Empty box storage box and fully automatic brush cleaning equipment

By designing empty box storage box and fully automatic brush plate cleaning equipment, the problem of poor dirt control in camera module production is solved, and an efficient automatic brush plate process is achieved, which improves production efficiency and environmental protection effect.

CN115744227BActive Publication Date: 2025-03-18HUBEI SUNWIN TECH GRP
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Patent Information

Application Number
CN202211443736.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-18
Publication Date
2025-03-18
Estimated Expiration
2042-11-18

AI Technical Summary

Technical Problem

In the prior art, the control of dirty and dirty points in the production process of camera modules is poor, resulting in 80% of the dirt on the chip surface. The semi-automatic brushing machine cannot achieve sealed water mist, affecting the environment of a level 100-level dust-free workshop, and lacking empty box storage boxes, affecting the realization of fully automatic brushing.

Method used

A hollow box storage box and fully automatic brush plate cleaning equipment are designed, including a box material pickup device and an automatic feeding module. The water connection plate, sensor and drainage hole are used to realize the automatic storage and cleaning of the box, ensuring that there is water on the box and stored after cleaning.

Benefits of technology

It improves the degree of automated brushing boards, reduces the loss of manual operation and environmental pollution, and improves the production efficiency and equipment stability and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of camera module technology, and provides an empty material box storage box, including a box body, the feed side of the box body is opened for a material box to enter, a water receiving plate for receiving water is installed in the box body, the water receiving plate is provided with holes for supplying water to flow into the box body, and a notch is provided on the plate body of the water receiving plate close to the feed side, and the notch is inserted into the lower clamping plate of a material box picking device. A fully automatic plate brushing cleaning device is also provided. The empty material box storage box of the present invention can be used to store controlled material boxes, which improves the degree of automated plate brushing, and the material box is taken out from the automatic feeding module by the material box picking device, so there is water on the material box. When the carrier plate in the material box is pushed out layer by layer by the feed pushing device, the material box is now an empty material box. At this time, the material box picking device will put the empty material box into the box body of the empty material box storage box, and the water receiving plate will catch the water.
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Description

Technical Field

[0001] The present invention relates to the technical field of camera modules, and in particular to an empty material box storage box and a full-automatic brush plate cleaning device. Background Art

[0002] The biggest problem faced during the production of camera modules is the control of dirt and spots, also known as particle control.

[0003] Especially after the CSP chip is mounted by SMT process, the chip surface is dirty and has 80% defects. The conventional practice is to transport it to the semi-automatic brushing machine after ultrasonic and plasma cleaning, and then manually load and brush it, and then manually place it in the material storage water tank for short storage, and then further wash it. Due to the loss of some personnel and the untimely placement of materials in the storage water tank, the adverse effects are caused, and the semi-automatic brushing equipment cannot seal the water mist during the brushing process, which seriously affects the environment of the Class 100 dust-free workshop, causing huge losses and manpower losses to the company, and also makes the customer group lack confidence in the company, and even causes customer loss in serious cases.

[0004] In addition, the existing semi-automatic plate brushing machine does not have a location for arranging an empty material box storage box, which brings certain troubles to the realization of fully automatic plate brushing. Summary of the invention

[0005] The object of the present invention is to provide an empty material box storage box and a fully automatic brush plate cleaning device, which can at least solve some of the defects in the prior art.

[0006] To achieve the above-mentioned purpose, an embodiment of the present invention provides the following technical solution: an empty material box storage box, comprising a box body, the feed side of the box body is opened to allow a material box to enter, a water receiving plate for receiving water is installed in the box body, the water receiving plate is provided with holes for supplying water to flow into the box body, and a notch is provided on the plate body of the water receiving plate close to the feed side, and a lower clamping plate of a material box picking device is inserted into the notch.

[0007] Furthermore, a feed box and a slide rail sliding thereon are provided on the water receiving plate.

[0008] Furthermore, a sensor for sensing the material box is provided at a position of the box body away from the feeding side.

[0009] Furthermore, a drainage hole is provided at the bottom of the box.

[0010] An embodiment of the present invention provides another technical solution: a fully automatic brush plate cleaning device, comprising a material box picking device and the above-mentioned empty material box storage box, wherein the empty material box on the material box picking device is fed into the empty material box storage box.

[0011] Furthermore, the material box taking device includes an upper clamping plate, a lower clamping plate and a cylinder driving the upper clamping plate and the lower clamping plate to open and close, and the notch is for the lower clamping plate to be inserted.

[0012] Furthermore, the empty material box storage box is installed on the X-axis linear module of the material box taking device through a vertical plate.

[0013] Furthermore, it also includes an automatic material replenishing module, and the empty material box storage box is located directly above the automatic material replenishing module.

[0014] Furthermore, the automatic feeding module includes a box for placing a material box and a driving member for moving the position of the material box in the box, the box has a material taking position and several placement positions for placing the material box, the material taking position and each of the placement positions are arranged in sequence, and the material taking position is arranged adjacent to one of the placement positions; the direction from the placement position to the material taking position is consistent with the driving direction of the driving member, and the driving member is used to move the material box from one of the placement positions to the material taking position.

[0015] Furthermore, the driving member includes a clamping assembly for clamping the material box and a moving assembly for driving the material box to move.

[0016] Compared with the prior art, the beneficial effects of the present invention are: the empty material box storage box can be used to store controlled material boxes, which improves the degree of automated plate brushing, and the material box is taken out from the automatic feeding module by the material box picking device, so there is water on the material box, and when the carrier plate in the material box is pushed out layer by layer by the feeding and pushing device, the material box is now an empty material box. At this time, the material box picking device will put the empty material box into the box body of the empty material box storage box, and the water receiving plate will catch the water. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of a process flow of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0018] Figure 2a A schematic diagram of an automatic material replenishment module of a fully automatic brush plate cleaning device provided in an embodiment of the present invention (showing five material boxes);

[0019] Figure 2b A schematic diagram of an automatic material replenishment module of a fully automatic brush plate cleaning device provided in an embodiment of the present invention (three material boxes are shown);

[0020] Figure 2c for Figure 2b A partial enlarged schematic diagram of

[0021] Figure 3a A schematic diagram of a feeding mechanism and an empty material storage box of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0022] Figure 3b A schematic diagram of a material box taking device of a feeding mechanism of a fully automatic brush plate cleaning device provided in an embodiment of the present invention (showing the material box);

[0023] Figure 3c A schematic diagram of a feeding and pushing device of a feeding mechanism of a fully automatic brush plate cleaning device provided in an embodiment of the present invention;

[0024] Figure 3d A schematic diagram of a material box taking device of a feeding mechanism of a fully automatic brush plate cleaning device provided in an embodiment of the present invention (the material box is not shown);

[0025] Figure 3e for Figure 3d A partial enlarged schematic diagram of

[0026] Figure 4a A schematic diagram of the partial structure of a brush plate carrier of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0027] Figure 4b A schematic diagram of a first-view board carrying platform of a brush board carrier of a fully automatic brush board cleaning device provided by an embodiment of the present invention;

[0028] Figure 4c A schematic diagram of a second viewing angle of a plate carrying platform of a brush plate carrier of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0029] Figure 4d A schematic diagram of a unloading platform of a brush plate carrier of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0030] Figure 4e A schematic diagram of an upper stage of a brush plate carrier platform of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0031] Figure 4f for Figure 4a A partial enlarged schematic diagram (another viewing angle);

[0032] Figure 4g for Figure 4a A partial enlarged schematic diagram (another viewing angle);

[0033] Figure 5a A schematic diagram of a hair wheel cleaning mechanism of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0034] Figure 5b A schematic diagram of a fur wheel cleaning mechanism of a fully automatic brush plate cleaning device provided by an embodiment of the present invention with a cover plate removed;

[0035] Figure 5c for Figure 5b A partial enlarged schematic diagram of

[0036] Figure 5d A schematic diagram of a water knife removal component and an air knife removal component of a hair wheel cleaning mechanism of a fully automatic brush plate cleaning device provided in an embodiment of the present invention;

[0037] Figure 6a A schematic diagram of a brush plate carrier, a wool wheel cleaning mechanism, a cleaning agent supply mechanism, a water collection tank, a material unloading rotary module and a material storage water tank of a fully automatic brush plate cleaning device provided in an embodiment of the present invention;

[0038] Figure 6b for Figure 6a Schematic diagram of another perspective;

[0039] Figure 6c for Figure 6a Schematic diagram of another perspective;

[0040] Figure 6d for Figure 6a Schematic diagram of another perspective;

[0041] Figure 7a A schematic diagram of a cleaning agent supply mechanism of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0042] Figure 7b for Figure 7a Schematic diagram after the box cover is removed;

[0043] Figure 8a A schematic diagram of a first-angle view of a material unloading rotating module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (a state where the carrier plate is flipped 90°);

[0044] Figure 8b A schematic diagram of a second viewing angle of a material unloading rotating module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (a state where the carrier plate is flipped 90°);

[0045] Figure 8c A partially enlarged schematic diagram of a material unloading rotating module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (the carrier plate is not flipped);

[0046] Figure 9a A schematic diagram from a first perspective of a feeding robot module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0047] Figure 9b A schematic diagram from a second perspective of a material unloading robot module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0048] Fig.9c A partially enlarged schematic diagram of a feeding robot module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0049] Figure 9d A partially enlarged schematic diagram of another perspective of a material unloading robot module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0050] Fig.9e A schematic diagram of a carrier plate in the process of grabbing a material unloading robot module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (only a part of the carrier plate is grabbed);

[0051] Figure 9f for Fig.9e A partial enlarged schematic diagram of

[0052] Fig.10a A schematic diagram of a material storage water tank of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0053] Fig.10b A schematic diagram of a material storage water tank of a fully automatic brush plate cleaning device provided by an embodiment of the present invention with the outer shell removed;

[0054] Fig.10c A schematic diagram of a material storage water tank of a fully automatic brush plate cleaning device provided by an embodiment of the present invention with the shell and the water tank removed;

[0055] Fig.10d A partial schematic diagram of a material storage water tank of a fully automatic brush plate cleaning device provided by an embodiment of the present invention with a material box removed;

[0056] Fig.10e A schematic diagram of the bottom of a material storage water tank of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;

[0057] Fig.10f A schematic diagram of an air inlet joint and a sealing structure of a material storage water tank of a fully automatic brush plate cleaning device provided in an embodiment of the present invention;

[0058] Fig.11 A schematic diagram of an empty material box storage box for a fully automatic brush plate cleaning device provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0059] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0060] See also Figure 1 , an embodiment of the present invention provides a fully automatic brush plate cleaning device, including a loading mechanism, a brush plate carrier, a cleaning device, a unloading mechanism and a material storage water tank. The loading mechanism is used to deliver the carrier with the product to the brush plate carrier; the brush plate carrier is used to clamp the carrier and carry the carrier through the cleaning device, which is processed by the cleaning device, and deliver the carrier to the unloading mechanism after the processing; the unloading mechanism is used to take the carrier processed by the cleaning device out of the brush plate carrier and put it into the material storage water tank; the material storage water tank is used to temporarily soak and store the carrier. In this embodiment, by arranging the cleaning device and the material storage water tank on an automated production line, the loss of personnel and the untimely placement of materials in the storage water tank are reduced. In addition, the defects caused by the need for manual loading and unloading of materials in semi-automatic cleaning equipment are solved. At the same time, automated production not only greatly improves production efficiency compared with traditional semi-automatic production, but also has higher stability and reliability. Specifically, the carrier to be cleaned is attached with products, and the loading mechanism can transport the carriers one by one to the brush plate carrier. The brush plate carrier will close up and down to clamp the carriers, and carry the carriers to the flow direction of the automated production line. During the transportation, they will be cleaned by a cleaning device, and then sent to the unloading area after the cleaning process of the cleaning device. In the unloading area, the brush plate carrier opens up and down, and the carrier is taken out from the brush plate carrier by the unloading mechanism, and then sent to the material storage tank by the unloading mechanism for temporary storage. Preferably, the brush plate carrier can drive the carrier to swing, and the direction of the swing can be perpendicular to the direction of the brush plate carrier transport. For example, if the direction of the brush plate carrier transport is the X-axis direction, then the swing direction can be the Y-axis direction, so that when the carrier passes through the cleaning device, it can be cleaned in all directions, which can further improve the cleaning effect.

[0061] Embodiment 1:

[0062] See also Figure 2a , Figure 2b as well as Figure 2cThe embodiment of the present invention provides an automatic material replenishment module, including a box 101 for arranging a material box 100 and a driving member for moving the position of the material box 100 in the box 101. The box 101 has a material taking position 102 and a plurality of placement positions 103 for placing the material box 100. The material taking position 102 and each of the placement positions 103 are arranged in sequence, and the material taking position 102 is arranged adjacent to one of the placement positions 103; the direction from the placement position 103 to the material taking position 102 is consistent with the driving direction of the driving member, and the driving member is used to move the material box 100 from one of the placement positions 103 to the material taking position 102. In this embodiment, by arranging the material taking position 102 and the plurality of placement positions 103 in sequence, and by the cooperation of the driving member, a material replenishment mechanism in which one material box 100 is replenished when one material box 100 is taken away can be realized, which greatly improves the operating efficiency and lays a foundation for the full automation of the whole machine. The box 101 is used to store the material box 100. The box 101 is filled with clean water or other solvents to keep the carrier in the material box 100 clean. For example, some floating and easily soluble dirt can be handled. At this time, it has not been cleaned by the cleaning device, but only preliminarily cleaned. There are multiple placement positions 103 in the box 101, such as the five placement positions 103 shown in the present embodiment, which can hold five material boxes 100 at the same time, and each material box 100 can hold many carriers. Therefore, there are many carriers available for transfer to the next process, and it can work automatically for a long time (that is, the time for automatic cleaning of the products on the carrier can be very long). After the device is started, the loading mechanism will take away the prepared material box 100 from the material taking position 102. At this time, the material taking position 102 is vacant. At this time, the driving member moves the material box 100 on other placement positions 103 to the material taking position 102, so that the loading mechanism can take away the material box 100 again. This automatic feeding module can provide the initial auxiliary preparation for fully automated cleaning, is the basis for the equipment to work non-stop, and can greatly improve efficiency. Preferably, the driving member is to send the material box 100 in the placement position 103 adjacent to the material taking position 102 to the material taking position 102, which can save time and can be achieved through a simple translational movement. Of course, it is also feasible to put the material box 100 on other placement positions 103 on the material taking position 102, and a manipulator that can move in the Z-axis direction can be used to achieve precise grasping.

[0063] As an optimization solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b as well as Figure 2cThe driving member includes a clamping assembly 104 for clamping the material box 100 and a moving assembly 105 for driving the material box 100 to move. In this embodiment, the clamping assembly 104 can be used to clamp the material box 100, and then the moving assembly 105 can be used to drive the material box 100 to move, so as to send the clamped material box 100 to the material extraction position 102.

[0064] To further optimize the above solution, please refer to Figure 2a , Figure 2b as well as Figure 2c , there are two clamping assemblies 104, which are respectively arranged at the two ends of the box body 101, and the direction between the two clamping assemblies 104 is consistent with the driving direction of the driving member. In this embodiment, two groups of clamping assemblies 104 can be used to clamp multiple material boxes 100. When clamping and moving the material boxes 100, it can be to clamp one material box 100, or it can be to clamp all the material boxes 100 and then move the entire body of a placement position 103, so that the second method will make it more efficient. When clamping the entire body, in order to avoid the situation where there are too many material boxes 100 and they cannot be clamped or deformed, etc., the method of providing clamping assemblies 104 at both ends can be adopted.

[0065] To further optimize the above solution, please refer to Figure 2a , Figure 2b as well as Figure 2c The clamping assembly 104 includes a cylinder and two clamping arms arranged opposite to each other, and the clamping interval between the two clamping arms is for clamping the material box 100. In this embodiment, the cylinder can be used to push the clamping arm closer or farther to achieve the purpose of clamping or releasing the material box 100. The clamping arm can be linked in multiple ways as needed. For example, in this embodiment, a first clamping arm 106 and a second clamping arm 107 are designed. The first clamping arm 106 drives the second clamping arm 107 to move. The first clamping arm 106 is slightly higher than the second clamping arm 107, which facilitates the cylinder drive.

[0066] As an optimization solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b as well as Figure 2c The moving assembly 105 includes a servo motor, which can provide driving force by means of a motor, a driving wheel, or a belt, and then use a screw drive or other transmission methods to move the material box 100. Of course, in addition to this, an electric push rod, a cylinder, etc. can also be used to achieve the drive, and this embodiment does not limit this.

[0067] As an optimization solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b as well as Figure 2c, a material box rack 108 is provided in the box body 101, the placement position 103 is provided on the material box rack 108, and the material taking position 102 is located on one side of the material box rack 108. In this embodiment, the material box rack 108 can be used to place the material box 100, so that the material taking position 102 can be reserved in the box body 101 by designing the size of the material box rack 108. On the other hand, the purpose of setting this material box rack 108 is to facilitate the above-mentioned clamping mechanism to clamp the material box rack 108 as a whole, so that multiple material boxes 100 can be moved more smoothly, and clamping the material box rack 108 can also avoid damaging the material box 100 compared to directly clamping the material box 100. The material box rack 108 is provided in the box body 101, and it also has a certain length, so the use of two clamping mechanisms can ensure that the material box rack 108 is clamped in place. The above-mentioned second clamping arm 107 can clamp the material box rack 108.

[0068] To further optimize the above solution, please refer to Figure 2a , Figure 2b as well as Figure 2c , the material box frame 108 includes a side frame 109 and a bottom frame 110, the side frame 109 and the bottom frame 110 are enclosed to form a frame structure, and the placement position 103 is arranged on the bottom frame 110. In this embodiment, the top of the box body 101 is open, and the material box frame 108 is also made open, so that the material box 100 can be placed in it. Preferably, there are multiple side frames 109, and the bottom frame 110 and two oppositely arranged side frames 109 form a placement position 103. In this way, the number of side frames 109 can be selected according to the number of material boxes 100. When clamping, the two oppositely arranged clamping arms are brought together to squeeze the two oppositely arranged side frames 109, and the two side frames 109 can cooperate to clamp the material box 100 therein. At this time, the moving component 105 drives the clamping arm to move to drive the side frame 109 to move. The bottom frame 110 does not need to be moved.

[0069] To further optimize the above solution, please refer to Figure 2a , Figure 2b as well as Figure 2c The side frame 109 includes a vertical plate 111 and baffles 112 arranged on two vertical side edges of the vertical plate 111. The two baffles 112 are opened outward from the vertical plate 111 to form an expanded configuration. In this embodiment, the expansion structure is designed to facilitate the staff to place the material box 100 into the placement position 103. When placing, the two baffles 112 can play a certain guiding role, and the design of the baffles 112 being perpendicular to the vertical plate 111 or having a narrow opening makes it easier for the material box 100 to be placed in the material box frame 108.

[0070] As an optimization solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b as well as Figure 2cA notch 113 is provided on the side of the material taking position 102 away from the placement position 103, and the notch 113 is located in the box body 101. In this embodiment, the notch 113 is provided to facilitate the feeding mechanism to extend into the box body 101 to grab the material box 100. The material box 100 is in a cubic shape as a whole, and it has a certain thickness. The feeding mechanism can more easily grab the material box 100 when it extends into the box body 101. There are several grooves in the material box 100, and both end surfaces of the material box 100 are open, so that the carrier plate can be inserted into the groove from the opening.

[0071] As an optimization solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b as well as Figure 2c , and also includes a circulation structure for water circulation in the box body 101. Preferably, the circulation structure includes a water tank 114 provided on the side of the box body 101, the water tank 114 serves as a baffle 112 on the side of the box body 101, and the tank wall of the water tank 114 close to the inside of the box body 101 is lower than the tank wall opposite thereto. In this embodiment, the water in the box body 101 can flow into the water tank 114 from the lower tank wall, and the water can be discharged from the drainage hole at the bottom of the water tank 114 after entering the water tank 114, while on the other hand, water is continuously replenished into the water tank, so that the water in the water tank can be always flowing and circulating.

[0072] As an optimization solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b as well as Figure 2c The box 101 is provided with a sensor 115 for sensing the material box 100. In this embodiment, the sensor 115 can sense whether the material box 100 in the box 101 has reached the material taking position 102, thereby preventing the material box 100 from running empty.

[0073] Embodiment 2:

[0074] See also Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e, an embodiment of the present invention provides a feeding mechanism, including a material box picking device 200 and a feeding pushing device 201 for pushing the carrier plate grabbed by the material box picking device 200 to the brush plate carrier, the material box picking device 200 includes a manipulator for grabbing the material box and a driving member for moving the manipulator in the X-axis direction and the Z-axis direction, and the pushing direction of the feeding pushing device 201 is the Y-axis direction. In this embodiment, it has movement in both the X-axis and Z-axis directions, so that the material box can be accurately and quickly taken out from the automatic feeding module 211, and then the feeding pushing device 201 is used to push the carrier plate in the material box to the brush plate carrier, and the cooperation of the two can improve the operating efficiency of the fully automatic brush plate cleaning. Specifically, the manipulator is sent into the automatic feeding module 211 through the Z axis. Under the driving action in the X axis direction, the manipulator approaches the material box, starts to move to grab the material box, and then retracts along the X axis, and then returns to its original position along the Z axis, completing the action of taking the material box out of the box of the automatic feeding module 211. Then, the feeding and pushing device 201 pushes the carrier plate in the material box out of the material box onto the brush plate carrier, thereby completing the feeding action. The driving member can adopt a cylinder or other existing driving methods, which is not limited here. Preferably, the empty material box is placed in the empty material box storage box 210.

[0075] To further optimize the above solution, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e The manipulator includes an upper clamping plate 202, a lower clamping plate 203, and a cylinder for driving the upper clamping plate 202 and the lower clamping plate 203 to open and close. The upper clamping plate 202 and the lower clamping plate 203 are between the clamping area for clamping the material box. In this embodiment, the cylinder drives the upper clamping plate 202 and the lower clamping plate 203 to open and close to clamp the upper and lower surfaces of the material box in the automatic feeding module 211. The notch in the box in the first embodiment can facilitate the manipulator to enter the box to take out materials, and sufficient space for movement is reserved for it.

[0076] To further optimize the above solution, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e A spring guide column 204 is installed on the upper clamping plate 202 or the lower clamping plate 203. In this embodiment, the spring guide column 204 can buffer the driving force of the cylinder, thereby controlling the clamping force, on the one hand ensuring that the material box is clamped tightly, and on the other hand avoiding a sudden increase in the clamping force to damage the material box.

[0077] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e The upper clamping plate 202 and the lower clamping plate 203 are both provided with a stopper 205 that can hold the material box, and the stopper 205 expands outward from the clamping interval to be flared. In this embodiment, the stopper 205 can ensure that the material box will not fall out of the clamping interval after being clamped. In addition, the flared structure is designed to facilitate clamping of the material box, and the degree of freedom is relatively high.

[0078] To further optimize the above solution, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e The manipulator further includes a pad 206 for supporting the material box against the stopper 205. In this embodiment, the pad 206 can ensure that the material box is clamped, and the pad 206 can provide a certain force in the horizontal direction, and can form a stable clamping force in conjunction with the vertical force of the upper clamping plate 202 and the lower clamping plate 203.

[0079] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e , the feeding and pushing device 201 includes a pushing rod 207 and a pushing member for driving the pushing rod 207 to move along the Y-axis direction, the pushing rod 207 is in the shape of a long strip, and the length of the pushing rod 207 is not less than the length of the carrier. In this embodiment, the feeding and pushing device 201 pushes the carrier out of the material box through the pushing rod 207, which is in the shape of a long strip, specifically a sheet, and its thickness can be designed to be similar to that of the carrier, so that when it moves in the Y-axis direction, the carrier to be pushed out of the material box will not interfere with other carriers. The structure of the material box is described in the first embodiment, which has a lot of grooves inside, and the carrier can be placed in the grooves, so that the pushing rod 207 only needs to be able to enter the grooves to push the carrier out of the grooves. Preferably, the feeding and pushing device 201 is set up on one side of the material box picking device 200 as a whole through a bracket, and the bracket has a certain height to cooperate with the material box picking device 200 to move to a position in place on the Z axis.

[0080] To further optimize the above solution, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3eThe pushing member includes an upper guide wheel 208, a lower guide wheel 209, and a servo motor for driving the upper guide wheel 208 and the lower guide wheel 209 to rotate. The upper guide wheel 208 and the lower guide wheel 209 are arranged opposite to each other, and the push rod 207 passes between the upper guide wheel 208 and the lower guide wheel 209. In this embodiment, the guide wheel is driven to rotate by a motor to push out the push rod 207. Compared with the conventional method of directly pushing the push rod 207 by linear drive, the push rod 207 can be guided out by rotation to avoid excessive extension of the push rod 207 to affect the accuracy.

[0081] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e The feeding and pushing device 201 further includes a buffer structure for limiting excessive pushing of the pushing rod 207. Preferably, the buffer structure includes a buffer spring provided at the tail end of the pushing rod 207. In this embodiment, by designing the buffer spring, the spring's resilience can be utilized to retract the pushing rod 207 for a certain distance after it is pushed to the limit, thereby preventing excessive pushing force from causing deformation of the carrier plate with the product attached thereto.

[0082] Embodiment three:

[0083] See also Figure 4a , is a partial structural diagram of the brush plate carrier 314, which omits the guide rail parallel to the Y-axis linear module 301. The guide rail is used to prevent one side from collapsing due to excessive weight.

[0084] See also Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g The embodiment of the present invention provides a carrier plate bearing platform 300, including an upper carrier 302 and a lower carrier 303 that can be opened and closed, wherein a clamping interval for clamping the carrier plate is provided between the upper carrier 302 and the lower carrier 303, wherein the upper carrier 302 has a hollow position for exposing the product on the carrier plate, and the lower carrier 303 has a convex block 305 for lifting the product on the carrier plate. In this embodiment, the feeding and pushing device pushes the carrier plate in the material box into the clamping interval, and then the upper carrier 302 and the lower carrier 303 cooperate to clamp the carrier plate tightly. Since the product on the carrier plate is to be cleaned, the convex block 305 is used to lift the product on the carrier plate to facilitate the brush wheel cleaning mechanism 318 above the brush plate carrier 314 to brush the product.

[0085] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g The hollow position of the upper carrier 302 is provided with a cover plate 306, and the cover plate 306 has a plurality of windows for exposing the products on the carrier. In this embodiment, in order to prevent the brush wheel from brushing other places and doing useless work, the cover plate 306 can be designed to have a shape with multiple windows to match the position of the product on the carrier.

[0086] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g , and also includes a push rod 307 for lifting the upper platform 302 and a cylinder for driving the push rod 307 to extend and retract. The push rod 307 penetrates the unloading platform 303 and extends to the upper platform 302. The cylinder is arranged below the unloading platform 303. In this embodiment, the movement of the upper platform 302 is driven by the push rod 307 and the cylinder. Before the carrier enters the clamping interval, the push rod 307 is lifted, and the clamping interval between the upper platform 302 and the unloading platform 303 is opened to facilitate the entry of the carrier. When clamping is required, the push rod 307 is retracted to press the upper platform 302 on the unloading platform 303, thereby completing the clamping of the carrier. At this time, the carrier bearing platform 300 can stably carry the carrier to the subsequent process.

[0087] To further optimize the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g There are multiple push rods 307, and adjacent push rods 307 are connected by connecting arms, and the cylinder drives the connecting arms to move. In this embodiment, the use of connecting arms can reduce the number of cylinders, save space and cost.

[0088] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4gThe unloading platform 303 is provided with a leveling structure for adjusting the degree of compression of the upper loading platform 302. In this embodiment, in order to prevent the upper loading platform 302 from being compressed too tightly, the position of the upper loading platform 302 in the vertical direction can be adjusted by the leveling structure. The leveling structure can also adjust whether the posture of the upper loading platform 302 is horizontal.

[0089] To further optimize the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g The leveling structure includes a plurality of leveling rods 308 penetrating the unloading platform 303, and each of the leveling rods 308 is threadedly connected to the unloading platform 303. In this embodiment, the leveling method can be to drive the leveling rods 308 to extend beyond the unloading platform 303 by threaded connection, so as to support the upper loading platform 302, so as to adjust the position of the upper loading platform 302.

[0090] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g The download platform 303 is provided with a guide structure. Preferably, the guide structure includes a guide rod 309 and a sleeve 310, the sleeve 310 is provided on the download platform 303, and the guide rod 309 vertically penetrates the download platform 303. The designed guide structure can ensure that the above-mentioned push rod 307 is lifted vertically.

[0091] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g , a drainage ditch 311 is provided on the unloading platform 303. Preferably, drainage ditches 311 are also provided on both sides of the unloading platform 303. In this embodiment, the drainage ditch 311 is designed to quickly drain away the sewage during cleaning.

[0092] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g, a card plate 312 is provided at the edge of the surface of the upper loading platform 302 facing the unloading platform 303, and a card slot for the card plate 312 to be inserted is provided on the unloading platform 303. In this embodiment, a structure in which the card plate 312 and the card slot cooperate at the edge position can play a role in blocking water. The card slot can be the above-mentioned drainage ditch 311, killing two birds with one stone. Preferably, the feeding end of the card plate 312 is tilted toward the inside of the upper loading platform 302, which can play a role in guiding. Even if the posture of the carrier is not good when entering, it can be guided by the inclined surface 3120.

[0093] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g The tail end of the download plate is provided with an extreme limit structure 313. In this embodiment, the extreme limit structure 313 can ensure that the carrier plate is inserted into the clamping interval in place, and can also block the carrier plate to prevent the carrier plate from being pushed out of the clamping interval.

[0094] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g The feed end of the unloading platform 303 has an inclined surface, and the inclined surface is arranged upwardly in an inclined direction from the feed end to the discharge end of the unloading platform 303. By providing this inclined surface 3030, damage to the carrier can be avoided, because the inclined surface can play a guiding and buffering role. Preferably, the discharge end of the unloading platform 303 also has an inclined surface 3031, which has the same function.

[0095] See also Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4gThe embodiment of the present invention provides a brush plate carrier 314, including the above-mentioned carrier plate bearing platform 300 and a driving component for driving the carrier plate bearing platform 300 to move, the carrier plate bearing platform 300 includes an upper carrier 302 and a lower carrier 303 that can be opened and closed, and a clamping interval for clamping the carrier plate is between the upper carrier 302 and the lower carrier 303, the upper carrier 302 has a hollow position for exposing the product on the carrier plate, and the lower carrier 303 has a protrusion 305 for lifting the product on the carrier plate. In this embodiment, the driving component is used to move the carrier plate bearing platform 300 to reach the working range of the wool wheel cleaning mechanism 318, and after passing through the wool wheel cleaning mechanism 318, the carrier plate bearing platform 300 is moved forward to the unloading rotating module 319. The driving component here is the above-mentioned Y-axis linear module 301. The Y-axis linear module 301 of the brush plate carrier 314 is very long, extending from loading to unloading, specifically from the feeding and pushing device to the unloading rotating module 319, and passing through a wool wheel cleaning mechanism 318 in the middle, which is the longest displacement in the entire equipment.

[0096] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g , the carrier plate bearing platform 300 is installed on the water retaining structure. In this embodiment, the carrier plate bearing platform 300 is installed on the water retaining structure, and sewage, cleaning agents, etc. during cleaning can be blocked outside to avoid damage to some driving components.

[0097] To further optimize the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g The water retaining structure includes a water retaining plate 315 disposed below the carrier platform 300, and the water retaining plate 315 is disposed in the driving direction of the carrier platform 300. In this embodiment, the water retaining plates 315 are disposed before and after the carrier platform 300 to retain sewage and cleaning agents.

[0098] To further optimize the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4gThe water retaining structure further includes a retractable bellows cover 316, which is arranged on both sides of the carrier platform 300. In this embodiment, the two sides here refer to the position parallel to the driving direction of the carrier platform 300. After cooperating with the front and rear water retaining plates 315 above, the left and right sewage and cleaning agents are blocked to avoid damage to the Y-axis linear module 301 and the guide rail on the side opposite to the Y-axis linear module 301. The bellows cover 316 is retractable and can fully block sewage and cleaning agents.

[0099] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g , and also includes a swing mechanism 317 for driving the carrier plate bearing platform 300 to swing in the X-axis direction. In this embodiment, the above-mentioned Y-axis linear module 301 moves the carrier plate bearing platform 300 in the Y-axis direction, so that the wool wheel that cooperates with the rotation of the wool wheel cleaning mechanism 318 can clean the products on the carrier plate. However, this cleaning is not the cleanest state. By setting the swing mechanism 317, the carrier plate bearing platform 300 can be moved in the X-axis direction, which can form cleaning in both the X-axis and Y-axis directions, which is similar to the concept of "scrubbing", and can further improve the cleanliness of cleaning. The swing frequency can be controlled by setting the output frequency of the swing mechanism 317, and higher frequency swinging can achieve a better "scrubbing" effect.

[0100] To further optimize the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g The swing mechanism 317 includes an eccentric wheel and a motor, the eccentric wheel is connected to the output shaft of the motor, and the eccentric wheel provides a force for repeated vibration for the carrier platform 300. In this embodiment, the swinging method can be achieved by using an eccentric wheel and a motor to achieve vibration, that is, to achieve the effect of swinging back and forth, and then the eccentric wheel outputs the swinging force to the unloading platform 303 of the carrier platform 300, and the unloading platform 303 swings the entire carrier platform 300. Of course, in addition to this, other existing swinging methods are feasible, and this embodiment does not limit this.

[0101] See also Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f , Figure 4g And 6a, the embodiment of the present invention provides a fully automatic brush plate cleaning device, including a wool wheel cleaning mechanism 318 and the above-mentioned brush plate carrier 314, the brush plate carrier 314 is located below the wool wheel cleaning mechanism 318, and the wool wheel cleaning mechanism 318 brushes the product on the carrier on the brush plate carrier 314. In this embodiment, the positional relationship between the brush plate carrier 314 and the wool wheel cleaning mechanism 318 is reflected. Due to the effect of the protrusion 305, the product can be lifted up a little, which makes it easier for the wool wheel of the wool wheel cleaning mechanism 318 to act on the product.

[0102] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f , Figure 4g And 6a, further comprising a water collecting tank, the water collecting tank is located below the brush plate carrier 314, and the water collecting tank is used to collect the sewage and cleaning agent left after the wool wheel cleaning mechanism 318 cleans the products on the carrier. In this embodiment, the positional relationship between the brush plate carrier 314 and the water collecting tank is embodied. In this way, along the height space, the wool wheel cleaning mechanism 318, the brush plate carrier 314 and the water collecting tank are arranged in sequence.

[0103] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f , Figure 4g And 6a, also includes a material unloading rotary module 319, which is located at the discharge end of the brush plate carrier 314. In this embodiment, when the carrier is transported to the material unloading rotary module 319 by the brush plate carrier 314, it reaches the end point. After the unloading rotary module 319 takes the carrier away, the brush plate carrier 314 will return to the starting point with the empty carrier carrier platform 300 and receive another carrier to be cleaned. Of course, a circular path can also be designed, that is, multiple carrier carrier platforms 300 are set on the brush plate carrier 314, and multiple carrier carrier platforms 300 continuously circulate the loads on a circular route, which can save waiting time and further improve work efficiency. The circulation path can be circulated in the horizontal direction, or it can be circulated using the height space, which is feasible.

[0104] As an optimization solution of the embodiment of the present invention, please refer to Figure 3c , Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f , Figure 4g And 6a, also includes a feeding and pushing device, which pushes the carrier in the material box to the carrier carrying platform 300 of the brush plate carrier 314. In this embodiment, on the feeding side, the feeding and pushing device pushes the carrier in the material box to the carrier carrying platform 300, and then is taken away by the Y-axis linear module 301.

[0105] Embodiment 4:

[0106] See also Figure 5a , Figure 5b , Figure 5c and Figure 5d The embodiment of the present invention provides a cleaning device, including a wool wheel cleaning mechanism 400, wherein the wool wheel cleaning mechanism 400 includes a cleaning box 401, wherein a plurality of wool wheels 402 are sequentially arranged in the cleaning box 401 along the transport direction of the carrier plate, and a spraying assembly 410 for spraying a cleaning agent is arranged in the cleaning box 401, and below each of the wool wheels is a scrubbing interval. In this embodiment, the carrier plate is cleaned by rotating the wool wheels, and the carrier plate passes through the cleaning interval where the cleaning box 401 is located, and the wool wheels rotate to scrub the carrier plate below it, and at the same time, the cleaning agent is sprayed into the cleaning box 401 with the spraying assembly 410, which can achieve a better cleaning effect. Of course, in addition to using wool wheels for scrubbing, other existing cleaning methods are also feasible, and this embodiment does not limit this. As for the number of wool wheels, it can be set according to actual needs, and adjacent wool wheels are set at intervals.

[0107] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , the cleaning box 401 has a hollow position 403 on the top, and each of the wool wheels is loaded into the cleaning box 401 from the hollow position 403. In this embodiment, the cleaning box 401 has an open design on the top, which can facilitate the loading of the wool wheels. Preferably, a cover plate 404 is installed on the cleaning box 401, and the cover plate 404 closes the hollow position 403. Preferably, the cleaning box 401 is erected by a gantry 405. The cover plate 404 can be used to shield the wool wheels when they are working to avoid potential safety hazards. The cover plate 404 is hinged to the cleaning box 401. The stability of the cleaning box 401 and the wool wheels therein can be improved by the gantry 405.

[0108] To further optimize the above solution, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5dA weight-reducing structure 406 is installed between the gantry 405 and the cleaning box 401. In this embodiment, the weight of the cleaning box 401 can be reduced by installing the weight-reducing structure 406, thereby reducing the load on the Z axis. The weight-reducing structure 406 can be a pulling structure with a pulling force, such as a spring, or a cylinder, etc., one end of which is installed on the gantry 405 and the other end is installed on the cleaning box 401, or according to the design size requirements, a connecting component is provided on the cleaning box 401, and then one end can be installed on the gantry 405 and the other end is connected to the connecting component. The connecting component in this embodiment is a vertical plate.

[0109] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , and also includes an adjustment component 407 for adjusting the horizontal position of the cleaning box 401. In this embodiment, the horizontal position, or height, of the cleaning box 401 is adjustable. On the one hand, it is adjusted to a suitable position before use to clean the carrier plate transported by the brush plate carrier. On the other hand, during use, if the wool wheel is damaged, the position of the cleaning box 401 can be finely adjusted to ensure that the wool wheel can always brush the carrier plate. The adjustment component 407 can adopt a lifting mechanism such as a cylinder.

[0110] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , the wool wheel is installed on the cleaning box 401 through a semi-open coupling 408. In this embodiment, the semi-open coupling 408 can be used to facilitate the replacement of the wool wheel.

[0111] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d Each of the wool wheels is equipped with an independent driver. In this embodiment, each wool wheel 402 works independently, so we can control its rotation speed, rotation direction, etc. independently, so as to ensure the cleaning effect. The driver can be a servo motor.

[0112] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d, and also includes a wool wheel cleaning component 409 for cleaning the wool wheel. In this embodiment, when the wool wheel is working, it is inevitable to be stained with dirt, so the wool wheel cleaning component 409 is designed to clean the wool wheel. Preferably, the wool wheel cleaning component 409 includes a nozzle arranged adjacent to the wool wheel, which can spray clean water, cleaning agent, etc. on the wool wheel, and the wool wheel can be cleaned during the rotation of the wool wheel. The sprayed clean water, cleaning agent, etc. can also be used as a solvent for cleaning the carrier plate. Of course, the wool wheel can also be removed for cleaning, and this embodiment does not limit this.

[0113] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , the spray assembly 410 is arranged at the entrance of the cleaning box 401. In this embodiment, the spray assembly 410 is arranged at the entrance of the cleaning box 401. When the carrier enters the cleaning box 401, as the brush plate carrier moves, the cleaning agent can cover the entire carrier, ensuring that every part can be better cleaned.

[0114] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d The spray assembly 410 includes a pressurized nozzle. In this embodiment, after the cleaning agent enters the nozzle, since the nozzle is a pressurized nozzle, the cleaning agent can be sprayed out in a mist form, so that the cleaning agent is evenly and more comprehensively covered on the carrier, saving the amount of cleaning agent and improving the cleaning effect.

[0115] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , and also includes a water jet removal component 411 for removing the cleaning agent and an air knife removal component 412 for removing excess water. In this embodiment, after all parts of the carrier board have been cleaned by the wool wheel, a water jet removal component 411 can be provided at the tail of the cleaning box 401 to remove the cleaning agent, and the excess water on the carrier board can be removed by the air knife removal component 412. Preferably, both the water jet removal component 411 and the air knife removal component 412 use pressurized nozzles, one for spraying water and the other for spraying air. Preferably, a long strip of pipeline is used, and then multiple nozzles are provided along the length direction of the pipeline, which can achieve better results.

[0116] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d, and also includes a grating ruler for positioning the cleaning box 401 on the Z axis. In this embodiment, the grating ruler can be accurately positioned at a position convenient for the cleaning box 401 to ensure the cleaning of the carrier plate below it.

[0117] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , height gauges are provided outside both ends of the cleaning box 401. In this embodiment, the designed height gauges can be used to accurately monitor the horizontal condition of the wool wheel cleaning mechanism 400.

[0118] As an optimization solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , the cleaning box 401 is a transparent box body. In this embodiment, the cleaning box 401 is designed to be transparent, specifically, its side plate is made of transparent material, which can facilitate the staff to observe the cleaning situation and make timely corrections if abnormalities occur.

[0119] Embodiment five:

[0120] See also Figure 6a , Figure 6b , Figure 6c and Figure 6d The embodiment of the present invention provides a water collection tank, including a substrate 500 that can be arranged below the wool wheel cleaning mechanism, the substrate 500 has a drain port for the cleaning waste water to be discharged, the substrate 500 is installed with a water collection box (not shown) that can cover the drain port, the water collection box can be detachably installed on the substrate 500, and the water collection box has a drain hole. In this embodiment, a water-blocking substrate 500 is arranged below the wool wheel cleaning mechanism, and when the wool wheel cleaning mechanism is working, the waste water will fall down and will be caught by the substrate 500, and then flow into the water collection box through the drain port on the substrate 500 and gather, and then be discharged through the water collection box. There are two ways to drain the water from the water collection box, one is to drain the water through the drain hole arranged thereon, and the other is to drain the water after the water collection box is disassembled, both of which are feasible solutions.

[0121] As an optimization solution of the embodiment of the present invention, please refer to Figure 6a , Figure 6b , Figure 6c and Figure 6d The base plate 500 is provided with a slide rail 502, and the water collecting box is pulled out and arranged on the base plate 500 through the slide rail 502. In this embodiment, the water collecting box can be installed on the base plate 500 in a drawer-like manner, and can be removed from the base plate 500 by pulling it out.

[0122] As an optimization solution of the embodiment of the present invention, please refer to Figure 6a , Figure 6b , Figure 6c and Figure 6d , a filtering structure is provided in the water collecting box. In this embodiment, a filtering structure can be provided in the water collecting box to filter the sewage, and then discharge it through the drain hole. On the one hand, the blockage of the drainage pipe connected to the drainage hole is avoided. On the other hand, with the detachable water collecting box, the filtered dirt can be easily removed to avoid polluting the environment. Preferably, the filtering structure can adopt a filter net, such as providing multiple layers of filter nets along the height direction of the water collecting box to achieve layer-by-layer filtering. Other existing filtering methods, such as adsorption filtering, are also feasible, and this embodiment does not limit this.

[0123] See also Figure 6a , Figure 6b , Figure 6c and Figure 6d The embodiment of the present invention further provides a cleaning device, comprising a wool wheel cleaning mechanism and the above-mentioned water collecting tank, wherein the water collecting tank is arranged below the wool wheel cleaning mechanism, and a cleaning zone for the carrier to pass through is provided between the water collecting tank and the wool wheel cleaning mechanism. In this embodiment, when the carrier is carried by the brush carrier through the wool wheel cleaning mechanism, the wool wheel cleaning mechanism will clean the product (chip, or camera module) on the carrier, and the cleaning wastewater will naturally fall into the water collecting tank and be collected to avoid soiling the factory.

[0124] As an optimization solution of the embodiment of the present invention, please refer to Figure 6a , Figure 6b , Figure 6c and Figure 6d , the drainage port is the inspection port 501. In this embodiment, the above-mentioned hair wheel cleaning mechanism and the above-mentioned brush plate carrier are both very large equipment. Once the hair wheel cleaning mechanism fails, or it is time for inspection and maintenance, the hair wheel cleaning mechanism and the brush plate carrier need to be dismantled, which will bring a very large workload. Therefore, we can use the above-mentioned drainage port as the inspection port 501, and only need to design its size slightly larger for easy inspection and maintenance. Moreover, the large size design can also facilitate the sewage to fall into the water collection tank. In this way, the function of this water collection tank is not only to collect sewage, but also to have the function of inspection and maintenance.

[0125] Embodiment six:

[0126] See also Figure 7a and Figure 7bThe embodiment of the present invention provides a cleaning agent supply mechanism, including a box 600 for storing cleaning agents, and the box 600 delivers the cleaning agents to an external mechanism through a siphon pipe; a box cover 601 is provided at the top opening of the box 600, and a counterweight block 602 for pressing the siphon pipe into the box 600 is installed on the box cover 601, and the counterweight block 602 has an opening 603 for the pipe to pass through. In this embodiment, the box 600 can store cleaning agents, and the cleaning agents are delivered to the wool wheel cleaning mechanism through the pipe. The pipe supplies the cleaning agents to the wool wheel cleaning mechanism in a siphon manner, which can reduce the amount of cleaning agents as much as possible. The pipe is light, and the counterweight block 602 is used to allow the pipe to extend into the box 600 without floating, which facilitates the formation of the siphon effect. The counterweight block 602 has an opening 603, and the pipe can enter the box 600 from the opening 603, but it is ensured that the opening 603 can lock the pipe to prevent the pipe from moving freely.

[0127] As an optimization solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , the counterweight 602 is threadedly connected to the box cover 601, and the direction in which the thread extends is consistent with the height direction of the box body 600. In this embodiment, the counterweight 602 can adjust its position through the thread, thereby adjusting the position of the pipeline. Normally, the pipeline cannot touch the bottom, that is, it cannot contact the bottom of the box body 600, because the bottom of the cleaning agent will crystallize, and the pipeline touching the bottom is easily blocked by crystallization and cannot operate normally. When in use, most of the pipeline will be inserted into the box body 600 first, and then fine-tuned by the counterweight 602, so that the pipeline does not touch the bottom of the box body 600 but can be at the bottom position to ensure the supply of cleaning agent.

[0128] As an optimization solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , and also includes a heating component for heating the cleaning agent in the box 600. In this embodiment, the heating component is used to heat the cleaning agent in the box 600, which can improve the activity and improve the cleaning yield.

[0129] To further optimize the above solution, please refer to Figure 7a and Figure 7b, the heating assembly includes a control terminal 604 disposed on the box cover 601 and a heating coil 605 disposed in the box body 600, and the heating coil 605 is electrically connected to the control terminal 604. In this embodiment, the control terminal 604 can adjust the heating temperature and heating time of the heating coil 605. Preferably, the heating coil 605 is heated by a heating wire, for example, a resistor with adjustable resistance, and then the heating value is adjusted by adjusting the resistance value by the control terminal 604. The control terminal 604 is installed on the box cover 601, and the box cover 601 and the box body 600 are detachably connected. When the heating assembly needs to be taken out, the box cover 601 can be directly taken away.

[0130] To further optimize the above solution, please refer to Figure 7a and Figure 7b , the heating coil 605 is arranged at the bottom of the box 600. In this embodiment, the heating coil 605 is arranged at the bottom of the box 600 so that the temperature of the cleaning agent starts from the bottom and continues to radiate upward, ensuring that the cleaning agent in the entire box 600 is warm, and also ensuring that the cleaning agent at the bottom sucked by the siphon pipe is hot.

[0131] As an optimization solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , also includes a filter assembly for filtering the cleaning agent. In this embodiment, since the cleaning agent has some impurities and cannot be directly absorbed and used, the cleaning agent can be filtered by the filter assembly to ensure that the cleaning agent sent to the brush cleaning mechanism is clean.

[0132] To further optimize the above solution, please refer to Figure 7a and Figure 7b The filter assembly includes a filter hopper 606, which is installed below the counterweight 602 and placed in the box 600; the siphon pipe includes a first pipe and a second pipe, the first pipe is outside the box 600 and is connected to the opening 603 of the box cover 601, and the second pipe is connected to the filter hopper 606 and is located outside the filter hopper 606. In this embodiment, the second pipe sends the cleaning agent into the filter hopper 606 for filtration, and the cleaning agent filtered by the filter hopper 606 is then sent to the wool wheel cleaning mechanism by the first pipe. In this way, the fine adjustment of the counterweight 602 can be fine-tuned with the filter hopper 606, and the filter hopper 606 can be fine-tuned with the second pipe. The filter hopper 606 is sealed inside, and when the cleaning agent fills the filter hopper 606, the first pipe can still use the siphon effect to draw away the cleaning agent. In this solution, the filter bucket 606 and the counterweight block 602 can be considered as one piece, and both can be used as counterweight components of the second pipeline, but the counterweight component also has the function of filtering, thus killing two birds with one stone.

[0133] To further optimize the above solution, please refer to Figure 7a and Figure 7b , the filter hopper 606 includes a filter screen at the bottom, and the second pipeline is arranged on the filter screen. In this embodiment, the filtering method of the filter hopper 606 is to use a filter screen for filtering. The filter screen can be made of a steel plate, so that it has a certain strength so that it can play the role of driving the second pipeline, and then a number of densely distributed small holes are opened on the steel plate to filter out impurities through the small holes. In this way, the counterweight block 602, the filter hopper 606 and the heating component are arranged on the box cover 601. When they all need to be taken away, only the box cover 601 needs to be taken away. It is convenient to clean the box body 600 later. The box body 600 usually does not need to be cleaned. When the cleaning agent inside is almost used up, the cleaning agent can be added into it. If it needs to be cleaned after a long time, the box cover 601 can be taken away, and the components on the box cover 601 can be taken away together, which is convenient for cleaning the box body 600.

[0134] As an optimization solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , functional holes 607 are reserved on the box cover 601. In this embodiment, some functional holes 607 can be reserved on the box cover 601, so that the cleaning agent supply mechanism has more functions, and when it needs to be removed, the box cover 601 can be removed.

[0135] As an optimization solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , the box 600 is a transparent box 600. In this embodiment, the box 600 is designed to be transparent, which can facilitate the staff to observe the amount of the cleaning agent in the box 600 and facilitate immediate liquid replenishment.

[0136] As an optimization solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , a liquid level gauge is installed on the box cover 601, and the liquid level gauge extends into the box body 600. In this embodiment, the liquid level gauge is not shown in the figure, which can monitor the liquid level of the cleaning agent in the box body 600 at all times. When the set liquid level is reached, it can be connected to an alarm to alarm and prompt the staff to replenish the liquid. This function does not require the staff to pay attention to the change of the liquid level in the box body 600 at all times. The liquid level gauge is installed through the above-mentioned functional hole 607.

[0137] As an optimization solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , the box body 600 is provided with a scale 608. In this embodiment, the scale 608 can give the staff an intuitive feeling, and the staff can know what the current liquid level is, so as to facilitate the staff to perform the liquid replenishment operation.

[0138] Embodiment seven:

[0139] See also Figure 8a , Figure 8b and Figure 8c An embodiment of the present invention provides a material unloading rotary module, including a receiving component 700 for receiving a carrier plate 712, a circulation component 702 that carries the receiving component 700 through a circulation channel 701 and sends it to a flipping position 704, and a flipping component 703 for flipping the carrier plate 712 on the flipping position 704 to an external mechanism. In an initial state, the receiving component 700 and the flipping position 704 are respectively located at two ends of the circulation channel 701. In this embodiment, the carrier plate 712 cleaned by the wool wheel cleaning mechanism will continue to be transferred with the brush plate carrier, and after being sent to the present unloading rotary module, the receiving component 700 receives the delivered carrier plate 712 and locks the carrier plate 712, and then the circulation component 702 takes the entire receiving component 700 through the circulation channel 701 until the flip position 704 at the end of the circulation channel 701, at which time the carrier plate 712 also arrives at the flip position 704 with the receiving component 700, and then the receiving component 700 withdraws, and now only the carrier plate 712 is on the flip position 704, and then the flip component 703 flips the carrier plate 712 on the flip position 704 to the external mechanism to complete the flipping action. The external mechanism here is the unloading manipulator module, which is used to take away the carrier plate 712 and put it into the material storage water tank, which will be described in detail in the following embodiments. The moving direction of the carrier plate 712 can be changed by the present unloading rotary module, which is convenient for the external mechanism to take away the carrier plate 712 and reasonably utilize the height space. The flipping angle can be set according to actual conditions. For example, in the present embodiment, the flipping is 90°. The carrier 712 delivered by the brush plate carrier is horizontal, and the movement of the receiving component 700 is also horizontal. In this way, after flipping 90°, the carrier 712 is in a vertical state, which facilitates the unloading robot module to grab the carrier 712.

[0140] As an optimization solution of the embodiment of the present invention, please refer to Figure 8a , Figure 8b and Figure 8c , and also includes a positioning component 705 for aligning and positioning the carrier plate 712. In this embodiment, the positioning component 705 can ensure the accurate position of the carrier plate 712 sent by the receiving component 700, thereby ensuring the accuracy of the subsequent grabbing and positioning of the unloading robot module.

[0141] To further optimize the above solution, please refer to Figure 8a , Figure 8b and Figure 8cThe positioning assembly 705 includes a pusher disposed on one side of the carrier plate 712, and the pusher pushes the carrier plate 712 to the side wall of the circulation channel 701. In this embodiment, after the carrier plate 712 reaches the flip position 704, the pusher pushes one side of the carrier plate 712 so that the carrier plate 712 abuts against the side wall of the circulation channel 701, thereby achieving its positioning.

[0142] As an optimization solution of the embodiment of the present invention, please refer to Figure 8a , Figure 8b and Figure 8c , the receiving assembly 700 includes an upper clamping plate 706, a lower clamping plate 707 and a driving member for driving the upper clamping plate 706 and the lower clamping plate 707 to close, and there is a gap between the upper clamping plate 706 and the lower clamping plate 707 for the carrier plate 712 to pass through. In this embodiment, the receiving method of the receiving assembly 700 is realized by using a clamping nozzle, and the upper clamping plate 706 and the lower clamping plate 707 form a clamping nozzle. The upper clamping plate 706 and the lower clamping plate 707 do not need to be too long. When the carrier plate 712 passes through most of the gap between the two, the two are driven by the driving member to clamp the two, and the carrier plate 712 is clamped. Of course, the design of the size can be selected according to actual conditions. Preferably, the driving member adopts a cylinder, and the cylinder pushes the lower clamping plate 707 to make it close to the upper clamping plate 706 to achieve clamping.

[0143] To further optimize the above solution, please refer to Figure 8a , Figure 8b and Figure 8c , a sliding plate 708 is installed on the driving member, and the sliding plate 708 is slidably arranged on the matching plate 709 of the circulation component 702, and the extension direction of the matching plate 709 is consistent with the length direction of the circulation channel 701. In this embodiment, the driving member also moves together, so as to continuously press against the lower clamping plate 707 to achieve continuous clamping force. In order to ensure the smooth movement of the driving member, a sliding plate 708 can be configured for it to guide it. The matching plate 709 of the circulation component 702 is a plate body extending along the X-axis direction, and the extension direction of the plate body is also consistent with the conveying direction of the brush plate carrier.

[0144] As an optimization solution of the embodiment of the present invention, please refer to Figure 8a , Figure 8b and Figure 8cThe circulation assembly 702 includes a plurality of guide wheels 710 arranged in the circulation channel 701 and a rotating member for driving the guide wheels 710 to rotate synchronously. Two adjacent guide wheels 710 cooperate to hold the clamping nozzle of the receiving assembly 700. In this embodiment, the clamping nozzle, i.e., the structure composed of the upper clamping plate 706 and the lower clamping plate 707, is advanced and retreated by these guide wheels 710, so as to prevent the carrier plate 712 with the material attached from deviating from the track. Each set of guide wheels 710 is arranged at intervals, and the interval distance ensures that the two adjacent sets of guide wheels 710 can just hold the clamping nozzle.

[0145] To further optimize the above solution, please refer to Figure 8a , Figure 8b and Figure 8c The rotating member includes a pulley group and a motor for driving the pulley group to rotate. In this embodiment, a pulley group can be used to realize the synchronous rotation of each guide wheel 710, and a motor is used to provide power. The pulley group is a prior art, and its specific structure will not be described in detail here.

[0146] As an optimization solution of the embodiment of the present invention, please refer to Figure 8a , Figure 8b and Figure 8c The circulation channel 701 is formed by the space between two vertical plates 711 disposed opposite to each other and spaced apart, and the receiving assembly 700 is located in the space. In this embodiment, the two vertical plates 711 are relatively long, forming the entire circulation channel 701, and the above-mentioned pulley assembly can also be installed on the vertical plates 711. The vertical plates 711 have hollow positions for the above-mentioned sliding plates 708 to pass through.

[0147] Embodiment eight:

[0148] See also Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e as well as Figure 9fAn embodiment of the present invention further provides a material unloading robot module, including a first driver 800 for driving in the X-axis direction, a second driver 801 for driving in the Y-axis direction, a third driver 802 for driving in the Z-axis direction, a fourth driver 803 for driving in the Z-axis direction, and a fifth driver 804 for driving in the Z-axis direction, wherein the second driver 801 drives the first driver 800 to move, the first driver 800 drives the third driver 802 to move, the third driver 802 drives the fourth driver 803 to move, the fourth driver 803 drives the fifth driver 804 to move, and the fifth driver 804 is equipped with a robot for clamping a carrier plate 809. In this embodiment, three drivers driving in the Z-axis direction are used, wherein the third driver 802 can enable the manipulator to quickly reach the position near the carrier 809, thereby improving the material picking accuracy, the fourth driver 803 can slowly and accurately send the manipulator to contact the carrier 809, and the fifth driver 804 can then move the manipulator in the Z-axis direction, thereby ensuring that the manipulator can fully cover the carrier 809 and stably and reliably grasp the carrier 809. Compared with the conventional manipulator grasping, this module grasps the carrier 809 more easily and more accurately, and when placing the platform, that is, when placing the carrier 809 into the material storage water tank, the coordinated actions in the three Z-axis directions can ensure that the carrier 809 is inserted into the material box in the material storage water tank, and even if the carrier 809 is deformed, the carrier 809 can be slowly inserted into the material box. When grasping, it is necessary to cooperate with the above-mentioned flip assembly to flip the carrier 809 to a vertical state, so that the manipulator can grasp the carrier 809 more easily.

[0149] As an optimization solution of the embodiment of the present invention, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e as well as Figure 9f The manipulator includes a shelf 805 for placing a carrier 809 and a clamping claw assembly for clamping the carrier 809 on the shelf 805. In this embodiment, the carrier 809 is grasped by pressing the carrier 809 on the shelf 805 using the clamping claw assembly.

[0150] To further optimize the above solution, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e as well as Figure 9fThe clamping jaw assembly includes a plurality of first clamping jaws 806 for pressing the outer edge of the carrier plate 809 onto the placing platform 805 and a first driving member for driving each of the first clamping jaws 806 to move toward or away from the placing platform 805. In this embodiment, the carrier plate 809 can be clamped by the first clamping jaws 806 clamping the outer side of the edge of the carrier plate 809. Since there are a plurality of first clamping jaws 806, the carrier plate 809 can be clamped in all directions to ensure that the carrier plate 809 is clamped and does not fall.

[0151] To further optimize the above solution, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e as well as Figure 9f The clamping jaw assembly further includes a second clamping jaw 807 for pressing the inner edge of the carrier plate 809 onto the shelf 805 and a second driving member for driving the second clamping jaw 807 to move toward or away from the shelf 805. In this embodiment, relative to the first clamping jaw 806, the clamping position of the second clamping jaw 807 is different from that of the first clamping jaw 806. The second clamping jaw 807 clamps the inner edge of the carrier plate 809, that is, the inner side of the edge, so that the second clamping jaw 807 can ensure stable clamping of the carrier plate 809 in cooperation with the first clamping jaw 806.

[0152] To further optimize the above solution, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e as well as Figure 9fThe second clamp 807 is a circular clamp, and the placing platform 805 is also provided with the circular clamp. The two circular clamps arranged opposite to each other cooperate to clamp the inner edge of the carrier plate 809. In this embodiment, circular clamps are used, and circular clamps are also provided on the shelf 805. When clamping, the two circular clamps hold the carrier 809 like fingers, and can cooperate with the fifth driver 804 to slowly clamp all the carriers 809, just like eating, one bite at a time. Here, it mainly acts on the material feeding. After the carrier 809 is inserted into the groove of the material box, the first clamp 806 is completely released, and only the second clamp 807 continues to clamp the carrier 809. The fifth driver 804 drives the manipulator to move forward a distance, the second clamp 807 is released, the fifth driver 804 drives the manipulator to retract a distance, the second clamp 807 clamps the carrier 809 again, the fifth driver 804 drives the manipulator to move forward a distance, and the second clamp 807 is released again, and the reciprocating motion is repeated until the carrier 809 is completely inserted into the groove of the material box. In this way, regardless of whether the carrier 809 is deformed or not, the insertion of the carrier 809 can be ensured. As for how to determine whether the insertion is completed, a sensor may be used to sense the position of the carrier 809, or the displacement distance of the fifth driver 804 may be controlled, for example, a certain number of centimeters forward represents that the carrier 809 is fully inserted.

[0153] As an optimization solution of the embodiment of the present invention, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e as well as Figure 9f The shelf 805 includes side walls 808 on both sides, and the two side walls 808 expand outward to form a flared arrangement. In this embodiment, by designing the flared structure, damage to the carrier 809 can be avoided, and the carrier 809 is also convenient for entering.

[0154] See also Figure 6a , Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e , Figure 9f and Fig.10a The embodiment of the present invention further provides a material unloading mechanism, including a material storage water tank and the above-mentioned unloading robot module, wherein the unloading robot module places the carrier plate 809 into the material box in the material storage water tank. In this embodiment, the unloading robot module places the carrier plate 809 in the material storage water tank. For the specific structure of the material storage water tank, please refer to the ninth embodiment.

[0155] To further optimize the above solution, see Figure 6a , Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e , Figure 9f and Fig.10a , there are multiple material boxes in the unloading manipulator module, and each of the material boxes is arranged in sequence along the Y-axis direction. In this embodiment, the material box is designed in the Y-axis direction, which can facilitate the second driver 801 to bring the manipulator to the top of each material box for unloading.

[0156] See also Figure 6a , Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e , Figure 9f and Fig.10a The embodiment of the present invention also provides a fully automatic brush plate cleaning device, including a material unloading rotary module and the above-mentioned material unloading mechanism, and the material unloading manipulator module takes the material from the material unloading rotary module. In this embodiment, the material unloading manipulator module takes the carrier plate 809 from the material unloading rotary module. For the specific structure of the material unloading rotary module, please refer to the seventh embodiment.

[0157] See also Figure 6a , Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e , Figure 9f and Fig.10aThe embodiment of the present invention provides a material unloading method of the above-mentioned unloading robot module, comprising the following steps: S1, the first driver 800 and the second driver 801 are actuated to quickly bring the robot to the material picking position; S2, the third driver 802 is actuated to quickly bring the robot to the vicinity of the carrier 809; S3, the fourth driver 803 is actuated to bring the robot to contact the carrier 809; S4, the fifth driver 804 is actuated to drive the robot to fully grasp the carrier 809; S5, the third driver 802, the fourth driver 803 and the fifth driver 804 return to their original positions, and the first driver 800 and the second driver 801 are actuated to bring the robot that has grasped the carrier 809 to the material unloading position; S6, the third driver 802, the fourth driver 803 and the fifth driver 804 cooperate to put the carrier 809 into the groove of the material box. In this embodiment, three drivers driving in the Z-axis direction are used, wherein the third driver 802 can enable the manipulator to quickly reach the position near the carrier 809, thereby improving the material picking accuracy, the fourth driver 803 can slowly and accurately send the manipulator to contact the carrier 809, and the fifth driver 804 can then move the manipulator in the Z-axis direction, thereby ensuring that the manipulator can fully cover the carrier 809 and stably and reliably grasp the carrier 809. Compared with the conventional manipulator grasping, this module grasps the carrier 809 more easily and more accurately, and when placing the platform, that is, when placing the carrier 809 into the material storage water tank, the coordinated actions in the three Z-axis directions can ensure that the carrier 809 is inserted into the material box in the material storage water tank, and even if the carrier 809 is deformed, the carrier 809 can be slowly inserted into the material box. When grasping, it is necessary to cooperate with the above-mentioned flip assembly to flip the carrier 809 to a vertical state, so that the manipulator can grasp the carrier 809 more easily.

[0158] As an optimization solution of the embodiment of the present invention, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e as well as Figure 9f, the manipulator uses a clamping jaw assembly to clamp the carrier 809. The clamping jaw assembly includes a first clamping jaw 806 and a second clamping jaw 807, the second clamping jaw 807 is a circular clamping jaw, and the placing table 805 is also provided with the circular clamping jaw, and the two circular clamping jaws arranged opposite to each other cooperate to clamp the inner edge of the carrier 809. When unloading, after the carrier 809 is inserted into the groove of the material box, the first clamping jaw 806 is completely released, and only the second clamping jaw 807 continues to clamp the carrier 809, the fifth driver 804 drives the manipulator to move forward a distance, the second clamping jaw 807 is released, and then the fifth driver 804 drives the manipulator to retract a distance, the second clamping jaw 807 clamps the carrier 809 again, the fifth driver 804 drives the manipulator to move forward a distance, and the second clamping jaw 807 is released again, and the reciprocating motion is repeated until the carrier 809 is completely inserted into the groove of the material box.

[0159] Embodiment nine:

[0160] See also Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e as well as Fig.10f , an embodiment of the present invention provides a material storage water tank, including a box body 900 that can be filled with liquid, and the box body 900 has a placement position 901 for placing a material supply box 912; the material storage water tank also includes a drum liquid structure for agitating the liquid in the box body 900 and an overflow water structure for discharging dirt on the surface of the liquid. In this embodiment, the material box 912 is completely immersed in liquid, and the liquid can be clean water or other liquids. The drum liquid structure can be used to agitate the liquid in the box body 900 so that the liquid is always in an active state to avoid dirt from adhering to the surface of the product. In combination with the overflow water structure, dirt floating on the surface of the liquid can be discharged from the box body 900 to avoid contaminating the product on the carrier. These two structures can keep the product clean.

[0161] As an optimization solution of the embodiment of the present invention, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e as well as Fig.10f, the liquid-inflating structure includes an air inlet connector 902, the box 900 includes a sealed and open shell 904, a bottom plate 903 is provided on the inner bottom of the shell 904, an air-inflating plate 905 is provided on the bottom plate 903, and the air inlet connector 902 passes through the shell 904 through a sealing structure and is fixed on the opening of the bottom plate 903. In this embodiment, the liquid-inflating method is to pass gas from the air inlet connector 902, and then the gas is passed into the air-inflating plate 905, so as to generate a bubbling effect on the air-inflating plate 905, thereby agitating the liquid in the box 900. The bottom plate 903 and the sealing structure are both for achieving a better sealing effect to prevent water leakage.

[0162] To further optimize the above solution, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e as well as Fig.10f The sealing structure includes a first sealing ring 906 sandwiched between the air blowing plate 905 and the bottom plate 903 and a second sealing ring 908 locked on the housing 904 by a nut 907. In this embodiment, after the bottom plate 903 is designed, two layers of sealing rings are used for sealing to ensure the sealing effect.

[0163] To further optimize the above solution, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e as well as Fig.10f A gasket 909 is also provided inside the second sealing ring 908, and the gasket 909 is pressed against the housing 904 by the second sealing ring. In this embodiment, the gasket 909 is also designed, which can avoid damaging the housing 904 during locking, and can also play a sealing effect.

[0164] To further optimize the above solution, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e as well as Fig.10f The air inlet connector 902 is threadedly connected to the opening of the bottom plate 903. In this embodiment, a threaded connection method can be adopted to facilitate installation or removal of the air inlet connector 902.

[0165] As an optimization solution of the embodiment of the present invention, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e as well as Fig.10fThere are multiple liquid drum structures, and each of the liquid drum structures is arranged in a line. In this embodiment, multiple liquid drum structures can be provided to ensure the agitation of the liquid in the box 900. The number of liquid drum structures can match the number of material boxes 912, and each material box 912 is provided with a liquid drum structure for feeding.

[0166] As an optimization solution of the embodiment of the present invention, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e as well as Fig.10f The overflow water structure includes a water tank 910, which is arranged on the outer edge of the housing 904. The upper part of the housing 904 has a notch, and the housing 904 is connected to the water tank 910 through the notch. The water tank 910 has a drain port. In this embodiment, the overflow water structure is realized by the water tank 910, and the liquid in the housing 904 can enter the water tank 910 through the notch, so that the liquid near the top of the water tank can be drained away, because dirt will float on the surface of the liquid, so draining the liquid above can ensure the cleanliness of the liquid in the box 900.

[0167] To further optimize the above solution, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e as well as Fig.10f The water tank 910 is arranged around the housing 904, and the drain port is arranged at a corner of the water tank 910. In this embodiment, the water tank 910 is designed in one circle, which can speed up the drainage efficiency of the liquid.

[0168] As an optimization solution of the embodiment of the present invention, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e as well as Fig.10f , a sensor 911 for sensing the material box 912 is provided in the box 900. In this embodiment, the sensor 911 can be used to sense whether there is a material box 912 in the box 900.

[0169] Embodiment ten:

[0170] See also Figure 3a and Fig.11An embodiment of the present invention provides an empty material box 1006 storage box, including a box body 1000, the feed side opening of the box body 1000 is entered by a material box 1006, a water receiving plate 1001 for receiving water is installed in the box body 1000, the water receiving plate 1001 is provided with holes 1002 for supplying water to flow into the box body 1000, and a notch 1003 is provided on the plate body of the water receiving plate 1001 close to the feed side, and the lower clamping plate of the material box 1006 picking device is inserted into the notch 1003. In this embodiment, the material box 1006 is taken out from the automatic feeding module by the material box 1006 material taking device, so there is water on the material box 1006. When the carrier plate in the material box 1006 is pushed out layer by layer by the feeding and pushing device, the material box 1006 is now an empty material box 1006. At this time, the material box 1006 material taking device will put the empty material box 1006 into the box body 1000 of the empty material box 1006 storage box, and the water receiving plate 1001 will receive the water. The water receiving plate 1001 is designed with a notch 1003, which can facilitate the lower clamping plate of the material box 1006 material taking device to be inserted from the notch 1003 to put the material box 1006 on the water receiving plate 1001. The shape of the notch 1003 matches the shape of the lower clamping plate. If the lower clamping plate has several ridges, then the notch 1003 is a matching groove for the ridges to be inserted. Please refer to the second embodiment for the material box 1006 material taking device.

[0171] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a and Fig.11 , the water receiving plate 1001 is provided with a material supply box 1006 and a slide rail 1004 sliding thereon. In this embodiment, the slide rail 1004 is provided for the material supply box 1006 to slide thereon, which is convenient for the material box 1006 to enter the deep part of the box body 1000 on one hand, and on the other hand, the material box 1006 is set up, which is also convenient for drying the material box 1006. When the material box 1006 is placed in the box body 1000, the first material box 1006 will be placed at a position close to the feeding side, and when the second material box 1006 is placed, it will push the first material box 1006 a little deeper, and when the third material box 1006 is placed, it will push the second material box 1006 a little deeper, until the first material box 1006 is pushed to the deepest point.

[0172] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a and Fig.11 , a sensor 1005 for sensing the material box 1006 is provided at a position of the box 1000 away from the feeding side. In this embodiment, since the material boxes 1006 are squeezed into the depth of the box 1000 one by one, a sensor 1005 is provided at the depth, and when the material box 1006 is sensed, it means that the box 1000 is full.

[0173] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a and Fig.11 , a drainage hole is provided at the bottom of the box body 1000. In this embodiment, water dropped from the material box 1006 can be discharged from the drainage hole.

[0174] See also Figure 3a and Fig.11 The embodiment of the present invention further provides a fully automatic brush plate cleaning device, including a material box 1006 picking device and the above-mentioned empty material box 1006 storage box, and the empty material box 1006 on the material box 1006 picking device is sent into the empty material box 1006 storage box.

[0175] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a and Fig.11 The material box 1006 material taking device includes an upper clamping plate, a lower clamping plate and a cylinder for driving the upper clamping plate and the lower clamping plate to open and close, and the notch 1003 is for the lower clamping plate to be inserted.

[0176] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a and Fig.11 , the empty material box 1006 storage box is installed on the X-axis linear module of the material box 1006 material taking device through a vertical plate. In this embodiment, the empty material box 1006 storage box is suspended in the air, and it is on the X-axis motion track of the material box 1006 material taking device, which facilitates the material box 1006 material taking device to put the empty material box 1006 into the empty material box 1006 storage box.

[0177] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a and Fig.11 , also includes an automatic feeding module, and the empty material box 1006 storage box is located directly above the automatic feeding module. In this embodiment, the automatic feeding module is used to replenish materials for the feeding mechanism, specifically, to provide material boxes 1006 for the material box 1006 taking device of the feeding mechanism. After the material box 1006 is taken by the material box 1006 taking device, it is manually put back. The empty material box 1006 storage box is arranged directly above the automatic feeding module, so that the water falling from the empty material box 1006 can be easily re-entered into the automatic feeding module through the drainage hole for use. Of course, the drainage hole can also be connected to a pipe to drain the water, and whether to drain it depends on the cleanliness of the water.

[0178] Embodiment eleven:

[0179] See also Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a, Fig.10a as well as Fig.11 The embodiment of the present invention also provides a fully automatic brush plate cleaning method, comprising the following steps: S1, using a loading mechanism to deliver the carrier plate with the product to the brush plate carrier 314, S2, the brush plate carrier 314 moves with the carrier plate and drives the carrier plate to swing during the movement; S3, the brush plate carrier 314 delivers the carrier plate to the cleaning device to clean the carrier plate; S4, after cleaning, the brush plate carrier 314 takes the carrier plate out of the cleaning area where the cleaning device is located and delivers it to the unloading mechanism; S5, the unloading mechanism puts the carrier plate processed by the cleaning device into the material storage water tank 320. In this embodiment, by arranging the cleaning device and the material storage water tank 320 on an automated production line, the loss of personnel and the untimely placement of materials in the storage water tank are reduced, and the defects caused by the need for manual loading and unloading of materials in the semi-automatic cleaning equipment are solved. At the same time, compared with traditional semi-automatic production, automated production not only greatly improves production efficiency, but also has higher stability and reliability.

[0180] As an optimization solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a as well as Fig.11 Before loading, the automatic feeding module 211 is used to replenish materials for the feeding mechanism. In this embodiment, the automatic feeding module 211 is used to replenish materials for the feeding mechanism, specifically to provide material boxes for the material box taking device 200 of the feeding mechanism. After the material boxes are taken by the material box taking device 200, they are manually put back in. Since each material box has several grooves, each groove can be loaded with a carrier plate, so there are many carrier plates. By designing the size of the automatic feeding module 211, multiple material boxes can be placed, which can basically meet the requirements of fully automatic operation. Cleaning is to clean the products on the carrier plate, so the carrier plate flows down with the cleaning process.

[0181] As an optimization solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a as well as Fig.11When loading, the material box picking device 200 of the loading mechanism takes out a material box from the automatic feeding module 211, and then the feeding pushing device 201 of the loading mechanism pushes one of the carriers in the material box into the brush plate carrier 314. In this embodiment, loading is divided into two steps. One is that the material box picking device 200 operates to take the material box out of the automatic feeding module 211, and the second step is that the feeding pushing device 201 pushes one of the carriers in the material box onto the brush plate carrier 314, and the brush plate carrier 314 carries the carrier to the following processes. There are three directions of action involved here. First, the material box picking device 200 involves actions in the X-axis and Z-axis directions to take the material box out of the automatic feeding module 211 into the air, and then after moving to the working position of the feeding pushing device 201 in the Z-axis direction, the feeding pushing device 201 pushes the carrier to the brush plate carrier 314 in the Y-axis direction. When it comes to other individual processes, the directions can be redefined for the convenience of description. If it is carried out according to the overall flow direction, the brush plate carrier 314 moves with the carrier in the Y-axis direction, and also swings in the X-axis direction, so that the cleaning device can clean from multiple directions, making the cleaning of the product on the carrier more thorough.

[0182] As an optimization solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a as well as Fig.11 When cleaning, the carrier plate is scrubbed by the wool wheel cleaning mechanism 400. In this embodiment, the cleaning method can be scrubbing by rotating the wool wheel.

[0183] To further optimize the above solution, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a as well as Fig.11 The hair wheel cleaning mechanism 400 has a plurality of hair wheels, each of which can rotate independently. In this embodiment, the plurality of hair wheels can operate independently, so that the rotation speed and rotation direction of each hair wheel can be controlled, providing all-round cleaning and improving the cleaning effect.

[0184] To further optimize the above solution, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a as well as Fig.11 A water collecting tank is provided below the wool wheel cleaning mechanism 400 to collect waste water. In this embodiment, the water collecting tank is provided to collect waste water, so as to avoid the waste water after cleaning from polluting the environment.

[0185] As an optimization solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a as well as Fig.11 When unloading, the unloading rotating module is used to receive the carrier sent by the brush plate carrier 314, and then rotated 90 degrees to make the horizontal carrier become vertical. In this embodiment, changing the position of the carrier can facilitate the subsequent unloading robot module to grab the carrier, and can also reasonably use the height space to set the unloading robot module.

[0186] To further optimize the above solution, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a as well as Fig.11 , the unloading rotary module first moves the carrier sent by the brush plate carrier 314 in the circulation channel for a distance, and then flips the carrier 90°. In this embodiment, following the above-mentioned azimuth description, the unloading rotary module will first move the carrier for a distance, and the direction of movement is the Y-axis direction, which is consistent with the direction of movement of the brush plate carrier 314. Through this circulation, a buffer stage can be provided before the carrier flips to avoid deviation. After the flow reaches the flipping position, an alignment will be performed first to ensure that there is no deviation in the flipping.

[0187] As an optimization solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a as well as Fig.11 , the unloading robot module is used to grab the carrier plate after being turned 90° by the unloading rotating module, and then the carrier plate is sent to the material storage water tank 320. In this embodiment, following the above-mentioned azimuth description, after grabbing the carrier plate, the unloading robot moves in the X-axis direction, brings the carrier plate to the material storage water tank 320, and then inserts the carrier plate into the material box in the material storage water tank 320.

[0188] As an optimization solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a as well as Fig.11 After the feeding and pushing device 201 pushes all the carrier plates in the material box grabbed by the material box picking device 200 onto the brush plate carrier 314, the feeding and pushing device 201 puts the empty material box into the empty material box storage box. In this embodiment, following the above-mentioned azimuth description, the material box picking device 200 first rises a certain distance on the Z axis, and after reaching the empty material box storage box, it moves in the X-axis direction to put the empty material box into the empty material box storage box. After placing, repeat the action of picking up the material (i.e. grabbing the material box from the automatic feeding module 211). Providing this empty material box storage box can further improve the degree of automation of the cleaning operation.

[0189] The entire fully automatic brush plate cleaning method has been described so far. For the specific structures of the various components involved in the method, please refer to Examples 1 to 10, which will not be repeated here.

[0190] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic brush plate cleaning device, characterized in that: The invention comprises a material box picking device, an empty material box storage box and an automatic feeding module, wherein the empty material box storage box comprises a box body, the feeding side of the box body is opened for the material box to enter, a water receiving plate for receiving water is installed in the box body, the water receiving plate is provided with holes for supplying water to flow into the box body, and a notch is provided on the plate body of the water receiving plate close to the feeding side, the lower clamping plate of the material box picking device is inserted into the notch, and the empty material box on the material box picking device is fed into the empty material box storage box, the automatic feeding module comprises a box body for accommodating the material box and a circulation structure for water circulation in the box body, the circulation structure comprises a water trough arranged on the side of the box body, the water trough serves as a baffle on the side of the box body, and the trough wall on the side of the water trough close to the box body is lower than the trough wall opposite thereto.

2. The fully automatic brush cleaning device according to claim 1, characterized in that: The water receiving plate is provided with a material supply box and a slide rail sliding thereon.

3. The fully automatic brush cleaning device according to claim 1, characterized in that: A sensor for sensing the material box is provided at a position of the box body away from the feeding side.

4. The fully automatic brush plate cleaning device according to claim 1, characterized in that: The bottom of the box body is provided with a drainage hole.

5. The fully automatic brush plate cleaning device according to claim 1, characterized in that: The material box taking device comprises an upper clamping plate, a lower clamping plate and a cylinder for driving the upper clamping plate and the lower clamping plate to open and close, and the notch is for the lower clamping plate to be inserted.

6. The fully automatic brush plate cleaning device according to claim 1, characterized in that: The empty material box storage box is installed on the X-axis linear module of the material box taking device through a vertical plate.

7. The fully automatic brush plate cleaning device according to claim 1, characterized in that: It also includes an automatic material replenishment module, and the empty material box storage box is located directly above the automatic material replenishment module.

8. The fully automatic brush plate cleaning device according to claim 7, characterized in that: The automatic feeding module includes a box for accommodating a material box and a driving member for moving the position of the material box in the box, the box having a material taking position and several placement positions for placing the material box, the material taking position and each of the placement positions are arranged in sequence, and the material taking position is arranged adjacent to one of the placement positions; the direction from the placement position to the material taking position is consistent with the driving direction of the driving member, and the driving member is used to move the material box from one of the placement positions to the material taking position.

9. The fully automatic brush plate cleaning device according to claim 8, characterized in that: The driving member comprises a clamping assembly for clamping the material box and a moving assembly for driving the material box to move.

Citation Information

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