Single-sheet packaging strapping machine

By designing a sheet-fed packaging and bundling machine with feeding, gripping, paper pulling, and gradient mechanisms, the needs of printing companies for automated bundling machines have been met. This has enabled efficient and convenient sheet-fed packaging, reduced costs and labor intensity, and improved the automation level of the post-printing process.

CN115743712BActive Publication Date: 2026-03-31BEIREN INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-06
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing technologies are insufficient to meet the automation needs of printing companies for sheet-fed packaging and bundling machines, failing to effectively reduce costs and improve efficiency. Furthermore, the equipment occupies a large area, making it inconvenient to transport and move.

Method used

A single-sheet paper packaging and strapping machine was designed, which includes a feeding mechanism, a gripping mechanism, a paper pulling mechanism, a trolley unit and a gradient mechanism. It adopts cylinders, motors, synchronous belts and other drive methods to realize the automated gripping and strapping process and reduce manual intervention.

Benefits of technology

It enables flexibility in standalone and online use, reduces labor intensity, improves production efficiency, reduces equipment footprint, facilitates transportation and handling, and enhances the automation level of the post-press process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a single sheet packaging bundling machine, a trolley unit is arranged on a middle frame body of a frame, a paper pulling mechanism is arranged on the upper side of the trolley unit and is installed on the upper frame body, a grabbing mechanism is arranged on the upper side of the paper pulling mechanism, a gradual change mechanism is arranged on the same layer of the trolley unit and is arranged on the book output side, a feeding mechanism is arranged on the lower side of the book grabbing position of the grabbing mechanism, and a paper feeding mechanism is arranged on the front of the frame, that is, the operation surface side. The device can meet the requirements of customer transportation and convenient use, meet the requirements of small floor area of customers, improve the automation degree of the post-printing process, realize the automation of the whole printing workshop, and help customers improve the efficiency and reduce the cost.
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Description

Technical Field

[0001] This invention belongs to the field of intelligent post-press equipment technology and relates to a single-sheet paper packaging and bundling machine. Background Technology

[0002] Based on actual market demand and customer working conditions, sheet-fed bundling machines can replace manual bundling, freeing workers from heavy, repetitive labor. Compared to manual labor, they offer higher bundling efficiency, significantly reducing packaging costs for printing companies. Furthermore, since the vast majority of printing companies in China now use sheet-fed packaging, sheet-fed bundling machines meet customer needs and are more readily accepted. Moreover, the frame structure of sheet-fed bundling machines not only meets customers' needs for convenient transportation and handling but also minimizes floor space requirements. Finally, sheet-fed packaging and bundling machines can be used both standalone and in production lines, connecting to high-speed perfect binding lines and robotic arms to meet the automation and intelligent improvement needs of post-press processes. Summary of the Invention

[0003] The purpose of this invention is to provide a single-sheet paper packaging and bundling machine. This device can simultaneously meet the customer's needs for convenient transportation and handling, as well as the customer's need for a small footprint, improve the automation level of the post-printing process, thereby realizing the automation of the entire printing workshop, helping customers improve efficiency and reduce costs.

[0004] The technical solution adopted in this invention is a single-sheet paper packaging and bundling machine. A trolley unit is provided on the middle frame of the machine frame. A paper pulling mechanism is provided on the upper side of the trolley unit and a gripping mechanism is provided on the upper side of the paper pulling mechanism. A gradient mechanism is provided on the same layer of the trolley unit on the book output side. A feeding mechanism is provided on the lower side of the gripping mechanism where the book is gripped. A paper feeding mechanism is provided on the front of the machine frame, i.e., the operating surface side.

[0005] The invention is further characterized by:

[0006] The feeding mechanism includes a first-stage feeding mechanism, a second-stage feeding mechanism, and a third-stage feeding mechanism arranged sequentially along the horizontal direction. The third-stage feeding mechanism is equipped with a book-supporting mechanism, and the third-stage feeding mechanism is equipped with a book-pushing mechanism on its upper side.

[0007] The paper feeding mechanism includes a frame, with a drive shaft on the top of the frame in a horizontal direction. Both ends of the drive shaft are connected to the frame via bearing supports. A reducer is connected to the drive shaft, and double-row sprockets are coaxially mounted on both ends of the drive shaft. Sprockets are also provided on opposite sides of the frame.

[0008] The frame is equipped with a left-right adjustment component that can move up and down. A horizontal support is provided above the left-right adjustment component. A cylinder is connected to the horizontal support via a cylinder connecting plate. A nozzle connecting plate is provided at the extension and retraction end of the piston rod of the cylinder. Several suction nozzle components are provided on the nozzle connecting plate.

[0009] The lower ends of the two chain connectors are respectively connected to the upper ends of the left and right adjustment components. The upper end of each chain connector is matched and engaged with one end of the chain, and the other end of the chain is engaged with the sprocket and the double-row shaft chain in sequence.

[0010] A roller is provided between the nozzle assembly and the left and right adjustment assembly, with both ends of the roller fixed to the opposite sides of the frame;

[0011] A long rod is provided on one side of the frame in a vertical direction, and one end of a short shaft is sleeved on the long rod, with a handle connected to the short shaft.

[0012] The paper pulling mechanism includes a large plate, on which a long shaft and a drive shaft A are respectively provided on opposite sides. Synchronous pulleys are installed between the two ends of the long shaft and the two ends of the drive shaft A and are connected by synchronous belt A. Linear guide rails are provided on the outer sides of the two synchronous belts and are arranged in parallel. One end of the long shaft uses a synchronous belt structure and is connected to motor A through a motor connecting block.

[0013] The gradient mechanism includes a side plate adjustment assembly, a height adjustment assembly, and a gradient roller line symmetrically arranged on opposite sides of the semi-formed book. As the semi-formed book moves forward with the gradient roller line, the side plate adjustment assembly adjusts its opening and closing size according to the book's specifications, and the height adjustment assembly adjusts its height position according to the book's specifications.

[0014] The side adjustment assembly includes a base plate, the lower end of which is connected to a fixed bend, and a fixed plate at the upper end of which is connected to a fixed bend. Flange bearings are located at the four vertices of the fixed plate, and one end of the fixed plate is connected to an adjustment base plate. Guide shaft supports are located at the four corners of the adjustment base plate. The guide shafts are coaxially fitted with the flange bearings and guide shaft supports from top to bottom. A motor C is connected to the fixed plate, and the motor is connected to one end of a lead screw. The lead screw cooperates with a lead screw nut assembly, which is fixed to the adjustment base plate.

[0015] The height adjustment assembly includes a floating plate, with flanged bearings at each of the four vertices of the floating plate. A support sleeve assembly is installed at the center of the floating plate, and a motor D is installed on the support sleeve assembly. The motor D is connected to a lead screw A, and a lead screw nut fixing sleeve is coaxially sleeved on the lead screw A. The lead screw nut fixing sleeve is connected to the track floating plate.

[0016] The trolley unit includes a paper-supporting mechanism, which consists of two parallel long plates connected to a base plate via linear guides. A shaft block is mounted on one end of each long plate, and a long shaft A is horizontally mounted between the two shaft blocks. A bearing is provided at the connection between the long shaft A and the shaft block. A cylinder E is mounted on one side of one of the base plates via a pad, and cylinder E is parallel to the long plate. The cylinder body of cylinder E is fixed to the pad, and the piston rod end of cylinder E is connected to one end of a swing rod. The other end of the swing rod is connected to the long shaft A. Both ends of the long shaft A are also connected to one end of two shaft connecting rods, and the other ends of the two shaft connecting rods are connected to the two ends of a pressure rod. Each long plate is also equipped with a limit shaft.

[0017] The beneficial effects of this invention are that the single-sheet packaging and bundling machine provided by this invention can be used independently or in a production line. It uses single sheets of paper, meeting the existing working conditions of customers, and employs single-sheet kraft paper packaging. At the same time, the equipment occupies less space, facilitating hoisting and transportation. This invention can replace manual packaging work in printing plants, freeing workers from heavy repetitive labor, improving the automation level of the post-printing process, thereby achieving automation of the entire printing workshop, reducing labor costs and increasing productivity for printing plants. Attached Figure Description

[0018] Figure 1 This is a structural diagram of the single-sheet paper packaging and bundling machine of the present invention;

[0019] Figure 2 This is a front view of the feeding mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0020] Figure 3 This is an enlarged view of the book-supporting mechanism on the main view of the feeding mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0021] Figure 4 This is a left view of the book pushing mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0022] Figure 5 This is a schematic diagram of the gripping structure of the single-sheet paper packaging and bundling machine of the present invention;

[0023] Figure 6 This is a front view of the frame of the single-sheet paper packaging and bundling machine of the present invention;

[0024] Figure 7 This is a front view of the trolley unit of the single-sheet paper packaging and bundling machine of the present invention;

[0025] Figure 8 This is a front view of the paper feeding mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0026] Figure 9 This is a top view of the paper pulling mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0027] Figure 10 This is a front view of the paper pulling mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0028] Figure 11 This is a top view of the left and right adjustment components of the single-sheet paper packaging and bundling machine of the present invention;

[0029] Figure 12 This is a front view of the side plate adjustment assembly of the single-sheet paper packaging and bundling machine of the present invention;

[0030] Figure 13 This is a top view of the side plate adjustment assembly of the single-sheet paper packaging and bundling machine of the present invention;

[0031] Figure 14 This is a top view of the height adjustment component of the single-sheet paper packaging and bundling machine of the present invention;

[0032] Figure 15 This is a left view of the height adjustment component of the single-sheet paper packaging and bundling machine of the present invention;

[0033] Figure 16 This is a front view of the sinking mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0034] Figure 17 This is a front view of the push mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0035] Figure 18 This is a top view of the trolley traveling mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0036] Figure 19 This is a front view of the side push mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0037] Figure 20 This is a front view of the paper-supporting mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0038] Figure 21 This is an isometric view of the paper-supporting mechanism of the single-sheet paper packaging and bundling machine of the present invention;

[0039] Figure 22 This is a front view of the moving unit of the single-sheet paper packaging and bundling machine of the present invention;

[0040] Figure 23 This is a left view of the gripper unit of the single-sheet paper packaging and bundling machine of the present invention.

[0041] In the diagram, 1. Feeding structure, 2. Gripping mechanism, 3. Paper feeding mechanism, 4. Paper pulling mechanism, 5. Cart unit, 6. Gradient mechanism, 7. Frame, 8. First-stage feeding mechanism, 9. Second-stage feeding mechanism, 10. Third-stage feeding mechanism, 11. Book pushing mechanism, 12. Book supporting mechanism, 13. Guide cylinder, 14. Baffle, 15. Positioning plate, 16. Three-axis cylinder, 17. Moving unit, 18. Book gripping unit, 21. Bottom frame, 22. Middle frame, 23. Upper frame, 24. Support rod, 25. Left and right adjustment assembly, 26. Air nozzle assembly, 27. Chain, 28. Reducer, 29. Clamp, 30. Clamp plate, 31. Sinking mechanism, 32. Upward pushing mechanism, 33. Cart traveling mechanism, 34. Paper supporting mechanism, 35. 36. Side push mechanism, 37. Fixed frame, 38. Cylinder bracket, 39. Fixed plate, 40. Slide rail, 41. Vertical plate, 42. Plate, 43. Bracket, 44. Frame, 45. Chain connector, 46. Horizontal bracket, 47. Cylinder A, 48. Sprocket A, 49. Double row shaft sprocket, 50. Support connecting plate, 51. Bearing support A, 52. Limit switch A, 53. Limit switch B, 54. Roller, 55. Short shaft, 56. Drive shaft A, 57. Synchronous belt A, 58. Pulley A, 59. Linear guide rail, 60. Long shaft, 61. Long rod, 62. Pulley B, 63. Motor A, 64. Connector, 65. Brush cylinder, 66. Tensioning support, 67. Tensioning block, 68. Long shaft support A 69. Long shaft support B, 70. Brush, 71. Air nozzle connecting plate, 72. Large plate, 73. Handle, 74. Motor connecting block, 75. Lead screw support plate, 76. Left and right adjustment frame, 77. Linear guide rail, 78. Lead screw connector, 79. Bearing support B, 80. Optical shaft, 81. Handwheel, 82. Slide plate, 83. Lead screw B, 84. Coupling A, 85. Fixing plate, 86. Adjusting base plate, 87. Side pressure plate, 88. Side gradient pressure plate, 89. Fixed bend, 90. Edge retainer, 91. Edge strip, 92. Base plate, 93. Connecting block A, 94. Connecting block B, 95. Guide shaft, 96. Flange bearing, 97. Guide shaft support, 98. Semi-formed book, 99. Motor C, 100. Side top gradient pressure plate, 1 01. Lead screw and nut assembly, 102. Guide patch, 103. Spring A, 104. Guide plate, 105. Upper stop, 106. Cylinder base plate, 107. Guard plate cylinder A, 108. Support plate A, 109. Support shaft A, 110. Plate A, 111. Rotating shaft A, 112. Guard plate cylinder B, 113. Support block A, 114. Support block A, 115. Support shaft B, 116. Bend plate, 117. Guide shaft, 118. Long plate A, 119. Fixed block I, 120. Support block B, 121. Pressure plate connecting plate, 122. Pressure plate, 123. Shaft support, 124. Floating plate, 125. Guide shaft, 126. Bearing with flange, 127. Support sleeve assembly, 128. Lead screw and nut fixing sleeve, 129. Lead screw A, 130.Support components: 131. Coupling B, 132. Motor D, 133. Track floating plate, 134. Sinking support plate, 135. Base plate, 136. Horizontal stiffener plate, 137. Connecting block I, 138. Buffer support, 139. Sinking cylinder, 140. Stabilizing plate, 141. Guide shaft I, 142. Shaft support I, 143. Bearing plate, 144. Shaft II, 145. Trolley plate, 146. Guide shaft long support, 147. Guide shaft short support, 148. Guide shaft V, 149. Push-out vertical plate, 150. Outlet push plate, 151. 152. Outlet cylinder; 153. Cylinder connecting plate; 154. Support plate IV; 155. Flange support I; 156. Floating groove; 157. Floating head; 158. Upper bending plate; 159. Cart top plate; 160. Height adjustment plate; 161. Lifting upright plate; 162. Reinforcing rib; 163. Screw height adjustment connecting block; 164. Screw support seat; 165. Bracket II; 166. Motor V; 167. Sinking side plate; 168. Base plate V; 169. Floating head connecting block; 170. Book pushing plate; 171. Book pushing side plate; 172. Motor. Mounting components: 172. Angle plate I, 173. Angle plate II, 174. Cylinder IV, 175. Cylinder D, 176. Motor C, 177. Long plate, 178. Shaft block, 179. Long shaft A, 180. Pressure rod, 181. Shaft connecting rod, 182. Limit shaft, 183. Cylinder E, 184. Swing rod, 185. Pad I, 186. Guide rail base, 187. Slider E, 188. Bracket II, 189. Long linear guide rail, 190. Linear guide rail B, 191. Lifting motor, 192. Gear motor B, 193. Same 194. Timing Belt Pulley II, 195. Lead Screw B, 196. Pulley III, 197. Pulley IV, 198. Plate E, 199. Support D, 200. Guide Rail Support B, 201. Slider F, 202. Claw A, 203. Motor Support B, 204. Bend Plate B, 205. Pad II, 206. Linear Guide Rail E, 207. Cylinder M, 208. Motor H, 209. Pulley I, 210. Pulley II, 211. Lead Screw IV, 212. Linear Guide Rail C, 213. Cylinder E, 214. Cylinder F. Detailed Implementation

[0042] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0043] This invention relates to a single-sheet paper packaging and bundling machine, such as... Figure 1 As shown, the equipment includes a feeding mechanism 1, a gripping mechanism 2, a paper feeding mechanism 3, a paper pulling mechanism 4, a trolley unit 5, a transition mechanism 6, and a frame 7. The frame 7 is used to support and connect the remaining structures except for the paper feeding mechanism 3. The integrated design of the frame 7 facilitates the hoisting and transportation of the equipment.

[0044] like Figure 2 As shown, the feeding mechanism 1 includes a first-stage feeding mechanism 8, a second-stage feeding mechanism 9, and a third-stage feeding mechanism 10. When used online, the first-stage feeding mechanism 8 and the second-stage feeding mechanism 9 will be reduced or modified according to the actual application scenario. Among them, the third-stage feeding mechanism 10 has a book-supporting mechanism 12 and a book-pushing mechanism 11 in sequence.

[0045] like Figure 3 As shown, the book-supporting mechanism 12 includes a vertical plate 40, a support rod 24 connected to the vertical plate 40, a plate 41 connected to the vertical plate 40, and the plate 41 is fixed to the three-section feeding mechanism 10 by a bracket 42.

[0046] like Figure 4 As shown, the left and right side baffles 14 of the book pushing mechanism 11 are connected to the left and right side guide cylinders 13 extending from the guide rod side. At the same time, the positioning plate 15 is connected to the guide rod extending side of the three-axis cylinder 16. The three-axis cylinder 16 is associated with the slide rail 39 through the fixing plate 38. The left and right slide rails 39 are respectively connected to the left and right profiles of the three-section feeding mechanism 10.

[0047] The working principle of feeding mechanism 1 is as follows: When using a single machine, a single package of books is placed into the first feeding mechanism 8, and then handed over to the third feeding mechanism 10 by the second feeding mechanism 9. The main function of the book pushing mechanism 11 is to tidy up loose and unpacked single packages of books. The main working principle of the book pushing mechanism 11 is as follows: Initially, the left and right baffles 14 are closed, preventing the single package of books from moving forward. When the conditions for two stacks of single packages of books to arrive are met, the left and right guide cylinders 13 drive the left and right baffles 14 to open to both sides, and the two stacks of single packages of books continue to move forward to the positioning plate 15. At this time, the left and right guide cylinders 13 also return the left and right baffles 14 to their original positions, presenting a closed mode. At the same time, the three-axis cylinder 16 drives the positioning plate 15 to push the two stacks of single packages of books back to the left and right baffles 14 in the opposite direction, giving a certain impact force to tidy up the loose and unpacked books. The positioning plate 15 returns to its position to perform a positioning function, and the two stacks of neatly packed single packages of books also reach the position of the positioning plate 15, preparing for the next cycle.

[0048] like Figure 5 As shown, the gripping mechanism mainly consists of a moving unit 17 and a book gripping unit 18;

[0049] like Figure 6 As shown, the frame 7 is welded from a steel frame and is generally divided into three layers: bottom frame 21, middle frame 22, and upper frame 23. The packaging paper is single-sheet kraft paper. The fixed frame 36 is directly connected to the upper frame 23. The left and right guide cylinders 13 are connected to the fixed frame 36 through cylinder brackets 37.

[0050] The main function of the feeding mechanism 1 is to supply the packaged individual books and periodicals to the designated location, completing the feeding process in the large packaging process.

[0051] The main functions of the paper feeding mechanism 3 and the paper pulling mechanism 4 are to place single sheets of paper packaging paper into predetermined positions to complete the paper feeding process.

[0052] The gripping mechanism 2 mainly grips the books and periodicals from the predetermined positions of the three-section feeding mechanism and places them onto the predetermined positions on the packaging paper of the paper pulling mechanism 4. The trolley unit 5 and the gradient unit 6 mainly complete the book and periodical packaging and shaping function.

[0053] like Figure 7 As shown, the trolley unit 5 consists of a sinking mechanism 31, an upward pushing mechanism 32, a trolley traveling mechanism 33, a paper supporting mechanism 34, and a set of side pushing mechanisms 35.

[0054] like Figure 8 As shown, the structure of the paper feeding mechanism 3 is as follows: it includes a frame 43, which is the overall foundation and fixed frame of the paper feeding mechanism 3. The bearing support A51 is fixed by the support connector 50. The two ends of the drive shaft A56 are coaxially sleeved with the bearing support A51. The reducer 28 is coaxially sleeved with the drive shaft A56. The left and right double-row shaft chains 49 are coaxially sleeved with the two ends of the drive shaft A56. The sprocket A48 is coaxially sleeved with the pin and fixed on the frame 43. The lower end of the chain connector 44 is connected to the upper end of the left and right adjustment component 25 (one end of the left and right adjustment component 25 is equipped with a limit switch A52, and one end of the roller 54 is equipped with a limit switch B53). The upper end of the chain connector 44 matches and engages with one end of the chain 27. The other end of the chain 27 goes upward through the engaging sprocket 48 and the double-row shaft chains 49, and then goes vertically downward from the other side by a steel wire rope connected to and passing around the frame. The lower pulley of 43 is connected to the side of the chain connector 44. Thus, the left and right adjustment component 25 can move up and down through the action of the reducer 28, thereby realizing the function of feeding kraft paper. The left and right ends of the horizontal support 45 are fixed to the frame 43. One end of the cylinder connecting plate 47 is connected to the cylinder A46, and the other end of the cylinder connecting plate 47 is fixed to the horizontal support 45. The extended end of the cylinder A46 is connected to the nozzle connecting plate 71, thus realizing the up and down movement of the nozzle component 26 controlled by the cylinder A46. The two ends of the roller 54 are fixed to both sides of the frame 43. The hole on the short shaft 55 is coaxially sleeved on the long rod 61. It can be moved up and down along the long rod 61 by the handle 73. Because the kraft paper may curl at the edges, in order to allow the nozzle component to suck air smoothly, the roller 54 and the short shaft 55 play the role of pressing the edge of the kraft paper.

[0055] like Figure 9 , 10As shown, the paper pulling mechanism 4 has the following structure: it includes a large plate 72, which is fixed to the intermediate frame 22; left and right linear guide rails 59 are fixed to both sides of the large plate 72; clamping plates 30 are fixed to the sliders of the left and right linear guide rails 59; clamps 29 are fixed to the predetermined positions on clamping plates 30; long shaft supports A68 on the left and right sides are coaxially sleeved on both ends of long shaft 60; long shaft supports B69 on the opposite side are coaxially sleeved on both ends of long shaft 60; pulleys A58 are coaxially sleeved on both ends of long shaft 60 and both ends of transmission shaft A56; synchronous belt A57 is synchronously meshed with pulleys A58; the open end of synchronous belt A57 is fixed to clamping plate 30; the shaft end of motor A63 coaxially passes through one end hole of motor connecting block 74 and is coaxially sleeved with pulley B62; the other end of motor connecting block 74 is fixed to frame 43; and the pulleys on long shaft 60... A58 and pulley B62 are synchronously engaged by a synchronous belt. Motor A63 then drives clamp 29 to move back and forth, pulling the kraft paper to the predetermined position of the paper-pulling mechanism. Four brush cylinders 65 are fixed to frame 43 via connectors 64. Brushes 70 are installed at the extended ends of brush cylinders 65, enabling the brushes 70 to move up and down. After clamp 29 pulls a section of a single sheet of kraft paper from one end of the paper-pulling mechanism to the other, the sheet of kraft paper is laid flat on the large plate 72. The extended ends of brush cylinders 65 extend, and brushes 70 press against the single sheet of kraft paper, preventing it from rolling up or becoming misaligned. Tensioning support 66 and tensioning block 67 are fixed to frame 43. The lower end of long shaft support A68 is fixed to tensioning block 67, and adjusting bolts adjust the tension of synchronous belt A57.

[0056] like Figure 11 As shown, the structure of the left and right adjustment assembly is as follows: it includes a bearing support B79 installed on the left and right adjustment frame 76, which is the basic frame; a linear guide rail 77 is fixed on the bearing support B79 and connected to the slide plate 82; a lead screw support plate 75 is connected to the bottom of the slide plate 82; a lead screw B83 is coaxially sleeved with the center hole of the lead screw connector 78 and sequentially coaxially sleeved with the left bearing support B79 and one end of the coupling A84; and a light shaft 80 is sequentially coaxially sleeved with the right bearing support B79 and the center hole of the handwheel 81. Thus, the kraft paper on the slide plate 82 can be adjusted left and right by adjusting the handwheel 81.

[0057] The main function of the paper pulling mechanism 4 and the paper feeding mechanism 3 is to supply materials for single-sheet kraft paper packaging. When the left-right adjusting component 25 is lowered to its lowest position, a stack of kraft paper packaging is placed on it. Then, the left-right adjusting component 25 is raised to the allowable position of the limit switch A52. The cylinder A46, through the nozzle connecting plate 71, lowers the nozzle assembly 26 to a predetermined position, holding the top single sheet of kraft paper in place. The cylinder A46 then lifts one side of the single sheet of kraft paper on the nozzle assembly 26 through the nozzle connecting plate 71, separating it. After the clamp 29 connects with the single sheet of kraft paper on the nozzle assembly 26, it moves to the other side of the paper pulling mechanism 4 under the combined action of the linear guide rail 59 and the synchronous belt A57, thus laying the single sheet of kraft paper flat on the predetermined position of the large plate 72 in the paper pulling mechanism 4. These steps are repeated to complete the supply of materials for single-sheet kraft paper packaging.

[0058] The gradient mechanism 6 mainly consists of a side plate adjustment assembly, a height adjustment assembly, and a roller conveyor line. As the semi-formed book 98 moves forward with the gradient roller conveyor line, the side plate adjustment assembly can adjust the opening and closing size according to the book specifications, and the height adjustment assembly can adjust the height position according to the book specifications.

[0059] like Figure 12 , 13 As shown, the left and right sides of the side panel adjustment assembly are symmetrical, and the explanation is based on one side. The side panel adjustment assembly includes a base plate 92, which is fixed to the bottom frame 21. The upper end of the fixed bend 89 is connected to the fixed plate 85, and the lower end of the fixed bend 89 is fixed to the base plate 92. Flange bearings 96 are fixed to the four corners of the fixed plate 85, and guide shaft supports 97 are fixed to the four corners of the adjustment base plate 86. The guide shaft 95 is coaxially sleeved with the flange bearings 96 and the guide shaft supports 97. One end of the connecting block A93 and the connecting block B94 is fixed to the adjustment base plate 86, and the other end is connected to the side gradient pressure plate 88, the side pressure plate 87, the side guard 90, and the side top gradient pressure plate 100. The side strip 91 is fixed to... On the flange 90, the motor C99 is fixed on the fixing plate 85. The lead screw end of the motor C99 extends from the center hole of the fixing plate 85. The lead screw nut assembly 101 is fixed on the adjusting base plate 86. The lead screw end of the motor C99 is coaxially sleeved with the center hole of the lead screw nut assembly 101 and extends from the center hole of the adjusting base plate 86. Thus, under the power of the motor C99, the opening and closing distance between the two side gradient pressure plates 88, the side pressure plate 87, and the flange 90 can be adjusted. The guide patch 102 is fixed on the inlet side of the side gradient pressure plate 88. The semi-formed book 98 is located between the guide patch 102 and the side upper gradient pressure plate 100.

[0060] like Figure 14 , 15As shown: The height adjustment assembly includes a floating plate 124, which is fixed to the intermediate frame 22. Flange bearings 126 are respectively installed at the four corners of the floating plate 124. Shaft supports 123 are installed on the track floating plate 133. Guide shafts 125 are coaxially sleeved with the flange bearings 126 and the shaft supports 123. Long plates A118 connect the track floating plate 133 and the upper stop 105. Support sleeve assembly 127 is fixed at the center of the floating plate 124. Threaded nut fixing sleeve 128 is fixed on the track floating plate 133. Threaded screw A129 is coaxially sleeved. The lower ends of the connecting nut fixing sleeve 128, support assembly 130, and coupling B131 are connected. Motor D132 is fixed at the center of the support sleeve assembly 127. The shaft end of motor D132 passes through the upper plate of the support sleeve assembly 127 and coaxially connects to the upper end of coupling B131. Thus, under the power of motor D132, the height of the connecting track floating plate 133 can be adjusted. Fixing block I119 is fixed to guide plate 104, support block B120 is fixed to track floating plate 133, and guide shaft 117 coaxially connects to the hole in support block B120, passing through long plate A118. The guide shaft 117 is coaxially sleeved with the spring A103 and the hole of the fixing block I119. The opening and closing position of the guide plate 104 changes with the opening and closing position of the side plate adjustment assembly. The cylinder base plate 106 is fixed to the upper stop 105, and the guard plate cylinder A107 is fixed to the cylinder base plate 106. The support plate A108 is connected to the extended end of the guard plate cylinder A107. The support shaft A109 connects the support plate A108 and the plate A110. The two ends of the plate A110 are connected to the guard plate cylinder B112 and the support block A113. The extended end of the guard plate cylinder B112 is connected to the support block A113. A113 and support block A114 are coaxially connected by a rotating shaft A111. Support shaft B115 is connected to the side end of support block A113. Bending plate 116 is connected to the shaft end of support shaft B115. Thus, the function of guard plate cylinder A107 is to control the movement stroke of plate A110, and the function of guard plate cylinder B112 is to control the circumferential curve movement of bending plate 116. When the books and packaging paper sink with the sinking mechanism 31, bending plate 116 can clamp or release the packaging paper in rhythm. Pressure plate 122 is connected to track floating plate 133 through pressure plate connecting plate 121 and plays a shaping role when the package is unpacked.

[0061] like Figure 16As shown, the structure of the sinking mechanism 31 is as follows: two horizontal stiffening plates 136 are fixed to the front and rear sides of the base plate 135. Shaft supports II 142 are installed on the lower side of the sinking support plate 134 and the upper side of the stabilizing plate 140. A flange support I 154 is fixed to the base plate 135. A guide shaft I 141 is coaxially installed on the shaft support II 142 and the flange support I 154. A sinking cylinder 139 is connected to a floating head 156, which is connected to a floating groove 155. The shaft II 144 is coaxially connected to a bearing plate 143 via a bearing, and the bearing plate 143 is fixed to the horizontal stiffening plates 136. Connecting blocks I 137 are provided at opposite ends of the base plate 135, and a buffer support 138 is installed on each connecting block I 137.

[0062] like Figure 17 , 18 As shown, the basic structure of the upward pushing mechanism 32 is as follows: the reinforcing rib 161 is fixed on the trolley plate 145, the lifting plate 160 is fixed by the reinforcing rib 161, the lifting plate 160 is connected to the height adjustment plate 159 by two linear guide rails, the height adjustment plate 159 is the sliding side, the trolley top plate 158 and the height adjustment plate 159 are perpendicularly connected to each other, the upper bending plate 157 is connected to the trolley top plate 158 by two linear guide rails, the upper bending plate 157 is the sliding side, and a cylinder E213 is installed at the center of the upper end of the upper bending plate 157; the upper end of the lead screw height adjustment connecting block 162 is fixed on the height adjustment plate 159, the lead screw support seat 163 is fixed by connecting the trolley plate 145, and the motor V165 is coaxially connected to the lead screw height adjustment connecting block 162, the lead screw support seat 163, and the bracket II 164 by using a conventional coupling, lead screw and support, thereby providing power for the height adjustment plate 159 to slide up and down.

[0063] The structure of the trolley traveling mechanism 33 is as follows: the long support 146 and the short support 147 of the guide shaft are fixed on the intermediate frame 22, the guide shaft V148 is coaxially fixed on the long support 146 and the short support 147 of the guide shaft, the trolley plate 145 is fixed on the two guide shafts V148, the discharge push plate 150 is fixed on the trolley plate 145 through the linear guide rail, the discharge upright plate 149 is vertically fixed on the discharge push plate 150, the cylinder connecting plate 152 is fixed on the trolley plate 145, the support plate IV153 is fixed on the discharge push plate 150, the discharge cylinder 151 is connected to the cylinder connecting plate 152 and the support plate IV153, and a cylinder F214 is provided on one side of the discharge upright plate 149.

[0064] like Figure 19As shown, the basic structure of the side-pushing mechanism 35 is as follows: the sunken side plate 166 is associated with the trolley plate 145 via two linear guide rails. The sunken side plate 166 is the sliding side and is associated with the base plate V167. The base plate V167 is the sliding side. The extended side of the cylinder IV174 is coaxially sleeved and fixed to the floating head connecting block 168 on the base plate V167. The stationary side of the cylinder IV174 is fixed to the base plate V167. The book-pushing thick plate 169 is fixed to the side of the base plate V167. The angle plate II173 is fixed to the front side of the book-pushing thick plate 169. Therefore, the cylinder IV174 can drive... The book-pushing plate 169 and the angle plate II 173 move left and right. The motor mounting assembly 171 is installed on the underside of the book-pushing plate 169. The motor C176 is coaxially connected to the motor mounting assembly 171 through a conventional coupling, lead screw, and support. The book-pushing side plate 170 is coaxially connected to the book-pushing plate 169 through two guide shafts and a shaft support. The angle plate I 172 is installed on the extended side of the cylinder D175. The cylinder D175 is installed on the side of the book-pushing side plate 170 through a connecting plate. The motor C176 can provide power to make the book-pushing side plate 170 move up and down, thereby adjusting the height of the angle plate I 172. The cylinder D175 can adjust the extension length of the angle plate I 172.

[0065] like Figure 20 , 21 As shown, the paper-supporting mechanism 34 has the following structure: it includes two parallel long plates 177, which are connected to the base plate 135 via linear guides. The long plates 177 are sliding sides. A shaft block 178 is installed at one end of each of the two long plates 177. A long shaft A179 is installed horizontally between the two shaft blocks 178. A bearing is provided at the connection between the long shaft A179 and the shaft block 178. A cylinder E1 is installed on one side of one of the base plates 135 via a pad 185. 83. Cylinder E183 is arranged parallel to the long plate 177; the cylinder body of cylinder E183 is fixed on the pad 185, the piston rod end of cylinder E183 is connected to one end of swing rod 184, the other end of swing rod 184 is connected to long shaft A179, the two ends of long shaft A179 are also connected to one end of two shaft connecting rods 181 respectively, the other ends of the two shaft connecting rods 181 are respectively connected to the two ends of pressure rod 180; each long plate 177 is also provided with a limit shaft 182.

[0066] like Figure 22As shown, the moving unit 17 includes a pad I185, which is mounted on the upper part of the upper frame 23. The slider E187 and the pad I185 are associated through a long linear guide rail 189, which is mounted on the guide rail base 186. The slider E187 is the sliding side. The bracket II188 is fixed on the lower surface of the slider E187. The linear guide rail B190 is fixed inside the bracket II188 through the pad. The lead screw B195 is mounted inside the bracket II188 using a conventional lead screw support. The synchronous pulleys I 193 and II 194 are fitted with synchronous belts. The lifting motor 191 provides power. The pulleys III 196 and IV 197 are fitted with synchronous belts. The reduction motor B192 provides power.

[0067] like Figure 23 As shown, the basic structure of the book gripping unit 18 is as follows: The entire book gripping unit 18 is connected to the linear guide rail B190 slider via the bent plate B204 and the pad II205, and then fixed to the moving unit 17 structure. The bent plate B204 and the pad II205 are respectively installed on the upper and lower sides of the plate E198. The bracket D199 and the slider F201 are both installed on the lower surface of the plate E198. The left and right guide rail brackets B200 are assembled by connecting them to the bracket D199 and the slider F201 with screws. The left and right claws... A202 is connected to the guide rail bracket B200 via the linear guide rail E206. The left and right claws A202 are sliding sides. The power to drive the linear guide rail E206 is provided by the left and right cylinders M207 and the motor H208 (motor H208 is mounted on the motor bracket B203). The pulleys I209 and II210 are connected by a synchronous belt to transmit power, driving the lead screw IV212 to rotate, which in turn drives the slider of the linear guide rail C212 to slide, thereby driving the opening and closing of the right half of the book gripping unit 18 mechanism.

[0068] The basic working principle of the gripping mechanism is as follows: The geared motor B192 provides power, utilizing the synchronous belt structure of pulleys III196 and IV197 connected to the synchronous belt, causing the slider E187 to move the entire book-gripping unit 18 to the left to the predetermined book-gripping position. Motor H208 provides power, utilizing the synchronous belt structure of pulleys 209 and II210 connected to the synchronous belt, which in turn drives the lead screw 211 to rotate. This, in turn, causes the slider of the linear guide C212 to open and close the gripper on the right side of the book-gripping unit 18, adjusting it to the appropriate opening and closing length for gripping the book. The lifting motor 191 provides power, utilizing the synchronous belt structure of pulleys I193 and II197 connected to the synchronous belt... The synchronous belt structure of 194 works as follows: the lead screw B195 rotates, and the linear guide rail B190 slider drives the book gripping unit 18, whose gripper opening and closing degree has been adjusted, to descend to the predetermined position for placing the book on the three-section feeding mechanism 10. Similarly, the book gripping opening and closing length is reduced until the grippers 202 on both sides can grab the book from the bottom. 191 provides power, and the entire gripper unit 18, along with the book, moves upward to a height where there is no interference in the horizontal direction. Then, the geared motor B192 provides power, and the whole unit moves to the right to the predetermined position for placing the book on the paper pulling mechanism. The book gripping unit 18, which is holding the book, moves downward as a whole, and the claws on both sides 202 open, placing the book on the predetermined position on the single sheet of paper laid flat on the paper pulling mechanism 4.

[0069] The basic working principle of the trolley unit 5 is as follows: the extension end of the sinking cylinder 139 extends, the sinking support plate 134 rises, and the book is placed in the predetermined position on the paper pulling mechanism 4. The extension and retraction of the extension end of the sinking cylinder 139 causes the sinking support plate 134 to drive the single sheet of paper and the book to descend. After the paper and the book descend, the extension end of the cylinder E183 in the paper supporting mechanism 34 extends, thereby adjusting the angle of the long shaft 179 and the swing rod 184, thereby adjusting the angle of the pressure rod 180 and the shaft connecting rod 181, so that the pressure rod 180 can press down the front side of the book wrapped with the single sheet of paper, which can prevent the single sheet of paper from sliding down and the book from tilting forward. In the side pushing mechanisms 35 on both sides, the motor provides power. The opening and closing size of the side pushing mechanisms 35 on both sides is adjusted according to the total width of the two stacks of books. The extension end of the cylinder IV174 retracts, causing the book pushing side plate 170 to drive the corner plate II. 173 extends to both sides of the two stacks of books; motor C176 provides power, causing the book-pushing side plate 170 to drive the corner plate I 172 to rise to the height of the books, and the cylinder D175 extends its extension end, driving the corner plate I... 172 Fold the back two sides of the single-sheet wrapping paper inward along the top rear side of the book; the motor V165 in the push mechanism 32 provides power to adjust the upper folding plate 157 to the height position of the book, and the cylinder 213 extends and retracts, which determines the extension and retraction of the upper folding plate 157. When the upper folding plate 157 extends, the back side of the single-sheet wrapping paper is folded along the top surface of the book, completing all the above steps, and the back side of the book is basically finished with the packaging action; the coupling connected to the extension end of the cylinder 214 is coaxially sleeved with the guide shaft I141 in the sinking mechanism 31. The retraction of the cylinder 214 causes the entire trolley traveling mechanism 33 to move forward, and then the discharge cylinder 151 extends, pushing out the upright plate 149 to push the half-packaged book and single-sheet wrapping paper to the gradient mechanism 6 to complete the remaining packaging.

[0070] The working principle of the single-sheet paper packaging and bundling machine of the present invention is as follows: a single package of books and periodicals passes through a first-stage feeding mechanism 8 and a second-stage feeding mechanism 9, and then enters a third-stage feeding mechanism 10. The book pushing mechanism 11 then aligns the loose books and periodicals. After aligning the books, the positioning plate 15 positions the gripping position for the double stack of books and periodicals. The support rod 24 in the book-supporting mechanism 12 is located between the transport rollers of the third-stage feeding mechanism to prevent the bottom layer of thin books and periodicals from getting stuck between the rollers during transport, thus affecting the gripping of the gripping mechanism 2. A stack of kraft paper placed on the left and right adjustment components 25 by the paper feeding mechanism 3 is sucked up by the suction nozzle component 26, and then the clamp 29 in the paper pulling mechanism 4 transfers the sucked-up kraft paper to the predetermined position along with the clamp plate 30. The moving unit 1... 7 drives the book-grabbing unit 18, which uses claws 20 to grab the two stacks of single-packaged books and periodicals at the predetermined positions of the three-section feeding mechanism 10 and transport them to the predetermined positions of the single kraft paper in the paper-pulling mechanism 4; the sinking mechanism 31 rises up to sink the two stacks of single-packaged books and periodicals on the kraft paper in the paper-pulling mechanism to the predetermined positions of the trolley unit 5. The pushing mechanism 32 and a set of side-pushing mechanisms 35 complete the double-sided half-packaging and top packaging of the large package. The paper-supporting mechanism 34 can provide support for the front of the packaging paper and prevent the books and periodicals from tilting forward during the sinking of the kraft paper. Then, the trolley traveling mechanism 33 hands over the half-packaged books and periodicals to the gradient mechanism 6; the gradient mechanism 4 completes the remaining packaging and plays a certain shaping role, and finally hands it over to the bundling machine to complete the crisscross bundling.

Claims

1. A single sheet packaging bundling machine characterized by: The rack (7) is provided with a trolley unit (5) on the middle rack body (22), the trolley unit (5) is provided with a paper pulling mechanism (4) installed on the upper rack body (23) on the upper side, the paper pulling mechanism (4) is provided with a grabbing mechanism (2) on the upper side, the trolley unit (5) is provided with a gradual change mechanism (6) on the same layer on the book output side, the grabbing mechanism (2) is provided with a feeding mechanism (1) on the lower side of the book grabbing position, and the rack (7) is provided with a paper feeding mechanism (3) on the front operation surface side; The feeding mechanism (1) comprises a first feeding mechanism (8), a second feeding mechanism (9) and a third feeding mechanism (10) arranged in sequence along the horizontal direction, the third feeding mechanism (10) is provided with a book supporting mechanism (12), and the third feeding mechanism (10) is provided with a book pushing mechanism (11) on the upper side; The paper feeding mechanism (3) comprises a frame (43), a transmission shaft A (56) is arranged on the top of the frame (43) in the horizontal direction, the both ends of the transmission shaft A (56) are connected with the frame (43) through bearing supports (51) respectively, a speed reducer (28) is connected with the transmission shaft A (56), and double-row shaft chain wheels (49) are coaxially installed on the both ends of the transmission shaft A (56) respectively; chain wheels (48) are further arranged on the opposite sides of the frame (43) respectively; A left-right adjusting assembly (25) capable of moving up and down is arranged in the frame (43), a horizontal support (45) is arranged above the left-right adjusting assembly (25), a gas cylinder A (46) is connected with the horizontal support (45) through a gas cylinder connecting plate (47), a gas nozzle connecting plate (71) is arranged on the piston rod telescopic end portion of the gas cylinder A (46), and a plurality of suction nozzle assemblies (26) are arranged on the gas nozzle connecting plate (71); The lower ends of two chain connecting pieces (44) are connected with the upper ends of the left-right adjusting assemblies (25) respectively, and the upper end of each chain connecting piece (44) is matched and engaged with one end of a chain (27), and the other end of the chain (27) is sequentially engaged with the chain wheels (48) and the double-row shaft chain wheels (49) upwards; A roller (54) is arranged between the suction nozzle assembly (26) and the left-right adjusting assembly (25), and the both ends of the roller (54) are fixed on the opposite sides of the frame (43); A long rod (61) is arranged on one side of the frame (43) in the vertical direction, one end of a short shaft (55) is sleeved on the long rod (61), and a handle (73) is connected with the short shaft (55); The paper pulling mechanism (4) comprises a large plate (72), long shafts (60) and transmission shafts A (56) are arranged on the opposite sides of the large plate (72) respectively, synchronous pulleys are installed between the both ends of the long shafts (60) and the both ends of the transmission shafts A (56) respectively and are connected through synchronous belts A (57), linear guides (59) are arranged on the outer sides of the two synchronous belts A (57), the two linear guides (59) are arranged in parallel, and one end of the long shaft (60) is connected with a motor A (63) through a motor connecting block (74) by using a synchronous belt structure. The gradual change mechanism (6) includes side plate adjusting assembly, height adjusting assembly and gradual change cylinder line symmetrically arranged on opposite sides of the semi-formed book (98), the side plate adjusting assembly adjusts the size by adjusting the size of the book, and the height adjusting assembly adjusts the height position by adjusting the size of the book; The side plate adjusting assembly includes a base plate (92) connected to the lower end of a fixed elbow (89), the upper end of the fixed elbow (89) is connected to a fixed plate (85), the four top corners of the fixed plate (85) are respectively provided with flange bearings (96), one end of the fixed plate (85) is connected to an adjusting bottom plate (86), the four top corners of the adjusting bottom plate (86) are respectively provided with guide shaft supports (97), and the guide shaft (95) is coaxially sleeved with the flange bearings (96) and the guide shaft supports (97) from top to bottom in sequence; the fixed plate (85) is connected with a motor C (99), one end of the motor C (99) is connected with a lead screw, the lead screw is matched with a lead screw nut assembly (101), and the lead screw nut assembly (101) is fixed on the adjusting bottom plate (86).

2. The sheet packaging strapping machine according to claim 1, characterized in that: The height adjusting assembly includes a floating plate (124), the four top corners of the floating plate (124) are respectively provided with flange bearings (126), a support sleeve assembly (127) is installed at the center of the floating plate (124), a motor D (132) is installed on the support sleeve assembly (127), the motor D (132) is connected with a lead screw A (129), the lead screw A (129) is coaxially sleeved with a nut fixed sleeve (128), and the nut fixed sleeve (128) is connected with a track floating plate (133).

3. The sheet packaging strapping machine according to claim 2, characterized in that: The trolley unit (5) includes a paper supporting mechanism (34), the structure of the paper supporting mechanism (34) is that two long plates (177) are arranged in parallel, the long plates (177) are connected with base plates (135) through linear guides, one end of each of the two long plates (177) is provided with an axle block (178), a long shaft A (179) is installed between the two axle blocks (178) in the horizontal direction, bearings are arranged at the connection positions of the long shaft A (179) and the axle blocks (178), one side of one of the base plates (135) is provided with a cylinder E (183) through a pad (185), and the cylinder E (183) is arranged in parallel with the long plates (177); the cylinder body of the cylinder E (183) is fixed on the pad (185), one end of the piston rod of the cylinder E (183) is connected with one end of an oscillating rod (184), the other end of the oscillating rod (184) is connected with the long shaft A (179), the two ends of the long shaft A (179) are also connected with one end of two shaft connecting rods (181), the other ends of the two shaft connecting rods (181) are connected with the two ends of a pressing rod (180); each long plate (177) is also provided with a limiting shaft (182).

Citation Information

Patent Citations

  • Book and periodical packing machine

    CN109969468A