A distribution abnormality identification control method and device for a distribution device

Abstract

The present invention discloses a distribution abnormality identification control method and device of a distribution device, comprising: setting a sensing area downstream of the distribution device based on a distribution track, detecting operating parameters of a hanging carrier in the sensing area when the distribution device is operating normally; the distribution device is used to distribute and release the hanging carriers upstream of the distribution track to the downstream one by one; generating a line parameter range based on the operating parameters, obtaining clothing information mounted on the hanging carrier, and establishing a first mapping relationship between the clothing information and the line parameter range; monitoring the real-time operating parameters of the hanging carrier in the sensing area, obtaining clothing information mounted on the hanging carrier and calling the corresponding line parameter range according to the first mapping relationship, and generating a warning message when it is detected that there is a mismatch between the real-time operating parameters and the line parameter range; the operating parameters at least include the sliding time of the hanging carrier, the operating speed and the unit number of the hanging carrier passing through the sensing area per unit time.

Description

Technical Field

[0001] The present application relates to the technical field of distribution control, and in particular to a distribution abnormality identification control method and device of a distribution device. Background Art

[0002] In the hanging production system, the time when the hanging carriers used to hang clothes enter the production line varies according to the actual production situation and the production process steps, which makes the spacing distribution between adjacent hanging carriers disordered and the number of carriers is large. Some processes may need to control the number of carriers input per unit time based on production needs to avoid inputting multiple carriers at once.

[0003] Generally speaking, a distribution device will be added to the suspension system to distribute the vehicles and control the number of vehicles to be input. Among them, the overrunning clutch distribution device limits the vehicle in the gap formed by the two gear teeth and the track through the cooperation of the cylinder and the extension and contraction of the cylinder to drive the rotation of the gear, and outputs the vehicles one by one as the gear rotates. At present, the control process of the overrunning clutch distribution device is fixed, that is, the gear is controlled to rotate a preset angle at every preset time interval. Since the limiting and distribution of the suspended vehicle are dependent on the gear teeth, once the gear teeth are broken due to wear, it will directly affect the distribution effect of the distribution device, and multiple vehicles may be distributed and input at the same time, or the input time of the vehicle may be uncontrolled. Therefore, in order to ensure the effect of the distribution device, it is necessary to promptly detect the abnormality of the gears in the distribution device, but there is currently no better way to identify the abnormality of gear distribution. Summary of the invention

[0004] In order to solve the above problems, an embodiment of the present application provides a distribution abnormality identification control method and device for a distribution device, which detects parameter information such as the speed of the distributed vehicle by setting a sensing area, compares it with a pre-calculated standard value, and effectively monitors the abnormal behavior of the distribution device.

[0005] In a first aspect, an embodiment of the present application provides a distribution abnormality identification control method of a distribution device, the method comprising:

[0006] A sensing area is set at the downstream of the distribution device based on the distribution track to detect the operating parameters of the hanging carrier in the sensing area when the distribution device is operating normally; the distribution device is used to distribute and release the hanging carriers upstream of the distribution track to the downstream one by one;

[0007] Generate a travel parameter range based on the operating parameters, obtain clothing information mounted on the hanging carrier, and establish a first mapping relationship between the clothing information and the travel parameter range;

[0008] Monitor the real-time operating parameters of the hanging carrier in the sensing area, obtain the information of the clothes hung on the hanging carrier and call the corresponding operating parameter range according to the first mapping relationship, and generate a warning message when it is detected that there is a mismatch between the real-time operating parameters and the operating parameter range;

[0009] The operating parameters at least include the sliding time of the hanging vehicle from the distribution device to the sensing area, the operating speed of the hanging vehicle in the sensing area, and the unit number of the hanging vehicle passing through the sensing area per unit time.

[0010] Preferably, the “setting a sensing area downstream of the distribution device based on the distribution track to detect the operating parameters of the hanging carrier in the sensing area when the distribution device is operating normally” specifically includes:

[0011] Based on the same timeline, the time when the hanging carrier is released by the distribution device is detected, and the time when the hanging carrier slides into and out of the sensing area is detected respectively;

[0012] Calculate the running speed of the hanging vehicle in the sensing area based on the length of the sensing area;

[0013] Calculate the sliding time of the hanging vehicle based on the length between the sensing area and the distribution device;

[0014] Acquire clothing information on the hanging carrier, and query and call the distribution demand of the distribution device according to the clothing information;

[0015] Based on the preset unit time length of the distribution demand, the unit quantity of the hanging vehicle passing through the sensing area within the unit time length is calculated.

[0016] Preferably, the allocation demand of calling the allocation device according to the clothing information query specifically includes:

[0017] The distribution requirements of the distribution device are preset based on the process flow of the distribution track connected in the hanging production line; the distribution requirements at least include the distribution speed;

[0018] Establishing a second mapping relationship between the clothing information and the distribution demand; the clothing information is obtained based on the track entry detection when the hanging carrier enters the distribution track;

[0019] When the clothing information is acquired, the allocation requirement of the allocation device is queried and called according to the second mapping relationship.

[0020] Preferably, the “generating a travel parameter range based on the operating parameter, acquiring clothing information mounted on the hanging carrier, and establishing a first mapping relationship between the clothing information and the travel parameter range” specifically includes:

[0021] Running the distribution device multiple times to perform distribution operations, and obtaining original operating parameters of the hanging vehicle in the sensing area;

[0022] Eliminate abnormal data in the original operating parameters to obtain sample parameters;

[0023] Calculate the mean of each data in the sample parameter, and preset the corresponding row parameter range according to the mean;

[0024] The clothing information mounted on the hanging carrier is obtained, and a first mapping relationship between the clothing information and the travel parameter range is established.

[0025] Preferably, the method further includes acquiring a corresponding operating parameter range according to the first mapping relationship based on the orbit entry detection of the hanging vehicle for matching with the actual operating parameters:

[0026] Sequentially obtain the identification code of the hanging carrier when it enters the distribution track, associate the identification code of the hanging carrier with the clothing information mounted thereon, and obtain the clothing information mounted on the hanging carrier according to the identification code;

[0027] After the clothing information is acquired, the corresponding row parameter range is queried and called according to the first mapping relationship.

[0028] Preferably, the "monitoring the real-time operating parameters of the hanging carrier in the sensing area, obtaining the clothing information mounted on the hanging carrier and calling the corresponding operating parameter range according to the first mapping relationship, and generating a warning message when it is detected that there is a mismatch between the real-time operating parameters and the operating parameter range", specifically includes:

[0029] Acquire the clothing information based on the track entry detection of the hanging vehicle, and acquire the corresponding travel parameter range according to the first mapping relationship;

[0030] Real-time monitoring of the real-time operating parameters of the hanging vehicle in the sensing area, and matching each item of the real-time operating parameters with the corresponding operating parameter range:

[0031] If any item does not match, a warning message is generated and sent to the control center;

[0032] If all real-time operating parameters match, normal information is generated.

[0033] Preferably, the generating of warning information specifically includes:

[0034] Predefine the basic content of the warning message and reserve three add-in items in the warning message;

[0035] Obtaining items that do not match the real-time operating parameters and the operating parameter range, and defining them as abnormal items;

[0036] Generate corresponding warning information according to the source of the abnormal item:

[0037] If the abnormal item is the duration of the slide, then the slide abnormality information is added to the warning information;

[0038] If the abnormal item is the running speed, adding the speed abnormality information in the warning information;

[0039] If the abnormal item is a unit quantity, then the quantity abnormality information is added to the warning information;

[0040] The basic content of the warning information at least includes the location information of the distribution track and distribution device that generated the abnormal item.

[0041] In a second aspect, an embodiment of the present application provides a distribution abnormality identification control device of a distribution device, the device comprising:

[0042] Data acquisition module: a sensing area is set at the downstream of the distribution device based on the distribution track to detect the operating parameters of the hanging carrier in the sensing area when the distribution device is operating normally;

[0043] Line parameter mapping module: generates a line parameter range based on the operating parameters, obtains the clothing information mounted on the hanging carrier, and establishes a first mapping relationship between the clothing information and the line parameter range;

[0044] Allocation monitoring module: monitors the real-time operating parameters of the hanging carrier in the sensing area, obtains the information of the clothes hung on the hanging carrier and calls the corresponding line parameter range according to the first mapping relationship, and generates a warning message when it is detected that there is a mismatch between the real-time operating parameters and the line parameter range;

[0045] The operating parameters include at least the time it takes for the hanging vehicle to slide from the distribution device to the sensing area, the operating speed of the hanging vehicle in the sensing area, and the number of hanging vehicles passing through the sensing area per unit time.

[0046] In a third aspect, an embodiment of the present application provides an electronic device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the computer program, the steps of the method provided in the first aspect or any possible implementation of the first aspect are implemented.

[0047] In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the method provided in the first aspect or any possible implementation manner of the first aspect.

[0048] The beneficial effects of the present invention are:

[0049] The present invention is a distribution abnormality identification control method and device for a distribution device. By setting a sensing area, the speed, arrival time, quantity and other information of the distributed vehicle are detected in the sensing area, and compared with the standard data detected under normal circumstances. Then, based on the comparison result, it is judged whether the gear of the overrunning clutch is abnormal, and the abnormality of the teeth of the distribution device can be quickly and accurately identified. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0051] Figure 1 A schematic diagram of a flow chart of a distribution abnormality identification control method of a distribution device provided in an embodiment of the present application;

[0052] Figure 2 A schematic diagram of the structure of a distribution abnormality identification control device of a distribution device provided in an embodiment of the present application;

[0053] Figure 3 A schematic diagram of the structure of an electronic device provided in an embodiment of the present application. DETAILED DESCRIPTION

[0054] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.

[0055] In the following introduction, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. The following introduction provides multiple embodiments of the present application, and different embodiments can be replaced or combined, so the present application can also be considered to include all possible combinations of the same and / or different embodiments recorded. Therefore, if one embodiment includes features A, B, and C, and another embodiment includes features B and D, then the present application should also be considered to include embodiments containing one or more of all other possible combinations of A, B, C, and D, although the embodiment may not be clearly recorded in the following text.

[0056] The following description provides examples and does not limit the scope, applicability or examples set forth in the claims. Changes may be made to the functions and arrangements of the elements described without departing from the scope of the present application. Various processes or components may be appropriately omitted, substituted or added to each example. For example, the described method may be performed in an order different from the order described, and various steps may be added, omitted or combined. In addition, features described in some examples may be combined in other examples.

[0057] See also Figure 1 , Figure 1 1 is a flow chart of a distribution abnormality identification control method of a distribution device provided in an embodiment of the present application. In the embodiment of the present application, the method includes:

[0058] S101. A sensing area is set at the downstream of a distribution device based on a distribution track to detect operating parameters of hanging carriers in the sensing area when the distribution device is operating normally; the distribution device is used to distribute and release the hanging carriers upstream of the distribution track to the downstream one by one.

[0059] The execution subject of this application can be the distribution device on the distribution track and the sensor in the sensing area. The sensing area is located downstream of the distribution device. The hanging carriers released one by one by the distribution device will pass through the sensing area one by one when they slide down the distribution track, and thus be detected by the sensors set in the sensing area. Based on the needs of actual applications, sensors can be set at the boundaries of both ends of the sensing area, so as to more effectively detect the running speed of the hanging carrier, and double verification can also be implemented for the detection results of the unit quantity.

[0060] In the present application, the operating parameters at least include the duration of the hanging vehicle sliding down from the distribution device to the sensing area, the operating speed of the hanging vehicle in the sensing area, and the number of units of the hanging vehicle passing through the sensing area per unit time. It should be noted that the real-time operating parameters also include the duration of the slide, the operating speed, and the number of units.

[0061] In the embodiment of the present application, the sensing area is arranged downstream of the distribution device, and the release of the hanging carrier entering the distribution track is realized by the distribution device. Based on the same timeline, the sliding time of the hanging carrier can be calculated by the distance between the distribution device and the sensing area, the distribution release time of the hanging carrier, and the time of reaching the sensing area; and the running speed of the hanging carrier in the sensing area is calculated by the time the hanging carrier passes through the sensing area and the length of the sensing area. When the distribution device is operating normally, the driving force of the distribution device on the hanging carrier is very small (almost no work is done), and the time for the hanging carrier to reach the sensing area and the running speed in the sensing area should be kept within a certain range; and the number of distributions per unit time by the distribution device should be a constant.

[0062] In a specific embodiment, step S101 specifically includes:

[0063] Based on the same timeline, the time when the hanging carrier is released by the distribution device is detected, and the time when the hanging carrier slides into and out of the sensing area is detected respectively;

[0064] Calculate the running speed of the hanging vehicle in the sensing area based on the length of the sensing area;

[0065] Calculate the sliding time of the hanging vehicle based on the length between the sensing area and the distribution device;

[0066] Acquire clothing information on the hanging carrier, and query and call the distribution demand of the distribution device according to the clothing information;

[0067] Based on the preset unit time length of the distribution demand, the unit quantity of the hanging vehicle passing through the sensing area within the unit time length is calculated.

[0068] It is understandable that the distribution quantity within a unit time can be adaptively adjusted according to actual needs to suit different types of clothing or different subsequent process flows.

[0069] In the embodiment of the present application, sensors are respectively provided at both ends of the sensing area to detect the sliding in and out of the hanging vehicle, and the double detection data can ensure the validity of the detection result. The sliding time can be calculated based on any detection result of the sensors at both ends, and double calculation can also be performed to ensure the validity of the sliding time. It is understandable that when the sensors at both ends fail, an alarm message is sent to facilitate the staff to carry out maintenance and replacement.

[0070] In the embodiment of the present application, the allocation demand of the allocation device is called according to the clothing information query, specifically including:

[0071] The distribution requirements of the distribution device are preset based on the process flow of the distribution track connected in the hanging production line; the distribution requirements at least include the distribution speed;

[0072] Establishing a second mapping relationship between the clothing information and the distribution demand; the clothing information is obtained based on the track entry detection when the hanging carrier enters the distribution track;

[0073] When the clothing information is acquired, the allocation requirement of the allocation device is queried and called according to the second mapping relationship.

[0074] In the embodiment of the present application, the distribution speed of the distribution device should be adjusted based on the progress of the subsequent process, and can be adaptively adjusted based on the actual needs of different types of clothing.

[0075] S102: Generate a travel parameter range based on the operating parameters, obtain clothing information mounted on the hanging carrier, and establish a first mapping relationship between the clothing information and the travel parameter range.

[0076] In an embodiment of the present application, in preliminary experiments, the operating parameters of the hanging vehicle in the sensing area can be measured when the distribution device is operating normally. After eliminating abnormal data, this is used as a sample parameter to preset the operating parameter range of the hanging vehicle. The operating parameter range is based on a standard range of preset responses corresponding to each data in the operating parameters.

[0077] For example, the operating parameters include three basic parameters: the sliding time, the operating speed, and the number of units. Correspondingly, the operating parameter range includes the standard range of the sliding time, the standard range of the operating speed, and the standard range of the number of units. It is understandable that the real-time operating parameters also include the three basic parameters, but they are real-time data during operation, not sample data during experiment.

[0078] In one possible implementation, step S102 specifically includes:

[0079] Running the distribution device multiple times to perform distribution operations, and obtaining original operating parameters of the hanging vehicle in the sensing area;

[0080] Eliminate abnormal data in the original operating parameters to obtain sample parameters;

[0081] Calculate the mean of each data in the sample parameter, and preset the corresponding row parameter range according to the mean;

[0082] The clothing information mounted on the hanging carrier is obtained, and a first mapping relationship between the clothing information and the travel parameter range is established.

[0083] In the embodiment of the present application, during the experimental phase, only sample parameters of the hanging carrier detected in the sensing area during normal operation of the distribution device are retained, and abnormal data is not considered, thereby forming a relatively excellent operation reference standard, which is used to compare and identify abnormal behaviors of the distribution device in subsequent production processes.

[0084] When making a comparison, the clothing information can be used to retrieve the row parameter range corresponding to the distribution device when distributing the hanging carrier carrying the clothing, so as to identify the abnormality of the distribution device in a targeted manner, which can play an effective early warning role in the distribution of other types of clothing.

[0085] S103, monitoring the real-time operating parameters of the hanging carrier in the sensing area, obtaining the information of the clothing mounted on the hanging carrier and calling the corresponding operating parameter range according to the first mapping relationship, and generating a warning message when it is detected that there is a mismatch between the real-time operating parameters and the operating parameter range.

[0086] During the operation of the hanging production line, the operating parameters of the hanging carrier detected by the sensing area on the distribution track can be analyzed and compared, and the operating parameter range can be used to determine whether there are any abnormalities in the operation of the distribution device.

[0087] In an embodiment of the present application, the information of the clothing mounted on the hanging vehicle can be obtained based on the track entry detection when the hanging vehicle enters the distribution track; in the previous production process flow, the corresponding operation data has been entered and associated with the identification code of the hanging vehicle. Therefore, when the hanging vehicle is subjected to track entry detection, the corresponding clothing information can be synchronously queried and called based on the identification code.

[0088] In a specific embodiment, based on the orbital entry detection of the hanging vehicle, the corresponding operation parameter range is obtained according to the first mapping relationship for matching with the actual operation parameters:

[0089] Sequentially obtain the identification code of the hanging carrier when it enters the distribution track, associate the identification code of the hanging carrier with the clothing information mounted thereon, and obtain the clothing information mounted on the hanging carrier according to the identification code;

[0090] After obtaining the clothing information, the corresponding row parameter range is queried and called according to the first mapping relationship.

[0091] After obtaining the clothing information of each hanging carrier, the corresponding row parameter range can be called according to the clothing information query, and the distribution operation of the distribution device can be compared and analyzed to identify its abnormal behavior.

[0092] In one possible implementation, step S103 specifically includes:

[0093] Acquire the clothing information based on the track entry detection of the hanging vehicle, and acquire the corresponding travel parameter range according to the first mapping relationship;

[0094] Real-time monitoring of the real-time operating parameters of the hanging vehicle in the sensing area, and matching each item of the real-time operating parameters with the corresponding operating parameter range:

[0095] If any item does not match, a warning message is generated and sent to the control center;

[0096] If all real-time operating parameters match, normal information is generated.

[0097] In the embodiment of the present application, the real-time operation parameters include three parameters, and the corresponding operation parameter range also includes three ranges, which correspond to each parameter one by one. When all three items match, the distribution state of the distribution device is normal; if any item does not match, a warning message is generated.

[0098] Exemplarily, it is considered a match if each real-time parameter is within the standard range of the corresponding item within the row parameter range, otherwise it is considered a mismatch.

[0099] In a specific embodiment, generating warning information specifically includes:

[0100] Predefine the basic content of the warning message and reserve three add-in items in the warning message;

[0101] Obtaining items that do not match the real-time operating parameters and the operating parameter range, and defining them as abnormal items;

[0102] Generate corresponding warning information according to the source of the abnormal item:

[0103] If the abnormal item is the duration of the slide, then the slide abnormality information is added to the warning information;

[0104] If the abnormal item is the running speed, adding the speed abnormality information in the warning information;

[0105] If the abnormal item is a unit quantity, then the quantity abnormality information is added to the warning information;

[0106] The basic content of the warning information at least includes the location information of the distribution track and distribution device that generated the abnormal item.

[0107] In the embodiment of the present application, after the warning information is sent to the control center, the corresponding abnormal information can be displayed, so as to help the staff analyze the cause of the abnormality and quickly determine the cause of the abnormal behavior of the distribution device. For normal information, necessary display is performed to allow the staff to confirm that its working status is normal.

[0108] The following will be combined with the attached Figure 2 , the distribution abnormality identification control device of the distribution device provided in the embodiment of the present application is introduced in detail. It should be noted that the attached Figure 2 The distribution abnormality identification control device of the distribution device shown is used to execute the present application Figure 1 For the convenience of explanation, only the part related to the embodiment of the present application is shown. For the specific technical details not disclosed, please refer to the present application. Figure 1 The embodiment shown.

[0109] See also Figure 2 , Figure 2 Schematic diagram of the structure of a distribution abnormality identification control device of a distribution device provided in an embodiment of the present application. Figure 2 As shown, the device comprises:

[0110] Data acquisition module 201: a sensing area is set at the downstream of the distribution device based on the distribution track to detect the operating parameters of the hanging carrier in the sensing area when the distribution device is operating normally;

[0111] The line parameter mapping module 202 generates a line parameter range based on the operation parameters, obtains the clothing information mounted on the hanging carrier, and establishes a first mapping relationship between the clothing information and the line parameter range;

[0112] The distribution monitoring module 203 monitors the real-time operating parameters of the hanging carrier in the sensing area, obtains the information of the clothes hung on the hanging carrier and calls the corresponding line parameter range according to the first mapping relationship, and generates a warning message when it is detected that there is a mismatch between the real-time operating parameters and the line parameter range;

[0113] The operating parameters include at least the time it takes for the hanging vehicle to slide from the distribution device to the sensing area, the operating speed of the hanging vehicle in the sensing area, and the number of hanging vehicles passing through the sensing area per unit time.

[0114] Those skilled in the art can clearly understand that the technical solutions of the embodiments of the present application can be implemented with the help of software and / or hardware. The "unit" and "module" in this specification refer to software and / or hardware that can independently complete or cooperate with other components to complete specific functions, where the hardware can be, for example, a field programmable gate array (FPGA), an integrated circuit (IC), etc.

[0115] Each processing unit and / or module of the embodiments of the present application may be realized by an analog circuit that implements the functions described in the embodiments of the present application, or may be realized by software that executes the functions described in the embodiments of the present application.

[0116] See also Figure 3 , which shows a schematic diagram of the structure of an electronic device involved in an embodiment of the present application, the electronic device can be used to implement Figure 1 The method in the embodiment shown. Figure 3 As shown, the electronic device 300 may include: at least one central processor 301 , at least one network interface 304 , a user interface 303 , a memory 305 , and at least one communication bus 302 .

[0117] The communication bus 302 is used to realize the connection and communication between these components.

[0118] The user interface 303 may include a display screen (Display) and a camera (Camera). Optionally, the user interface 303 may also include a standard wired interface and a wireless interface.

[0119] The network interface 304 may optionally include a standard wired interface or a wireless interface (such as a WI-FI interface).

[0120] Among them, the central processing unit 301 may include one or more processing cores. The central processing unit 301 uses various interfaces and lines to connect various parts of the entire electronic device 300, and executes various functions and processes data of the terminal 300 by running or executing instructions, programs, code sets or instruction sets stored in the memory 305, and calling data stored in the memory 305. Optionally, the central processing unit 301 can be implemented in at least one hardware form of digital signal processing (Digital Signal Processing, DSP), field programmable gate array (Field-Programmable Gate Array, FPGA), and programmable logic array (Programmable Logic Array, PLA). The central processing unit 301 can integrate one or a combination of a central processing unit (Central Processing Unit, CPU), a graphics processing unit (Graphics Processing Unit, GPU) and a modem. Among them, the CPU mainly processes the operating system, user interface and application programs; the GPU is responsible for rendering and drawing the content to be displayed on the display screen; the modem is used to process wireless communications. It can be understood that the above-mentioned modem may not be integrated into the central processing unit 301, and it can be implemented separately through a chip.

[0121] Among them, the memory 305 may include a random access memory (Random Access Memory, RAM) and may also include a read-only memory (Read-Only Memory). Optionally, the memory 305 includes a non-transitory computer-readable storage medium. The memory 305 can be used to store instructions, programs, codes, code sets or instruction sets. The memory 305 may include a program storage area and a data storage area, wherein the program storage area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playback function, an image playback function, etc.), instructions for implementing the above-mentioned various method embodiments, etc.; the data storage area may store data involved in the above-mentioned various method embodiments, etc. The memory 305 may also be optionally at least one storage device located away from the aforementioned central processor 301. As Figure 3 As shown, the memory 305 as a computer storage medium may include an operating system, a network communication module, a user interface module, and program instructions.

[0122] exist Figure 3 In the electronic device 300 shown, the user interface 303 is mainly used to provide an input interface for the user and obtain the data input by the user; and the central processor 301 can be used to call the distribution abnormality identification control application of the distribution device stored in the memory 305, and specifically perform the following operations:

[0123] A sensing area is set at the downstream of the distribution device based on the distribution track to detect the operating parameters of the hanging carrier in the sensing area when the distribution device is operating normally; the distribution device is used to distribute and release the hanging carriers upstream of the distribution track to the downstream one by one;

[0124] Generate a travel parameter range based on the operating parameters, obtain clothing information mounted on the hanging carrier, and establish a first mapping relationship between the clothing information and the travel parameter range;

[0125] Monitor the real-time operating parameters of the hanging carrier in the sensing area, obtain the information of the clothes hung on the hanging carrier and call the corresponding operating parameter range according to the first mapping relationship, and generate a warning message when it is detected that there is a mismatch between the real-time operating parameters and the operating parameter range;

[0126] The operating parameters at least include the sliding time of the hanging vehicle from the distribution device to the sensing area, the operating speed of the hanging vehicle in the sensing area, and the unit number of the hanging vehicle passing through the sensing area per unit time.

[0127] The present application also provides a computer-readable storage medium on which a computer program is stored, and when the program is executed by a processor, the steps of the above method are implemented. The computer-readable storage medium may include, but is not limited to, any type of disk, including a floppy disk, an optical disk, a DVD, a CD-ROM, a micro drive, and a magneto-optical disk, a ROM, a RAM, an EPROM, an EEPROM, a DRAM, a VRAM, a flash memory device, a magnetic card or an optical card, a nanosystem (including a molecular memory IC), or any type of medium or device suitable for storing instructions and / or data.

[0128] It should be noted that, for the aforementioned method embodiments, for the sake of simplicity, they are all expressed as a series of action combinations, but those skilled in the art should be aware that the present application is not limited by the described order of actions, because according to the present application, certain steps can be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present application.

[0129] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0130] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some service interfaces, and the indirect coupling or communication connection of devices or units can be electrical or other forms.

[0131] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0132] In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of software functional units.

[0133] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable memory. Based on this understanding, the technical solution of the present application, or the part that contributes to the prior art, or all or part of the technical solution can be embodied in the form of a software product. The computer software product is stored in a memory, including a number of instructions to enable a computer device (which can be a personal computer, server or network device, etc.) to execute all or part of the steps of the method described in each embodiment of the present application. The aforementioned memory includes: U disk, read-only memory (ROM), random access memory (RAM), mobile hard disk, disk or optical disk and other media that can store program codes.

[0134] A person skilled in the art may understand that all or part of the steps in the various methods of the above embodiments may be completed by entering a program to instruct related hardware, and the program may be stored in a computer-readable memory, which may include a flash drive, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk, etc.

[0135] The above is only an exemplary embodiment of the present disclosure, and the scope of the present disclosure cannot be limited thereto. That is, any equivalent changes and modifications made according to the teachings of the present disclosure are still within the scope of the present disclosure. After considering the specification and practicing the disclosure here, those skilled in the art will easily think of the implementation scheme of the present disclosure. This application is intended to cover any modification, use or adaptation of the present disclosure, which follows the general principles of the present disclosure and includes common knowledge or customary technical means in the technical field not recorded in the present disclosure. The description and examples are regarded as exemplary only, and the scope and spirit of the present disclosure are defined by the claims.

Claims

1. A distribution abnormality identification and control method for a distribution device, characterized in that: The method comprises: A sensing area is set at the downstream of the distribution device based on the distribution track to detect the operating parameters of the hanging carrier in the sensing area when the distribution device is operating normally; the distribution device is used to distribute and release the hanging carriers upstream of the distribution track to the downstream one by one; specifically including: Based on the same timeline, the time when the hanging carrier is released by the distribution device is detected, and the time when the hanging carrier slides into and out of the sensing area is detected respectively; Calculate the running speed of the hanging vehicle in the sensing area based on the length of the sensing area; Calculate the sliding time of the hanging vehicle based on the length between the sensing area and the distribution device; Acquire clothing information on the hanging carrier, and query and call the distribution demand of the distribution device according to the clothing information; Based on the preset unit time length of the distribution demand, the unit quantity of the hanging vehicle passing through the sensing area within the unit time length is calculated; The allocation demand of calling the allocation device according to the clothing information query specifically includes: The distribution requirements of the distribution device are preset based on the process flow of the distribution track connected in the hanging production line; the distribution requirements at least include the distribution speed; Establishing a second mapping relationship between the clothing information and the distribution demand; the clothing information is obtained based on the track entry detection when the hanging carrier enters the distribution track; When the clothing information is acquired, querying and calling the allocation demand of the allocation device according to the second mapping relationship; Generate a travel parameter range based on the operating parameters, obtain clothing information mounted on the hanging carrier, and establish a first mapping relationship between the clothing information and the travel parameter range; Monitor the real-time operating parameters of the hanging carrier in the sensing area, obtain the information of the clothes hung on the hanging carrier and call the corresponding operating parameter range according to the first mapping relationship, and generate a warning message when it is detected that there is a mismatch between the real-time operating parameters and the operating parameter range; The operating parameters at least include the sliding time of the hanging vehicle from the distribution device to the sensing area, the operating speed of the hanging vehicle in the sensing area, and the unit number of the hanging vehicle passing through the sensing area per unit time.

2. The method according to claim 1, characterized in that The generating of the operation parameter range based on the operation parameter, acquiring the clothing information mounted on the hanging carrier, and establishing a first mapping relationship between the clothing information and the operation parameter range specifically includes: Running the distribution device multiple times to perform distribution operations, and obtaining original operating parameters of the hanging vehicle in the sensing area; Eliminate abnormal data in the original operating parameters to obtain sample parameters; Calculate the mean of each data in the sample parameter, and preset the corresponding row parameter range according to the mean; The clothing information mounted on the hanging carrier is obtained, and a first mapping relationship between the clothing information and the travel parameter range is established.

3. The method according to claim 1, characterized in that The method further includes acquiring a corresponding operating parameter range according to the first mapping relationship based on the orbit entry detection of the suspension vehicle for matching with the actual operating parameters: Sequentially obtain the identification code of the hanging carrier when it enters the distribution track, associate the identification code of the hanging carrier with the clothing information mounted thereon, and obtain the clothing information mounted on the hanging carrier according to the identification code; After the clothing information is acquired, the corresponding row parameter range is queried and called according to the first mapping relationship.

4. The method according to claim 1, characterized in that: The monitoring of the real-time operating parameters of the hanging carrier in the sensing area, obtaining the clothing information mounted on the hanging carrier and calling the corresponding operating parameter range according to the first mapping relationship, and generating a warning message when it is detected that there is an item that does not match the real-time operating parameter and the operating parameter range, specifically includes: Acquire the clothing information based on the track entry detection of the hanging vehicle, and acquire the corresponding travel parameter range according to the first mapping relationship; Real-time monitoring of the real-time operating parameters of the hanging vehicle in the sensing area, and matching each item of the real-time operating parameters with the corresponding operating parameter range: If any item does not match, a warning message is generated and sent to the control center; If all real-time operating parameters match, normal information is generated.

5. The method according to claim 4, characterized in that The generated warning information specifically includes: Predefine the basic content of the warning message and reserve three add-in items in the warning message; Obtaining items that do not match the real-time operating parameters and the operating parameter range, and defining them as abnormal items; Generate corresponding warning information according to the source of the abnormal item: If the abnormal item is the duration of the slide, then the slide abnormality information is added to the warning information; If the abnormal item is the running speed, adding the speed abnormality information in the warning information; If the abnormal item is a unit quantity, then the quantity abnormality information is added to the warning information; The basic content of the warning information at least includes the location information of the distribution track and distribution device that generated the abnormal item.

6. A distribution abnormality identification device for a distribution device, characterized in that: A distribution abnormality identification control method for a distribution device according to claim 1, wherein the device comprises: Data acquisition module: a sensing area is set at the downstream of the distribution device based on the distribution track to detect the operating parameters of the hanging carrier in the sensing area when the distribution device is operating normally; Line parameter mapping module: generates a line parameter range based on the operating parameters, obtains the clothing information mounted on the hanging carrier, and establishes a first mapping relationship between the clothing information and the line parameter range; Allocation monitoring module: monitors the real-time operating parameters of the hanging carrier in the sensing area, obtains the information of the clothes hung on the hanging carrier and calls the corresponding line parameter range according to the first mapping relationship, and generates a warning message when it is detected that there is a mismatch between the real-time operating parameters and the line parameter range; The operating parameters include at least the time it takes for the hanging vehicle to slide from the distribution device to the sensing area, the operating speed of the hanging vehicle in the sensing area, and the number of hanging vehicles passing through the sensing area per unit time.

7. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: When the processor executes the computer program, the steps of the method according to any one of claims 1 to 5 are implemented.

8. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 5 are implemented.

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