A brush wire taking mechanism for precisely taking brush wires on a brush making device
By controlling the upper and lower swing of the hair removal knife and the brush wire removal port design, the problems of uneven brush wire and leakage in the traditional brush wire removal mechanism are solved, and the uniformity and accuracy of the brush wire amount are achieved, especially when a single brush wire is removed, avoiding leakage.
Patent Information
- Application Number
- CN202211420839.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-12
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2042-11-12
AI Technical Summary
The traditional brushing mechanism causes uneven brushing wires to enter the brushing wires, and the quantity control is inaccurate, especially when only one brushing wire is taken, it is easy to leak.
The conjugated cam is used to control the up and down swing of the hairpin knife. Through the cooperation of the first cam and the second cam, the up and down movement of the hairpin knife is achieved when it is up or down near the highest position. Combined with the brush wire port depth adjustment piece and the idler wheel design, it ensures that the brush wire enters evenly and is enriched.
The uniformity and accuracy of the amount of brushed wire is achieved, especially to avoid leakage when a single brushed wire is removed, which improves the accuracy and efficiency of wire extraction.
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Figure CN115741802B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of brush manufacturing equipment, and particularly relates to a brush wire taking mechanism for precise wire taking on a brush manufacturing equipment. Background Art
[0002] The brush wire taking mechanism is a part of the brush manufacturing equipment, and provides a set number of brush wires for the brush manufacturing equipment to ensure precise hair implantation. The traditional brush wire taking mechanism rotates the main shaft continuously, and drives the hair taking knife swing arm to swing up and down continuously through an eccentric wheel. The hair taking knife installed on the hair taking knife swing arm continuously takes out the brush wires. However, this way of taking brush wires is not conducive to the brush wires entering the brush wire taking port and being filled, resulting in uneven amount of brush wires taken each time, and the number of brush wires taken is not precisely controlled. Especially in the case of only requiring to take one brush wire each time, there will be a phenomenon of missing taking. Therefore, in order to avoid the disadvantages existing in the prior art, it is necessary to improve the prior art. Summary of the Invention
[0003] The purpose of the present invention is to overcome the disadvantages and deficiencies in the prior art, and provide a brush wire taking mechanism with simple structure and precise wire taking.
[0004] The present invention is realized by the following technical solutions:
[0005] A brush wire taking mechanism for precise wire taking on a brush manufacturing equipment, including a hair box, a main shaft, a hair taking swing arm mounting shaft and a hair taking knife swing shaft. The hair taking swing arm mounting shaft is arranged above the left of the main shaft, and the hair taking knife swing shaft is arranged below the right of the main shaft. The hair taking knife swing shaft is rotationally connected with a hair taking knife swing arm extending to the right. A hair taking knife is installed on the right side of the hair taking knife swing arm. The hair box is arranged on the right side of the hair taking knife. The hair taking swing arm mounting shaft is installed with a hair taking swing arm rotationally connected with the hair taking swing arm mounting shaft. The main shaft is installed with a conjugate cam. The conjugate cam is provided with a first cam and a second cam. The hair taking swing arm is provided with a first swing arm extending downward. The first swing arm is installed with a first idler wheel. The outer side of the first idler wheel is in rolling connection with the outer side of the first cam. The hair taking swing arm is provided with a second swing arm extending to the right. The second swing arm is installed with a second idler wheel. The outer side of the second idler wheel is in rolling connection with the outer side of the second cam. An upper joint bearing is installed on the right side of the second swing arm. A lower joint bearing is installed on the middle side of the hair taking knife swing arm. The upper joint bearing and the lower joint bearing are connected by a connecting rod. The lower part of the first cam is provided with a first convex arc surface with the farthest distance from the center of the main shaft. The lower left part of the second cam is provided with a second convex arc surface with the farthest distance from the center of the main shaft. A brush wire taking port is arranged on the right side of the lower part of the hair taking knife.
[0006] Further, a brush wire taking port depth adjusting part is installed on the brush wire taking port.
[0007] Further, the size of the first cam is larger than that of the second cam.
[0008] Further, a first plane is provided at the upper left part of the first cam, and a second plane is provided at the lower right part of the second cam.
[0009] Further, both the first swing arm and the second swing arm are provided with weight-avoiding holes.
[0010] Further, the first swing arm is provided with a first long strip-shaped hole for installing the first idler pulley, and the first long strip-shaped hole is arranged longitudinally.
[0011] Further, the hair-taking knife swing arm is provided with a second long strip-shaped hole for installing the lower joint bearing, and the second long strip-shaped hole is arranged longitudinally and transversely.
[0012] Further, a longitudinal internal thread hole is provided at the top of the first long strip-shaped hole, and a tightening screw is screwed into the internal thread hole.
[0013] Further, an opening is provided at the left side of the bottom of the hair box.
[0014] Compared with the prior art, the present invention controls the up-and-down swing of the hair-taking knife by arranging a hair-taking swing arm and conjugate cams. The conjugate cams are provided with a first cam and a second cam. A first convex arc surface with the farthest distance from the spindle center is provided at the lower part of the first cam, and a second convex arc surface with the farthest distance from the spindle center is provided at the lower left part of the second cam. The first cam controls the up-and-down swing of the hair-taking knife. When the hair-taking knife moves upward or downward near the highest position, the second cam controls the up-and-down peristalsis of the hair-taking knife, so that up-and-down peristalsis is realized when the hair-taking brush wire port contacts the brush wire, which is beneficial to the brush wire entering the hair-taking brush wire port and being filled, and makes the amount of each hair-taking brush wire more uniform. Especially in the case of only requiring to take one brush wire each time, it is more beneficial to avoid missing taking. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained according to these drawings without creative efforts.
[0016] Figure 1 FIG. 31 is a schematic structural diagram of the existing hair-taking brush wire mechanism;
[0017] Figure 2 FIG. 35 is a schematic structural diagram of the hair-taking brush wire mechanism for precise wire taking on the brush-making equipment of the present invention;
[0018] Figure 3This is a schematic structural diagram of the conjugate cam of the present invention.
[0019] In the figure: 1 - wool box; 2 - main shaft; 3 - mounting shaft of the wool-taking swing arm; 4 - swing shaft of the wool-taking knife; 5 - wool-taking knife swing arm; 6 - wool-taking knife; 7 - wool-taking swing arm; 8 - first cam; 9 - second cam; 10 - first swing arm; 11 - first idler gear; 12 - second swing arm; 13 - second idler gear; 14 - upper joint bearing; 15 - lower joint bearing; 16 - connecting rod; 17 - first convex arc surface; 18 - second convex arc surface; 19 - brush wire taking port; 20 - depth adjusting part of the brush wire taking port; 21 - first plane; 22 - second plane; 23 - weight avoidance hole; 24 - first long strip hole; 25 - second long strip hole; 26 - internal thread hole; 27 - eccentric wheel. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] As Figure 1 shown, the existing brush wire taking mechanism rotates the main shaft 2 continuously. The eccentric wheel 27 drives the wool-taking knife swing arm 5 to swing up and down continuously. The wool-taking knife 6 installed on the wool-taking knife swing arm 5 takes out the brush wire continuously. However, this way of taking the brush wire is not conducive to the brush wire entering the brush wire taking port and being filled, resulting in uneven amount of brush wire taken each time, and the quantity control of the taken brush wire is inaccurate. Especially in the case where only one brush wire is required to be taken each time, there will be a phenomenon of missing taking.
[0022] As Figures 2 to 3A brush wire taking mechanism for precise wire taking on a brush making device according to the present invention is shown, which includes a hair box 1, a main shaft 2, a hair taking swing arm mounting shaft 3 and a hair taking knife swing shaft 4. The hair taking swing arm mounting shaft 3 is arranged above the left of the main shaft 2, and the hair taking knife swing shaft 4 is arranged below the right of the main shaft 2. A hair taking knife swing arm 5 extending to the right is rotatably connected to the hair taking knife swing shaft 4. A hair taking knife 6 is installed on the right side of the hair taking knife swing arm 5. The hair box 1 is arranged on the right side of the hair taking knife 6. A hair taking swing arm 7 rotatably connected to the hair taking swing arm mounting shaft 3 is installed on the hair taking swing arm mounting shaft 3. A conjugate cam is installed on the main shaft 2. The conjugate cam is provided with a first cam 8 and a second cam 9. The hair taking swing arm 7 is provided with a first swing arm 10 extending downward. A first idler wheel 11 is installed on the first swing arm 10. The outer side of the first idler wheel 11 is in rolling connection with the outer side of the first cam 8. The hair taking swing arm 7 is provided with a second swing arm 12 extending to the right. A second idler wheel 13 is installed on the second swing arm 12. The outer side of the second idler wheel 13 is in rolling connection with the outer side of the second cam 9. An upper joint bearing 14 is installed on the right side of the second swing arm 12. A lower joint bearing 15 is installed on the middle side of the hair taking knife swing arm 5. The upper joint bearing 14 and the lower joint bearing 15 are connected by a connecting rod 16. The lower part of the first cam 8 is provided with a first convex arc surface 17 with the farthest distance from the center of the main shaft 2. The lower left part of the second cam 9 is provided with a second convex arc surface 18 with the farthest distance from the center of the main shaft 2. A brush wire taking port 19 is provided on the right side of the lower part of the hair taking knife 6. By setting the hair taking swing arm 5 and the conjugate cam to control the up and down swing of the hair taking knife 6, the conjugate cam is provided with the first cam 8 and the second cam 9. The lower part of the first cam 8 is provided with the first convex arc surface 17 with the farthest distance from the center of the main shaft 2. The lower left part of the second cam 9 is provided with the second convex arc surface 18 with the farthest distance from the center of the main shaft 2. The first cam 8 controls the up and down swing of the hair taking knife 6. When the hair taking knife 6 moves up or down near the highest position, the second cam 9 controls the up and down peristalsis of the hair taking knife 6, so that when the brush wire taking port 19 contacts the brush wire, up and down peristalsis is realized, which is beneficial to the brush wire entering the brush wire taking port 19 and being filled, and makes the amount of each brush wire taken more uniform. Especially in the case of only requiring to take one brush wire each time, it is more beneficial to avoid missing taking.
[0023] A brush wire taking port depth adjusting member 20 is installed on the brush wire taking port 19. The brush wire taking port depth adjusting member 20 is used to adjust the number of brush wires taken.
[0024] The size of the first cam 8 is larger than that of the second cam 9, which is more conducive to controlling the amplitude of the up and down peristalsis of the hair taking knife 6 by the first cam 8.
[0025] The upper left part of the first cam 8 is provided with a first plane 21, and the lower right part of the second cam 9 is provided with a second plane 22, which is conducive to controlling the acceleration when the hair taking knife 6 moves upward, so that the hair taking knife 6 can be quickly lifted, saving time and improving efficiency.
[0026] Both the first swing arm 10 and the second swing arm 12 are provided with weight-avoiding holes 23 to reduce the weight of the hair-taking swing arm 7 and save the energy consumption for driving the hair-taking swing arm 7.
[0027] The first swing arm 10 is provided with a first elongated hole 24 for installing the first idler wheel 11. The first elongated hole 24 is arranged longitudinally, and the movement height of the hair-taking knife 6 is adjusted by adjusting the installation height of the first idler wheel 11.
[0028] The hair-taking knife swing arm 5 is provided with a second elongated hole 25 for installing the lower joint bearing 15. The second elongated hole 25 is arranged longitudinally and transversely, and the vertical swing amplitude of the hair-taking knife 6 is adjusted by adjusting the installation position of the lower joint bearing 15 and the hair-taking knife swing arm 5.
[0029] A longitudinal internal thread hole 26 is provided at the top of the first elongated hole 24. The internal thread hole 26 is screwed with a fastening screw, and the fastening screw abuts against the second idler wheel 13 to prevent the second idler wheel 13 from shifting upward under the impact of the second cam 9.
[0030] An opening is provided on the left side of the bottom of the hair box 1, which is beneficial for the brush wire to smoothly enter the brush wire taking port 19 of the hair-taking knife 6.
[0031] The above are only the preferred embodiments of the present invention, and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A brush wire taking mechanism for precise wire taking on a brush making device, characterized in that: It includes a wool box, a main shaft, a wool-taking swing arm mounting shaft and a wool-taking knife swing shaft. The wool-taking swing arm mounting shaft is arranged above the left of the main shaft, and the wool-taking knife swing shaft is arranged below the right of the main shaft. The wool-taking knife swing shaft is rotatably connected with a wool-taking knife swing arm extending rightward. A wool-taking knife is installed on the right side of the wool-taking knife swing arm. The wool box is arranged on the right side of the wool-taking knife. The wool-taking swing arm mounting shaft is installed with a wool-taking swing arm rotatably connected with the wool-taking swing arm mounting shaft. The main shaft is installed with a conjugate cam. The conjugate cam is provided with a first cam and a second cam. The wool-taking swing arm is provided with a first swing arm extending downward. The first swing arm is installed with a first idler wheel. The outer side of the first idler wheel is in rolling connection with the outer side of the first cam. The wool-taking swing arm is provided with a second swing arm extending rightward. The second swing arm is installed with a second idler wheel. The outer side of the second idler wheel is in rolling connection with the outer side of the second cam. An upper joint bearing is installed on the right side of the second swing arm. A lower joint bearing is installed on the middle side of the wool-taking knife swing arm. The upper joint bearing and the lower joint bearing are connected by a connecting rod. The lower part of the first cam is provided with a first convex arc surface farthest from the center of the main shaft. The lower left part of the second cam is provided with a second convex arc surface farthest from the center of the main shaft. A wool-brush wire taking port is arranged on the right side of the lower part of the wool-taking knife.
2. The brush wire taking mechanism for precise wire taking on a brush making device according to claim 1, characterized in that: A wool-brush wire taking port depth adjusting part is installed at the wool-brush wire taking port.
3. The brush wire taking mechanism for precise wire taking on a brush making device according to claim 1, characterized in that: The size of the first cam is larger than that of the second cam.
4. The wire taking mechanism for precisely taking wire on a brush making device according to claim 1, characterized in that: The upper left part of the first cam is provided with a first plane, and the lower right part of the second cam is provided with a second plane.
5. The brush wire taking mechanism for precise wire taking on a brush making device according to claim 1, characterized in that: Both the first swing arm and the second swing arm are provided with weight-avoiding holes.
6. The wire taking mechanism for precisely taking wire on a brush making device according to claim 1, characterized in that: The first swing arm is provided with a first long strip hole for installing the first idler wheel, and the first long strip hole is arranged longitudinally.
7. The brush wire taking mechanism for precise wire taking on a brush making device according to claim 1, characterized in that: The wool-taking knife swing arm is provided with a second long strip hole for installing the lower joint bearing, and the second long strip hole is arranged longitudinally and transversely.
8. The wire-taking brush wire mechanism for precise wire-taking on a brush-making device according to claim 6, characterized in that: A longitudinal internal thread hole is arranged at the top of the first long strip hole, and a tightening screw is screwed in the internal thread hole.
9. The brush wire taking mechanism for precise wire taking on a brush making device according to claim 1, characterized in that: An opening is arranged on the left side of the bottom of the wool box.
Citation Information
Patent Citations
Brush wire taking mechanism for accurately taking wires on brush manufacturing equipment
CN218699146U