail, the slider is slidably connected to the upper surface of the positioning slide rail, and the slider is provided with two, and two pressure wheels are fixedly provided on each slider, and the two pressure wheels are arranged between the two corresponding transmission wheels, the middle of the adjusting rod is rotatably connected to the positioning ring, and the outer rings of both ends of the adjusting rod are provided with positive threads and negative threads, and the two ends of the adjusting rod pass through the two sliders at the same time, and the adjusting rod and the slider are connected by threaded cooperation, the adjusting wheel is fixedly mounted on one end of the adjusting rod, and when the adjusting rod is rotated by holding the adjusting wheel, the two sliders move toward or away from each other.
[0014] Preferably, a grinding mechanism for grinding the copper wire is provided at one end of the through groove close to the transmission mechanism, and the grinding mechanism includes a rotating ring, a sanded grinding ring, a cotton layer, a tooth block, a driving shaft, a driving gear and a second motor, the second motor is fixedly mounted at the recessed inner wall of the through groove, the driving shaft is transmission-connected to the end of the second motor, the driving gear is fixedly mounted on the driving shaft, the rotating ring is movably sleeved on the outer ring of the copper wire, the cotton layer and the sanded grinding ring are both fixedly arranged on the inner ring of the rotating ring, the inner ring of the cotton layer and the inner ring of the sanded grinding ring are movably fitted with the outer ring of the copper wire, the tooth block is fixedly welded to the outer ring of the rotating ring, one end of the rotating ring is rotatably arranged on the annular groove on the inner wall of the through groove, and the driving gear and the tooth block are engaged for transmission.
[0015] Preferably, support legs are fixedly provided on both sides of the bottom of the cutting machine.
[0016] Preferably, a control valve is provided on the heat delivery pipe.
[0017] Technical effects and advantages of the present invention:
[0018] In order to solve the problem that the ends of the copper wires are relatively sharp and easily puncture the insulation, the present invention improves the cutting mechanism. The copper wire is cut into two sections with spherical ends by using an arc-shaped protrusion. The spherical ends have a hemispherical structure. The spherical ends keep the ends of the copper wire in a hemispherical and rounded state after being cut, thereby protecting the wrapped cable paper insulation layer, making it difficult to puncture the wrapped cable paper insulation layer, and reducing the damage rate of the wrapped cable paper insulation layer.
[0019] In order to solve the problem that the copper wire is easily retracted into the wrapped cable paper insulation layer, the present invention provides grooves on the surface of the cutting plate. The grooves are located on both sides of the arc-shaped protrusion and have a hemispherical groove structure. When the two cutting plates move toward each other to cut the copper wire into two sections, a point protrusion is formed on the outer ring surface of the copper wire that is squeezed into the groove, and the wrapped cable paper insulation layer is tightly wrapped around the outside of the point protrusion, so that the wrapped cable paper insulation layer is tightened from the inner ring, thereby increasing friction resistance and preventing the copper wire from retracting into the wrapped cable paper insulation layer.
[0020] The present invention is designed according to actual needs. Since the arc-shaped protrusion cuts the end of the copper wire into a spherical end, the end of the copper wire will inevitably be squeezed. The design of the groove on the cutting plate just makes up for the defect that the copper wire end cannot release stress when it is squeezed. When the copper wire end is squeezed, the extrusion force can squeeze the excess molecular structure on the copper wire into the groove to form a point protrusion, thereby avoiding the phenomenon of cracking, breaking, etc. caused by excessive extrusion pressure on the copper wire end. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a front view of the paper-covered copper wire cutting device of the present invention.
[0022] Figure 2 This is a structural schematic diagram of the paper-covered copper wire cutting device from one perspective of the present invention.
[0023] Figure 3 It is a schematic diagram of the internal structure of the cutting mechanism of the present invention.
[0024] Figure 4 This is a schematic structural diagram of the paper-covered copper wire cutting device of the present invention from another perspective.
[0025] Figure 5 This is a schematic diagram of the copper wire end structure of the present invention.
[0026] Figure 6 This is a schematic structural diagram of the copper wire outer ring of the present invention when it is covered with a wrapped cable paper insulation layer.
[0027] Figure 7 It is a schematic diagram of the transmission mechanism structure of the present invention.
[0028] Figure 8 It is a schematic structural diagram of the grinding mechanism of the present invention.
[0029] Figure 9 This is a schematic structural diagram of the coating wheel assembly of the present invention.
[0030] Figure 10 It is a schematic diagram of the structure of the adjustment mechanism of the present invention.
[0031] Figure 11 For the present invention Figure 10 A magnified schematic diagram of the structure in the middle.
[0032] In the figure: cutting machine 1, transmission mechanism 2, protection mechanism 3, copper wire 4, cutting mechanism 5, guide 6, coating wheel assembly 7, first motor 8, guard plate 9, adjustment wheel 10, fixing screw 11, upper cutting die 12, lower cutting die 13, heat supply pipe 14, support leg 15, control valve 16, through groove 17, heating chamber 18, circulation pipe 19, temperature sensor 20, first solenoid valve 21, heat exhaust pipe 22, second solenoid valve 23, groove 24, cutting plate 25, arc-shaped protrusion 26, cutting chamber 27, cylinder 28, sealing plate 2 9. Upper guide plate 30, lower guide plate 31, guide ring 32, spherical end 33, point protrusion 34, wrapped cable paper insulation layer 35, grinding mechanism 36, transmission wheel 37, pressure wheel 38, conveyor belt 39, second motor 40, driving gear 41, drive shaft 42, gear block 43, sanded grinding ring 44, cotton layer 45, rotating ring 46, cotton smear layer 47, coating wheel 48, wheel cavity 49, cotton absorption layer 50, fixed shaft 51, cotton strip 52, adding tube 53, positioning ring 54, positioning slide rail 55, adjusting rod 56, slider 57. DETAILED DESCRIPTION
[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] The present invention provides Figures 1-11 The paper-wrapped copper wire cutting device shown includes a cutting machine 1 for cutting a copper wire 4. A protective mechanism 3, a transmission mechanism 2, and a cutting mechanism 5 are sequentially mounted above the cutting machine 1. The copper wire 4 passes through the protective mechanism 3, the transmission mechanism 2, and the cutting mechanism 5. The protective mechanism 3 coats the surface of the copper wire 4 with oil. The transmission mechanism 2 is used to provide power for the copper wire 4. The cutting mechanism 5 is used to cut the copper wire 4. The outer ring of the copper wire 4 is coated with a wrapped cable paper insulation layer 35.
[0035] In order to solve the problem that the end of the copper wire 4 is relatively sharp and easily punctures the insulation skin, the cutting mechanism 5 is improved. Specifically, the cutting mechanism 5 includes an upper cutting die 12 and a lower cutting die 13 arranged above and below. The upper cutting die 12 and the lower cutting die 13 are fixed by fixing screws 11. The upper and lower cutting dies 12 and 13 are each provided with a through groove 17 for the copper wire 4 to pass through on the side close to each other. Cutting chambers 27 are provided at the upper and lower positions of the middle of the through groove 17. The two cutting chambers 27 are respectively arranged inside the upper cutting die 12 and the lower cutting die 13. The ends of the two cutting chambers 27 away from each other are both provided with openings. The opening of one cutting chamber 27 is located on the side of the upper cutting die 12 away from the lower cutting die 13, and the opening of the other cutting chamber 27 is located on the side of the lower cutting die 13 away from the upper cutting die 1 2, a cutting plate 25 is movably provided in the cutting chamber 27, and an arc-shaped protrusion 26 is integrally provided at the middle position of the side where the two cutting plates 25 are close to each other. A cylinder 28 is provided on the side where the two cutting plates 25 are away from each other. One end of the cylinder 28 away from the cutting plate 25 is fixedly connected to the sealing plate 29, and the sealing plate 29 is fixedly installed at the opening of the cutting chamber 27. When the two cylinders 28 push the two groups of cutting plates 25 toward each other, the arc-shaped protrusion 26 is used to cut the copper wire 4 into two sections with a spherical end 33 at the end. The spherical end 33 has a hemispherical structure. The spherical end 33 allows the copper wire 4 to maintain a hemispherical rounded state after being cut, thereby protecting the wrapped cable paper insulation layer 35, making it difficult to puncture the wrapped cable paper insulation layer 35, and reducing the damage rate of the wrapped cable paper insulation layer 35.
[0036] Furthermore, in order to solve the problem that the copper wire 4 is easily retracted into the wrapped cable paper insulation layer 35, a groove 24 is provided on the surface of the cutting plate 25. The groove 24 is located on both sides of the arc-shaped protrusion 26. The groove 24 has a hemispherical groove structure. When the two cutting plates 25 move toward each other to cut the copper wire 4 into two sections, the outer ring surface of the copper wire 4 forms a point protrusion 34 squeezed into the groove 24, and the wrapped cable paper insulation layer 35 is tightly wrapped around the outside of the point protrusion 34, so that the wrapped cable paper insulation layer 35 is tightened from the inner ring, thereby increasing the friction resistance and avoiding the phenomenon of the copper wire 4 retracting into the wrapped cable paper insulation layer 35.
[0037] In order to make it easier to cut the copper wire 4 when the upper and lower cutting plates 25 move toward each other, a heating chamber 18 is provided inside the lower cutting die 13. A heat supply pipe 14 connected to the heating chamber 18 is fixedly provided at the bottom of the lower cutting die 13. The heating chamber 18 surrounds the periphery of the cutting plate 25. The heat supply pipe 14 supplies hot air to the heating chamber 18, thereby transferring the heat in the hot air to the cutting plate 25 through the wall of the lower cutting die 13, thereby achieving the purpose of hot cutting the copper wire 4, making the copper wire 4 easier to cut. A control valve 16 is provided on the heat supply pipe 14 to facilitate the control of the heat. The control valve 16 uses a solenoid valve or a manual valve and is designed according to actual needs. Since the arc-shaped protrusion 26 cuts the end of the copper wire 4 into a spherical end 33, the end of the copper wire 4 will inevitably be squeezed. The design of the groove 24 on the cutting plate 25 just makes up for the defect that the end of the copper wire 4 cannot release stress when it is squeezed. When the end of the copper wire 4 is squeezed, the extrusion force can squeeze the excess molecular structure on the copper wire 4 into the groove 24 to form a point protrusion 34, thereby avoiding the cracking, breakage and the like caused by excessive extrusion pressure on the end of the copper wire 4.
[0038] In order to make full use of the waste heat in the heating chamber 18, a circulation pipe 19 is provided at the end of the bottom of the lower cutting mold 13 away from the heat supply pipe 14, the end of the circulation pipe 19 is connected to the heat supply pipe 14, and a heat exhaust pipe 22 is provided on the side of the end of the circulation pipe 19 connected to the heat supply pipe 14, a first solenoid valve 21 is provided in the heat exhaust pipe 22, and a second solenoid valve 23 is provided at the end of the circulation pipe 19 connected to the heat supply pipe 14, and a temperature sensor 20 for monitoring the temperature is provided in the circulation pipe 19. The gas transported to the heating chamber 18 by the heat supply pipe 14 is discharged from the circulation pipe 19 and the heat exhaust pipe 22. When the temperature sensor 20 detects that the temperature of the discharged gas is high, the first solenoid valve 21 can be closed and the second solenoid valve 23 can be opened, so that the gas circulates through the heat supply pipe 14 into the heating chamber 18 for utilization, thereby making full use of the waste heat.
[0039] Considering that the copper wire 4 is easily oxidized when heated when being cut, a protective mechanism 3 is provided on the cutting machine 1. The protective mechanism 3 includes a coating wheel assembly 7 and a first motor 8. The first motor 8 is fixedly mounted on the upper surface of the cutting machine 1. The coating wheel assembly 7 includes a coating wheel 48 and a cotton coating layer 47. The end of the first motor 8 is connected to a fixed shaft 51 for transmission. The fixed shaft 51 is fixedly connected to the middle of the coating wheel 48. The cotton coating layer 47 is fixedly attached to the outer ring of the coating wheel 48. The outer ring of the cotton coating layer 47 is attached to the outer ring of the lower end of the copper wire 4. The interior of the coating wheel 48 is provided with The wheel cavity 49 is used to store oil, and a cotton absorption layer 50 is fixedly connected to the inner ring wall of the wheel cavity 49. The cotton absorption layer 50 and the cotton coating layer 47 are connected by a cotton strip 52. The oil stored in the wheel cavity 49 is absorbed and coated on the outer ring of the copper wire 4 through the cotton absorption layer 50, the cotton strip 52 and the cotton coating layer 47 in turn, thereby preventing the copper wire 4 from being oxidized during cutting, and playing a good protective role. An addition pipe 53 for adding oil to the wheel cavity 49 is provided on the side of the coating wheel 48, and a one-way valve is provided in the addition pipe 53 to supply oil into the wheel cavity 49 in one direction.
[0040] Guides 6 are provided on both sides of the protection mechanism 3. The guides 6 include an upper guide plate 30 and a lower guide plate 31 distributed up and down. The lower guide plate 31 is fixedly installed on the upper surface of the cutting machine 1. The upper guide plate 30 and the lower guide plate 31 are fixed by screws. A guide ring 32 for the copper wire 4 to pass through is provided in the middle position of the side where the upper guide plate 30 and the lower guide plate 31 are close to each other. The guide 6 has a guiding function for the copper wire 4.
[0041] In order to allow the copper wire 4 to pass through the protection mechanism 3, the transmission mechanism 2 and the cutting mechanism 5 in sequence, the transmission mechanism 2 includes a conveyor belt 39, a guard plate 9 and a transmission wheel 37. A pair of conveyor belts 39 are provided, and four transmission wheels 37 are provided. A pair of conveyor belts 39 are squeezed on both sides of the copper wire 4. When the pair of conveyor belts 39 are transmitted, the copper wire 4 is driven to move. A motor for driving the transmission wheel 37 is fixedly provided at the bottom of the cutting machine 1. The conveyor belt 39 transmission sleeve is arranged on the transmission wheels 37 at both ends thereof. The guard plate 9 is provided to protect the outside of the conveyor belt 39, and the guard plate 9 is fixedly installed on the upper surface of the cutting machine 1. The motor is not shown in the figure. When the motor drives the transmission wheel 37 to rotate, the transmission wheel 37 drives the conveyor belt 39 to transmit. When the conveyor belt 39 is transmitted, the copper wire 4 between the pair of conveyor belts 39 is squeezed to move.
[0042] Taking into account the processing of copper wires 4 of different diameters, the transmission mechanism 2 also includes an adjustment mechanism for adjusting the gap between a pair of conveyor belts 39, the adjustment mechanism includes an adjustment wheel 10, a pressure wheel 38, a positioning ring 54, an adjustment rod 56, a positioning slide 55 and a slider 57, the positioning slide 55 and the positioning ring 54 are fixedly mounted on the upper surface of the cutting machine 1, the positioning ring 54 is located in the middle of the positioning slide 55, the slider 57 is slidably connected to the upper surface of the positioning slide 55, and there are two sliders 57, each of which is fixed with two pressure wheels 38, two The pressure wheel 38 is arranged between the two corresponding transmission wheels 37, and the middle part of the adjusting rod 56 is rotatably connected to the positioning ring 54. The outer rings of both ends of the adjusting rod 56 are provided with positive threads and negative threads. Both ends of the adjusting rod 56 pass through the two sliders 57 at the same time. The adjusting rod 56 and the sliders 57 are connected by threaded cooperation. The adjusting wheel 10 is fixedly installed at one end of the adjusting rod 56. When the adjusting wheel 10 is held and the adjusting rod 56 is rotated, the two sliders 57 move toward or away from each other, so that the distance between a pair of conveyor belts 39 changes to adapt to copper wires 4 of different diameters.
[0043] In order to ensure that the connection structure between the copper wire 4 and the wrapped cable paper insulation layer 35 is further stable, a grinding mechanism 36 for grinding the copper wire 4 is provided at one end of the through groove 17 close to the transmission mechanism 2. The grinding mechanism 36 includes a rotating ring 46, a sanded grinding ring 44, a cotton layer 45, a tooth block 43, a driving shaft 42, a driving gear 41 and a second motor 40. The second motor 40 is fixedly mounted on the inner wall recess of the through groove 17. The driving shaft 42 is transmission-connected to the end of the second motor 40. The driving gear 41 is fixedly mounted on the driving shaft 42. The rotating ring 46 is movably sleeved on the outer ring of the copper wire 4. The cotton layer 45 and the sanded grinding ring 44 are both fixedly arranged on the inner ring of the rotating ring 46. The inner ring of the cotton layer 45 The inner rings of the sand-surfaced grinding ring 44 are movably fitted with the outer rings of the copper wire 4, the tooth blocks 43 are fixedly welded to the outer rings of the rotating rings 46, and one end of the rotating rings 46 is rotatably set on the annular groove passing through the inner wall of the groove 17. The driving gear 41 and the tooth blocks 43 are engaged for transmission. When the second motor 40 drives the driving shaft 42 to rotate, the driving gear 41 and the tooth blocks 43 are engaged, and the rotating ring 46 rotates. The rotating ring 46 uses the cotton layer 45 to evenly apply the oil on the outer ring of the copper wire 4, and the sand-surfaced grinding ring 44 grinds the outer ring of the copper wire 4 into a sand surface, thereby increasing the friction resistance between the outer ring of the copper wire 4 and the inner wall of the wrapped cable paper insulation layer 35, and further preventing the copper wire 4 from moving in the wrapped cable paper insulation layer 35.
[0044] It should also be noted that the annular groove and the recess through the inner wall of the groove 17 are not shown in the figure. They are conventional groove structures for installing the rotating ring 46 and the second motor 40 and are not described in detail here.
[0045] Support legs 15 are fixedly provided on both sides of the bottom of the cutting machine 1 for supporting the entire device, which will not be described in detail here.
Claims
1. A paper-covered copper wire cutting device, comprising a cutting machine (1) for cutting a copper wire (4), characterized in that: A protection mechanism (3), a transmission mechanism (2) and a cutting mechanism (5) are sequentially installed above the cutting machine (1); the copper wire (4) passes through the protection mechanism (3), the transmission mechanism (2) and the cutting mechanism (5) in sequence; the protection mechanism (3) coats the surface of the copper wire (4) with oil; the transmission mechanism (2) is used to provide power for conveying the copper wire (4); and the cutting mechanism (5) is used to cut the copper wire (4); The cutting mechanism (5) comprises an upper cutting die (12) and a lower cutting die (13) arranged in an upper and lower position, wherein the upper cutting die (12) and the lower cutting die (13) are fixed by fixing screws (11), and a through groove (17) for the copper wire (4) to pass through is provided on the side close to each other of the upper cutting die (12) and the lower cutting die (13), and a cutting chamber (27) is provided at the upper and lower positions of the middle of the through groove (17), and the two cutting chambers (27) are respectively arranged inside the upper cutting die (12) and the lower cutting die (13), and the ends of the two cutting chambers (27) away from each other are both provided with openings, the opening of one cutting chamber (27) is located on the side of the upper cutting die (12) away from the lower cutting die (13), and the opening of the other cutting chamber (27) is located on the side of the lower cutting die (13) away from the upper cutting die (12), and a cutting plate (25) is movably provided in the cutting chamber (27). The two cutting plates (25) are both provided with an arc-shaped protrusion (26) at the middle position of the side close to each other, and the two cutting plates (25) are both provided with a cylinder (28) at the side away from each other. The end of the cylinder (28) away from the cutting plate (25) is fixedly connected to the sealing plate (29), and the sealing plate (29) is fixedly installed at the opening of the cutting chamber (27). When the two cylinders (28) push the two cutting plates (25) to move toward each other, the arc-shaped protrusion (26) is used to cut the copper wire (4) into two sections with spherical ends (33). The spherical ends (33) are hemispherical in structure. The surfaces of the cutting plates (25) on both sides of the arc-shaped protrusion (26) are both provided with grooves (24). The grooves (24) are hemispherical in structure. When the two cutting plates (25) move toward each other to cut the copper wire (4) into two sections, the outer ring surface of the copper wire (4) forms a point protrusion (34) squeezed into the groove (24).
2. The paper-covered copper wire cutting device according to claim 1, characterized in that: The outer ring of the copper wire (4) is covered with a wrapped cable paper insulation layer (35), and the wrapped cable paper insulation layer (35) is also tightly wrapped around the outside of the point protrusion (34).
3. The paper-covered copper wire cutting device according to claim 1, characterized in that: A heating chamber (18) is provided inside the lower cutting die (13), a heat supply pipe (14) connected to the heating chamber (18) is fixedly provided at the bottom of the lower cutting die (13), a circulation pipe (19) is provided at one end of the bottom of the lower cutting die (13) away from the heat supply pipe (14), the end of the circulation pipe (19) is connected to the heat supply pipe (14), a heat exhaust pipe (22) is provided on the side of one end of the circulation pipe (19) connected to the heat supply pipe (14), and the heat A first solenoid valve (21) is provided in the discharge pipe (22), a second solenoid valve (23) is provided at one end of the circulation pipe (19) connected to the heat supply pipe (14), a temperature sensor (20) for monitoring the temperature is provided in the circulation pipe (19), the heating chamber (18) surrounds the periphery of the cutting plate (25), and the heat supply pipe (14) transports hot air into the heating chamber (18), thereby transferring the heat in the hot air to the cutting plate (25) through the wall of the lower cutting die (13).
4. The paper-covered copper wire cutting device according to claim 1, characterized in that: The protection mechanism (3) includes a coating wheel assembly (7) and a first motor (8), wherein the first motor (8) is fixedly mounted on the upper surface of the cutting machine (1), the coating wheel assembly (7) includes a coating wheel (48) and a cotton coating layer (47), the end of the first motor (8) is connected to a fixed shaft (51) in a transmission manner, the fixed shaft (51) is fixedly connected to the middle of the coating wheel (48), the cotton coating layer (47) is fixedly attached to the outer ring of the coating wheel (48), the outer ring of the cotton coating layer (47) is attached to the outer ring of the lower end of the copper wire (4), and the interior of the coating wheel (48) is provided with There is a wheel cavity (49) for storing oil, and a cotton absorption layer (50) is fixedly connected to the inner ring wall of the wheel cavity (49). The cotton absorption layer (50) and the cotton smear layer (47) are connected by a cotton strip (52). The oil stored in the wheel cavity (49) is absorbed and smeared on the outer ring of the copper wire (4) through the cotton absorption layer (50), the cotton strip (52) and the cotton smear layer (47) in sequence. The side of the coating wheel (48) is provided with an addition pipe (53) for adding oil to the wheel cavity (49), and a one-way valve is provided in the addition pipe (53) for supplying oil to the wheel cavity (49) in one direction.
5. The paper-covered copper wire cutting device according to claim 1, characterized in that: Guides (6) are provided on both sides of the protection mechanism (3), and the guides (6) include an upper guide plate (30) and a lower guide plate (31) distributed up and down. The lower guide plate (31) is fixedly mounted on the upper surface of the cutting machine (1). The upper guide plate (30) and the lower guide plate (31) are fixed by screws. A guide ring (32) for the copper wire (4) to pass through is provided in the middle position of a side where the upper guide plate (30) and the lower guide plate (31) are close to each other.
6. The paper-covered copper wire cutting device according to claim 1, characterized in that: The transmission mechanism (2) comprises a conveyor belt (39), a guard plate (9) and a transmission wheel (37). A pair of the conveyor belts (39) are provided, and four transmission wheels (37) are provided. The pair of conveyor belts (39) are squeezed on both sides of the copper wire (4). The pair of conveyor belts (39) drive the copper wire (4) to move when the conveyor belts (39) are driven. A motor for driving the transmission wheel (37) is fixedly provided at the bottom of the cutting machine (1). The conveyor belt (39) is driven by sleeves on the transmission wheels (37) at both ends thereof. The guard plate (9) is provided to protect the outside of the conveyor belt (39), and the guard plate (9) is fixedly mounted on the upper surface of the cutting machine (1).
7. The paper-covered copper wire cutting device according to claim 6, characterized in that: The transmission mechanism (2) also includes an adjustment mechanism for adjusting the gap between a pair of conveyor belts (39), the adjustment mechanism including an adjustment wheel (10), a pressure wheel (38), a positioning ring (54), an adjustment rod (56), a positioning slide rail (55) and a slider (57), the positioning slide rail (55) and the positioning ring (54) are both fixedly mounted on the upper surface of the cutting machine (1), the positioning ring (54) is located in the middle of the positioning slide rail (55), the slider (57) is slidably connected to the upper surface of the positioning slide rail (55), and two sliders (57) are provided, each slider (57) is fixedly provided with two The two pressing wheels (38) are arranged between the two corresponding transmission wheels (37). The middle part of the adjusting rod (56) is rotatably connected to the positioning ring (54). The outer rings of the two ends of the adjusting rod (56) are provided with positive threads and negative threads. The two ends of the adjusting rod (56) pass through the two sliders (57) at the same time. The adjusting rod (56) and the sliders (57) are connected by threaded fitting. The adjusting wheel (10) is fixedly installed on one end of the adjusting rod (56). When the adjusting rod (56) is rotated by holding the adjusting wheel (10), the two sliders (57) move toward or away from each other.
8. The paper-covered copper wire cutting device according to claim 1, characterized in that: A grinding mechanism (36) for grinding the copper wire (4) is provided at one end of the through slot (17) close to the transmission mechanism (2), the grinding mechanism (36) comprising a rotating ring (46), a grinding ring with a sand surface (44), a cotton layer (45), a tooth block (43), a driving shaft (42), a driving gear (41) and a second motor (40), the second motor (40) being fixedly mounted at a recessed position on the inner wall of the through slot (17), the driving shaft (42) being transmission-connected to the end of the second motor (40), the driving gear (41) being fixedly mounted on the driving shaft (4 2), the rotating ring (46) is movably sleeved on the outer ring of the copper wire (4), the cotton layer (45) and the sanded grinding ring (44) are fixedly arranged on the inner ring of the rotating ring (46), the inner ring of the cotton layer (45) and the inner ring of the sanded grinding ring (44) are movably fitted with the outer ring of the copper wire (4), the tooth block (43) is fixedly welded on the outer ring of the rotating ring (46), one end of the rotating ring (46) is rotatably arranged on the annular groove passing through the inner wall of the groove (17), and the driving gear (41) and the tooth block (43) are engaged and transmitted.
9. The paper-covered copper wire cutting device according to claim 1, characterized in that: Support legs (15) are fixedly provided on both sides of the bottom of the cutting machine (1).
10. The paper-covered copper wire cutting device according to claim 3, characterized in that: The heat delivery pipe (14) is provided with a control valve (16).
Citation Information
Patent Citations
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