A natural gas ball valve capable of monitoring natural gas concentration
The natural gas valve with integrated detection and replacement features addresses the issue of unnoticed leaks by enabling timely leak detection and easy maintenance, ensuring safety and efficiency.
Patent Information
- Application Number
- CN202211268949.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2042-10-17
AI Technical Summary
The existing natural balloon valves are difficult to judge the gas leakage in time and replace them effectively after wear, which poses safety risks.
A ball valve that can monitor natural gas concentration is designed, including the main structure, blocking structure, connecting structure, detection structure, fixed structure and ventilation structure. The gas concentration changes are displayed through the concentration detector and pointer disc, and the leakage judgment is achieved, and the blocking valve and bolt rod are facilitated to quickly replace and repair.
It realizes timely detection and rapid replacement of natural gas leakage, reduces safety hazards, and improves operation convenience and safety.
Smart Images

Figure CN115773382B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of ball valves, and particularly relates to a natural gas ball valve capable of monitoring natural gas concentration. Background Art
[0002] During the use of natural gas ball valves, wear inevitably occurs. When the wear reaches a certain level, it will cause slight natural gas leakage. When the leakage level is low, it is difficult for users to detect. If waiting until the natural gas leakage can be detected by users and then notifying the maintenance personnel for repair, there will be certain potential safety hazards.
[0003] The existing natural gas ball valves under the current technology cannot judge gas leakage in a timely manner, and cannot make timely and effective replacement and repair when natural gas leaks. For this reason, we propose a natural gas ball valve capable of monitoring natural gas concentration. Summary of the Invention
[0004] The purpose of the present invention is to provide a natural gas ball valve capable of monitoring natural gas concentration, and solve the problems that the existing natural gas ball valves cannot judge gas leakage in a timely and effective manner and are not convenient for replacing the valve body.
[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0006] The present invention is a natural gas ball valve capable of monitoring natural gas concentration, including a main body structure, a blocking structure, a connecting structure, a detection structure, a fixing structure, an installation structure, and a ventilation structure. The main body structure includes a valve body and an installation cylinder, and the installation cylinder is installed on the outer surface of the valve body. The blocking structure includes a butt joint circular pipe, and one end of the butt joint circular pipe is connected to one end of the valve body. The connecting structure includes a first branch pipe, a second branch pipe, and a lower ventilation pipe. One end of the first branch pipe is connected to the other end of the valve body, and one end of the second branch pipe is connected to the other end of the butt joint circular pipe. The detection structure includes a first concentration detector, a second concentration detector, and an inlet pipe. The first concentration detector is installed on the outer surface of the first branch pipe, the second concentration detector is installed on the outer surface of the second branch pipe, and one end of the inlet pipe is connected to the lower surface of the second concentration detector. The fixing structure includes a first fixing block and a second fixing block. One end of the first fixing block is connected to the outer surface of the first branch pipe, and one end of the second fixing block is connected to the outer surface of the valve body. The installation structure includes a constraint ring cylinder, and a plurality of the constraint ring cylinders are installed on the outer surface of the lower ventilation pipe. The ventilation structure includes a shaft cylinder and a top rod. An installation hole is provided on the outer surface of the second branch pipe, the shaft cylinder is connected to the installation hole, the top rod is arranged on the inner surface of the shaft cylinder, and the top rod is slidably matched with the shaft cylinder.
[0007] Preferably, the main body structure further includes a valve stem, a rotating handle, and a valve ball. The valve stem is disposed inside the installation cylinder, and the valve stem is rotationally fitted with the installation cylinder. The rotating handle is installed on the outer surface of one end of the valve stem. The valve ball is disposed inside the valve body, and the outer surface of the valve ball is connected to the other end of the valve stem. Among them, the rotating handle functions to rotate the valve stem, and then rotates the valve ball to open and close.
[0008] Preferably, the blocking structure further includes a blocking valve, and the blocking valve is installed on the outer surface of the docking circular pipe. Among them, the blocking valve functions to block the ventilation of the docking circular pipe.
[0009] Preferably, the connection structure further includes a switch valve disc, and the switch valve disc is installed on the outer surface of the lower ventilation pipe. Among them, the switch valve disc functions to control the ventilation of the lower ventilation pipe.
[0010] Preferably, the detection structure further includes a first pointer disk and a second pointer disk. The lower surface of the first pointer disk is connected to the upper surface of the first concentration detector, and the lower surface of the second pointer disk is connected to the upper surface of the second concentration detector. Among them, both the first pointer disk and the second pointer disk function to display the gas concentration value.
[0011] Preferably, the fixing structure further includes an internal thread cylinder and a bolt rod. A first through hole is provided on one side surface of the first fixing block, and the internal thread cylinder is connected to the first through hole. A second through hole is provided on one side surface of the second fixing block, and the bolt rod is connected to the second through hole. The bolt rod is rotationally fitted with the internal thread cylinder. Among them, the bolt rod is rotationally fitted with the internal thread cylinder, and then functions to fixedly connect.
[0012] Preferably, the installation structure further includes a support plate, a mounting plate, and fixing bolts. One side surface of the support plate is connected to the outer surface of the restraint ring cylinder. One side surface of the mounting plate is connected to one side surface of the support plate. A plurality of reserved holes are provided on the upper surface of the mounting plate, and fixing bolts are provided inside the reserved holes. Among them, the support plate contacts the ground, and then functions to support.
[0013] Preferably, the ventilation structure further includes a reinforcing rod, a spring, a handle rod, and a sealing disc. A plurality of the reinforcing rods are all installed on the outer surface of the second branch pipe. One end of each of the plurality of reinforcing rods is connected to the outer surface of the shaft cylinder. One end of the handle rod is connected to one end of the ejector rod. One side surface of the sealing disc is connected to the other end of the ejector rod. The spring is installed on the outer surface of the ejector rod. Among them, the sealing disc is disposed at one end of the intake pipe, and then it is convenient to seal and open the intake of the intake pipe.
[0014] The present invention has the following beneficial effects:
[0015] 1. The operator of the present invention can utilize the sliding fit characteristics of the push rod and the shaft tube and the compression characteristics of the spring to push the push rod outward, thereby separating the sealing disk from the intake pipe. At this time, the natural gas enters the second concentration detector through the intake pipe for concentration detection. When the second pointer dial shows a difference with the first pointer dial, it can be known that the ball valve structure is leaking, thereby facilitating the rapid identification of the leaking component.
[0016] 2. The present invention arranges a first concentration detector and a second concentration detector on the outer surface of the first branch pipe and the outer surface of the second branch pipe, thereby facilitating detection of natural gas concentration at the inlet and outlet gas ends connected to the valve body, and then facilitating judgment of whether natural gas leakage occurs by observing whether there is a fluctuation difference in the indication of the first pointer dial.
[0017] 3. When the ball valve component of the present invention leaks, the operator can rotate the blocking valve to open the switch valve disc, so that the natural gas changes its channel and passes through the lower ventilation pipe. After that, the valve body can be easily disassembled by rotating the bolt rod, which is convenient for replacement and maintenance. The structural design is user-friendly.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 This is a schematic diagram of the overall structure of a natural gas ball valve capable of monitoring natural gas concentration according to the present invention;
[0021] Figure 2 This is a schematic diagram of the structure of a natural gas ball valve capable of monitoring natural gas concentration from a first perspective according to the present invention;
[0022] Figure 3 This is a schematic diagram of the structure of a natural gas ball valve capable of monitoring natural gas concentration from a second viewing angle of the present invention;
[0023] Figure 4 It is a third perspective structural schematic diagram of a natural gas ball valve capable of monitoring natural gas concentration according to the present invention;
[0024] Figure 5 It is a schematic structural diagram of a natural gas ball valve capable of monitoring natural gas concentration from a fourth viewing angle of the present invention;
[0025] Figure 6Schematic diagram of the main structure of a natural gas ball valve capable of monitoring natural gas concentration according to the present invention;
[0026] Figure 7 Schematic diagram of the fixing structure of a natural gas ball valve capable of monitoring natural gas concentration according to the present invention;
[0027] Figure 8 Schematic diagram of the installation structure of a natural gas ball valve capable of monitoring natural gas concentration according to the present invention;
[0028] Figure 9 Schematic diagram of the gas ventilation structure of a natural gas ball valve capable of monitoring natural gas concentration according to the present invention.
[0029] In the drawings, the list of components represented by each reference numeral is as follows:
[0030] 100, main structure; 110, valve body; 120, installation cylinder; 130, valve stem; 140, rotating handle; 150, valve ball; 200, blocking structure; 210, docking circular tube; 220, blocking valve; 300, connecting structure; 310, first branch pipe; 320, second branch pipe; 330, lower ventilation pipe; 340, switch valve disc; 400, detection structure; 410, first concentration detector; 420, second concentration detector; 430, first pointer disk; 440, second pointer disk; 450, intake pipe; 500, fixing structure; 510, first fixing block; 520, second fixing block; 530, internal thread cylinder; 540, bolt rod; 600, installation structure; 610, restraint ring cylinder; 620, support plate; 630, installation plate; 640, fixing bolt; 700, ventilation structure; 710, shaft cylinder; 720, ejector rod; 730, strengthening rod; 740, spring; 750, handle rod; 760, sealing disc. Detailed implementation manners
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "lower", "around", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.
[0033] Please refer to Figures 1-9As shown in the figure, the present invention is a natural gas ball valve capable of monitoring the natural gas concentration, which includes a main body structure 100, a blocking structure 200, a connecting structure 300, a detection structure 400, a fixing structure 500, a mounting structure 600, and a ventilation structure 700. The main body structure 100 includes a valve body 110 and a mounting cylinder 120. The mounting cylinder 120 is installed on the outer surface of the valve body 110. The blocking structure 200 includes a butt joint circular tube 210. One end of the butt joint circular tube 210 is connected to one end of the valve body 110. The connecting structure 300 includes a first branch pipe 310, a second branch pipe 320, and a lower ventilation pipe 330. One end of the first branch pipe 310 is connected to the other end of the valve body 110. One end of the second branch pipe 320 is connected to the other end of the butt joint circular tube 210. The detection structure 400 includes a first concentration detector 410, a second concentration detector 420, and an intake pipe 450. The first concentration detector 410 is installed on the outer surface of the first branch pipe 310. The second concentration detector 420 is installed on the outer surface of the second branch pipe 320. One end of the intake pipe 450 is connected to the lower surface of the second concentration detector 420. The fixing structure 500 includes a first fixing block 510 and a second fixing block 520. One end of the first fixing block 510 is connected to the outer surface of the first branch pipe 310. One end of the second fixing block 520 is connected to the outer surface of the valve body 110. The mounting structure 600 includes a restraining ring cylinder 610. A plurality of restraining ring cylinders 610 are all installed on the outer surface of the lower ventilation pipe 330. The ventilation structure 700 includes a shaft cylinder 710 and a push rod 720. There is a mounting hole on the outer surface of the second branch pipe 320. The shaft cylinder 710 is connected to the mounting hole. The push rod 720 is arranged on the inner surface of the shaft cylinder 710. The push rod 720 is slidably matched with the shaft cylinder 710.
[0034] In order to facilitate the control of the flow rate of natural gas in the pipeline, the main body structure 100 further includes a valve rod 130, a rotating handle 140, and a valve ball 150. The valve rod 130 is arranged inside the mounting cylinder 120. The valve rod 130 is rotationally matched with the mounting cylinder 120. The rotating handle 140 is installed on the outer surface of one end of the valve rod 130. The valve ball 150 is arranged inside the valve body 110. The outer surface of the valve ball 150 is connected to the other end of the valve rod 130. Among them, the rotating handle 140 plays the role of rotating the valve rod 130, and then rotates the valve ball 150 to open and close. The operator can rotate the rotating handle 140 to drive the valve rod 130 to rotate. There is a valve ball 150 below the valve rod 130. Then, by rotating and adjusting the angular orientation of the valve ball 150, the cross-sectional area of natural gas flow is adjusted, and then the flow rate of natural gas is adjusted.
[0035] To facilitate the replacement and maintenance of the ball valve structure, the blocking structure 200 further includes a blocking valve 220, which is installed on the outer surface of the butt joint circular pipe 210. Among them, the blocking valve 220 serves to block the ventilation of the butt joint circular pipe 210. When it is known that the ball valve structure leaks, the operator can rotate the blocking valve 220, thereby changing the flow direction of the natural gas and closing the internal gas flow of the butt joint circular pipe 210, which facilitates the disassembly of the ball valve components.
[0036] To facilitate the continuous flow of natural gas during the maintenance of the ball valve structure, the connecting structure 300 further includes a switch valve disc 340, which is installed on the outer surface of the lower ventilation pipe 330. Among them, the switch valve disc 340 serves to control the ventilation of the lower ventilation pipe 330. The operator can rotate the blocking valve 220 and open the switch valve disc 340 to change the passage of the natural gas, so that it can flow through the lower ventilation pipe 330, which facilitates the continuous supply of gas inside the natural gas pipeline during the maintenance of the ball valve structure, and the structural design is user-friendly.
[0037] To facilitate the timely determination of the specific location of the natural gas leak, the detection structure 400 further includes a first pointer disk 430 and a second pointer disk 440. The lower surface of the first pointer disk 430 is connected to the upper surface of the first concentration detector 410, and the lower surface of the second pointer disk 440 is connected to the upper surface of the second concentration detector 420. Among them, both the first pointer disk 430 and the second pointer disk 440 serve to display the gas concentration value. By using the first concentration detector 410 to detect the natural gas concentration, when the concentration value of the first pointer disk 430 fluctuates, it is known that the pipeline or the ball valve structure leaks. To further know the specific leaking component, the natural gas inside the pipeline enters the second concentration detector 420 through the intake pipe 450 through the ventilation structure 700 for concentration detection. When there is a difference between the readings of the second pointer disk 440 and the first pointer disk 430, it can be known that the ball valve structure leaks.
[0038] To facilitate the installation and disassembly of the ball valve structure, the fixing structure 500 further includes an internal thread cylinder 530 and a bolt rod 540. A first through hole is provided on one side surface of the first fixing block 510, and the internal thread cylinder 530 is connected to the first through hole. A second through hole is provided on one side surface of the second fixing block 520, and the bolt rod 540 is connected to the second through hole. The bolt rod 540 is rotationally matched with the internal thread cylinder 530. Among them, the rotational matching of the bolt rod 540 and the internal thread cylinder 530 serves to fix and connect. The maintenance personnel can rotate the bolt rod 540 to facilitate the disassembly of the valve body 110, which facilitates replacement and maintenance.
[0039] To facilitate the stable connection of the ball valve components, the mounting structure 600 further includes a support plate 620, a mounting plate 630, and fixing bolts 640. One side surface of the support plate 620 is connected to the outer surface of the restraint ring cylinder 610, one side surface of the mounting plate 630 is connected to one side surface of the support plate 620, and a number of reserved holes are provided on the upper surface of the mounting plate 630, and fixing bolts 640 are arranged inside the reserved holes. Among them, the support plate 620 is in contact with the ground, thus playing a supporting role. The installer contacts and presses the support plate 620 against the ground or the wall surface, and then uses the fixing bolts 640 for connection, thereby enhancing the overall stability of the device.
[0040] To further detect whether the ball valve components are leaking, the ventilation structure 700 further includes strengthening rods 730, springs 740, handle rods 750, and sealing disks 760. A number of strengthening rods 730 are all installed on the outer surface of the second branch pipe 320. One end of each of the number of strengthening rods 730 is connected to the outer surface of the shaft cylinder 710. One end of the handle rod 750 is connected to one end of the ejector rod 720. One side surface of the sealing disk 760 is connected to the other end of the ejector rod 720. The spring 740 is installed on the outer surface of the ejector rod 720. Among them, the sealing disk 760 is arranged at one end of the intake pipe 450, thus facilitating the blocking and sealing of the intake pipe 450 and opening the intake. The operator can, by utilizing the sliding fit characteristic of the ejector rod 720 and the shaft cylinder 710 and the compression characteristic of the spring 740, then move the ejector rod 720 outward, thereby separating the sealing disk 760 from the intake pipe 450. At this time, natural gas enters the second concentration detector 420 through the intake pipe 450 for concentration detection, and observes whether there is a difference in the readings for judgment.
[0041] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials, or characteristics described in connection with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0042] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the relevant art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A natural gas ball valve capable of monitoring the natural gas concentration, characterized in that: It includes a main body structure (100), a blocking structure (200), a connecting structure (300), a detection structure (400), a fixing structure (500), a mounting structure (600) and a ventilation structure (700). The main body structure (100) includes a valve body (110) and a mounting cylinder (120). The mounting cylinder (120) is installed on the outer surface of the valve body (110). The blocking structure (200) includes a docking circular pipe (210). One end of the docking circular pipe (210) is connected to one end of the valve body (110). The connecting structure (300) includes a first branch pipe (310), a second branch pipe (320) and a lower ventilation pipe (330). One end of the first branch pipe (310) is connected to the other end of the valve body (110). One end of the second branch pipe (320) is connected to the other end of the docking circular pipe (210). The detection structure (400) includes a first concentration detector (410), a second concentration detector (420) and an intake pipe (450). The first concentration detector (410) is installed on the outer surface of the first branch pipe (310). The second concentration detector (420) is installed on the outer surface of the second branch pipe (320). One end of the intake pipe (450) is connected to the lower surface of the second concentration detector (420). The fixing structure (500) includes a first fixing block (510) and a second fixing block (520). One end of the first fixing block (510) is connected to the outer surface of the first branch pipe (310). One end of the second fixing block (520) is connected to the outer surface of the valve body (110). The mounting structure (600) includes a restraining ring cylinder (610). A plurality of the restraining ring cylinders (610) are all installed on the outer surface of the lower ventilation pipe (330). The ventilation structure (700) includes a shaft cylinder (710) and a push rod (720). An installation hole is provided on the outer surface of the second branch pipe (320). The shaft cylinder (710) is connected to the installation hole. The push rod (720) is arranged on the inner surface of the shaft cylinder (710). The push rod (720) is slidably matched with the shaft cylinder (710).
2. The natural gas ball valve capable of monitoring the natural gas concentration according to claim 1, wherein: The main body structure (100) further includes a valve stem (130), a rotating handle (140) and a valve ball (150). The valve stem (130) is arranged inside the mounting cylinder (120). The valve stem (130) is rotationally matched with the mounting cylinder (120). The rotating handle (140) is installed on the outer surface of one end of the valve stem (130). The valve ball (150) is arranged inside the valve body (110). The outer surface of the valve ball (150) is connected to the other end of the valve stem (130).
3. The natural gas ball valve capable of monitoring natural gas concentration according to claim 1, characterized in that: The blocking structure (200) further includes a blocking valve (220). The blocking valve (220) is installed on the outer surface of the docking circular pipe (210).
4. A natural gas ball valve capable of monitoring natural gas concentration according to claim 1, characterized in that: The connecting structure (300) further includes a switch valve disc (340). The switch valve disc (340) is installed on the outer surface of the lower ventilation pipe (330).
5. The natural gas ball valve capable of monitoring natural gas concentration according to claim 1, characterized in that: The detection structure (400) further includes a first pointer disk (430) and a second pointer disk (440). The lower surface of the first pointer disk (430) is connected to the upper surface of the first concentration detector (410), and the lower surface of the second pointer disk (440) is connected to the upper surface of the second concentration detector (420).
6. The natural gas ball valve capable of monitoring the natural gas concentration according to claim 1, wherein: The fixing structure (500) further includes an internally threaded cylinder (530) and a bolt rod (540). A first through hole is provided on one side surface of the first fixing block (510), and the internally threaded cylinder (530) is connected to the first through hole. A second through hole is provided on one side surface of the second fixing block (520), and the bolt rod (540) is connected to the second through hole. The bolt rod (540) is rotationally matched with the internally threaded cylinder (530).
7. A natural gas ball valve capable of monitoring natural gas concentration according to claim 1, characterized in that: The mounting structure (600) further includes a support plate (620), a mounting plate (630), and fixing bolts (640). One side surface of the support plate (620) is connected to the outer surface of the restraint ring cylinder (610). One side surface of the mounting plate (630) is connected to one side surface of the support plate (620). A plurality of reserved holes are provided on the upper surface of the mounting plate (630), and fixing bolts (640) are provided inside the reserved holes.
8. A natural gas ball valve capable of monitoring natural gas concentration according to claim 1, characterized in that: The ventilation structure (700) further includes reinforcing rods (730), a spring (740), a handle rod (750), and a sealing disk (760). A plurality of the reinforcing rods (730) are all installed on the outer surface of the second branch pipe (320). One end of each of the plurality of reinforcing rods (730) is connected to the outer surface of the shaft cylinder (710). One end of the handle rod (750) is connected to one end of the ejector rod (720). One side surface of the sealing disk (760) is connected to the other end of the ejector rod (720). The spring (740) is installed on the outer surface of the ejector rod (720).
Citation Information
Patent Citations
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