Steel plate processing equipment and method for producing assembled prefabricated steel structures

Abstract

The present invention discloses a steel plate processing equipment and method for the production of assembled prefabricated steel structures, belonging to the technical field of prefabricated steel plate processing. A steel plate processing equipment for the production of assembled prefabricated steel structures comprises a base, and four supporting legs are symmetrically fixed on the top of the base. The present invention can clamp and fix the steel plate more conveniently and quickly by setting a shell, a baffle and a clamping assembly. By setting a frame, a lifting assembly, a rotating rod, a drill bit, a driven sprocket, a motor, a rotating shaft, a driving sprocket, a chain, an elliptical disk, a box, a piston plate, a sliding rod, a paddle, a spring, an air inlet check valve, an air outlet check valve, a water tank, an air pipe, a water spray head and a water outlet pipe, the steel plate can be punched. The worker does not need to hold a drilling device to punch holes, so the punching efficiency is high. In the process of punching holes, water can be sprayed on the punching position, thereby reducing dust, which is beneficial to the health of the worker.

Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated steel plate processing, and in particular to a steel plate processing device and method for producing assembled prefabricated steel structures. Background Art

[0002] In order to improve assembly efficiency, some accessories will produce and process prefabricated steel plates. During the production and processing of prefabricated steel plates, installation holes need to be opened on the surface of the steel plates, so punching equipment is needed. At present, workers generally use handheld drilling equipment to perform drilling operations, but this method has low drilling efficiency and will generate dust, which will also cause harm to the health of workers. Therefore, we propose a steel plate processing equipment and method for the production of assembled prefabricated steel structures to solve the above problems. Summary of the invention

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the present invention provides a steel plate processing device and method for the production of assembled prefabricated steel structures, which solves the problems raised in the above-mentioned background technology.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0007] A steel plate processing equipment for the production of assembled prefabricated steel structures comprises a base, four supporting legs are symmetrically fixed on the top of the base, a shell is fixed on the top of the four supporting legs, a baffle is fixed on the bottom inner wall of the shell, both side walls of the shell are provided with clamping components for clamping steel plates, a frame is arranged inside the shell, a lifting component for lifting the frame is arranged on the top of the shell, four rotating rods are symmetrically rotatably connected to the inside of the frame through bearings, a drill bit is fixed on the bottom of the four rotating rods, a driven sprocket is fixed on the surface of the four rotating rods, wherein two driven sprockets arranged diagonally are at the same height, a motor is fixed on the top inner wall of the frame, a rotating shaft is fixed on the output shaft of the motor, the bottom end of the rotating shaft is rotatably connected to the bottom of the frame through a bearing, two driving sprockets are fixed on the surface of the rotating shaft, the driving sprocket is transmission-connected to the corresponding two driven sprockets through a chain, and an elliptical The top ends of the two L-shaped plates are fixedly connected to the side walls of the frame, and the top ends of the two L-shaped plates are fixedly connected to the side walls adjacent to the frame, and air pipes are installed at one end of the two air outlet one-way valves, and the bottom ends of the two air pipes are connected to the water tank, and a water spray head is provided on one side of the four drill bits, and a water outlet pipe is fixed on the top of the four water spray heads, and one end of the four water outlet pipes is connected to the water tank.

[0008] Furthermore, avoidance holes corresponding to the positions of four drill bits are opened at the bottom of the shell, and four water leakage holes are symmetrically opened at the bottom of the shell. A water collecting box is arranged directly below the shell, and the bottom of the water collecting box is fixedly connected to the top of the base, a water pump is fixed to the top of the base, a water pump is fixed to the water pumping end of the water pump with a water pumping pipe, one end of the water pumping pipe is connected to the water collecting box, and a water supply hose is fixed to the water outlet end of the water pump, and one end of the water supply hose is connected to the water tank.

[0009] Furthermore, a filter screen is fixed inside the water collecting box.

[0010] Furthermore, the clamping assembly includes a first cylinder fixed to the side wall of the shell, the output end of the first cylinder passes through the side wall of the shell and is fixed with a clamp, two first guide rods are symmetrically fixed to one side wall of the clamp, and one end of the first guide rod slides through the adjacent side wall of the shell.

[0011] Furthermore, the lifting assembly includes two second cylinders, which are symmetrically fixed on the top of the shell, and the output ends of the two second cylinders both pass through the top inner wall of the shell and are fixedly connected to the top of the frame. Four second guide rods are symmetrically fixed on the top of the frame, and the top ends of the four second guide rods slide through the top of the shell.

[0012] Furthermore, a side wall of the clamping plate away from the first guide rod is provided with anti-slip grooves.

[0013] Furthermore, the water tank and the water collecting box are both made of transparent plastic.

[0014] A method for using a steel plate processing device for producing an assembled prefabricated steel structure comprises the following steps:

[0015] S1: Place the steel plate to be punched in the housing and place the steel plate against the front of the baffle. Then start the two first cylinders, which drive the corresponding clamping plates to move toward the middle to clamp and fix the steel plate.

[0016] S2: Start the two second cylinders, the second cylinder drives the frame to move downward, when the drill bit contacts the top of the steel plate, start the motor, the motor drives the shaft to rotate, the shaft drives the two active sprockets to rotate, the two active sprockets drive the four driven sprockets to rotate through the two chains, the four driven sprockets drive the four rotating rods to rotate, the four rotating rods drive the four drill bits to rotate, the shaft drives the elliptical disk to rotate, under the elastic force of the spring, the piston plate reciprocates left and right in the box, when the piston plate moves away from the elliptical disk, air is filled into the water tank, when the piston plate moves toward the elliptical disk, the outside air is sucked into the box, this cycle will pressurize the water tank, so the water in the water tank will be pressed to the sprinkler head and sprayed at the drilling position, start the second cylinder to drive the drill bit to continue to move downward, then holes will be drilled on the surface of the steel plate, which can reduce dust;

[0017] S3: The sprayed water will fall into the water collection box from the leaking hole. Under the action of the filter screen, impurities will be retained. Start the water pump, which will pump the filtered water into the water tank. In this way, the water source will be recycled to achieve the purpose of saving water.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the present invention provides a steel plate processing device and method for the production of assembled prefabricated steel structures, which has the following beneficial effects:

[0020] The present invention can clamp and fix the steel plate more conveniently and quickly by arranging a shell, a baffle and a clamping assembly, and can punch holes in the steel plate by arranging a frame, a lifting assembly, a rotating rod, a drill bit, a driven sprocket, a motor, a rotating shaft, a driving sprocket, a chain, an elliptical disk, a box body, a piston plate, a sliding rod, a paddle, a spring, an air inlet check valve, an air outlet check valve, a water tank, an air pipe, a water spray head and a water outlet pipe, without the need for workers to hold drilling equipment for drilling, so the drilling efficiency is high, and in the process of drilling, water can be sprayed on the drilling position to reduce dust, which is beneficial to the health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall front structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the overall back structure of the present invention;

[0023] Figure 3 This is a schematic diagram of the frame structure of the present invention;

[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the frame of the present invention;

[0025] Figure 5 It is a schematic diagram of the structure of the housing of the present invention when viewed from bottom.

[0026] In the figure: 1, base; 2, support leg; 3, shell; 4, baffle; 5, clamping assembly; 501, first cylinder; 502, clamping plate; 503, first guide rod; 6, frame; 7, lifting assembly; 701, second cylinder; 702, second guide rod; 8, rotating rod; 9, drill bit; 10, driven sprocket; 11, motor; 12, rotating shaft; 13, driving sprocket; 14, chain; 15, Oval disc; 16. Box body; 17. Piston plate; 18. Slide rod; 19. Paddle plate; 20. Spring; 21. Inlet check valve; 22. Outlet check valve; 23. Water tank; 24. L-shaped plate; 25. Air pipe; 26. Sprinkler head; 27. Water outlet pipe; 28. Avoidance hole; 29. ​​Leakage hole; 30. Water collecting box; 31. Water pump; 32. Suction pipe; 33. Water supply hose; 34. Filter plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Example

[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a steel plate processing device for the production of assembled prefabricated steel structures proposed in one embodiment of the present invention comprises a base 1, four supporting legs 2 are symmetrically fixed on the top of the base 1, a shell 3 is fixed on the top of the four supporting legs 2, a baffle 4 is fixed on the bottom inner wall of the shell 3, both side walls of the shell 3 are provided with clamping components 5 for clamping steel plates, a frame 6 is arranged inside the shell 3, a lifting component 7 for lifting the frame 6 is arranged on the top of the shell 3, and four rotating rods 8 are symmetrically rotatably connected to the frame 6 through bearings, and the four rotating rods 8 A drill bit 9 is fixed to the bottom of each of the four rotating rods 8, and a driven sprocket 10 is fixed on the surface of each of the four rotating rods 8, wherein two driven sprockets 10 arranged diagonally are at the same height, a motor 11 is fixed to the top inner wall of the frame 6, and a rotating shaft 12 is fixed to the output shaft of the motor 11, and the bottom end of the rotating shaft 12 is rotatably connected to the bottom of the frame 6 through a bearing, and two driving sprockets 13 are fixed on the surface of the rotating shaft 12, and the driving sprocket 13 is transmission-connected to the corresponding two driven sprockets 10 through a chain 14, and an elliptical disk 15 is fixed on the surface of the rotating shaft 12, and the frame Two boxes 16 are symmetrically fixed to the inner wall of the bottom of the body 6, and a piston plate 17 is slidably installed inside the box 16. Two slide rods 18 are symmetrically fixed to one side wall of the piston plate 17. One end of the two slide rods 18 slides through the side wall of the box 16 and is fixed with a paddle plate 19. The outer side of the slide rod 18 is sleeved with a spring 20, and the two ends of the spring 20 are respectively fixedly connected to one side wall of the box 16 and one side wall of the paddle plate 19. The side wall of the paddle plate 19 away from the slide rod 18 is tightly fitted with the surface of the elliptical disk 15, and the side wall of the box 16 away from the slide rod 18 is An air inlet check valve 21 and an air outlet check valve 22 are separately installed and connected, a water tank 23 is arranged below the frame 6, two L-shaped plates 24 are fixed to both side walls of the water tank 23, the tops of the two L-shaped plates 24 are respectively fixedly connected to one side wall adjacent to the frame 6, one end of the two air outlet check valves 22 are installed with air pipes 25, the bottom ends of the two air pipes 25 are connected to the water tank 23, one side of the four drill bits 9 is provided with a water spray head 26, the tops of the four water spray heads 26 are fixed with water outlet pipes 27, and one end of the four water outlet pipes 27 are connected to the water tank 23;When in use, the steel plate to be punched is placed in the shell 3, and the steel plate is pressed against the front of the baffle 4, and then the clamping assembly 5 is used to clamp and fix the steel plate, and then the lifting assembly 7 is used to drive the frame 6 to move downward. When the drill bit 9 contacts the top of the steel plate, the motor 11 is started, the motor 11 drives the rotating shaft 12 to rotate, the rotating shaft 12 drives the two active sprocket wheels 13 to rotate, the two active sprocket wheels 13 drive the four driven sprocket wheels 10 to rotate through the two chains 14, the four driven sprocket wheels 10 drive the four rotating rods 8 to rotate, the four rotating rods 8 drive the four drill bits 9 to rotate, the rotating shaft 12 drives the elliptical disk 15 to rotate, and the spring Under the elastic force of 20, the piston plate 17 reciprocates left and right in the box body 16. When the piston plate 17 moves away from the oval disk 15, air will be filled into the water tank 23. When the piston plate 17 moves toward the oval disk 15, the outside air will be sucked into the box body 16. This cycle will pressurize the water tank 23, so the water in the water tank 23 will be pressed to the sprinkler head 26 and sprayed at the drilling position. Then, the lifting assembly 7 drives the drill bit 9 to continue to move downward, and holes will be drilled on the surface of the steel plate, which can reduce dust and is beneficial to the health of the staff. ;

[0030] like Figure 1 , Figure 2 and Figure 5 As shown, in some embodiments, the bottom of the shell 3 is provided with avoidance holes 28 corresponding to the positions of the four drill bits 9, and the bottom of the shell 3 is symmetrically provided with four leakage holes 29. A water collecting box 30 is arranged directly below the shell 3, and the bottom of the water collecting box 30 is fixedly connected to the top of the base 1. A water pump 31 is fixed to the top of the base 1, and a water pump 31 is fixed to the water pumping end of the water pump 31 with a water pumping pipe 32, one end of the water pumping pipe 32 is connected to the water collecting box 30, and a water supply hose 33 is fixed to the water outlet end of the water pump 31, and one end of the water supply hose 33 is connected to the water tank 23; the sprayed water will fall into the water collecting box 30 from the leakage hole 29, and the water pump 31 will be started, and the water pump 31 will pump the filtered water into the water tank 23, so that the water source can be recycled to achieve the purpose of saving water.

[0031] like Figure 1 and Figure 2 As shown, in some embodiments, a filter screen 34 is fixed inside the water collecting box 30. By providing the filter screen 34, impurities in the water can be retained.

[0032] like Figure 1As shown, in some embodiments, the clamping assembly 5 includes a first cylinder 501 fixed to the side wall of the shell 3, the output end of the first cylinder 501 passes through the side wall of the shell 3 and is fixed with a clamp 502, two first guide rods 503 are symmetrically fixed to one side wall of the clamp 502, and one end of the first guide rod 503 slides through the adjacent side wall of the shell 3; when the steel plate needs to be clamped and fixed, the two first cylinders 501 can be started, and the first cylinders 501 drive the corresponding clamp 502 to move to the middle, so that the steel plate can be clamped and fixed.

[0033] like Figure 1 and Figure 2 As shown, in some embodiments, the lifting assembly 7 includes two second cylinders 701, and the two second cylinders 701 are symmetrically fixed on the top of the shell 3, and the output ends of the two second cylinders 701 both pass through the top inner wall of the shell 3 and are fixedly connected to the top of the frame 6, and four second guide rods 702 are symmetrically fixed on the top of the frame 6, and the top ends of the four second guide rods 702 all slide through the top of the shell 3; when the frame 6 needs to be lifted, the two second cylinders 701 can be started, and the second cylinders 701 can drive the frame 6 to move in the vertical direction.

[0034] In some embodiments, a side wall of the clamping plate 502 away from the first guide rod 503 is provided with anti-skid grooves, which can play a better anti-skid role, thereby facilitating more stable clamping of the steel plate.

[0035] In some embodiments, the water tank 23 and the water collecting box 30 are both made of transparent plastic material to facilitate the staff to observe the liquid level in the water tank 23 and the water collecting box 30.

[0036] A method for using a steel plate processing device for producing an assembled prefabricated steel structure comprises the following steps:

[0037] S1: Place the steel plate to be punched in the housing 3 and place the steel plate against the front of the baffle 4, then start the two first cylinders 501, which drive the corresponding clamping plates 502 to move toward the middle to clamp and fix the steel plate;

[0038] S2: Start the two second cylinders 701, the second cylinders 701 drive the frame 6 to move downward, when the drill bit 9 contacts the top of the steel plate, start the motor 11, the motor 11 drives the shaft 12 to rotate, the shaft 12 drives the two active sprockets 13 to rotate, the two active sprockets 13 drive the four driven sprockets 10 to rotate through the two chains 14, the four driven sprockets 10 drive the four rotating rods 8 to rotate, the four rotating rods 8 drive the four drill bits 9 to rotate, the shaft 12 drives the elliptical disk 15 to rotate, under the elastic force of the spring 20, the piston plate 1 7 makes a left-right reciprocating motion in the box body 16. When the piston plate 17 moves away from the oval disk 15, air is filled into the water tank 23. When the piston plate 17 moves toward the oval disk 15, the outside air is sucked into the box body 16. This reciprocating cycle will pressurize the water tank 23, so the water in the water tank 23 will be pressed to the water spray head 26 and sprayed at the drilling position. The second cylinder 701 is started to drive the drill bit 9 to continue to move downward, and holes will be drilled on the surface of the steel plate, which can reduce dust.

[0039] S3: The sprayed water will fall into the water collecting box 30 from the leaking hole 29. Under the action of the filter screen 34, impurities will be retained. The water pump 31 will be started and the water pump 31 will pump the filtered water into the water tank 23. In this way, the water source will be recycled to achieve the purpose of saving water.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A steel plate processing device for producing prefabricated steel structures, comprising a base (1), characterized in that: Four supporting legs (2) are symmetrically fixed to the top of the base (1), a shell (3) is fixed to the top of the four supporting legs (2), a baffle (4) is fixed to the bottom inner wall of the shell (3), both side walls of the shell (3) are provided with clamping components (5) for clamping steel plates, a frame (6) is arranged inside the shell (3), a lifting component (7) for lifting the frame (6) is arranged on the top of the shell (3), four rotating rods (8) are symmetrically rotatably connected inside the frame (6) through bearings, a drill bit (9) is fixed to the bottom of the four rotating rods (8), and driven sprockets are sleeved and fixed on the surfaces of the four rotating rods (8). (10), wherein the two driven sprockets (10) arranged diagonally are at the same height, a motor (11) is fixed to the top inner wall of the frame (6), a rotating shaft (12) is fixed to the output shaft of the motor (11), the bottom end of the rotating shaft (12) is rotatably connected to the bottom of the frame (6) through a bearing, two driving sprockets (13) are fixed on the surface of the rotating shaft (12), the driving sprocket (13) is transmission-connected to the corresponding two driven sprockets (10) through a chain (14), an elliptical disk (15) is fixed on the surface of the rotating shaft (12), and two boxes (16) are symmetrically fixed to the bottom inner wall of the frame (6), A piston plate (17) is slidably mounted inside the box body (16), and two slide bars (18) are symmetrically fixed to one side wall of the piston plate (17). One end of each of the two slide bars (18) slides through the side wall of the box body (16) and is fixed with a paddle plate (19). A spring (20) is sleeved on the outer side of each of the slide bars (18). The two ends of each of the springs (20) are respectively fixedly connected to one side wall of the box body (16) and one side wall of the paddle plate (19). A side wall of the paddle plate (19) away from the slide bar (18) is tightly fitted to the surface of the elliptical disk (15). A side wall of the box body (16) away from the slide bar (18) is respectively connected to an air intake check valve. (21) and an air outlet one-way valve (22), a water tank (23) is arranged below the frame (6), two L-shaped plates (24) are fixed to both side walls of the water tank (23), the top ends of the two L-shaped plates (24) are respectively fixedly connected to the adjacent side wall of the frame (6), one end of the two air outlet one-way valves (22) are installed with an air pipe (25), the bottom ends of the two air pipes (25) are connected to the water tank (23), one side of the four drill bits (9) are arranged with a water spray head (26), the tops of the four water spray heads (26) are fixed with a water outlet pipe (27), and one end of the four water outlet pipes (27) are connected to the water tank (23).

2. The steel plate processing equipment for the production of prefabricated steel structures according to claim 1 is characterized in that: The bottom of the shell (3) is provided with avoidance holes (28) corresponding to the positions of the four drill bits (9), the bottom of the shell (3) is symmetrically provided with four water leakage holes (29), a water collecting box (30) is arranged directly below the shell (3), the bottom of the water collecting box (30) is fixedly connected to the top of the base (1), a water pump (31) is fixed to the top of the base (1), a water pump (32) is fixed to the water pumping end of the water pump (31), one end of the water pumping pipe (32) is communicated with the water collecting box (30), and a water supply hose (33) is fixed to the water outlet end of the water pump (31), one end of the water supply hose (33) is communicated with the water tank (23).

3. The steel plate processing equipment for the production of prefabricated steel structures according to claim 2 is characterized in that: A filter screen plate (34) is fixed inside the water collection box (30).

4. The steel plate processing equipment for the production of prefabricated steel structures according to claim 1 is characterized in that: The clamping assembly (5) comprises a first cylinder (501) fixed to the side wall of the shell (3); the output end of the first cylinder (501) passes through the side wall of the shell (3) and is fixed with a clamping plate (502); two first guide rods (503) are symmetrically fixed to one side wall of the clamping plate (502); one end of the first guide rod (503) slides through the adjacent side wall of the shell (3).

5. The steel plate processing equipment for the production of prefabricated steel structures according to claim 1 is characterized in that: The lifting assembly (7) comprises two second cylinders (701), the two second cylinders (701) are symmetrically fixed on the top of the shell (3), the output ends of the two second cylinders (701) both pass through the top inner wall of the shell (3) and are fixedly connected to the top of the frame (6), and four second guide rods (702) are symmetrically fixed on the top of the frame (6), and the top ends of the four second guide rods (702) all slide through the top of the shell (3).

6. The steel plate processing equipment for the production of prefabricated steel structures according to claim 4, characterized in that: A side wall of the clamping plate (502) away from the first guide rod (503) is provided with anti-slip grooves.

7. The steel plate processing equipment for the production of prefabricated steel structures according to claim 2, characterized in that: The water tank (23) and the water collecting box (30) are both made of transparent plastic material.

8. A method for using a steel plate processing device for producing prefabricated steel structures according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1: placing a steel plate to be punched in the housing (3), and placing the steel plate against the front of the baffle (4), and then starting the two first cylinders (501), so that the first cylinders (501) drive the corresponding clamping plates (502) to move toward the middle, clamping and fixing the steel plate; S2: Start the two second air cylinders (701), the second air cylinders (701) drive the frame (6) to move downward, when the drill bit (9) contacts the top of the steel plate, start the motor (11), the motor (11) drives the rotating shaft (12) to rotate, the rotating shaft (12) drives the two driving sprockets (13) to rotate, the two driving sprockets (13) drive the four driven sprockets (10) to rotate through the two chains (14), the four driven sprockets (10) drive the four rotating rods (8) to rotate, the four rotating rods (8) drive the four drill bits (9) to rotate, the rotating shaft (12) drives the elliptical disk (15) to rotate, under the elastic force of the spring (20) When the piston plate (17) moves away from the elliptical disk (15), air is filled into the water tank (23). When the piston plate (17) moves toward the elliptical disk (15), air from the outside is sucked into the box (16). This reciprocating cycle pressurizes the water tank (23). Therefore, the water in the water tank (23) is pressed to the water spray head (26) and sprayed at the drilling position. The second cylinder (701) is started to drive the drill bit (9) to continue to move downward, and a hole is drilled on the surface of the steel plate, thereby reducing dust. S3: The sprayed water will fall into the water collecting box (30) from the water leakage hole (29). Under the action of the filter screen (34), impurities will be retained. The water pump (31) will be started and the water pump (31) will pump the filtered water into the water tank (23). In this way, the water source will be recycled and the purpose of saving water will be achieved.

Images